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CN111063458B - Device and method for accurately calibrating plasma injection impurities - Google Patents

Device and method for accurately calibrating plasma injection impurities Download PDF

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CN111063458B
CN111063458B CN201911353478.1A CN201911353478A CN111063458B CN 111063458 B CN111063458 B CN 111063458B CN 201911353478 A CN201911353478 A CN 201911353478A CN 111063458 B CN111063458 B CN 111063458B
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electronic balance
vacuum chamber
flange
pipeline
welded
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CN111063458A (en
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黄明
孙震
钱玉忠
徐伟
孟献才
李成龙
韦俊
庄会东
左桂忠
胡建生
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Hefei Institutes of Physical Science of CAS
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    • G21NUCLEAR PHYSICS; NUCLEAR ENGINEERING
    • G21BFUSION REACTORS
    • G21B1/00Thermonuclear fusion reactors
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Abstract

本发明公开了一种精确标定等离子体注入杂质的装置及方法,包括有真空室、电子天平、插板阀、引导管、电极法兰、抽气阀、抽气机组和操纵杆。该装置通过模拟等离子体放电时的真空环境,利用电子天平直接读出不同条件激励下杂质注入的量,不仅极大程度降低了杂质被污染而产生的影响,而且杜绝了人为因素造成的误差,提高了标定数据的准确性。本发明可以充分保护并收集杂质注入分配系统测试时坠落的杂质颗粒(粉末),实现重复利用。该发明可视性强、精确度高、节约性强,为在聚变装置上精确控制杂质注入提供了有效的数据支撑和技术保障。

Figure 201911353478

The invention discloses a device and method for accurately calibrating plasma injection impurities, comprising a vacuum chamber, an electronic balance, a plug-in valve, a guide pipe, an electrode flange, an air extraction valve, an air extraction unit and a joystick. The device simulates the vacuum environment during plasma discharge and uses an electronic balance to directly read the amount of impurities injected under different excitation conditions, which not only greatly reduces the impact of impurities caused by contamination, but also eliminates errors caused by human factors. Improve the accuracy of calibration data. The present invention can fully protect and collect the impurity particles (powder) falling when the impurity is injected into the distribution system for testing, so as to realize the reuse. The invention has strong visibility, high accuracy and strong economy, and provides effective data support and technical guarantee for accurately controlling impurity injection in fusion devices.

Figure 201911353478

Description

一种精确标定等离子体注入杂质的装置及方法A device and method for accurately calibrating plasma implanted impurities

技术领域technical field

本发明涉及聚变反应堆真空技术领域,尤其涉及一种精确标定等离子体注入杂质的装置及方法。The invention relates to the technical field of fusion reactor vacuum, in particular to a device and method for accurately calibrating plasma injection impurities.

背景技术Background technique

随着聚变研究的不断推进,科研工作者们尝试利用杂质颗粒自身重力坠落的方式进行杂质注入,国、内外众多托卡马克聚变装置上开展了大量的偏滤器注入锂粉、硼粉等实验,取得丰硕实验成果。研究发现一定量的杂质注入,能够对高约束模式等离子体的边界局域模起到很好的抑制效果,然而过量的杂质注入可能会使得等离子体破裂,这就需要对杂质的注入量进行精确的控制。在杂质注入系统的台面标定实验中,传统方法通常是在大气环境下进行,这就与等离子体放电环境有着巨大的差异,尤其对于粉末状杂质而言,真空条件与大气条件下的坠落流量差别明显。此外,对于活泼金属(如锂球、锂粉)杂质颗粒,极易与空气中的O2、N2、CO、H2O、CO2等发生反应而被污染,从而会影响标定结果。虽然也有在真空条件下进行标定的方式,是用可密封的有机玻璃量筒测量出杂质体积,再换算为杂质质量,但由于其无法直接测量坠落杂质的质量。一方面,读数的个体差异性会引入误差;另一方面,受杂质本身的规则程度影响,坠落沉积在量筒中的杂质颗粒间隙并不均匀,单纯的通过体积换算成质量会存在较大误差。此外,由于等离子体注入杂质材料的稀缺性,采购成本较为高昂,如果能保护杂质颗粒不被污染,实现重复利用可以节约大量科研经费。因此,尤为迫切的需要一种能精确标定等离子体注入杂质且保护其不被污染的装置。With the continuous advancement of fusion research, scientific researchers have tried to inject impurities by using the method of impurity particles falling by their own gravity. A large number of experiments such as divertor injection of lithium powder and boron powder have been carried out on many tokamak fusion devices at home and abroad. Obtained fruitful experimental results. The study found that a certain amount of impurity implantation can effectively suppress the boundary localized mode of the highly confined mode plasma. However, excessive impurity implantation may cause the plasma to rupture, which requires precise impurity implantation. control. In the bench calibration experiment of the impurity injection system, the traditional method is usually carried out in the atmospheric environment, which is very different from the plasma discharge environment, especially for powdery impurities, the drop flow difference between vacuum conditions and atmospheric conditions obvious. In addition, the impurity particles of active metals (such as lithium balls and lithium powder) are very easy to react with O 2 , N 2 , CO, H 2 O, CO 2 , etc. in the air to be polluted, which will affect the calibration results. Although there is also a method of calibration under vacuum conditions, which is to measure the volume of impurities with a sealable plexiglass graduated cylinder, and then convert it into the mass of impurities, but because it cannot directly measure the mass of falling impurities. On the one hand, individual differences in readings will introduce errors; on the other hand, affected by the regularity of the impurities themselves, the gaps between the impurity particles falling and deposited in the measuring cylinder are not uniform, and there will be large errors in simply converting the volume into mass. In addition, due to the scarcity of plasma-implanted impurity materials, the procurement cost is relatively high. If the impurity particles can be protected from contamination, reuse can save a lot of scientific research funds. Therefore, there is an urgent need for a device that can accurately calibrate the plasma implanted impurities and protect them from contamination.

