Aluminum alloy section bar for hinge of shell door
Technical Field
The invention belongs to the field of electrical and communication equipment housings, relates to a housing with a frame structure assembled, and particularly relates to a housing door hinge aluminum alloy section.
Background
The most widely used and most market-shared housing profiles on the market are the sixteen-fold and nine-fold profiles published in 1997 by Rittal, germany. An authorized bulletin number CN 103987229B published by Rittal corporation in Weichen electronic mechanical technology (Shanghai) Limited, a division of China, and an authorized bulletin date 2019.03.15 disclose a section bar for a cabinet frame; donghua university publication No. CN 101963276 a, granted bulletin date 2011.02.02 discloses a twelve-fold profile with cold-pressed pleats. The two types of section bars are formed by cold bending a cold rolled carbon steel plate, and the production process of the section bar generally comprises the following steps: firstly, leveling a cold rolled carbon steel plate coil stock; secondly, punching module mounting holes with standard intervals by using a continuous punching die; step three, gradually cold-bending and forming by cold-bending equipment; fourthly, cutting the steel plate into a certain length; fifthly, cutting the blank into required lengths according to requirements; and sixthly, cleaning, surface repairing, polishing, phosphorus washing, drying, protecting plug holes, electrostatic spraying, curing and drying. The section bar has the advantages that: mounting holes are formed in the sectional materials, the sectional materials can be connected in a screwing mode, a riveting mode and the like to assemble a cabinet frame, and related accessories outside the cabinet, such as door panels, side plates and the like, can be fixed and mounted on the sectional materials through the mounting holes in the sectional materials. The disadvantages are that: firstly, large-scale precise cold bending equipment is involved in the production process, one cold bending production line can only produce one section, and at least twelve bending steps are carried out, so that the requirements on the technology and the precision of the production process are high; secondly, the standard modular mounting holes are equidistant, so that elements and related accessories cannot be mounted or fixed in the space between the standard modular mounting holes and the holes, and the flexible assembly in the true sense cannot be completed; thirdly, the door plate, the side plate and the external related accessories of the door plate and the side plate are required to be punched to correspond to the standard modular hole site in the section bar, and the door plate, the side plate and the external related accessories are required to be matched well, so that the difficulty coefficient related to the precision in the production process is increased; fourthly, the bending radius of the bending part of the cold-bending section bar, and the bolt connection and riveting holes of the section bar, an external door panel, a side plate and external related accessories all increase the difficulty coefficient for solving the problem of protection grade; fifthly, the sectional area of the section is larger due to the thickness of the section material and the bending radius, the unit length weight is heavier, and the assembled and molded machine shell is heavier.
According to the search, most of the section bars on the market are adjusted and improved on the basis of the section bars of Rittal company in Germany, namely the imitation Wei picture cabinet on the market. A section with simple production process, simple assembly, light weight and high strength in the true sense is not found.
Disclosure of Invention
The invention aims to provide an aluminum alloy section for a hinge of a door leaf of a machine shell, which solves the defects that in the prior art, a cold-formed section is complex in production process, cannot be flexibly adjusted in installation position, high in production technology and precision requirements, large in sectional area, heavy after being assembled and formed and the like. The invention provides a casing door leaf pivot aluminum alloy section, wherein an external sealing plate is fixed from the inside, all installation and fastening pieces are installed and fixed by utilizing a trapezoidal groove and a bridge cut-off opening in the section, and can be installed and fixed at any position in the length direction of the section.
In order to solve the technical problems, the invention adopts the technical scheme that:
the aluminum alloy section with the trapezoid groove and the bridge cut-off opening is formed by extrusion molding of an aluminum alloy material, and comprises a display surface, a corrugated surface, a baffle surface, a first bridge cut-off surface, a second bridge cut-off surface, a step surface, a third bridge cut-off surface, a fourth bridge cut-off surface, a fifth bridge cut-off surface and a sixth bridge cut-off surface, wherein the first bridge cut-off surface and the second bridge cut-off surface are arranged on the same plane and form the first bridge cut-off opening, the first trapezoid groove is formed inwards from the first bridge cut-off opening, the second bridge cut-off opening is formed from the third bridge cut-off surface and the fourth bridge cut-off surface on the same plane and form the third bridge cut-off opening, the third bridge cut-off opening is inwards formed from the second trapezoid groove, and a cavity is formed inside the aluminum alloy section of the door hinge of the enclosure.
