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CN110940254B - A method for measuring gear pitch deviation and its measuring tool - Google Patents

A method for measuring gear pitch deviation and its measuring tool Download PDF

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Publication number
CN110940254B
CN110940254B CN201910863581.4A CN201910863581A CN110940254B CN 110940254 B CN110940254 B CN 110940254B CN 201910863581 A CN201910863581 A CN 201910863581A CN 110940254 B CN110940254 B CN 110940254B
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measuring
gear
pitch
measured
tooth
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CN110940254A (en
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何军
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South China University of Technology SCUT
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South China University of Technology SCUT
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/14Measuring arrangements characterised by the use of mechanical techniques for measuring distance or clearance between spaced objects or spaced apertures
    • G01B5/16Measuring arrangements characterised by the use of mechanical techniques for measuring distance or clearance between spaced objects or spaced apertures between a succession of regularly spaced objects or regularly spaced apertures
    • G01B5/166Measuring arrangements characterised by the use of mechanical techniques for measuring distance or clearance between spaced objects or spaced apertures between a succession of regularly spaced objects or regularly spaced apertures of gear teeth

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  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

本发明公开了一种齿轮齿距偏差测量方法及其量具,该方法包括以下步骤:调整齿距测量机构的固定量爪、活动量爪的高度;将测量力砝码通过挂绳吊装在被测齿轮的恒定力施加侧上,获得齿距测量机构横向位置的横向基准量值;获得被测基准齿牙的基准齿距量值;滑动齿距测量机构,使被测第一齿牙位于固定量爪和活动量爪之间;并使第二千分表的压缩量读数与所述横向基准量值相一致;获得被测第一齿牙的第一齿距量值;将第一齿距量值与基准齿距量值进行比对,获得齿距偏差值;该齿轮齿距偏差测量方法是在被测齿轮的恒定力施加侧上施加一个恒定测量力,使被测齿轮齿距的测量不易受环境及操作人员影响,实现对被测齿轮的齿距偏差进行精确测量。

Figure 201910863581

The invention discloses a gear pitch deviation measurement method and a measuring tool. The method comprises the following steps: adjusting the heights of the fixed measuring claw and the movable measuring claw of the pitch measuring mechanism; On the constant force application side of the gear, obtain the lateral reference value of the lateral position of the pitch measuring mechanism; obtain the reference pitch value of the measured reference teeth; slide the pitch measuring mechanism, so that the measured first tooth is located at the fixed amount between the claw and the movable claw; make the compression reading of the second dial indicator consistent with the horizontal reference value; obtain the first tooth pitch value of the first tooth to be measured; The value is compared with the reference pitch value to obtain the pitch deviation value; the gear pitch deviation measurement method is to apply a constant measurement force on the constant force application side of the measured gear, so that the measurement of the measured gear pitch is not easy. Affected by the environment and the operator, it can accurately measure the pitch deviation of the measured gear.

Figure 201910863581

Description

Gear pitch deviation measuring method and measuring tool thereof
Technical Field
The invention relates to the technical field of measuring tools, in particular to a gear pitch deviation measuring method and a measuring tool thereof.
Background
The single pitch deviation refers to the difference between the actual pitch and the nominal pitch on the reference circle, and the cumulative total pitch deviation refers to the maximum absolute value of the difference between the actual arc length and the nominal arc length between any two tooth surfaces on the same side on the reference circle, namely the algebraic difference between the cumulative maximum pitch deviation and the cumulative minimum pitch deviation. In actual measurement, a certain pitch is usually used as a reference pitch, and deviations of the remaining pitches from the reference pitch are measured. The measuring tools comprise a universal tooth measuring instrument and a hand-held tooth pitch measuring instrument. The hand-held type tooth distance measuring instrument is small and exquisite, and when the hand-held type tooth distance measuring instrument is used, the tooth top circle of the gear is used as a reference, the tooth top circle is jacked on the tooth top circle through the two outer side measuring claws, the tooth profiles of the two adjacent teeth are respectively jacked on the same sides by adjusting the fixed measuring claws and the movable measuring claws, then the kilominute teeth are adjusted to zero, namely the gear is withdrawn and rotated by taking the tooth distance as the reference, the other tooth is changed for measurement, and the difference value of the two tooth distances is measured by repeating the. The measured pitch values are in the order of microns. The method has the defects that the position of the fixed measuring jaw cannot be changed during operation, the two measuring jaws are contacted simultaneously, the measuring force during measurement is controlled by an operator according to experience, the measuring force of each tooth is different, errors are difficult to control, and the measuring precision is influenced.
Disclosure of Invention
The invention aims to provide a gear pitch deviation measuring method and a measuring tool thereof.