发明内容SUMMARY OF THE INVENTION

本发明目的是为了弥补已有技术的缺陷,提供一种用于精确标定等离子体注入杂质的装置及方法,以实现在聚变实验中精确控制杂质注入量。The purpose of the present invention is to make up for the defects of the prior art, and to provide a device and method for accurately calibrating the impurity injected into the plasma, so as to realize the precise control of the impurity injection amount in the fusion experiment.

本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:

一种精确标定等离子体注入杂质的装置,包括有真空室、电子天平、插板阀、引导管、电极法兰、抽气阀、抽气机组、充气阀和操纵杆;所述的真空室是带玻璃面板的真空腔体,所述的真空腔体通过在长方体管的一端焊接带沟槽的固定座,用来固定玻璃面板,作为真空室正面;长方体管另一端焊接一平板,作为真空室背面;真空室背面开两个孔,分别焊接抽气管道和第一管道;选长方体管的其中一面作为真空室顶面,顶面开有三个孔,第一个孔的外侧焊接第三管道,第二个孔位于顶面中间位置,第二个孔的外侧和内侧分别焊接第二管道和引导管,第三个孔焊接第四管道;所述的电子天平放在真空室内,保持电子天平的托盘在引导管正下方,显示屏面对玻璃面板。A device for accurately calibrating plasma injection impurities, including a vacuum chamber, an electronic balance, a flapper valve, a guide tube, an electrode flange, an air extraction valve, an air extraction unit, an inflation valve and a joystick; the vacuum chamber is A vacuum chamber with a glass panel, the vacuum chamber is used to fix the glass panel by welding a grooved fixing seat at one end of the cuboid tube as the front of the vacuum chamber; the other end of the cuboid tube is welded with a flat plate as a vacuum chamber Back; two holes are opened on the back of the vacuum chamber, and the exhaust pipe and the first pipe are welded respectively; one side of the cuboid pipe is selected as the top surface of the vacuum chamber, and three holes are opened on the top surface, and the third pipe is welded on the outside of the first hole. The second hole is located in the middle of the top surface, the outside and inside of the second hole are welded with the second pipe and the guide pipe respectively, and the third hole is welded with the fourth pipe; the electronic balance is placed in the vacuum chamber to keep the electronic balance in place. The tray is directly below the guide tube, and the display faces the glass panel.

进一步的,所述的长方体管为SUS316管,所述的平板为SUS316板。Further, the rectangular parallelepiped tube is a SUS316 tube, and the flat plate is a SUS316 plate.

进一步的,所述的带沟槽的固定座为SUS316板,中间掏空,四周均匀开有螺钉孔。Further, the fixed seat with grooves is a SUS316 plate, the middle is hollowed out, and screw holes are evenly opened around.

进一步的,所述的沟槽为“跑道形”槽,用于给密封圈限位;所述的密封圈是“跑道形”氟橡胶圈,用于玻璃面板的真空密封。Further, the groove is a "racetrack-shaped" groove, which is used to limit the sealing ring; the sealing ring is a "racetrack-shaped" fluororubber ring, which is used for vacuum sealing of the glass panel.

进一步的,所述的玻璃面板为耐压有机玻璃,四周均匀开螺钉孔,与真空室正面固定座的螺钉孔对应,用于观测真空室内部,直接读出电子天平的读数。Further, the glass panel is made of pressure-resistant plexiglass, with screw holes evenly opening around it, corresponding to the screw holes of the front fixing seat of the vacuum chamber, for observing the inside of the vacuum chamber and directly reading the reading of the electronic balance.

进一步的,所述的抽气管道是SUS316无缝管,一端焊接在真空室背面其中一个开孔处,另一端焊接CF35法兰连接抽气阀。Further, the air extraction pipeline is a SUS316 seamless pipe, one end is welded at one of the openings on the back of the vacuum chamber, and the other end is welded with a CF35 flange to connect the air extraction valve.

进一步的,所述的抽气阀是CF35转KF40的手动挡板阀,CF35法兰与抽气管道上的CF35法兰对接,KF40法兰通过波纹管与抽气机组连接。Further, the air extraction valve is a manual flapper valve from CF35 to KF40, the CF35 flange is butted with the CF35 flange on the air extraction pipeline, and the KF40 flange is connected to the air extraction unit through a bellows.

进一步的,所述的抽气机组包括JTFB-300F型分子泵、TRP-12型机械泵和ZDF-5227AX型真空计,极限真空为2.0×10-5Pa。Further, the air extraction unit includes a JTFB-300F molecular pump, a TRP-12 mechanical pump and a ZDF-5227AX vacuum gauge, and the ultimate vacuum is 2.0×10 -5 Pa.

进一步的,所述的第一管道是SUS316无缝管,一端焊接在真空室背面一个孔处,另一端焊接CF35法兰连接电极法兰。Further, the first pipe is a SUS316 seamless pipe, one end is welded at a hole on the back of the vacuum chamber, and the other end is welded with a CF35 flange to connect the electrode flange.

进一步的,所述的电极法兰是2芯M3电极CF35法兰,耐压1000V,真空漏率小于5.0E-11Pam3/s;电极法兰非真空侧电极与电压转换器输出端连接,另一侧电极与电子天平的电源输入端相连。Further, the electrode flange is a 2-core M3 electrode CF35 flange, with a withstand voltage of 1000V and a vacuum leak rate of less than 5.0E-11Pam 3 /s; the non-vacuum side electrode of the electrode flange is connected to the output end of the voltage converter, and the other is One electrode is connected to the power input terminal of the electronic balance.

进一步的,所述的电子天平通过电压转换器供电后,精确测量落入托盘的杂质重量。Further, after the electronic balance is powered by a voltage converter, the weight of impurities falling into the tray can be accurately measured.

进一步的,所述的电压转换器为输入是AC 220V/0.6A,50Hz,输出为DC 12V/1.5A;电压转换器利用电极法兰转接后持续为电子天平供电。Further, the voltage converter is that the input is AC 220V/0.6A, 50Hz, and the output is DC 12V/1.5A; the voltage converter continues to supply power to the electronic balance after being switched by the electrode flange.

