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CN110911424B - Array substrate, preparation method thereof and display panel - Google Patents

Array substrate, preparation method thereof and display panel Download PDF

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CN110911424B
CN110911424B CN201911266057.5A CN201911266057A CN110911424B CN 110911424 B CN110911424 B CN 110911424B CN 201911266057 A CN201911266057 A CN 201911266057A CN 110911424 B CN110911424 B CN 110911424B
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light shielding
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semiconductor region
pattern
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CN110911424A (en
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王海涛
黄勇潮
汪军
苏同上
李广耀
王东方
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BOE Technology Group Co Ltd
Hefei Xinsheng Optoelectronics Technology Co Ltd
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Hefei Xinsheng Optoelectronics Technology Co Ltd
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    • HELECTRICITY
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    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
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    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D30/00Field-effect transistors [FET]
    • H10D30/60Insulated-gate field-effect transistors [IGFET]
    • H10D30/67Thin-film transistors [TFT]
    • H10D30/6704Thin-film transistors [TFT] having supplementary regions or layers in the thin films or in the insulated bulk substrates for controlling properties of the device
    • H10D30/6723Thin-film transistors [TFT] having supplementary regions or layers in the thin films or in the insulated bulk substrates for controlling properties of the device having light shields
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    • H10D86/00Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
    • H10D86/01Manufacture or treatment
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    • H10D86/00Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
    • H10D86/01Manufacture or treatment
    • H10D86/021Manufacture or treatment of multiple TFTs
    • H10D86/0212Manufacture or treatment of multiple TFTs comprising manufacture, treatment or coating of substrates
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    • H10D86/01Manufacture or treatment
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    • H10D86/00Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
    • H10D86/01Manufacture or treatment
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    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D86/00Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
    • H10D86/40Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
    • H10D86/411Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs characterised by materials, geometry or structure of the substrates
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    • H10D86/40Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
    • H10D86/421Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs having a particular composition, shape or crystalline structure of the active layer
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    • H10D86/40Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
    • H10D86/441Interconnections, e.g. scanning lines
    • H10D86/443Interconnections, e.g. scanning lines adapted for preventing breakage, peeling or short circuiting
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    • H10D86/00Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
    • H10D86/40Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
    • H10D86/481Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs integrated with passive devices, e.g. auxiliary capacitors
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    • H10D86/40Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
    • H10D86/60Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs wherein the TFTs are in active matrices
    • HELECTRICITY
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  • Thin Film Transistor (AREA)

Abstract

本申请公开了一种阵列基板及其制备方法、显示面板,用以避免薄膜晶体管有源层的半导体区域受到光照,提高薄膜晶体管的工作稳定性,避免出现显示画面不均,提高显示效果。本申请提供的阵列基板包括:衬底基板,位于衬底基板之上遮光层,位于遮光层之上的缓冲层,位于缓冲层之上的有源层,以及遮光部;缓冲层具有凹槽;有源层包括:半导体区域,与半导体区域连接的第一导体化区域和第二导体化区域;半导体区域和遮光部填充凹槽;遮光部在衬底基板的正投影的形状为环形,半导体区域的侧面被遮光部完全包围,第一导体化区域以及第二导体化区域位于遮光部和半导体区域之上;遮光层在衬底基板的正投影覆盖半导体区域在衬底基板的正投影。

Figure 201911266057

The present application discloses an array substrate, a preparation method thereof, and a display panel, which are used to prevent the semiconductor region of the active layer of the thin film transistor from being exposed to light, improve the working stability of the thin film transistor, avoid uneven display images, and improve the display effect. The array substrate provided by the present application includes: a base substrate, a light-shielding layer on the base substrate, a buffer layer on the light-shielding layer, an active layer on the buffer layer, and a light-shielding portion; the buffer layer has a groove; The active layer includes: a semiconductor region, a first conductive region and a second conductive region connected to the semiconductor region; the semiconductor region and the light shielding portion fill the groove; the shape of the orthographic projection of the light shielding portion on the substrate is annular, and the semiconductor region The side surface of the shading portion is completely surrounded by the shading portion, and the first conducting region and the second conducting region are located on the shading portion and the semiconductor region; the orthographic projection of the light shielding layer on the base substrate covers the orthographic projection of the semiconductor region on the base substrate.

Figure 201911266057

Description

一种阵列基板及其制备方法、显示面板Array substrate and preparation method thereof, and display panel

技术领域technical field

本申请涉及显示技术领域,尤其涉及一种阵列基板及其制备方法、显示面板。The present application relates to the field of display technology, and in particular, to an array substrate, a preparation method thereof, and a display panel.

背景技术Background technique

目前,有机发光二极管(Organic Light-Emitting Diode,OLED)显示产品具有屏幕亮度大、色域广、耗电量低、可视角度大等优势而得到大力发展。OLED显示面板中包括薄膜晶体管(Thin Film Transistor,TFT),而像素电路中的TFT通常利用氧化物半导体材料作为有源层,氧化物半导体材料例如可以是铟镓锌氧化物(Indium Gallium Zinc Oxide,IGZO)。现有技术的显示面板结构如图1所示,图1中仅示出衬底基板1、遮光层2、缓冲层3、有源层的半导体区域4、栅绝缘层5以及栅极6,从图1中可以看出,有源层的半导体区域4容易受到侧面照射的光的影响,造成TFT稳定性差,容易导致启动电压漂移的现象,导致显示画面不均。At present, organic light-emitting diode (Organic Light-Emitting Diode, OLED) display products have the advantages of large screen brightness, wide color gamut, low power consumption, and large viewing angle, and have been vigorously developed. OLED display panels include thin film transistors (Thin Film Transistor, TFT), and TFTs in pixel circuits usually use oxide semiconductor materials as active layers, such as indium gallium zinc oxide (Indium Gallium Zinc Oxide, IGZO). The structure of the display panel in the prior art is shown in FIG. 1 . FIG. 1 only shows the base substrate 1 , the light shielding layer 2 , the buffer layer 3 , the semiconductor region 4 of the active layer, the gate insulating layer 5 and the gate 6 . As can be seen in FIG. 1 , the semiconductor region 4 of the active layer is easily affected by light irradiated from the side, resulting in poor TFT stability, easily leading to a phenomenon of start-up voltage drift, resulting in uneven display images.