The technical scheme is as follows:
a gear pitch deviation measurement method, comprising the steps of:
(1) vertically and rotatably mounting the measured gear at the upper end of the rotating shaft bracket, and adjusting the heights of a fixed measuring jaw and a movable measuring jaw of the tooth pitch measuring mechanism to enable a measured reference tooth of the measured gear to be positioned between the fixed measuring jaw and the movable measuring jaw;
(2) the measuring force weight is hung on the constant force application side of the measured gear through a hanging rope, and then the tooth pitch measuring mechanism is slid to approach the measured gear, so that the movable measuring head of the movable measuring jaw and the fixed measuring head of the fixed measuring jaw are in close contact with the middle-high position of the tooth profile on the same side of the measured reference tooth and the tooth profile adjacent to the measured reference tooth;
(3) a measuring head of the second dial indicator is close to the tooth pitch measuring mechanism, and the compression reading of the second dial indicator is collected, so that the transverse reference value of the transverse position of the tooth pitch measuring mechanism is obtained;
(4) adjusting the first dial indicator to enable a measuring head of the first dial indicator to compress the total measuring range of one third to two thirds, enabling the measuring head of the first dial indicator to be close to the movable measuring end of the movable measuring claw, and collecting the compression reading of the first dial indicator so as to obtain the reference tooth pitch value of the measured reference tooth;
(5) the sliding tooth pitch measuring mechanism is used for enabling the sliding tooth pitch measuring mechanism to slide towards the direction far away from the measured gear, and when the movable measuring head of the movable measuring jaw and the fixed measuring head of the fixed measuring jaw are both away from the addendum circle of the measured reference tooth, the angle of one tooth of the measured gear is rotated, so that the measured first tooth of the measured gear is located between the fixed measuring jaw and the movable measuring jaw; then, the tooth pitch measuring mechanism is slid to approach the measured gear until the tooth pitch measuring mechanism approaches and contacts a measuring head of the second dial indicator, and the reading of the compression amount of the second dial indicator is consistent with the transverse reference value; then hoisting a measuring force weight on the constant force application side of the measured gear through a hanging rope, and collecting the compression reading of the first dial gauge so as to obtain a first tooth pitch value of the measured first tooth;
(6) comparing the first tooth pitch measurement value with the reference tooth pitch measurement value to obtain a tooth pitch deviation value of the measured first tooth and the measured reference tooth;
(7) and (6) repeating the steps 5 to 6, and measuring the tooth pitch deviation value of each tooth of the gear to be measured.
The step 1 further comprises the following steps:
adjusting the vertical height of the measuring support to realize height adjustment of the fixed measuring jaw;
and adjusting the height of the vertical adjusting mechanism to realize the height adjustment of the movable measuring jaw, so that the measured reference tooth of the measured gear is positioned between the fixed measuring jaw and the movable measuring jaw.
The height of the vertical adjusting mechanism is adjusted by the following steps:
and rotating the screw rod forwards or reversely to reduce or enlarge the distance between the screw sleeve and the fixed measuring jaw, thereby reducing or enlarging the distance between the movable measuring jaw and the fixed measuring jaw, and enabling the measured reference tooth of the measured gear to be positioned between the fixed measuring jaw and the movable measuring jaw.
The step 2 further comprises the following steps:
the crank is rotated forward or backward, so that the tooth pitch measuring mechanism slides towards or away from the measured gear.
A gear pitch deviation measuring gauge comprising:
the gear to be measured comprises a tooth pitch measuring side and a constant force applying side, and the tooth pitch measuring side and the constant force applying side are respectively positioned on two opposite sides of the rotating shaft support;
the constant force applying mechanism comprises a hanging rope and a measuring force weight, wherein the measuring force weight is hung on the constant force applying side of the gear to be measured through the hanging rope and is used for applying a constant measuring force to the constant force applying side of the gear to be measured;
the tooth pitch measuring mechanism is used for measuring the tooth pitch between two adjacent teeth of the measured gear; the tooth pitch measuring mechanism comprises a fixed measuring jaw, a movable measuring jaw, a first dial indicator and a vertical adjusting mechanism, wherein two ends of the fixed measuring jaw respectively comprise a fixed measuring head and a fixed measuring end, two ends of the movable measuring jaw respectively comprise a movable measuring head and a movable measuring end, the lower end of the vertical adjusting mechanism is vertically and slidably connected with the middle part of the fixed measuring jaw, the middle part of the movable measuring jaw is rotatably connected with the upper end of the vertical adjusting mechanism, the first dial indicator is installed on the fixed measuring end, and a measuring head of the first dial indicator is in close contact with the movable measuring end; the fixed measuring head and the movable measuring head respectively abut against two adjacent teeth of the gear to be measured and are used for measuring the tooth pitch of the two adjacent teeth;
the transverse position calibration mechanism comprises a second dial indicator, and the second dial indicator is used for calibrating the transverse position of the tooth pitch measuring mechanism;
the measuring platform is characterized in that the transverse position calibration mechanism is arranged in the middle of the measuring platform, the lower end of the rotating shaft support is arranged on one side of the measuring platform, and the lower end of the tooth pitch measuring mechanism is slidably connected with the other side of the measuring platform and slidably abuts against the transverse position calibration mechanism and the measured gear.
The tooth pitch measuring mechanism further comprises a measuring support, the tooth pitch measuring mechanism is connected with the measuring platform in a sliding mode through the lower end of the measuring support, and the middle of the fixed measuring claw is fixedly connected with the upper end of the measuring support.
The device comprises a measuring platform, and is characterized by further comprising a guide rail, wherein the guide rail is arranged above the measuring platform, and the lower end of the measuring support is connected with the guide rail in a sliding manner.
The lower end of the measuring support is connected with the guide rail in a sliding mode through the base, and the crank is installed on the base and is in driving connection with the measuring support.
Vertical adjustment mechanism includes rotation axis, screw sleeve, screw rod, the middle part of fixed graduated flask is equipped with the screw, the screw rod is passed from bottom to top the screw with the lower extreme phase-match threaded connection of screw sleeve, the middle part of activity graduated flask is passed through the rotation axis with the upper end of screw sleeve is rotated and is connected.