进一步的,所述的第二管道是SUS316无缝管,一端焊接在真空室顶面第二个孔处外侧,另一端焊接CF50法兰连接插板阀。Further, the second pipe is a SUS316 seamless pipe, one end is welded on the outside of the second hole on the top surface of the vacuum chamber, and the other end is welded with a CF50 flange to connect the plug-in valve.

进一步的,所述的插板阀是超高真空CF50手动插板阀,两侧为CF50法兰接口,真空漏率小于1.3E-10Pam3/s;插板阀真空密封侧与第二管道上CF50法兰连接,另一侧与杂质注入分配系统相连。Further, the plug-in valve is an ultra-high vacuum CF50 manual plug-in valve, with CF50 flange interfaces on both sides, and the vacuum leak rate is less than 1.3E-10Pam 3 /s; the vacuum-sealed side of the plug-in valve is on the second pipeline. CF50 flange connection, and the other side is connected to the impurity injection distribution system.

进一步的,所述的引导管是喇叭状变径SUS316管,大口φ35,小口φ26,小口下方焊接SUS316无缝管。Further, the guide tube is a trumpet-shaped variable diameter SUS316 tube, with a large mouth of φ35 and a small mouth of φ26, and a SUS316 seamless tube welded below the small mouth.

进一步的,所述的第三管道是SUS316无缝管,一端焊接在真空室顶面第一个孔处,另一端焊接CF35法兰连接操纵杆;所述第一个孔位于真空室顶面靠近正面侧。Further, the third pipe is a SUS316 seamless pipe, one end is welded at the first hole on the top surface of the vacuum chamber, and the other end is welded with a CF35 flange to connect the joystick; the first hole is located near the top surface of the vacuum chamber. front side.

进一步的,所述的操纵杆为磁控传动结构,通过旋转真空室外侧的操纵杆,对电子天平启动/校准键进行操作。Further, the joystick is a magnetic control transmission structure, and the start/calibration key of the electronic balance is operated by rotating the joystick outside the vacuum chamber.

进一步的,所述的第四管道是SUS316无缝管,一端焊接在真空室顶面第三个孔处,另一端焊接CF35法兰连接充气阀;所述第三个孔可以位于真空室顶面靠近背面侧或左侧面或右侧面。Further, the fourth pipe is a SUS316 seamless pipe, one end is welded at the third hole on the top surface of the vacuum chamber, and the other end is welded with a CF35 flange to connect the inflation valve; the third hole can be located on the top surface of the vacuum chamber Close to the back side or the left side or the right side.

进一步的,所述的充气阀是CF35转KF40的超高真空手动挡板阀,CF35法兰与第四管道上的CF35法兰对接,KF40法兰连接惰性气体。Further, the inflation valve is a CF35 to KF40 ultra-high vacuum manual flapper valve, the CF35 flange is connected to the CF35 flange on the fourth pipeline, and the KF40 flange is connected to the inert gas.

进一步的,所述的惰性气体为氩气。Further, the inert gas is argon.

根据本发明的另一个方面,提出一种精确标定等离子体注入杂质的方法,包括如下步骤:According to another aspect of the present invention, a method for accurately calibrating plasma implanted impurities is provided, comprising the steps of:

步骤1,打开真空室正面玻璃面板,将电子天平放入真空室,保持电子天平的托盘在引导管正下方,显示屏面对玻璃面板;电压转换器利用电极法兰转接后,为电子天平供电;Step 1: Open the front glass panel of the vacuum chamber, put the electronic balance into the vacuum chamber, keep the tray of the electronic balance directly under the guide tube, and the display screen facing the glass panel; after the voltage converter is transferred by the electrode flange, it is the electronic balance powered by;

步骤2,真空室固定座的沟槽放入密封圈,合上玻璃面板,用螺钉拧紧密封,关闭充气阀和插板阀,打开抽气阀,启动抽气机组;当真空室的真空度达到5.0×10-5Pa时,打开插板阀,杂质注入分配系统与真空室连通;Step 2, put the sealing ring into the groove of the vacuum chamber fixing seat, close the glass panel, tighten the seal with screws, close the inflation valve and the plug valve, open the air extraction valve, and start the air extraction unit; when the vacuum degree of the vacuum chamber reaches At 5.0×10 -5 Pa, open the flapper valve, and the impurity injection distribution system is connected to the vacuum chamber;

步骤3,利用操纵杆按电子天平校准键,完成电子天平的校准;给杂质注入分配系统特定电压V1信号触发,触发时间连续t1,洒落的杂质经过引导管落入电子天平的托盘中,待电子天平读数稳定后,利用操纵杆按电子天平启动键,记录Data1;Step 3, use the joystick to press the electronic balance calibration key to complete the calibration of the electronic balance; inject the impurities into the distribution system to trigger the specific voltage V1 signal, the triggering time is continuous t1 , and the spilled impurities fall into the tray of the electronic balance through the guide tube, After the electronic balance reading is stable, use the joystick to press the electronic balance start button to record Data1;

步骤4,利用操纵杆按电子天平校准键,完成电子天平的校准。给杂质注入分配系统特定电压V1信号触发,触发时间连续t2,洒落的杂质经过引导管落入电子天平的托盘中,待电子天平读数稳定后,利用操纵杆按电子天平启动键,记录Data2;Step 4, use the joystick to press the electronic balance calibration key to complete the calibration of the electronic balance. The specific voltage V 1 signal is injected into the impurity distribution system, and the trigger time is continuous t 2. The spilled impurities fall into the tray of the electronic balance through the guide tube. After the electronic balance reading is stable, use the joystick to press the electronic balance start button to record Data2 ;