综上,现有技术的显示面板中,薄膜晶体管的有源层的半导体区域容易受到光照影响,容易出现启动电压漂移的现象,导致TFT稳定性差,导致显示画面不均,影响显示效果。To sum up, in the display panel of the prior art, the semiconductor region of the active layer of the thin film transistor is easily affected by light, and the phenomenon of start-up voltage drift is prone to occur, resulting in poor TFT stability, resulting in uneven display images and affecting display effects.

发明内容SUMMARY OF THE INVENTION

本申请实施例提供了一种阵列基板及其制备方法、显示面板,用以避免薄膜晶体管有源层的半导体区域受到光照,提高薄膜晶体管的工作稳定性,避免出现显示画面不均,提高显示效果。The embodiments of the present application provide an array substrate, a preparation method thereof, and a display panel, which are used to prevent the semiconductor region of the active layer of the thin film transistor from being exposed to light, improve the working stability of the thin film transistor, avoid uneven display images, and improve the display effect .

本申请实施例提供的一种阵列基板,所述阵列基板包括:衬底基板,位于所述衬底基板之上遮光层,位于所述遮光层之上的缓冲层,位于所述缓冲层之上的有源层,以及遮光部;所述缓冲层具有凹槽;An array substrate provided by an embodiment of the present application includes: a base substrate, a light-shielding layer on the base substrate, and a buffer layer on the light-shielding layer, on the buffer layer The active layer, and the light shielding part; the buffer layer has a groove;

所述有源层包括:半导体区域,与所述半导体区域连接的第一导体化区域和第二导体化区域;The active layer includes: a semiconductor region, a first conductive region and a second conductive region connected to the semiconductor region;

所述半导体区域和所述遮光部填充所述凹槽;所述遮光部在所述衬底基板的正投影的形状为环形,所述半导体区域的侧面被所述遮光部完全包围,所述第一导体化区域以及所述第二导体化区域位于所述遮光部和所述半导体区域之上;The semiconductor region and the light shielding portion fill the groove; the shape of the orthographic projection of the light shielding portion on the base substrate is a ring shape, the side surface of the semiconductor region is completely surrounded by the light shielding portion, and the first A conductive region and the second conductive region are located on the light shielding portion and the semiconductor region;

所述遮光层在所述衬底基板的正投影覆盖所述半导体区域在所述衬底基板的正投影。The orthographic projection of the light shielding layer on the base substrate covers the orthographic projection of the semiconductor region on the base substrate.

本申请实施例提供的阵列基板,由于设置有遮光部将有源层的半导体区域的侧面包围,遮光部遮挡半导体区域的侧面,以避免光线从半导体区域侧面照射导致的阈值电压漂移的问题,可以提高薄膜晶体管的工作稳定性,避免出现显示画面不均,提高显示效果,提升用户体验。并且,由于缓冲层具有凹槽,半导体区域位于凹槽内,即在整层沉积缓冲层后需要对缓冲层进行图形化工艺,之后再形成有源层,从而可以避免由于缓冲层沉积过程出现膜层顶起或刺穿导致的有源层与栅极之间短路,避免出现亮点和暗点。In the array substrate provided by the embodiments of the present application, since the light shielding portion is provided to surround the side surface of the semiconductor region of the active layer, and the light shielding portion shields the side surface of the semiconductor region to avoid the problem of threshold voltage drift caused by light irradiation from the side surface of the semiconductor region, it can be Improve the working stability of thin film transistors, avoid uneven display images, improve display effects, and improve user experience. Moreover, since the buffer layer has grooves, the semiconductor region is located in the grooves, that is, after the entire buffer layer is deposited, the buffer layer needs to be patterned, and then the active layer is formed, so as to avoid film formation due to the buffer layer deposition process. Short circuit between active layer and gate caused by layer lift or puncture to avoid bright and dark spots.

可选地,所述遮光部的厚度等于所述半导体区域的厚度。Optionally, the thickness of the light shielding portion is equal to the thickness of the semiconductor region.

可选地,所述凹槽划分为第一区域和第二区域,所述第一区域的厚度大于所述第二区域的厚度,所述第一区域暴露所述遮光层,所述遮光部填充所述第一区域,所述半导体区域填充所述第二区域。Optionally, the groove is divided into a first area and a second area, the thickness of the first area is greater than the thickness of the second area, the first area exposes the light shielding layer, and the light shielding portion is filled with The first region, the semiconductor region fills the second region.

本申请实施例提供的阵列基板,遮光部不仅可以遮挡半导体区域的侧面,避免光从侧面照射入有源层的半导体区域,由于遮光部与遮光层接触,侧面入射的光经过遮光部遮挡也不会通过遮光层反射至半导体区域,从而进一步提高薄膜晶体管的工作稳定性,避免出现显示画面不均,提高显示效果,提升用户体验。In the array substrate provided by the embodiments of the present application, the light shielding portion can not only shield the side surface of the semiconductor region, but also prevent light from being irradiated into the semiconductor region of the active layer from the side surface. It will be reflected to the semiconductor area through the shading layer, thereby further improving the working stability of the thin film transistor, avoiding uneven display images, improving the display effect, and improving the user experience.