The transverse position calibration mechanism further comprises a fixing support, the second dial indicator is installed on the measuring platform through the fixing support, the measuring head of the second dial indicator faces the tooth pitch measuring mechanism, and the tooth pitch measuring mechanism slides to be close to the measuring head of the second dial indicator.
It should be noted that:
the foregoing references to "first and second …" do not denote any particular quantity or order, but rather are used to distinguish one name from another.
In the description of the present invention, it is to be understood that the terms "upper", "lower", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, or orientations or positional relationships that are conventionally placed when products of the present invention are used, or orientations or positional relationships that are conventionally understood by those skilled in the art, and are used only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the equipment or elements that are referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
The following illustrates the advantages or principles of the invention:
1. the gear to be measured is vertically and rotatably arranged at the upper end of the rotating shaft bracket, so that the gear to be measured vertically rotates along the rotating center at the upper end of the rotating shaft bracket, the fixed measuring claw and the movable measuring claw are arranged on the tooth pitch measuring mechanism, the heights of the fixed measuring claw and the movable measuring claw can be adjusted, the tooth pitch measuring mechanism can transversely and horizontally move on the measuring platform, and the transverse horizontal position of the tooth pitch measuring mechanism can be accurately positioned through the second dial indicator; the vertical axis of the rotation center of the gear to be measured is taken as a central line, two sides of the gear to be measured positioned at two sides of the rotating shaft support comprise a tooth pitch measuring side and a constant force applying side, the fixed measuring claw and the movable measuring claw measure the tooth pitch between two adjacent teeth of the gear to be measured at the tooth pitch measuring side, and when the tooth pitch is measured, a measuring force weight is hoisted on the upper end teeth of the constant force applying side through a hanging rope, so that a constant measuring force is applied when the tooth pitch is measured;
the gear pitch deviation measuring method is characterized in that a constant measuring force is applied to the constant force applying side of the measured gear, so that the measurement of the measured gear pitch is not easily influenced by environment and operators, and the gear pitch deviation of the measured gear is accurately measured.
2. The height adjustment of the fixed measuring jaw and the movable measuring jaw is realized through the height adjustment of the measuring support and the vertical adjusting mechanism respectively, the structure is simple, and the operation is convenient.
3. The distance between the movable measuring jaw and the fixed measuring jaw is adjusted through forward and reverse rotation of the screw rod, and adjustment is convenient.
4. The transverse horizontal movement of the tooth pitch measuring mechanism is realized through the rotation of the crank, so that the transverse horizontal movement and the positioning of the tooth pitch measuring mechanism are more accurate.
5. The gear pitch deviation measuring tool comprises a rotating shaft support, a constant force applying mechanism, a pitch measuring mechanism and a transverse position calibration mechanism, wherein a measured gear is vertically and rotatably arranged at the upper end of the rotating shaft support and provides a fixed rotating shaft core for the measured gear, the position of a fixed measuring claw can be ensured to be unchanged during operation, two sides of the measured gear positioned at two sides of the rotating shaft support comprise a pitch measuring side and a constant force applying side, the fixed measuring claw and a movable measuring claw measure the pitch between two adjacent teeth of the measured gear at the pitch measuring side, during pitch measurement, a measuring weight is hoisted on the upper end teeth at the constant force applying side through a hanging rope, a constant measuring force is applied during pitch measurement, so that the measurement of the pitch of the measured gear is not easily influenced by environment and operators, and the pitch deviation of the measured gear is accurately measured; the transverse position calibration mechanism comprises a second dial indicator, and the transverse position of the tooth pitch measurement mechanism is calibrated by the dial indicator, so that the use is convenient, and the positioning is accurate; the tooth pitch measuring mechanism comprises a fixed measuring jaw, a movable measuring jaw, a first kilo-minute meter and a vertical adjusting mechanism, the tooth pitch between two adjacent teeth of the measured gear is measured by using the distance between the fixed measuring jaw and the movable measuring jaw, the operation is convenient, the vertical adjusting mechanism is used for adjusting the initial distance between the fixed measuring jaw and the movable measuring jaw, and when the tooth pitch measuring mechanism is used, if the distance between the fixed measuring jaw and the movable measuring jaw is reduced or enlarged, the fixed measuring jaw does not move, so that the movable measuring jaw rotates by taking the upper end of the vertical adjusting mechanism as a rotation center, the distance between the fixed measuring end and the movable measuring end is enlarged or reduced, the measuring head of the first kilo-minute meter is further extended or shortened, and the tooth pitch deviation value of the measured gear is obtained; the gear pitch deviation measuring tool can ensure that the measurement of the measured gear pitch is not easily influenced by environment and operators, and the gear pitch deviation of the measured gear is accurately measured.
6. The measuring bracket is arranged, so that the height of the fixed measuring jaw and the height of the movable measuring jaw can be conveniently adjusted.
7. The guide rail is arranged on the measuring platform, so that the tooth pitch measuring mechanism can slide more smoothly relative to the measuring platform.
8. The invention adopts the crank to drive the measuring bracket of the pitch measuring mechanism to slide, is convenient to use and ensures that the transverse horizontal movement and positioning of the pitch measuring mechanism are more accurate.
9. Vertical adjustment mechanism includes rotation axis, screw sleeve, screw rod, and vertical adjustment mechanism's altitude mixture control is realized through the forward rotation and the counter rotation of screw rod and screw sleeve, simple structure, convenient operation.