The aluminum alloy section with the irregular cross section shape is formed by extrusion molding of an aluminum alloy material, and is provided with a trapezoidal groove and a bridge cut-off opening, and the torsional strength of the section is enhanced by the section with the irregular cross section shape.
The display surface is a flat surface and is an appearance decorative surface which is not machined.
The fold face be the stationary plane of outside perpendicular shrouding, with fold department filling structure sealed glue or install waterproof sealing strip additional in the assembling process, reach IP level sealed, have fine waterproof dustproof performance, and the casing of assembling by this kind of section bar uses under the circumstances that the environment is extremely poor, also can provide fine barrier propterty to installing in inside component of casing and equipment.
The baffle surface is a positioning surface of the external vertical sealing plate, the external sealing plate is blocked to be positioned on the section bar, and then the external sealing plate is supported on the corrugated surface from the inside of the section bar by using a fastener.
The first bridge cut-off opening and the third bridge cut-off opening are used for allowing a screw to penetrate through and connect the inner fastener and the outer fastener.
The first trapezoidal groove and the second trapezoidal groove are used for placing and hiding the fastening piece and can move at any position in the length direction of the trapezoidal grooves, and the purpose of flexibly adjusting the fixed position is achieved.
The second bridge cut-off mouth and T-shaped groove be with placing waterproof sealing strip, reach IP level sealed, have fine waterproof dustproof performance, and the casing of assembling by this kind of section bar uses under the circumstances that the environment is extremely poor, also can provide fine barrier propterty to installing in inside component of casing and equipment.
The fold surface is provided with a plurality of barb folds with inward openings, so that the outer sealing plate and the waterproof sealing piece can be prevented from moving outwards, and the moving resistance of the outer sealing plate and the waterproof sealing piece is increased.
The cavity is arranged in the section bar so as to reduce the weight of the section bar in cross section and unit length.
Compared with the cold rolled carbon steel plate cold bending section bar in the prior art, the cold rolled carbon steel plate cold bending section bar has the following beneficial effects:
firstly, all the external sealing plates of the invention are not required to be punched, bent and welded, but are propped on the section bar from the inside by using related fasteners, and all the accessories and mounting fasteners are fixed on the trapezoidal grooves in the section bar of the invention.
Secondly, the invention can accurately cut the section bars with corresponding sizes according to the size of the enclosure plate of the enclosure, and then the enclosure is assembled by a plurality of simple fasteners and the enclosure plate, thereby achieving the effect of both batch production and customized small-scale production.
All the mounting and fixing pieces are mounted on the trapezoidal groove and the bridge cut-off opening, punching is not needed, and the mounting positions of the fasteners and related accessories can be flexibly adjusted at will according to needs. The method has the advantages of no need of any working procedures such as drilling and tapping after cutting and blanking, good protection on the section, few working procedures, simple processing technology, less pollution generated in the processing process and short production period.
The section bar is formed by extrusion of aluminum alloy, the limitation of material thickness and bending radius is avoided, and the required shape and size can be extruded at will, so that the section bar has a smaller section; furthermore, the density of the aluminum alloy is usually 2.7g/cm in dry-rolled carbon steel plate, while the density of the cold-rolled carbon steel plate of the cold-bent section is usually 7.9g/cm in dry-rolled steel, the section is small in sectional area, low in density and simple in processing technology, so that the section is lower in cost.
Fifthly, the section material is aluminum alloy which has the characteristics of corrosion resistance, pollution resistance, oxidation resistance and the like, and can be simply treated and recycled, so that the section material is more environment-friendly.
The profile does not need any processing procedure except for cutting length, the trapezoidal groove and the bridge cut-off opening are connected and fastened with the outside through the fastening piece, the size of the fastening piece is small, the processing is more convenient, the cost is lower compared with the processing of the whole profile, and the precision can be better ensured.
Drawings
FIG. 1 is a cross-sectional view of a profile of the present invention;
FIG. 2 is a first isometric view of the present invention;
FIG. 3 is a second isometric view of the present invention;
FIG. 4 is a schematic view of the seal and seal plate assembly of the present invention;
FIG. 5 is an assembly view of the present invention after attachment to a corner fitting;
fig. 6 is an exploded view of the present invention shown attached to a corner fitting.