步骤5,利用操纵杆按电子天平校准键,完成电子天平的校准;给杂质注入分配系统特定电压V1信号触发,触发时间连续t3,洒落的杂质经过引导管落入电子天平的托盘中,待电子天平读数稳定后,利用操纵杆按电子天平启动键,记录Data3;Step 5, use the joystick to press the electronic balance calibration button to complete the calibration of the electronic balance ; inject the impurities into the distribution system to trigger the specific voltage V1 signal, the triggering time is continuous t3 , the spilled impurities fall into the tray of the electronic balance through the guide tube, After the electronic balance reading is stable, use the joystick to press the electronic balance start button to record Data3;

步骤6,计算得出,在特定电压V1条件下,杂质注入分配系统tn时间段内的杂质注入量精确标定数据;n为自然数;Step 6: Calculate, under the condition of a specific voltage V 1 , the accurate calibration data of the impurity injection amount in the impurity injection distribution system in the time period t n ; n is a natural number;

步骤7,重复步骤3、4、5和6,得到,在特定电压Vn条件下,杂质注入分配系统中的某种杂质在tn时间段内的杂质注入量精确标定数据;Step 7, repeating steps 3, 4, 5 and 6 to obtain, under the condition of a specific voltage V n , the accurate calibration data of the impurity injection amount of a certain impurity in the impurity injection distribution system in the time period t n ;

步骤8,关闭插板阀和抽气阀,停抽气机组,打开充气阀,向真空室内充入惰性气体至0.2MPa,打开玻璃面板,在惰性气体氛围保护下,回收托盘上的杂质;Step 8, close the flapper valve and the air extraction valve, stop the air extraction unit, open the inflation valve, fill the vacuum chamber with inert gas to 0.2MPa, open the glass panel, and recover the impurities on the tray under the protection of the inert gas atmosphere;

步骤9,重复步骤2-8;标定杂质注入分配系统中的其他杂质。Step 9, repeat steps 2-8; the calibration impurities are injected into other impurities in the distribution system.

有益效果beneficial effect

本发明的优点是:提供了一种精确标定等离子体注入杂质的装置及方法,通过模拟等离子体放电时的真空环境,利用电子天平直接读出不同条件激励下杂质注入的量,不仅极大程度降低了杂质被污染而产生的影响,而且杜绝了人为因素造成的误差,提高了标定数据的准确性。此外,可以充分保护并收集杂质注入分配系统测试时坠落的杂质颗粒(粉末),实现重复利用。该发明可视性强、精确度高、节约性强,为在聚变装置上精确控制杂质注入提供了有效的数据支撑和技术保障。The advantages of the present invention are as follows: a device and method for accurately calibrating plasma injection impurities are provided. By simulating the vacuum environment during plasma discharge, an electronic balance can be used to directly read the amount of impurities injected under different excitation conditions, which not only maximizes It reduces the impact of impurities caused by contamination, eliminates errors caused by human factors, and improves the accuracy of calibration data. In addition, it can fully protect and collect the impurity particles (powder) that fall when the impurities are injected into the distribution system for testing, so as to realize the reuse. The invention has strong visibility, high accuracy and strong economy, and provides effective data support and technical guarantee for accurately controlling impurity injection in fusion devices.

附图说明Description of drawings

图1是标定系统的示意图;Fig. 1 is the schematic diagram of the calibration system;

图2是固定座的示意图;Fig. 2 is the schematic diagram of the fixed seat;

图3是玻璃面板和密封圈示意图。Figure 3 is a schematic diagram of the glass panel and the sealing ring.

附图标记说明:1真空室,2抽气管道,3抽气阀,4抽气机组,5第一管道,6电极法兰,7第二管道,8引导管,9插板阀,10电子天平,11托盘,12电压转换器,13第三管道,14操纵杆,15第四管道,16充气阀,17惰性气体,18杂质注入分配系统,19固定座,20沟槽,21玻璃面板,22密封圈。Description of reference numerals: 1 vacuum chamber, 2 suction pipe, 3 suction valve, 4 suction unit, 5 first pipe, 6 electrode flange, 7 second pipe, 8 guide pipe, 9 flapper valve, 10 electronic Balance, 11 Tray, 12 Voltage Converter, 13 Third Pipe, 14 Joystick, 15 Fourth Pipe, 16 Gas Fill Valve, 17 Inert Gas, 18 Impurity Injection Distribution System, 19 Fixture, 20 Groove, 21 Glass Panel, 22 seals.

具体实施方式Detailed ways

下面将结合本发明实施例中附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations. Thus, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present invention.

如图1所示(所述的图1为示意图,不是本发明装置的正视图),一种精确标定等离子体注入杂质的装置,包括有真空室1、电子天平10、插板阀9、引导管8、电极法兰6、抽气阀3、抽气机组4、充气阀16和操纵杆14。As shown in Figure 1 (the Figure 1 is a schematic diagram, not a front view of the device of the present invention), a device for accurately calibrating plasma injection impurities includes a vacuum chamber 1, an electronic balance 10, a plug valve 9, a guide Pipe 8 , electrode flange 6 , air extraction valve 3 , air extraction unit 4 , inflation valve 16 and joystick 14 .