10. The second dial indicator is arranged on the measuring platform through the fixing support, so that the second dial indicator and the tooth pitch measuring mechanism can be conveniently adjusted in an approaching mode, and the use is convenient.
Drawings
FIG. 1 is a front view of a gear tooth pitch deviation measuring gauge according to an embodiment of the present invention.
Description of reference numerals:
10. the measuring device comprises a rotating shaft bracket, 20, a measured gear, 21, a pitch measuring side, 22, a constant force applying side, 30, a constant force applying mechanism, 31, a hanging rope, 32, a measuring force weight, 40, a pitch measuring mechanism, 41, a fixed measuring jaw, 411, a fixed measuring head, 412, a fixed measuring end, 42, a movable measuring jaw, 421, a movable measuring head, 422, a movable measuring end, 43, a first dial indicator, 44, a vertical adjusting mechanism, 441, a rotating shaft, 442, a screw sleeve, 443, a screw rod, 45, a measuring bracket, 50, a transverse position calibrating mechanism, 51, a second dial indicator, 52, a fixed bracket, 60, a measuring platform, 71, a guide rail, 72, a base, 73 and a crank.
Detailed Description
The following provides a detailed description of embodiments of the invention.
A gear pitch deviation measurement method, comprising the steps of:
(1) vertically and rotatably installing the measured gear 20 at the upper end of the rotating shaft bracket 10, and adjusting the heights of a fixed measuring claw 41 and a movable measuring claw 42 of the tooth pitch measuring mechanism 40 to enable a measured reference tooth of the measured gear 20 to be positioned between the fixed measuring claw 41 and the movable measuring claw 42;
(2) the measuring force weight 32 is hung on the constant force application side 22 of the measured gear 20 through a hanging rope 31, and then the tooth pitch measuring mechanism 40 is slid to approach the measured gear 20, so that the movable measuring head 421 of the movable measuring jaw 42 and the fixed measuring head 411 of the fixed measuring jaw 41 are in close contact with the high and middle positions of the tooth profile on the same side of the measured reference tooth and the tooth adjacent to the measured reference tooth;
(3) approaching a measuring head of the second dial indicator 51 to the tooth pitch measuring mechanism 40, and acquiring a compression reading of the second dial indicator 51 so as to obtain a transverse reference value of the transverse position of the tooth pitch measuring mechanism 40;
(4) adjusting the first dial indicator 43 to compress the measuring head of the first dial indicator 43 by a total range of one third to two thirds, enabling the measuring head of the first dial indicator 43 to approach the movable measuring end 422 of the movable measuring claw 42, and collecting the compression reading of the first dial indicator 43 to obtain the reference tooth pitch value of the measured reference tooth;
(5) a sliding pitch measuring mechanism 40 which slides in a direction away from the measured gear 20, and rotates the angle of one tooth of the measured gear 20 when the movable gauge head 421 of the movable measuring jaw 42 and the fixed gauge head 411 of the fixed measuring jaw 41 are both away from the addendum circle of the measured reference tooth, so that the measured first tooth of the measured gear 20 is positioned between the fixed measuring jaw 41 and the movable measuring jaw 42; then, the tooth pitch measuring mechanism 40 is slid to approach the measured gear 20 until the tooth pitch measuring mechanism 40 approaches and contacts a measuring head of the second dial indicator 51, and the compression reading of the second dial indicator 51 is consistent with the transverse reference value; then, a measuring force weight 32 is hoisted on the constant force application side 22 of the measured gear 20 through a hanging rope 31, and the compression reading of the first dial gauge 43 is collected, so that the first tooth pitch value of the measured first tooth is obtained;
(6) comparing the first tooth pitch measurement value with the reference tooth pitch measurement value to obtain a tooth pitch deviation value of the measured first tooth and the measured reference tooth;
(7) and (5) repeating the steps 5 to 6, and measuring the tooth pitch deviation value of each tooth of the measured gear 20.
According to the invention, a gear 20 to be measured is vertically and rotatably arranged at the upper end of a rotating shaft bracket 10, so that the gear 20 to be measured vertically rotates along the rotating center at the upper end of the rotating shaft bracket 10, a fixed measuring jaw 41 and a movable measuring jaw 42 are arranged on a tooth pitch measuring mechanism 40, the heights of the fixed measuring jaw 41 and the movable measuring jaw 42 can be adjusted, the tooth pitch measuring mechanism 40 can transversely and horizontally move on a measuring platform 60, and the transverse horizontal position of the tooth pitch measuring mechanism 40 can be accurately positioned through a second dial indicator 51; taking the vertical axis of the rotation center of the measured gear 20 as a central line, two sides of the measured gear 20 positioned at two sides of the rotating shaft support 10 comprise a tooth pitch measuring side 21 and a constant force applying side 22, wherein the fixed measuring claw 41 and the movable measuring claw 42 measure the tooth pitch between two adjacent teeth of the measured gear 20 on the tooth pitch measuring side 21, and when the tooth pitch is measured, a measuring force weight 32 is hoisted on the upper end teeth of the constant force applying side 22 through a hanging rope 31, so that a constant measuring force is applied when the tooth pitch is measured;
the method for measuring the gear pitch deviation applies a constant measuring force on the constant force applying side 22 of the measured gear 20, so that the measurement of the gear pitch of the measured gear 20 is not easily influenced by environment and operators, and the precise measurement of the gear pitch deviation of the measured gear 20 is realized.