Wherein: 1. a display surface; 2. a wrinkled surface; 3. a baffle surface; 4. a first broken bridge deck; 5. a second broken bridge deck; 6. a step surface; 7. third breaking the bridge floor; 8. fourth breaking the bridge floor; 9. fifth breaking the bridge floor; 10. And a sixth broken bridge deck.
Detailed Description
Specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes and modifications of the present invention may be made by those skilled in the art after reading the teachings of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.
Examples
As shown in figure 1, the aluminum alloy section for the pivot of the door leaf of the machine shell is an aluminum alloy section which is formed by extrusion molding of an aluminum alloy material and has an irregular section shape with a trapezoidal groove and a bridge cut-off opening, the aluminum alloy section bar comprises a display surface, a corrugated surface, a baffle surface, a first broken bridge surface, a second broken bridge surface, a step surface, a third broken bridge surface, a fourth broken bridge surface, a fifth broken bridge surface and a sixth broken bridge surface, wherein the first broken bridge surface and the second broken bridge surface are arranged on a plane and form a first broken bridge opening, the first broken bridge opening is inwards provided with a first trapezoid groove, the third broken bridge surface and the fourth broken bridge surface are arranged on a plane and form a second broken bridge opening, the second broken bridge opening is inwards provided with a T-shaped groove, the fifth broken bridge surface and the sixth broken bridge surface are arranged on a plane and form a third broken bridge opening, the third broken bridge opening is inwards provided with a second trapezoid groove, and a cavity is arranged inside the aluminum alloy section bar of the door hinge of the machine shell.
As shown in figure 1, the aluminum alloy section of the pivot of the door leaf of the machine shell is an aluminum alloy section which is formed by extrusion of an aluminum alloy material and has an irregular cross section and a trapezoidal groove and a bridge cut-off opening, and the irregular cross section increases the anti-torsion strength of the section.
As shown in fig. 2, the display surface is a flat surface and is an appearance decorative surface which is not machined, so that the appearance of the case assembled by the profile is protected from being complete and beautiful.
As shown in fig. 4, the wrinkled surface is a fixing surface of the external vertical surface sealing plate, the wrinkled part is filled with structural sealant or is additionally provided with a waterproof sealing strip in the assembling process, so that the IP-level sealing is achieved, the waterproof and dustproof performance is good, and the casing assembled by the section bar can be used under the condition of extremely poor environment and can also provide good protective performance for elements and equipment installed inside the casing.
The baffle surface is a positioning surface of the external vertical sealing plate, the external sealing plate is blocked to be positioned on the section bar, and then the external sealing plate is supported on the corrugated surface from the inside of the section bar by using a fastener.
As shown in fig. 4, the first bridge cut-off opening and the third bridge cut-off opening are used for allowing screws to pass through and connect the inner fastener and the outer fastener or fix related elements, and the connection between the profiles is completed through the corner pieces so as to assemble the chassis frame.
As shown in fig. 6, the first trapezoidal groove and the second trapezoidal groove are used for placing and hiding the fastener, and can move at any position in the length direction of the trapezoidal groove, so that the purpose of flexibly adjusting the fixed position is achieved.
The second bridge cut-off mouth and T-shaped groove be with placing waterproof sealing strip, reach IP level sealed, have fine waterproof dustproof performance, and the casing of assembling by this kind of section bar uses under the circumstances that the environment is extremely poor, also can provide fine barrier propterty to installing in inside component of casing and equipment.
The trapezoidal groove and the bridge cut-off opening face towards the inner side of the section bar, and the section bar and the internally-installed beam section bar can be conveniently connected and fixed in a matched mode. And all the fixing pieces are fixed from the inside by the trapezoidal groove and the bridge cut-off opening, so that the assembled and formed machine shell has good protection performance.
The fold face has a plurality of inward barb folds of opening, can prevent outside shrouding and waterproof sealing member outwards to move, increases its resistance that moves, has also increased the anti distortion intensity of fold face simultaneously.
As shown in fig. 5 and 6, the outer sealing plate of the aluminum alloy section for pivoting the door leaf of the enclosure does not need to be processed by punching, bending, welding and the like, and is firmly propped against the section from the inside by using corner fittings, sealing plate fixing parts and related fasteners, and all accessories and mounting fasteners are fixed on the trapezoidal groove in the section of the invention.
The hollow cavity is arranged in the section bar, so that the weight of the section bar in cross section and unit length is reduced.