所述的真空室1是带玻璃面板21的真空腔体,长450mm,宽400mm,高500mm,长方体SUS316管壁厚2mm,一端焊接带沟槽20的固定座19,用来固定玻璃面板21,作为真空室1正面;另一端焊接500mm×400mm×2mm的SUS316板,作为真空室1背面。真空室1背面左右开有两个φ38的孔,分别焊接抽气管道2和第一管道5。选长方体SUS316管尺寸为450mm×400mm的其中一面作为真空室1顶面,顶面短边中位线上开有三孔,第一个孔为φ38孔,第一个孔外侧焊接第三管道13;第二个孔位于顶面中间位置,是φ55孔,第二个孔外侧和内侧分别焊接第二管道7和引导管8;第三个孔为φ38孔,第三个孔外侧焊接第四管道15;第三个孔可以位于真空室顶面靠近背面侧,或位于真空室左侧面或右侧面;所述的电子天平10放在真空室1内,保持电子天平10的托盘11在引导管8正下方,显示屏面对玻璃面板21。The vacuum chamber 1 is a vacuum chamber with a glass panel 21, with a length of 450mm, a width of 400mm, a height of 500mm, a cuboid SUS316 tube wall thickness of 2mm, and a fixed seat 19 with a groove 20 welded at one end to fix the glass panel 21. It is used as the front side of the vacuum chamber 1; the other end is welded with a 500mm×400mm×2mm SUS316 board, which is used as the back side of the vacuum chamber 1 . There are two φ38 holes on the left and right sides of the back of the vacuum chamber 1, and the exhaust pipe 2 and the first pipe 5 are welded respectively. One side of the rectangular SUS316 tube with a size of 450mm×400mm is selected as the top surface of the vacuum chamber 1. There are three holes on the midline of the short side of the top surface, the first hole is a φ38 hole, and the third pipe 13 is welded on the outside of the first hole; The second hole is located in the middle of the top surface, which is a φ55 hole. The outside and inside of the second hole are welded with the second pipe 7 and the guide pipe 8 respectively; the third hole is a φ38 hole, and the fourth pipe 15 is welded on the outside of the third hole. The third hole can be located on the top surface of the vacuum chamber close to the back side, or on the left side or the right side of the vacuum chamber; the electronic balance 10 is placed in the vacuum chamber 1, and the tray 11 of the electronic balance 10 is kept in the guide tube. 8, the display screen faces the glass panel 21.

所述的带沟槽20的固定座19为长530mm,宽430mm,壁厚10mm的SUS316板,中间开500mm×400mm孔,四周均匀开φ10的螺钉孔。The fixing seat 19 with the groove 20 is a SUS316 plate with a length of 530mm, a width of 430mm and a wall thickness of 10mm, with a hole of 500mm×400mm in the middle and 10 φ10 screw holes evenly around.

所述的沟槽20为宽5mm,深3mm的“跑道形”槽,中心线尺寸为510mm×410mm,给密封圈22限位。The groove 20 is a "racetrack-shaped" groove with a width of 5 mm and a depth of 3 mm, and the size of the center line is 510 mm×410 mm, which is used to limit the sealing ring 22 .

所述的密封圈22是φ5的“跑道形”氟橡胶圈,其周长为1835mm,用于玻璃面板21的真空密封。The sealing ring 22 is a φ5 "racetrack-shaped" fluororubber ring with a circumference of 1835 mm, which is used for vacuum sealing of the glass panel 21 .

所述的玻璃面板21为长530mm,宽430mm,壁厚20mm的耐压有机玻璃,四周均匀开φ10的螺钉孔,与真空室1正面固定座19的螺钉孔对应。用于观测真空室1内部,直接读出电子天平10的读数。The glass panel 21 is pressure-resistant plexiglass with a length of 530 mm, a width of 430 mm and a wall thickness of 20 mm, with φ10 screw holes evenly opened around, corresponding to the screw holes of the front fixing seat 19 of the vacuum chamber 1 . It is used to observe the inside of the vacuum chamber 1 and directly read the reading of the electronic balance 10 .

所述的抽气管道2是φ38×50mm,壁厚2mm的SUS316无缝管,一端焊接在真空室1背面开孔处,另一端焊接CF35法兰连接抽气阀3。The air extraction pipe 2 is a SUS316 seamless pipe with φ38×50 mm and a wall thickness of 2 mm.

所述的抽气阀3是CF35转KF40的超高真空手动挡板阀,CF35法兰与抽气管道2上的CF35法兰对接,KF40法兰通过波纹管与抽气机组4连接。The air extraction valve 3 is an ultra-high vacuum manual flapper valve from CF35 to KF40. The CF35 flange is connected to the CF35 flange on the air extraction pipeline 2, and the KF40 flange is connected to the air extraction unit 4 through a bellows.

所述的抽气机组4包括JTFB-300F型分子泵、TRP-12型机械泵和ZDF-5227AX型真空计等,极限真空为2.0×10-5Pa。The air extraction unit 4 includes a JTFB-300F molecular pump, a TRP-12 mechanical pump, a ZDF-5227AX vacuum gauge, etc., and the ultimate vacuum is 2.0×10 −5 Pa.

所述的第一管道5是φ38×50mm,壁厚2mm的SUS316无缝管,一端焊接在真空室1背面开孔处,另一端焊接CF35法兰连接电极法兰6。The first pipe 5 is a SUS316 seamless pipe with a diameter of 38×50mm and a wall thickness of 2mm.

所述的电极法兰6是2芯M3电极CF35法兰,耐压1000V,真空漏率小于5.0E-11Pam3/s。电极法兰6非真空侧电极与电压转换器12输出端连接,另一侧电极与电子天平10的电源输入端相连。The electrode flange 6 is a 2-core M3 electrode CF35 flange with a withstand voltage of 1000V and a vacuum leak rate of less than 5.0E-11Pam 3 /s. The non-vacuum side electrode of the electrode flange 6 is connected to the output terminal of the voltage converter 12 , and the other side electrode is connected to the power input terminal of the electronic balance 10 .

所述的电子天平10为AP225WD型电子天平,量程102g,精度0.01mg,平均响应时间8s,托盘尺寸91mm。通过电压转换器12供电后,精确测量落入托盘11的杂质重量。The electronic balance 10 is an AP225WD type electronic balance with a range of 102g, an accuracy of 0.01mg, an average response time of 8s, and a tray size of 91mm. After the power is supplied through the voltage converter 12, the weight of impurities falling into the tray 11 is accurately measured.

所述的电压转换器12为NBS18C120150HC型电源适配器,输入是AC 220V/0.6A,50Hz,输出为DC 12V/1.5A。电压转换器12在真空环境中易“爆浆”而不能正常供电,利用电极法兰6转接后可以持续为电子天平10供电。The voltage converter 12 is an NBS18C120150HC type power adapter, the input is AC 220V/0.6A, 50Hz, and the output is DC 12V/1.5A. The voltage converter 12 is easy to "explode" in a vacuum environment and cannot supply power normally. After being switched by the electrode flange 6, it can continue to supply power to the electronic balance 10.