Step 1 also comprises the following steps:
the vertical height of the measuring bracket 45 is adjusted to realize the height adjustment of the fixed measuring jaw 41;
the height of the vertical adjusting mechanism 44 is adjusted to realize the height adjustment of the movable measuring jaw 42, so that the measured reference tooth of the measured gear 20 is positioned between the fixed measuring jaw 41 and the movable measuring jaw 42.
The height adjustment of the fixed measuring jaw 41 and the movable measuring jaw 42 is realized through the height adjustment of the measuring support 45 and the vertical adjusting mechanism 44 respectively, and the device is simple in structure and convenient to operate.
Adjusting the height of the vertical adjustment mechanism 44 includes the steps of:
the screw 443 is rotated forward or backward to reduce or enlarge the distance between the boss 442 and the fixed jaw 41, thereby reducing or enlarging the distance between the movable jaw 42 and the fixed jaw 41, so that the measured reference tooth of the measured gear 20 is located between the fixed jaw 41 and the movable jaw 42.
The distance between the movable measuring jaw 42 and the fixed measuring jaw 41 is adjusted by forward and reverse rotation of the screw 443, and adjustment is facilitated.
The step 2 also comprises the following steps:
the crank handle 73 is rotated forward or backward to slide the pitch measuring mechanism 40 toward or away from the gear 20 to be measured.
The transverse horizontal movement of the pitch measuring mechanism 40 is realized by the rotation of the crank handle 73, so that the transverse horizontal movement of the pitch measuring mechanism 40 is positioned more accurately.
As shown in fig. 1, a gear pitch deviation measuring gauge includes:
the gear testing device comprises a rotating shaft bracket 10, a gear to be tested 20, a constant force applying side 22 and a gear pitch measuring side 21, wherein the rotating shaft bracket 10 is used for mounting the gear to be tested 20, the gear to be tested 20 is vertically and rotatably mounted at the upper end of the rotating shaft bracket 10, the gear to be tested 20 comprises the pitch measuring side 21 and the constant force applying side 22, and the pitch measuring side 21 and the constant force applying side 22 are respectively positioned at two opposite sides of the;
the constant force applying mechanism 30 comprises a hanging rope 31 and a measuring force weight 32, wherein the measuring force weight 32 is hung on the constant force applying side 22 of the measured gear 20 through the hanging rope 31 and is used for applying a constant measuring force to the constant force applying side 22 of the measured gear 20;
the tooth pitch measuring mechanism 40 is used for measuring the tooth pitch between two adjacent teeth of the measured gear 20; the tooth pitch measuring mechanism 40 comprises a fixed measuring jaw 41, a movable measuring jaw 42, a first dial gauge 43 and a vertical adjusting mechanism 44, two ends of the fixed measuring jaw 41 respectively comprise a fixed measuring head 411 and a fixed measuring end 412, two ends of the movable measuring jaw 42 respectively comprise a movable measuring head 421 and a movable measuring end 422, the lower end of the vertical adjusting mechanism 44 is vertically connected with the middle part of the fixed measuring jaw 41 in a sliding manner, the middle part of the movable measuring jaw 42 is rotatably connected with the upper end of the vertical adjusting mechanism 44, the first dial gauge 43 is installed on the fixed measuring end 412, and a measuring head of the first dial gauge 43 is in close contact with the movable measuring end 422; the fixed measuring head 411 and the movable measuring head 421 respectively abut against two adjacent teeth of the gear 20 to be measured, and are used for measuring the tooth pitch of the two adjacent teeth;
the transverse position calibration mechanism 50 comprises a second dial indicator 51, and the second dial indicator 51 is used for calibrating the transverse position of the tooth pitch measuring mechanism 40;
the measuring platform 60 and the transverse position calibration mechanism 50 are installed in the middle of the measuring platform 60, the lower end of the rotating shaft support 10 is installed on one side of the measuring platform 60, and the lower end of the pitch measuring mechanism 40 is connected with the other side of the measuring platform 60 in a sliding mode and abuts against the transverse position calibration mechanism 50 and the measured gear 20 in a sliding mode.
The gear pitch deviation measuring tool comprises a rotating shaft support 10, a constant force applying mechanism 30, a pitch measuring mechanism 40 and a transverse position calibration mechanism 50, wherein a measured gear 20 is vertically and rotatably arranged at the upper end of the rotating shaft support 10 to provide a fixed rotating shaft core for the measured gear 20, the position of a fixed measuring claw 41 can be ensured to be unchanged during operation, two sides of the measured gear 20 positioned at two sides of the rotating shaft support 10 comprise a pitch measuring side 21 and a constant force applying side 22, the fixed measuring claw 41 and a movable measuring claw 42 measure the pitch between two adjacent teeth of the measured gear 20 at the pitch measuring side 21, when the pitch is measured, a measuring force weight 32 is hoisted on the upper end tooth of the constant force applying side 22 through a hanging rope 31, so that a constant measuring force is applied during tooth pitch measurement, the measurement of the tooth pitch of the measured gear 20 is not easily influenced by environment and operators, and the accurate measurement of the tooth pitch deviation of the measured gear 20 is realized; the transverse position calibration mechanism 50 comprises a second dial indicator 51, and the transverse position of the tooth pitch measuring mechanism 40 is calibrated by the dial indicator, so that the use is convenient, and the positioning is accurate; the tooth pitch measuring mechanism 40 comprises a fixed measuring jaw 41, a movable measuring jaw 42, a first dial indicator 43 and a vertical adjusting mechanism 44, the tooth pitch between two adjacent teeth of the measured gear 20 is measured by using the distance between the fixed measuring jaw 41 and the movable measuring jaw 42, the operation is convenient, the vertical adjusting mechanism 44 is used for adjusting the initial distance between the fixed measuring jaw 41 and the movable measuring jaw 42, and when the gear tooth pitch measuring mechanism is used, if the distance between the fixed measuring head 411 and the movable measuring head 421 is reduced or enlarged, the fixed measuring jaw 41 does not move, so that the movable measuring jaw 42 rotates by taking the upper end of the vertical adjusting mechanism 44 as a rotation center, the distance between the fixed measuring end 412 and the movable measuring end 422 is enlarged or reduced, and the measuring head of the first dial indicator 43 is extended or shortened, and the tooth pitch deviation value of the measured gear 20 is obtained; the gear pitch deviation measuring tool can ensure that the measurement of the pitch of the measured gear 20 is not easily influenced by environment and operators, and the pitch deviation of the measured gear 20 is accurately measured.