可选地,所述遮光层为导体;所述缓冲层还具有暴露所述遮光层的第一过孔;Optionally, the light shielding layer is a conductor; the buffer layer further has a first via hole exposing the light shielding layer;

所述阵列基板还包括:与所述有源层同层设置导电连接垫,位于所述有源层之上的层间绝缘层,以及位于所述层间绝缘层之上的源漏电极层;The array substrate further includes: a conductive connection pad disposed on the same layer as the active layer, an interlayer insulating layer on the active layer, and a source-drain electrode layer on the interlayer insulating layer;

所述导电连接垫在所述第一过孔与所述遮光层接触;the conductive connection pad is in contact with the light shielding layer at the first via hole;

所述层间绝缘层具有贯穿其厚度的第二过孔,所述源漏电极层通过所述第二过孔以及所述第一过孔与所述导电连接垫电连接。The interlayer insulating layer has a second via hole through its thickness, and the source-drain electrode layer is electrically connected to the conductive connection pad through the second via hole and the first via hole.

本申请实施例提供的阵列基板,在第一过孔的区域,导电连接垫与遮光层接触,之后在对层间绝缘层的刻蚀工艺中,不必担心破坏导电连接垫,可以对刻蚀速率进行调控以避免出现绝缘层刻蚀残留,从而可以避免源漏电极层与遮光层无法搭接导致的黑斑不良,避免由于刻蚀残留导致的产品报废,可以节约成本。In the array substrate provided by the embodiment of the present application, in the area of the first via hole, the conductive connection pad is in contact with the light shielding layer, and then in the etching process of the interlayer insulating layer, there is no need to worry about damaging the conductive connection pad, and the etching rate can be adjusted. The regulation is performed to avoid the occurrence of etching residues of the insulating layer, so as to avoid bad black spots caused by the inability of the source-drain electrode layer and the light shielding layer to overlap, avoid product scrap due to etching residues, and save costs.

可选地,所述缓冲层还具有暴露所述衬底基板的第三过孔;Optionally, the buffer layer further has a third via hole exposing the base substrate;

所述阵列基板还包括:在所述有源层之上的栅绝缘层,位于所述栅绝缘层之上的栅极,在所述第三过孔与所述衬底基板接触的缓冲垫层,以及位于所述缓冲垫层之上的第一电容电极;The array substrate further includes: a gate insulating layer on the active layer, a gate on the gate insulating layer, and a buffer pad layer in contact with the base substrate at the third via hole , and a first capacitor electrode located on the buffer layer;

所述缓冲垫层与所述栅绝缘层同层设置,所述第一电容电极与所述栅极同层设置。The buffer pad layer and the gate insulating layer are arranged in the same layer, and the first capacitor electrode and the gate are arranged in the same layer.

本申请实施例提供的阵列基板,缓冲垫层以及第一电容电极设置于缓冲层的过孔中,从而后续形成的层间绝缘层在第一电容电极之上不会形成台阶,保证了层间绝缘层表面平坦度,这样,源漏电极层形成在平坦的表面上,不会出现爬坡断开不良。In the array substrate provided by the embodiment of the present application, the buffer pad layer and the first capacitor electrode are disposed in the via holes of the buffer layer, so that the subsequently formed interlayer insulating layer will not form steps on the first capacitor electrode, ensuring that the interlayer The flatness of the surface of the insulating layer, so that the source and drain electrode layers are formed on a flat surface, and there will be no failure to climb and disconnect.

本申请实施例提供的一种阵列基板的制备方法,所述方法包括:An embodiment of the present application provides a method for preparing an array substrate, the method comprising:

在衬底基板之上形成遮光层的图案;forming a pattern of the light shielding layer on the base substrate;

在所述遮光层之上形成缓冲层;forming a buffer layer on the light shielding layer;

在所述缓冲层形成凹槽;forming grooves in the buffer layer;

形成遮光部的图案以及有源层的图案,其中,所述有源层包括:半导体区域,与所述半导体区域连接的第一导体化区域和第二导体化区域,所述遮光部和所述半导体区域填充所述凹槽,所述遮光部在所述衬底基板的正投影的形状为环形,所述半导体区域的侧面被所述遮光部完全包围,所述第一导体化区域以及所述第二导体化区域位于所述遮光部和所述半导体区域之上。A pattern of a light-shielding portion and a pattern of an active layer are formed, wherein the active layer includes a semiconductor region, a first conductive region and a second conductive region connected to the semiconductor region, the light-shielding portion and the The semiconductor region fills the groove, the shape of the orthographic projection of the light shielding portion on the base substrate is annular, the side surface of the semiconductor region is completely surrounded by the light shielding portion, the first conductive region and the A second conductive region is located over the light shielding portion and the semiconductor region.

本申请实施例提供的阵列基板制备方法,在缓冲层形成凹槽,之后将遮光层以及有源层的半导体区域填充凹槽,遮光部将有源层的半导体区域的侧面包围,从而遮光部可以遮挡半导体区域的侧面,以避免光线从半导体区域侧面照射导致的阈值电压漂移的问题,可以提高薄膜晶体管的工作稳定性,避免出现显示画面不均,提高显示效果,提升用户体验。并且本申请实施例提供的阵列基板制备方法,在形成有源层之前需要对缓冲层进行图形化工艺以形成凹槽,从而可以避免由于缓冲层沉积过程出现膜层顶起或刺穿导致的有源层与栅极之间短路,避免出现亮点和暗点。In the method for fabricating an array substrate provided in this embodiment of the present application, a groove is formed in the buffer layer, then the light shielding layer and the semiconductor region of the active layer are filled in the groove, and the light shielding portion surrounds the side surface of the semiconductor region of the active layer, so that the light shielding portion can Blocking the side of the semiconductor region to avoid the problem of threshold voltage drift caused by light irradiation from the side of the semiconductor region can improve the working stability of the thin film transistor, avoid uneven display images, improve the display effect, and enhance the user experience. In addition, in the preparation method of the array substrate provided by the embodiment of the present application, the buffer layer needs to be patterned to form grooves before the active layer is formed, so as to avoid problems caused by film lifting or piercing during the deposition of the buffer layer. The source layer and the gate are shorted to avoid bright and dark spots.