所述的第二管道7是φ55×80mm,壁厚2mm的SUS316无缝管,一端焊接在真空室1顶面开孔处外侧,另一端焊接CF50法兰连接插板阀9。The second pipe 7 is a SUS316 seamless pipe with a diameter of 55×80mm and a wall thickness of 2mm.

所述的插板阀9是超高真空CF50手动插板阀,阀门通径为50mm,两侧为CF50法兰接口,真空漏率小于1.3E-10Pam3/s。插板阀9真空密封侧与第二管道7上CF50法兰连接,另一侧与杂质注入分配系统18相连。The plug-in valve 9 is an ultra-high vacuum CF50 manual plug-in valve, the valve diameter is 50mm, the two sides are CF50 flange interfaces, and the vacuum leak rate is less than 1.3E-10Pam 3 /s. The vacuum sealing side of the plug-in valve 9 is connected with the CF50 flange on the second pipeline 7 , and the other side is connected with the impurity injection and distribution system 18 .

所述的引导管8是喇叭状变径SUS316管,大口φ35,小口φ26,竖直高度20mm,壁厚2mm,小口下方焊接φ26×30mm,壁厚2mm的SUS316无缝管。The guide tube 8 is a horn-shaped variable diameter SUS316 tube, large mouth φ35, small mouth φ26, vertical height 20mm, wall thickness 2mm, SUS316 seamless pipe with φ26×30mm and wall thickness 2mm welded below the small mouth.

所述的第三管道13是φ38×40mm,壁厚2mm的SUS316无缝管,一端焊接在真空室1顶面第一个孔处,另一端焊接CF35法兰连接操纵杆14。所述第一个孔位于真空室顶面靠近正面侧。The third pipe 13 is a SUS316 seamless pipe with a diameter of 38×40 mm and a wall thickness of 2 mm. One end is welded at the first hole on the top surface of the vacuum chamber 1 , and the other end is welded with a CF35 flange to connect the joystick 14 . The first hole is located on the top side of the vacuum chamber near the front side.

所述的操纵杆14为磁控传动结构,通过旋转真空室1外侧的操纵杆14,可以对电子天平10启动/校准键进行操作。The joystick 14 is a magnetic control transmission structure. By rotating the joystick 14 outside the vacuum chamber 1 , the start/calibration key of the electronic balance 10 can be operated.

所述的第四管道15是φ38×40mm,壁厚2mm的SUS316无缝管,一端焊接在真空室顶面第三个孔处,另一端焊接CF35法兰连接充气阀16。所述第三个孔可以位于真空室顶面靠近背面侧或左侧面或右侧面。The fourth pipe 15 is a SUS316 seamless pipe with a diameter of 38×40 mm and a wall thickness of 2 mm. One end is welded at the third hole on the top surface of the vacuum chamber, and the other end is welded with a CF35 flange to connect the inflation valve 16 . The third hole may be located on the top side of the vacuum chamber near the back side or on the left side or the right side.

所述的充气阀16是CF35转KF40的超高真空手动挡板阀,CF35法兰与第四管道15上的CF35法兰对接,KF40法兰连接惰性气体17。The inflatable valve 16 is a CF35-to-KF40 ultra-high vacuum manual flapper valve, the CF35 flange is connected to the CF35 flange on the fourth pipeline 15 , and the KF40 flange is connected to the inert gas 17 .

所述的惰性气体17为氩气。The inert gas 17 is argon.

本发明还提出一种精确标定等离子体注入杂质的方法,包括如下步骤:The present invention also provides a method for accurately calibrating plasma implanted impurities, comprising the following steps:

①打开真空室1正面玻璃面板21,将电子天平10放入真空室1,保持电子天平10的托盘11在引导管8正下方,显示屏面对玻璃面板21。电压转换器12利用电极法兰6转接后,为电子天平10供电。①Open the front glass panel 21 of the vacuum chamber 1, put the electronic balance 10 into the vacuum chamber 1, keep the tray 11 of the electronic balance 10 directly below the guide tube 8, and the display screen faces the glass panel 21. The voltage converter 12 supplies power to the electronic balance 10 after being connected by the electrode flange 6 .

②真空室1固定座19的沟槽20放入密封圈22,合上玻璃面板21,用螺钉拧紧密封。关闭充气阀16和插板阀9,打开抽气阀3,启动抽气机组4。当真空室1的真空度达到5.0×10- 5Pa时,打开插板阀9,杂质注入分配系统18与真空室1连通。② Put the sealing ring 22 into the groove 20 of the fixing seat 19 of the vacuum chamber 1, close the glass panel 21, and tighten the sealing with screws. Close the inflation valve 16 and the flap valve 9, open the air extraction valve 3, and start the air extraction unit 4. When the vacuum degree of the vacuum chamber 1 reaches 5.0×10 −5 Pa , the flapper valve 9 is opened, and the impurity injection and distribution system 18 is communicated with the vacuum chamber 1 .

③利用操纵杆14按电子天平10校准键,完成电子天平10的校准。给杂质注入分配系统18特定电压V1信号触发,触发时间连续t1,洒落的杂质经过引导管8落入电子天平10的托盘11中,待电子天平10读数稳定后,利用操纵杆14按电子天平10启动键,记录Data1。③ Use the joystick 14 to press the calibration key of the electronic balance 10 to complete the calibration of the electronic balance 10 . The impurity injection distribution system 18 is triggered by a specific voltage V 1 signal, and the trigger time is continuous t 1 . The spilled impurities fall into the tray 11 of the electronic balance 10 through the guide tube 8. After the reading of the electronic balance 10 is stable, use the joystick 14 to press the electronic Balance 10 start key, record Data1.