Wherein, tooth pitch measuring mechanism 40 still includes measuring support 45, and tooth pitch measuring mechanism 40 is through the lower extreme and the measuring platform 60 sliding connection of measuring support 45, the middle part of fixed graduated flask 41 and the upper end fixed connection of measuring support 45. The height adjustment of the fixed measuring jaw 41 and the movable measuring jaw 42 is facilitated by the arrangement of the measuring bracket 45.
The gear pitch deviation measuring tool further comprises a guide rail 71, a base 72 and a crank handle 73, wherein the guide rail 71 is installed above the measuring platform 60, and the lower end of the measuring support 45 is in sliding connection with the guide rail 71 and the measuring platform 60. The guide rail 71 is provided on the measuring platform 60 to facilitate the sliding of the pitch measuring mechanism 40 with respect to the measuring platform 60.
The lower end of the measuring bracket 45 is slidably connected with the guide rail 71 through a base 72, and a crank 73 is mounted on the base 72 and is drivingly connected with the measuring bracket 45. The crank handle 73 is adopted to drive the measuring bracket 45 of the tooth pitch measuring mechanism 40 to slide, so that the use is convenient, and the transverse horizontal movement and positioning of the tooth pitch measuring mechanism 40 are more accurate.
The vertical adjusting mechanism 44 comprises a rotating shaft 441, a screw sleeve 442 and a screw 443, a screw hole is formed in the middle of the fixed measuring jaw 41, the screw 443 penetrates through the screw hole from bottom to top to be in threaded connection with the lower end of the screw sleeve 442 in a matching manner, and the middle of the movable measuring jaw 42 is rotatably connected with the upper end of the screw sleeve 442 through the rotating shaft 441. The height adjustment of the vertical adjusting mechanism 44 is realized by forward rotation and reverse rotation of the screw 443 and the screw sleeve 442, and the structure is simple and the operation is convenient.
The transverse position calibration mechanism 50 further comprises a fixing support 52, the second dial indicator 51 is mounted on the measuring platform 60 through the fixing support 52, a measuring head of the second dial indicator 51 faces the tooth pitch measuring mechanism 40, and the tooth pitch measuring mechanism 40 slides to be close to the measuring head of the second dial indicator 51. The second dial indicator 51 is mounted on the measuring platform 60 through the fixing support 52, so that the second dial indicator 51 and the tooth pitch measuring mechanism 40 can be conveniently adjusted in an approaching mode, and the use is convenient.
The above are merely specific embodiments of the present invention, and the scope of the present invention is not limited thereby; any alterations and modifications without departing from the spirit of the invention are within the scope of the invention.

Claims (10)

1.一种齿轮齿距偏差测量方法,其特征在于,该方法包括以下步骤:1. a gear pitch deviation measurement method, is characterized in that, this method comprises the following steps: (1)将被测齿轮竖向旋转安装在转轴支架的上端,调整齿距测量机构的固定量爪、活动量爪的高度,使被测齿轮的被测基准齿牙位于固定量爪和活动量爪之间;(1) Install the measured gear vertically on the upper end of the rotating shaft bracket, adjust the height of the fixed claw and the movable claw of the pitch measuring mechanism, so that the measured reference teeth of the measured gear are located at the fixed claw and the movable claw. between the claws; (2)将测量力砝码通过挂绳吊装在被测齿轮的恒定力施加侧上,然后滑动齿距测量机构往被测齿轮靠近,使活动量爪的活动测头和固定量爪的固定测头抵近接触到被测基准齿牙和与其相邻齿牙的同侧齿廓的高中部位置;(2) Hang the measuring force weight on the constant force application side of the measured gear through the lanyard, and then slide the tooth pitch measuring mechanism to approach the measured gear, so that the movable measuring head of the movable measuring claw and the fixed measuring claw of the fixed measuring claw are The head is in close contact with the measured reference tooth and the middle position of the ipsilateral tooth profile of its adjacent teeth; (3)将第二千分表的测量头抵近齿距测量机构,采集第二千分表的压缩量读数,从而获得齿距测量机构横向位置的横向基准量值;(3) The measuring head of the second dial indicator is brought close to the pitch measuring mechanism, and the compression reading of the second dial indicator is collected, thereby obtaining the lateral reference value of the lateral position of the pitch measuring mechanism; (4)调整第一千分表,使第一千分表的测量头压缩三分之一至三分之二的总量程,并使第一千分表的测量头抵近活动量爪的活动测量端,采集第一千分表的压缩量读数,从而获得被测基准齿牙的基准齿距量值;(4) Adjust the first dial