可选地,所述在所述缓冲层形成凹槽,具体包括:Optionally, the forming a groove in the buffer layer specifically includes:

采用半色调掩膜工艺对所述缓冲层进行图形化处理,减薄部分所述缓冲层形成凹槽。The buffer layer is patterned by a halftone mask process, and a part of the buffer layer is thinned to form grooves.

可选地,所述在所述缓冲层形成凹槽,具体包括:Optionally, the forming a groove in the buffer layer specifically includes:

采用半色调掩膜工艺对所述缓冲层进行图形化处理,在第一区域去除全部所述缓冲层暴露所述遮光层,在第二区域减薄所述缓冲层,所述第一区域在所述衬底基板的正投影包围所述第二区域在所述衬底基板的正投影;The buffer layer is patterned by a halftone mask process, the entire buffer layer is removed in a first area to expose the light shielding layer, and the buffer layer is thinned in a second area, where the first area is The orthographic projection of the base substrate surrounds the orthographic projection of the second region on the base substrate;

形成遮光部的图案以及有源层的图案,具体包括:The pattern of forming the light-shielding portion and the pattern of the active layer specifically includes:

在所述第一区域形成所述遮光部的图案;forming a pattern of the light-shielding portion in the first region;

在所述遮光部以及所述第二区域的所述缓冲层上形成所述有源层的图案,其中,所述半导体区域在所述第二区域填充所述凹槽。A pattern of the active layer is formed on the light shielding portion and the buffer layer in the second region, wherein the semiconductor region fills the groove in the second region.

可选地,在所述缓冲层形成凹槽的同时,所述方法还包括:Optionally, while the buffer layer forms the groove, the method further includes:

形成暴露所述遮光层的第一过孔;forming a first via hole exposing the light shielding layer;

形成所述有源层的图案具体包括:The pattern for forming the active layer specifically includes:

沉积半导体材料,采用图形化工艺形成所述有源层的图案,以及在所述第一过孔形成与所述遮光层接触的导电连接垫的图案;depositing a semiconductor material, using a patterning process to form a pattern of the active layer, and forming a pattern of conductive connection pads in contact with the light shielding layer in the first via hole;

形成所述有源层的图案之后,所述方法还包括:After forming the pattern of the active layer, the method further includes:

对所述有源层和所述导电连接垫进行导体化工艺,在所述有源层形成所述第一导体化区域以及所述第二导体化区域;conducting a conductorization process on the active layer and the conductive connection pads, and forming the first conductorization region and the second conductorization region on the active layer;

在所述有源层之上形成的层间绝缘层;an interlayer insulating layer formed over the active layer;

对所述层间绝缘层进行图形化处理,暴露所述导电链接垫,形成贯穿所述层间绝缘层的第二过孔;patterning the interlayer insulating layer, exposing the conductive link pads, and forming a second via hole penetrating the interlayer insulating layer;

在所述层间绝缘层之上形成源漏电极层的图案,所述源漏电极层通过所述第二过孔以及所述第一过孔与所述导电连接垫电连接。A pattern of a source-drain electrode layer is formed on the interlayer insulating layer, and the source-drain electrode layer is electrically connected to the conductive connection pad through the second via hole and the first via hole.

本申请实施例提供的阵列基板制备方法,在形成有源层之前,在缓冲层性成暴露遮光层的第一过孔,在第一过孔的区域,形成与遮光层接触的导电连接垫,这样,即便刻蚀导电连接垫也不会对后续源漏电极层通过导电连接垫与遮光层电连接产生影响,因此在后续对层间绝缘层的刻蚀工艺中,不必担心破坏导电连接垫,可以对刻蚀速率进行调控以去除导电连接垫上方的全部层间绝缘层,从而避免绝缘层刻蚀残留,从而可以避免源漏电极层与遮光层无法搭接导致的黑斑不良,避免由于刻蚀残留导致的产品报废,可以节约成本。In the preparation method of the array substrate provided in the embodiment of the present application, before the active layer is formed, a first via hole exposing the light shielding layer is formed in the buffer layer, and a conductive connection pad in contact with the light shielding layer is formed in the area of the first via hole, In this way, even if the conductive connection pads are etched, it will not affect the electrical connection between the source-drain electrode layer and the light shielding layer through the conductive connection pads. Therefore, in the subsequent etching process of the interlayer insulating layer, there is no need to worry about damaging the conductive connection pads. The etching rate can be adjusted to remove all the interlayer insulating layers above the conductive connection pads, so as to avoid the etching residue of the insulating layer, so as to avoid the bad black spots caused by the inability of the source and drain electrode layers and the light shielding layer to overlap, and avoid the etching Product scrap caused by corrosion residues can save costs.

可选地,在所述缓冲层形成凹槽的同时,所述方法还包括:Optionally, while the buffer layer forms the groove, the method further includes:

形成暴露所述衬底基板的第三过孔;forming a third via hole exposing the base substrate;

形成所述有源层的图案之后,所述方法还包括:After forming the pattern of the active layer, the method further includes:

在所述有源层之上依次沉积栅绝缘层材料以及栅极材料,采用图形化工艺形成位于所述有源层上的栅绝缘层的图案、位所述栅绝缘层上的栅极的图案、在所述第三过孔形成与所述衬底基板接触的缓冲垫层的图案、以及位于所述缓冲垫层之上的第一电容电极的图案。A gate insulating layer material and a gate material are sequentially deposited on the active layer, and a patterning process is used to form a pattern of the gate insulating layer on the active layer and a pattern of the gate on the gate insulating layer and forming a pattern of a buffer pad layer in contact with the base substrate and a pattern of a first capacitor electrode located on the buffer pad layer in the third via hole.