④利用操纵杆14按电子天平10校准键,完成电子天平10的校准。给杂质注入分配系统18特定电压V1信号触发,触发时间连续t2,洒落的杂质经过引导管8落入电子天平10的托盘11中,待电子天平10读数稳定后,利用操纵杆14按电子天平10启动键,记录Data2。④ Use the joystick 14 to press the calibration key of the electronic balance 10 to complete the calibration of the electronic balance 10 . The impurity injection distribution system 18 is triggered by a specific voltage V1 signal, and the trigger time is continuous t2 . The spilled impurities fall into the tray 11 of the electronic balance 10 through the guide tube 8. After the reading of the electronic balance 10 is stable, use the joystick 14 to press the electronic Balance 10 start key, record Data2.

⑤利用操纵杆14按电子天平10校准键,完成电子天平10的校准。给杂质注入分配系统18特定电压V1信号触发,触发时间连续t3,洒落的杂质经过引导管8落入电子天平10的托盘11中,待电子天平10读数稳定后,利用操纵杆14按电子天平10启动键,记录Data3。⑤ Use the joystick 14 to press the calibration key of the electronic balance 10 to complete the calibration of the electronic balance 10 . The specific voltage V1 signal of the impurity injection distribution system 18 is triggered, and the trigger time is continuous t3 . The spilled impurities fall into the tray 11 of the electronic balance 10 through the guide tube 8. After the reading of the electronic balance 10 is stable, use the joystick 14 to press the electronic Balance 10 start key, record Data3.

⑥计算得出,在特定电压V1条件下,杂质注入分配系统18在tn时间段内的杂质注入量精确标定数据;n为自然数。⑥ Calculated, under the condition of a specific voltage V 1 , the accurate calibration data of the impurity injection amount of the impurity injection distribution system 18 in the time period t n ; n is a natural number.

⑦重复③、④、⑤和⑥,可以得到,在特定电压Vn条件下,杂质注入分配系统18在tn时间段内的杂质注入量精确标定数据。⑦ Repeating ③, ④, ⑤ and ⑥, can obtain accurate calibration data of the impurity implantation amount of the impurity implantation distribution system 18 in the time period tn under the condition of a specific voltage Vn .

⑧关闭插板阀9和抽气阀3,停抽气机组4,打开充气阀16,向真空室1内充入惰性气体17至0.2MPa,打开玻璃面板21,在惰性气体17氛围保护下,回收托盘11上的杂质。⑧Close the flap valve 9 and the air extraction valve 3, stop the air extraction unit 4, open the inflation valve 16, fill the vacuum chamber 1 with an inert gas of 17 to 0.2 MPa, open the glass panel 21, and under the protection of the inert gas 17 atmosphere, The impurities on the tray 11 are recovered.

⑨重复②-⑧,可以精确标定杂质注入分配系统18中的其他杂质。⑨ Repeat ②-⑧ to accurately calibrate other impurities in the impurity injection distribution system 18 .

以上实施例仅用以说明而非限制本发明的技术方案,尽管上述实施例对本发明进行了详细说明,本领域的相关技术人员应当理解:可以对本发明进行修改或者同等替换,但不脱离本发明精神和范围的任何修改和局部替换均应涵盖在本发明的权利要求范围内。The above embodiments are only used to illustrate rather than limit the technical solutions of the present invention. Although the above embodiments describe the present invention in detail, those skilled in the art should understand that the present invention can be modified or equivalently replaced without departing from the present invention. Any modifications and partial substitutions of the spirit and scope should be included within the scope of the claims of the present invention.

Claims (21)