indicator so that the measuring head of the first dial indicator is compressed by one-third to two-thirds of the total range, and the measuring head of the first dial indicator is close to the movable claw. The active measuring end collects the compression reading of the first dial indicator, thereby obtaining the reference tooth distance value of the measured reference teeth; (5)滑动齿距测量机构,使其往远离被测齿轮的方向滑动,当活动量爪的活动测头和固定量爪的固定测头均离开被测基准齿牙的齿顶圆时,旋转被测齿轮一个齿的角度,使被测齿轮的被测第一齿牙位于固定量爪和活动量爪之间;然后滑动齿距测量机构往被测齿轮靠近,直至齿距测量机构抵近接触到第二千分表的测量头,并使第二千分表的压缩量读数与所述横向基准量值相一致;然后在被测齿轮的恒定力施加侧上通过挂绳吊装上测量力砝码,采集第一千分表的压缩量读数,从而获得被测第一齿牙的第一齿距量值;(5) Slide the tooth pitch measuring mechanism to make it slide away from the measured gear. When both the movable probe of the movable claw and the fixed probe of the fixed claw leave the tooth tip circle of the measured reference tooth, rotate The angle of one tooth of the gear to be measured makes the measured first tooth of the gear to be measured is located between the fixed claw and the movable claw; then slide the pitch measuring mechanism to approach the measured gear until the pitch measuring mechanism is in close contact to the measuring head of the second dial indicator, and make the compression reading of the second dial indicator consistent with the lateral reference value; then, on the constant force application side of the gear under test, hoist the measuring force weight by the lanyard code, and collect the compression reading of the first dial indicator, so as to obtain the first tooth pitch value of the measured first tooth; (6)将所述第一齿距量值与所述基准齿距量值进行比对,获得被测第一齿牙与被测基准齿牙的齿距偏差值;(6) comparing the first tooth pitch value with the reference tooth pitch value to obtain the tooth pitch deviation value between the measured first tooth and the measured reference tooth; (7)重复步骤5至步骤6,测出被测齿轮各个齿的齿距偏差值。(7) Repeat steps 5 to 6 to measure the pitch deviation value of each tooth of the tested gear. 2.如权利要求1所述的齿轮齿距偏差测量方法,其特征在于,所述步骤1还包括以下步骤:2. The method for measuring gear pitch deviation according to claim 1, wherein the step 1 further comprises the following steps: 调节测量支架的竖向高度,实现所述固定量爪的高度调整;Adjust the vertical height of the measuring bracket to realize the height adjustment of the fixed measuring claw; 调节竖向调节机构的高度,实现所述活动量爪的高度调整,从而使所述被测齿轮的被测基准齿牙位于所述固定量爪和所述活动量爪之间。The height of the vertical adjustment mechanism is adjusted to realize the height adjustment of the movable claw, so that the measured reference teeth of the measured gear are located between the fixed claw and the movable claw. 3.如权利要求2所述的齿轮齿距偏差测量方法,其特征在于,所述调节竖向调节机构的高度包括以下步骤:3. The method for measuring gear pitch deviation according to claim 2, wherein said adjusting the height of the vertical adjusting mechanism comprises the following steps: 正向或反向旋转螺杆,缩小或扩大螺丝套与所述固定量爪之间的距离,从而缩小或扩大所述活动量爪与所述固定量爪之间的距离,使所述被测齿轮的被测基准齿牙位于所述固定量爪和所述活动量爪之间。Rotate the screw in a forward or reverse direction to reduce or expand the distance between the screw sleeve and the fixed measuring claw, thereby reducing or expanding the distance between the movable measuring claw and the fixed measuring claw, so that the measured gear The measured reference teeth are located between the fixed claw and the movable claw. 4.如权利要求1至3任一项所述的齿轮齿距偏差测量方法,其特征在于,所述步骤2还包括以下步骤:4. The method for measuring gear pitch deviation according to any one of claims 1 to 3, wherein the step 2 further comprises the following steps: 正向或反向旋转摇把,使齿距测量机构往被测齿轮方向靠近滑动或远离滑动。Rotate the crank handle forward or reverse to make the pitch measuring mechanism slide closer to or away from the measured gear. 5.一种齿轮齿距偏差测量量具,其特征在于,包括:5. A gear pitch deviation measuring tool, characterized in that, comprising: 转轴支架,用于安装被测齿轮,所述被测齿轮竖向旋转安装在所述转轴支架的上端,所述被测齿轮包括齿距测量侧、恒定力施加侧,所述齿距测量侧、恒定力施加侧分别位于所述转轴支架的两相反侧;The rotating shaft bracket is used to install the gear to be tested. The gear to be tested is vertically rotated and installed on the upper end of the rotating shaft support. The gear to be tested includes a pitch measurement side and a constant force application side. The pitch measurement side, The constant force application sides are respectively located on two opposite sides of the rotating shaft bracket; 恒定力施加机构,包括挂绳、测量力砝码,所述测量力砝码通过所述挂绳吊装在所述被测齿轮的恒定力施加侧上,用于对被测齿轮的恒定力施加侧施加一恒定测量力;The constant force applying mechanism includes a lanyard and a measuring force weight, the measuring force weight is hoisted on the constant force applying side of the tested gear through the lanyard, and is used for applying the constant force side of the measured gear apply a constant measuring force; 