本申请实施例提供的阵列基板制备方法,在缓冲层形成暴露衬底基板的第三过孔,后续在第三过孔形成缓冲垫层以及第一电容电极,从而后续形成的层间绝缘层在第一电容电极之上不会形成台阶,保证了层间绝缘层表面平坦度,这样,源漏电极层形成在平坦的表面上,不会出现爬坡断开不良。In the method for fabricating an array substrate provided in the embodiment of the present application, a third via hole exposing the base substrate is formed in the buffer layer, and a buffer pad layer and a first capacitor electrode are subsequently formed in the third via hole, so that the subsequently formed interlayer insulating layer is No steps are formed on the first capacitor electrode, which ensures the surface flatness of the interlayer insulating layer. In this way, the source and drain electrode layers are formed on a flat surface, and there will be no failure to climb and disconnect.

本申请实施例提供的一种显示面板,包括本申请实施例提供的阵列基板。A display panel provided by an embodiment of the present application includes the array substrate provided by an embodiment of the present application.

附图说明Description of drawings

为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简要介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域的普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.

图1为现有技术提供的一种显示产品的结构示意图;1 is a schematic structural diagram of a display product provided by the prior art;

图2为本申请实施例提供的一种阵列基板的结构示意图;FIG. 2 is a schematic structural diagram of an array substrate according to an embodiment of the present application;

图3为本申请实施例提供的一种阵列基板中遮光部与半导体区域的示意图;3 is a schematic diagram of a light shielding portion and a semiconductor region in an array substrate according to an embodiment of the present application;

图4为本申请实施例提供的另一种阵列基板的结构示意图;FIG. 4 is a schematic structural diagram of another array substrate provided by an embodiment of the present application;

图5为本申请实施例提供的又一种阵列基板的结构示意图;FIG. 5 is a schematic structural diagram of another array substrate provided by an embodiment of the present application;

图6为本申请实施例提供的又一种阵列基板的结构示意图;FIG. 6 is a schematic structural diagram of another array substrate provided by an embodiment of the present application;

图7为现有技术提供的一种阵列基板的结构示意图;7 is a schematic structural diagram of an array substrate provided by the prior art;

图8为本申请实施例提供的又一种阵列基板的结构示意图;FIG. 8 is a schematic structural diagram of another array substrate provided by an embodiment of the present application;

图9为现有技术提供的一种阵列基板的结构示意图;9 is a schematic structural diagram of an array substrate provided in the prior art;

图10为本申请实施例提供的一种阵列基板的制备方法的示意图;FIG. 10 is a schematic diagram of a method for preparing an array substrate according to an embodiment of the present application;

图11、图12为本申请实施例提供的另一种阵列基板的制备方法的示意图。FIG. 11 and FIG. 12 are schematic diagrams of another method for fabricating an array substrate according to an embodiment of the present application.

具体实施方式Detailed ways

本申请实施例提供了一种阵列基板,如图2所示,所述阵列基板包括:衬底基板1,位于所述衬底基板1之上遮光层2,位于所述遮光层2之上的缓冲层3,位于所述缓冲层3之上的有源层8,以及遮光部11;所述缓冲层3具有凹槽12;An embodiment of the present application provides an array substrate. As shown in FIG. 2 , the array substrate includes a base substrate 1 , a light shielding layer 2 located on the base substrate 1 , and a light shielding layer 2 located on the light shielding layer 2 . The buffer layer 3, the active layer 8 located on the buffer layer 3, and the light shielding portion 11; the buffer layer 3 has a groove 12;

所述有源层8包括:半导体区域4,与所述半导体区域4的第一导体化区域9和第二导体化区域10;The active layer 8 includes: a semiconductor region 4, and a first conductive region 9 and a second conductive region 10 of the semiconductor region 4;

所述半导体区域4和所述遮光部11填充所述凹槽12;如图3所示,所述遮光部11在所述衬底基板1的正投影的形状为环形,所述半导体区域4的侧面被所述遮光部11完全包围,所述第一导体化区域9以及所述第二导体化区域10位于所述遮光部11和所述半导体区域4之上;The semiconductor region 4 and the light shielding portion 11 fill the groove 12 ; as shown in FIG. 3 , the shape of the orthographic projection of the light shielding portion 11 on the base substrate 1 is annular, and the The side surface is completely surrounded by the light-shielding portion 11 , and the first conductive region 9 and the second conductive region 10 are located above the light-shielding portion 11 and the semiconductor region 4 ;

所述遮光层2在所述衬底基板1的正投影覆盖所述半导体区域4在所述衬底基板1的正投影。The orthographic projection of the light shielding layer 2 on the base substrate 1 covers the orthographic projection of the semiconductor region 4 on the base substrate 1 .

本申请实施例提供的阵列基板,由于设置有遮光部将有源层的半导体区域的侧面包围,遮光部遮挡半导体区域的侧面,以避免光线从半导体区域侧面照射导致的阈值电压漂移的问题,可以提高薄膜晶体管的工作稳定性,避免出现显示画面不均,提高显示效果,提升用户体验。并且,由于缓冲层具有凹槽,半导体区域位于凹槽内,即在整层沉积缓冲层后需要对缓冲层进行图形化工艺,之后再形成有源层,从而可以避免由于缓冲层沉积过程出现膜层顶起或刺穿导致的有源层与栅极之间短路,避免出现亮点和暗点。In the array substrate provided by the embodiments of the present application, since the light shielding portion is provided to surround the side surface of the semiconductor region of the active layer, and the light shielding portion shields the side surface of the semiconductor region to avoid the problem of threshold voltage drift caused by light irradiation from the side surface of the semiconductor region, it can be Improve the working stability of thin film transistors, avoid uneven display images, improve display effects, and improve user experience. Moreover, since the buffer layer has grooves, the semiconductor region is located in the grooves, that is, after the entire buffer layer is deposited, the buffer layer needs to be patterned, and then the active layer is formed, so as to avoid film formation due to the buffer layer deposition process. Short circuit between active layer and gate caused by layer lift or puncture to avoid bright and dark spots.