1. The utility model provides a device of accurate calibration plasma injection impurity which characterized in that: comprises a vacuum chamber, an electronic balance, a gate valve, a guide tube, an electrode flange, an air extraction valve, an air extractor set, an inflation valve and an operating lever; the vacuum chamber is a vacuum cavity with a glass panel, and the vacuum cavity is used for fixing the glass panel as the front of the vacuum chamber by welding a fixing seat with a groove at one end of a rectangular tube; the other end of the rectangular pipe is welded with a flat plate as the back of the vacuum chamber; two holes are formed in the back of the vacuum chamber, and an air exhaust pipeline and a first pipeline are welded respectively; selecting one surface of a rectangular pipe as the top surface of a vacuum chamber, wherein the top surface is provided with three holes, a third pipeline is welded on the outer side of a first hole, a second hole is positioned in the middle of the top surface, a second pipeline and a guide pipe are respectively welded on the outer side and the inner side of the second hole, and a fourth pipeline is welded on the outer side of the third hole; the electronic balance is horizontally placed in the vacuum chamber, the tray of the electronic balance is kept right below the guide tube, and the display screen faces the glass panel.
2. The apparatus of claim 1, wherein: the rectangular tube is an SUS316 tube, and the flat plate is an SUS316 plate.
3. The apparatus of claim 1, wherein: the fixing seat with the groove is an SUS316 plate, the middle of the fixing seat is hollowed, and screw holes are uniformly formed in the periphery of the fixing seat.
4. The apparatus for precisely calibrating plasma implanted impurities as claimed in claim 1, wherein: the groove is a runway-shaped groove and is used for limiting the sealing ring; the sealing ring is a runway-shaped fluororubber ring and is used for vacuum sealing of the glass panel.
5. The apparatus of claim 1, wherein: the glass panel is made of pressure-resistant organic glass, screw holes are uniformly formed in the periphery of the glass panel and correspond to the screw holes of the fixed seat on the front side of the vacuum chamber, and the glass panel is used for observing the inside of the vacuum chamber and directly reading the reading of the electronic balance.
6. The apparatus of claim 1, wherein: the air exhaust pipeline is an SUS316 seamless pipe, one end of the air exhaust pipeline is welded at one opening on the back of the vacuum chamber, and the other end of the air exhaust pipeline is welded with a CF35 flange connected with an air exhaust valve.
7. The apparatus of claim 6, wherein: the air extraction valve is a manual baffle valve of CF 35-KF 40, a CF35 flange is butted with a CF35 flange on an air extraction pipeline, and the KF40 flange is connected with an air extractor set through a corrugated pipe.
8. The apparatus of claim 7, wherein: the air extractor set comprises a JTFB-300F type molecular pump, a TRP-12 type mechanical pump and a ZDF-5227AX type vacuum gauge, and the ultimate vacuum is 2.0 x 10 -5 Pa。
9. The apparatus of claim 1, wherein: the first pipeline is an SUS316 seamless pipe, one end of the first pipeline is welded at one hole on the back of the vacuum chamber, and the other end of the first pipeline is welded with a CF35 flange connected with an electrode flange.
10. The apparatus of claim 9, wherein: the electrode flange is a 2-core M3 electrode CF35 flange, the pressure resistance is 1000V, and the vacuum leakage rate is less than 5.0E-11Pam 3 S; the non-vacuum side electrode of the electrode flange is connected with the output end of the voltage converter, and the other side electrode of the electrode flange is connected with the power supply input end of the electronic balance.
11. The apparatus of claim 1, wherein: after the electronic balance is powered by the voltage converter, the weight of the impurities falling into the tray is accurately measured.
12. The apparatus of claim 11, wherein: the input of the voltage converter is AC 220V/0.6A and 50Hz, and the output is DC 12V/1.5A; the voltage converter continuously supplies power to the electronic balance after being connected through the electrode flange.
13. The apparatus of claim 1, wherein: the second pipeline is an SUS316 seamless pipe, one end of the second pipeline is welded at the outer side of the second hole on the top surface of the vacuum chamber, and the other end of the second pipeline is welded with a CF50 flange connected with a gate valve.
14. The apparatus of claim 13, wherein: the gate valve is an ultrahigh vacuum CF50 manual gate valve, CF50 flange interfaces are arranged on two sides of the gate valve, and the vacuum leakage rate is less than 1.3E-10Pam 3 S; the vacuum sealing side of the gate valve is connected with a CF50 flange on the second pipeline, and the other side of the gate valve is connected with an impurity injection distribution system.
15. The apparatus of claim 1, wherein: the guide tube is a flared reducing SUS316 tube, a large opening phi 35 and a small opening phi 26, and an SUS316 seamless tube is welded below the small opening.
16. The apparatus of claim 1, wherein: the third pipeline is an SUS316 seamless pipe, one end of the third pipeline is welded at the first hole on the top surface of the vacuum chamber, and the other end of the third pipeline is welded with a CF35 flange connected with a control lever; the first hole is positioned on the top surface of the vacuum chamber close to the front surface side.
17. The apparatus of claim 16, wherein: the operating rod is of a magnetic control transmission structure, and the electronic balance starting/calibrating key is operated by rotating the operating rod outside the vacuum chamber.
18. The apparatus of claim 1, wherein: the fourth pipeline is an SUS316 seamless pipe, one end of the fourth pipeline is welded at the third hole on the top surface of the vacuum chamber, and the other end of the fourth pipeline is welded with a CF35 flange connected with an inflation valve; the third hole may be located on the top surface of the vacuum chamber near the back side or the left or right side surface.
19. The apparatus of claim 18, wherein: the inflation valve is an ultrahigh vacuum manual baffle valve with CF35 converted into KF40, a CF35 flange is butted with a CF35 flange on the fourth pipeline, and the KF40 flange is connected with inert gas.
20. An apparatus for accurately calibrating plasma implant impurities as defined in claim 19, wherein: the inert gas is argon.
21. A method for accurately calibrating plasma implanted impurities is characterized in that: the method comprises the following steps:
step 1, opening a glass panel on the front side of a vacuum chamber, placing an electronic balance into the vacuum chamber, keeping a tray of the electronic balance under a guide pipe, and enabling a display screen to face the glass panel; the voltage converter supplies power to the electronic balance after being connected by the electrode flange;
step 2, placing a sealing ring in a groove of a vacuum chamber fixing seat, closing a glass panel, screwing down and sealing by using a screw, closing an inflation valve and a gate valve, opening an air extraction valve, and starting an air extractor set; when the vacuum degree of the vacuum chamber reaches 5.0 multiplied by 10 -5 When Pa is needed, the gate valve is opened, and the impurity injection distribution system is communicated with the vacuum chamber;
step 3, pressing an electronic balance calibration key by using the operating lever to finish the calibration of the electronic balance; distributing system specific voltage V for impurity implantation 1 Signal triggering, triggering time continuous t 1 The scattered impurities fall into a tray of the electronic balance through a guide pipe, and after the reading of the electronic balance is stable, a control lever is used for pressing an electronic balance start key to record Data 1;
step 4, pressing an electronic balance calibration key by using the operating lever to finish the calibration of the electronic balance; distributing system specific voltage V for impurity implantation 1 Signal triggering, triggering time continuous t 2 The scattered impurities fall into a tray of the electronic balance through a guide pipe, and the electronic balance waits for an electronic dayAfter the flat reading value is stable, pressing an electronic balance start key by using the operating lever to record Data 2;
step 5, pressing an electronic balance calibration key by using the operating lever to finish the calibration of the electronic balance; distributing system specific voltage V for impurity implantation 1 Signal triggering, triggering time is t 3 The scattered impurities fall into a tray of the electronic balance through a guide pipe, and after the reading of the electronic balance is stable, a control lever is used for pressing an electronic balance start key to record Data 3;
step 6, calculating to obtain the voltage V at a specific voltage 1 Under the condition of impurity injection distribution system t n Accurately calibrating data of impurity injection amount in a time period; n is a natural number;
step 7, repeating steps 3, 4, 5 and 6 to obtain the voltage V with the specific voltage n Under the condition that a certain impurity injected into the distribution system is t n Accurately calibrating data of impurity injection amount in a time period;
step 8, closing the gate valve and the air extraction valve, stopping the air extraction unit, opening the air injection valve, injecting inert gas into the vacuum chamber to 0.2MPa, opening the glass panel, and recovering impurities on the tray under the protection of the inert gas atmosphere;
step 9, repeating the steps 2-8; the impurities are calibrated to inject other impurities in the distribution system.
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