齿距测量机构,用于测量被测齿轮两相邻齿牙之间的齿距;所述齿距测量机构包括固定量爪、活动量爪、第一千分表、竖向调节机构,所述固定量爪的两端分别包括固定测头、固定测量端,所述活动量爪的两端分别包括活动测头、活动测量端,所述竖向调节机构的下端与所述固定量爪的中部竖向滑动连接,所述活动量爪的中部与所述竖向调节机构的上端转动连接,所述第一千分表安装在所述固定测量端上,所述第一千分表的测量头与所述活动测量端抵近接触;所述固定测头、活动测头分别抵近被测齿轮的两相邻齿牙,用于测量两相邻齿牙的齿距;A tooth pitch measuring mechanism for measuring the tooth pitch between two adjacent teeth of the measured gear; the tooth pitch measuring mechanism includes a fixed measuring claw, a movable measuring claw, a first dial indicator, and a vertical adjustment mechanism, and the The two ends of the fixed measuring claw respectively include a fixed measuring head and a fixed measuring end, the two ends of the movable measuring claw respectively include a moving measuring head and a moving measuring end, the lower end of the vertical adjustment mechanism and the middle part of the fixed measuring claw Vertical sliding connection, the middle part of the movable claw is connected with the upper end of the vertical adjustment mechanism in rotation, the first dial indicator is installed on the fixed measuring end, and the measuring head of the first dial indicator contact with the movable measuring end; the fixed probe and the movable probe are respectively approached to two adjacent teeth of the gear to be measured, for measuring the tooth pitch of the two adjacent teeth; 横向位置标定机构,包括第二千分表,所述第二千分表用于标定所述齿距测量机构的横向位置;A lateral position calibration mechanism, including a second dial indicator, the second dial indicator is used to calibrate the lateral position of the tooth pitch measuring mechanism; 测量平台,所述横向位置标定机构安装在所述测量平台的中部,所述转轴支架的下端安装在所述测量平台的一侧,所述齿距测量机构的下端与所述测量平台的另一侧滑动连接,并滑动抵近所述横向位置标定机构及被测齿轮。A measurement platform, the lateral position calibration mechanism is installed in the middle of the measurement platform, the lower end of the rotating shaft bracket is installed on one side of the measurement platform, and the lower end of the tooth pitch measurement mechanism is connected to the other side of the measurement platform Side sliding connection, and sliding close to the lateral position calibration mechanism and the measured gear. 6.如权利要求5所述的齿轮齿距偏差测量量具,其特征在于,所述齿距测量机构还包括测量支架,所述齿距测量机构通过所述测量支架的下端与所述测量平台滑动连接,所述固定量爪的中部与所述测量支架的上端固定连接。6. The gear pitch deviation measuring tool according to claim 5, wherein the pitch measuring mechanism further comprises a measuring bracket, and the tooth pitch measuring mechanism slides with the measuring platform through the lower end of the measuring bracket The middle part of the fixed measuring claw is fixedly connected with the upper end of the measuring bracket. 7.如权利要求6所述的齿轮齿距偏差测量量具,其特征在于,还包括导轨,所述导轨安装在所述测量平台的上方,所述测量支架的下端通过与所述导轨与所述测量平台滑动连接。7 . The gear pitch deviation measuring tool according to claim 6 , further comprising a guide rail, the guide rail is installed above the measuring platform, and the lower end of the measuring bracket passes through the guide rail and the The measuring platform slides to connect. 8.如权利要求7所述的齿轮齿距偏差测量量具,其特征在于,还包括底座、摇把,所述测量支架的下端通过所述底座与所述导轨滑动连接,所述摇把安装在所述底座上,并与所述测量支架驱动连接。8 . The gear pitch deviation measuring tool according to claim 7 , further comprising a base and a crank handle, the lower end of the measuring bracket is slidably connected to the guide rail through the base, and the crank handle is installed on the guide rail. 9 . on the base and drivingly connected with the measurement support. 9.如权利要求5至8任一项所述的齿轮齿距偏差测量量具,其特征在于,所述竖向调节机构包括旋转轴、螺丝套、螺杆,所述固定量爪的中部设有螺孔,所述螺杆由下往上穿过所述螺孔与所述螺丝套的下端相匹配螺纹连接,所述活动量爪的中部通过所述旋转轴与所述螺丝套的上端转动连接。9. The gear pitch deviation measuring tool according to any one of claims 5 to 8, wherein the vertical adjustment mechanism comprises a rotating shaft, a screw sleeve, and a screw rod, and a screw is provided in the middle of the fixed measuring claw. The screw rod passes through the screw hole from bottom to top and is threadedly connected to the lower end of the screw sleeve. The middle part of the movable claw is rotatably connected to the upper end of the screw sleeve through the rotating shaft. 10.如权利要求5至8任一项所述的齿轮齿距偏差测量量具,其特征在于,所述横向位置标定机构还包括固定支架,所述第二千分表通过所述固定支架安装在所述测量平台上,所述第二千分表的测量头朝向所述齿距测量机构,所述齿距测量机构滑动抵近所述第二千分表的测量头。10. The gear pitch deviation measuring tool according to any one of claims 5 to 8, wherein the lateral position calibration mechanism further comprises a fixing bracket, and the second dial indicator is mounted on the fixing bracket through the fixing bracket. On the measuring platform, the measuring head of the second dial indicator faces the tooth pitch measuring mechanism, and the tooth pitch measuring mechanism slides close to the measuring head of the second dial indicator.
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