可选地,如图2所示,所述遮光部11的厚度等于所述半导体区域4的厚度。Optionally, as shown in FIG. 2 , the thickness of the light shielding portion 11 is equal to the thickness of the semiconductor region 4 .

可选地,如图4所示,所述凹槽划分为第一区域13和第二区域14,所述第一区域13的厚度大于所述第二区域14的厚度,所述遮光部11填充所述第一区域13,所述半导体区域4填充所述第二区域14。Optionally, as shown in FIG. 4 , the groove is divided into a first area 13 and a second area 14 , the thickness of the first area 13 is greater than the thickness of the second area 14 , and the shading portion 11 is filled with The first region 13 and the semiconductor region 4 fill the second region 14 .

可选地,如图5所示,所述第一区域13暴露所述遮光层2。即遮光部与遮光层接触。当所述遮光层为导体时,所述遮光部的材料为绝缘材料。Optionally, as shown in FIG. 5 , the first region 13 exposes the light shielding layer 2 . That is, the light shielding portion is in contact with the light shielding layer. When the light shielding layer is a conductor, the material of the light shielding portion is an insulating material.

本申请实施例提供的阵列基板,由于遮光部与遮光层接触,遮光部不仅可以遮挡半导体区域的侧面,避免光从侧面照射入有源层的半导体区域,侧面入射的光经过遮光部遮挡也不会通过遮光层反射至半导体区域,从而进一步提高薄膜晶体管的工作稳定性,避免出现显示画面不均,提高显示效果,提升用户体验。In the array substrate provided by the embodiments of the present application, since the light-shielding portion is in contact with the light-shielding layer, the light-shielding portion can not only shield the side of the semiconductor region, but also prevent light from irradiating into the semiconductor region of the active layer from the side, and the light incident from the side is blocked by the light-shielding portion. It will be reflected to the semiconductor area through the shading layer, thereby further improving the working stability of the thin film transistor, avoiding uneven display images, improving the display effect, and improving the user experience.

可选地,如图6所示,所述遮光层2为导体,所述缓冲层3还具有暴露所述遮光层2的第一过孔17;Optionally, as shown in FIG. 6 , the light shielding layer 2 is a conductor, and the buffer layer 3 further has a first via hole 17 exposing the light shielding layer 2 ;

所述阵列基板还包括:与所述有源层8同层设置导电连接垫7,位于所述有源层8之上的层间绝缘层15,以及位于所述层间绝缘层15之上的源漏电极层16;The array substrate further includes: a conductive connection pad 7 disposed on the same layer as the active layer 8 , an interlayer insulating layer 15 located on the active layer 8 , and an interlayer insulating layer 15 located on the interlayer insulating layer 15 . source-drain electrode layer 16;

所述导电连接垫7在所述第一过孔17与所述遮光层2接触;The conductive connection pad 7 is in contact with the light shielding layer 2 at the first via hole 17;

所述层间绝缘层15具有贯穿其厚度的第二过孔18,所述源漏电极层16通过所述第二过孔18以及所述第一过孔17与所述导电连接垫7电连接。The interlayer insulating layer 15 has a second via hole 18 through its thickness, and the source-drain electrode layer 16 is electrically connected to the conductive connection pad 7 through the second via hole 18 and the first via hole 17 .

需要说明的是,现有技术中,在形成层间绝缘层后,需要对层间绝缘层以及缓冲层进行刻蚀,形成暴露遮光层的过孔,但由于层间绝缘层的厚度较厚,图形化工艺中,在需要保证不会损伤遮光层的情况下,由于难以控制刻蚀速率,容易出现绝缘层刻蚀残留,即如图7所示,区域28即绝缘层存在刻蚀残留的区域,刻蚀残留导致遮光层2上仍存在部分缓冲层3的材料,后续形成的源漏电极层16无法与遮光层2进行搭接,导致存在刻蚀残留不良的像素无法被点亮,存在黑斑不良,并且,刻蚀残留不良无法在制备过程检测,只能在对显示产品进行点亮测试阶段出现大黑斑时,确定源漏电极层未与遮光层搭接,此时只能将显示产品报废,造成浪费。而本申请实施例提供的阵列基板,在第一过孔的区域,导电连接垫与遮光层接触,之后在对层间绝缘层的刻蚀工艺中,不必担心破坏导电连接垫,可以对刻蚀速率进行调控以避免出现绝缘层刻蚀残留,从而可以避免源漏电极层与遮光层无法搭接导致的黑斑不良,避免由于刻蚀残留导致的产品报废,可以节约成本。It should be noted that, in the prior art, after the interlayer insulating layer is formed, the interlayer insulating layer and the buffer layer need to be etched to form via holes exposing the light shielding layer. However, due to the thick interlayer insulating layer, In the patterning process, if it is necessary to ensure that the light-shielding layer will not be damaged, it is difficult to control the etching rate, and the etching residue of the insulating layer is prone to occur, that is, as shown in FIG. , the etching residue results in that there are still some materials of the buffer layer 3 on the light-shielding layer 2, and the source-drain electrode layer 16 formed subsequently cannot be overlapped with the light-shielding layer 2, resulting in that the pixels with poor etching residues cannot be lit, and there are black Bad spots, and bad etching residues cannot be detected in the preparation process. Only when large black spots appear in the lighting test stage of the display product, it is determined that the source and drain electrode layers are not overlapped with the light-shielding layer. At this time, only the display The product is scrapped, resulting in waste. However, in the array substrate provided by the embodiment of the present application, in the area of the first via hole, the conductive connection pad is in contact with the light shielding layer, and then in the etching process of the interlayer insulating layer, there is no need to worry about damaging the conductive connection pad, and the etching process can be The rate is regulated to avoid the occurrence of etching residues of the insulating layer, so as to avoid bad black spots caused by the inability of the source-drain electrode layer and the light shielding layer to overlap, avoid product scrap due to etching residues, and save costs.

本申请实施例提供的如图6所示的阵列基板,层间绝缘层15还具有暴露第一导体化区域9的第四过孔20以及暴露第二导体化区域10的第五过孔19,源漏电极层16包括:通过第四过孔20与第一导体化区域9电连接的源极25,以及通过第五过孔19与第二导体化区域10电连接的漏极26,漏极26延伸通过第二过孔18以及第一过孔17与导电连接垫7电连接。In the array substrate shown in FIG. 6 provided by the embodiment of the present application, the interlayer insulating layer 15 further has a fourth via hole 20 exposing the first conductive region 9 and a fifth via hole 19 exposing the second conductive region 10 , The source-drain electrode layer 16 includes: a source electrode 25 electrically connected to the first conductorized region 9 through a fourth via hole 20, and a drain electrode 26 electrically connected to the second conductorized region 10 through a fifth via hole 19. The drain electrode 26 extends through the second via hole 18 and the first via hole 17 to be electrically connected to the conductive connection pad 7 .

可选地,如图8所示,所述缓冲层3还具有暴露所述衬底基板1的第三过孔21;Optionally, as shown in FIG. 8 , the buffer layer 3 further has a third via hole 21 exposing the base substrate 1 ;

所述阵列基板还包括:在所述有源层8之上的栅绝缘层5,位于所述栅绝缘层5之上的栅极6,在所述第三过孔21与所述衬底基板1接触的缓冲垫层22,以及位于所述缓冲垫层22之上的第一电容电极23;The array substrate further includes: a gate insulating layer 5 on the active layer 8 , a gate 6 on the gate insulating layer 5 , and the third via hole 21 and the base substrate. 1 contacting the buffer pad layer 22, and the first capacitor electrode 23 located on the buffer pad layer 22;

所述缓冲垫层22与所述栅绝缘层5同层设置,所述第一电容电极23与所述栅极6同层设置。The buffer pad layer 22 and the gate insulating layer 5 are arranged in the same layer, and the first capacitor electrode 23 and the gate electrode 6 are arranged in the same layer.

本申请实施例的如图8所示的阵列基板,源漏电极层还包括与第一电容电极23形成电容的第二电容电极24。In the array substrate shown in FIG. 8 in the embodiment of the present application, the source-drain electrode layer further includes a second capacitor electrode 24 that forms a capacitor with the first capacitor electrode 23 .

需要说明的是,现有技术中,如图9所示,缓冲垫层22设置于缓冲层3上,第一电容电极23设置在缓冲垫层22上,层间绝缘层15在第一电容电极23之上形成台阶,后续形成的源漏电极层16在台阶处容易出现爬坡断开不良。而本申请实施例提供的阵列基板,缓冲垫层以及第一电容电极设置于缓冲层的过孔中,从而后续形成的层间绝缘层在第一电容电极之上不会形成台阶,保证了层间绝缘层表面平坦度,这样,源漏电极层形成在平坦的表面上,不会出现爬坡断开不良。It should be noted that, in the prior art, as shown in FIG. 9 , the buffer layer 22 is arranged on the buffer layer 3 , the first capacitor electrode 23 is arranged on the buffer layer 22 , and the interlayer insulating layer 15 is arranged on the first capacitor electrode Steps are formed on the top of 23, and the source-drain electrode layer 16 formed subsequently is prone to poor climbing and disconnection at the steps. However, in the array substrate provided by the embodiment of the present application, the buffer pad layer and the first capacitor electrode are arranged in the via holes of the buffer layer, so that the subsequently formed interlayer insulating layer will not form steps on the first capacitor electrode, which ensures that the layer The flatness of the surface of the inter-insulating layer, so that the source and drain electrode layers are formed on a flat surface, and there will be no failure to climb and disconnect.

基于同一发明构思,本申请实施例还提供了一种阵列基板的制备方法,如图10所示,所述方法包括:Based on the same inventive concept, an embodiment of the present application also provides a method for preparing an array substrate, as shown in FIG. 10 , the method includes:

S101、在衬底基板之上形成遮光层的图案;S101, forming a pattern of a light shielding layer on a base substrate;

S102、在所述遮光层之上形成缓冲层;S102, forming a buffer layer on the light shielding layer;

S103、在所述缓冲层形成凹槽;S103, forming a groove in the buffer layer;

S104、形成遮光部的图案以及有源层的图案,其中,所述有源层包括:半导体区域,与所述半导体区域连接的第一导体化区域和第二导体化区域,所述遮光部和所述半导体区域填充所述凹槽,所述遮光部在所述衬底基板的正投影的形状为环形,所述半导体区域的侧面被所述遮光部完全包围,所述第一导体化区域以及所述第二导体化区域位于所述遮光部和所述半导体区域之上。S104 , forming a pattern of a light-shielding portion and a pattern of an active layer, wherein the active layer includes: a semiconductor region, a first conductive region and a second conductive region connected to the semiconductor region, the light-shielding portion and the The semiconductor region fills the groove, the shape of the orthographic projection of the light shielding portion on the base substrate is annular, the side surface of the semiconductor region is completely surrounded by the light shielding portion, the first conductive region and The second conductive region is located over the light shielding portion and the semiconductor region.

本申请实施例提供的阵列基板制备方法,在缓冲层形成凹槽,之后将遮光层以及有源层的半导体区域填充凹槽,遮光部将有源层的半导体区域的侧面包围,从而遮光部可以遮挡半导体区域的侧面,以避免光线从半导体区域侧面照射导致的阈值电压漂移的问题,可以提高薄膜晶体管的工作稳定性,避免出现显示画面不均,提高显示效果,提升用户体验。并且本申请实施例提供的阵列基板制备方法,在形成有源层之前需要对缓冲层进行图形化工艺以形成凹槽,从而可以避免由于缓冲层沉积过程出现膜层顶起或刺穿导致的有源层与栅极之间短路,避免出现亮点和暗点。In the method for fabricating an array substrate provided in this embodiment of the present application, a groove is formed in the buffer layer, then the light shielding layer and the semiconductor region of the active layer are filled in the groove, and the light shielding portion surrounds the side surface of the semiconductor region of the active layer, so that the light shielding portion can Blocking the side of the semiconductor region to avoid the problem of threshold voltage drift caused by light irradiation from the side of the semiconductor region can improve the working stability of the thin film transistor, avoid uneven display images, improve the display effect, and enhance the user experience. In addition, in the preparation method of the array substrate provided by the embodiment of the present application, the buffer layer needs to be patterned to form grooves before the active layer is formed, so as to avoid problems caused by film lifting or piercing during the deposition of the buffer layer. The source layer and the gate are shorted to avoid bright and dark spots.

可选地,步骤S103在所述缓冲层形成凹槽,具体包括:Optionally, step S103 forms a groove in the buffer layer, which specifically includes:

采用半色调掩膜(Halftone Mask)工艺对所述缓冲层进行图形化处理,减薄部分所述缓冲层形成凹槽。The buffer layer is patterned by using a halftone mask process, and a part of the buffer layer is thinned to form grooves.

可选地,采用半色调掩膜工艺对所述缓冲层进行图形化,减薄部分所述缓冲层形成凹槽,具体包括:Optionally, the buffer layer is patterned by a halftone mask process, and a part of the buffer layer is thinned to form grooves, which specifically includes:

在缓冲层上涂覆光刻胶;Coating photoresist on the buffer layer;

采用半色调掩膜工艺对光刻胶进行曝光、显影工艺,在覆盖凹槽的区域减薄光刻胶,形成光刻胶减薄区域;The photoresist is exposed and developed by a halftone mask process, and the photoresist is thinned in the area covering the groove to form a photoresist thinning area;

采用灰化工艺去除光刻胶减薄区域的光刻胶,并对缓冲层进行刻蚀形成凹槽。The photoresist in the photoresist thinning area is removed by an ashing process, and the buffer layer is etched to form grooves.

可选地,步骤S103在所述缓冲层形成凹槽,具体包括:Optionally, step S103 forms a groove in the buffer layer, which specifically includes:

采用半色调掩膜工艺对所述缓冲层进行图形化处理,在第一区域去除全部所述缓冲层暴露所述遮光层,在第二区域减薄所述缓冲层,所述第一区域在所述衬底基板的正投影包围所述第二区域在所述衬底基板的正投影;The buffer layer is patterned by a halftone mask process, the entire buffer layer is removed in a first area to expose the light shielding layer, and the buffer layer is thinned in a second area, where the first area is The orthographic projection of the base substrate surrounds the orthographic projection of the second region on the base substrate;

形成遮光部的图案以及有源层的图案,具体包括:The pattern of forming the light-shielding portion and the pattern of the active layer specifically includes:

在所述第一区域形成所述遮光部的图案;forming a pattern of the light-shielding portion in the first region;

在所述遮光部以及所述第二区域的所述缓冲层上形成所述有源层的图案,其中,所述半导体区域在所述第二区域填充所述凹槽。A pattern of the active layer is formed on the light shielding portion and the buffer layer in the second region, wherein the semiconductor region fills the groove in the second region.

即在第一区域遮光部与遮光层接触,本申请实施例提供的阵列基板制备方法,遮光部不仅可以遮挡半导体区域的侧面,避免光从侧面照射入有源层的半导体区域,由于遮光部与遮光层接触,侧面入射的光被遮光部遮挡也不会通过遮光层反射至半导体区域,从而进一步提高薄膜晶体管的工作稳定性,避免出现显示画面不均,提高显示效果,提升用户体验。That is, in the first region, the light-shielding portion is in contact with the light-shielding layer. In the method for fabricating an array substrate provided in the embodiment of the present application, the light-shielding portion can not only shield the side of the semiconductor region, but also prevent light from irradiating into the semiconductor region of the active layer from the side. When the shading layer is in contact, the light incident on the side is blocked by the shading part and will not be reflected to the semiconductor region through the shading layer, thereby further improving the working stability of the thin film transistor, avoiding uneven display images, improving the display effect and improving the user experience.

可选地,采用半色调掩膜工艺对所述缓冲层进行图形化处理,在第一区域去除全部所述缓冲层暴露所述遮光层,在第二区域减薄所述缓冲层,具体包括:Optionally, a halftone mask process is used to pattern the buffer layer, all the buffer layers are removed in the first area to expose the light shielding layer, and the buffer layer is thinned in the second area, specifically including:

在缓冲层上涂覆光刻胶;Coating photoresist on the buffer layer;

采用半色调掩膜工艺对光刻胶进行曝光、显影工艺,去除覆盖第一区域的全部光刻胶,去除覆盖第二区域的部分光刻胶;The photoresist is exposed and developed using a halftone mask process, all the photoresist covering the first area is removed, and part of the photoresist covering the second area is removed;

进行刻蚀工艺去除第一区域的缓冲层,暴露遮光层,形成凹槽的第一区域;performing an etching process to remove the buffer layer in the first region, exposing the light shielding layer, and forming the first region of the groove;

采用灰化工艺去除覆盖第二区域的光刻胶;using an ashing process to remove the photoresist covering the second region;

进行刻蚀工艺去除第二区域的部分缓冲层,形成凹槽的第二区域。An etching process is performed to remove part of the buffer layer in the second region to form the second region of the groove.

可选地,步骤S103在所述缓冲层形成凹槽的同时,所述方法还包括:Optionally, when the buffer layer forms the groove in step S103, the method further includes:

形成暴露所述遮光层的第一过孔;forming a first via hole exposing the light shielding layer;

形成所述有源层的图案具体包括:The pattern for forming the active layer specifically includes:

沉积半导体材料,采用图形化工艺形成所述有源层的图案,以及在所述第一过孔形成与所述遮光层接触的导电连接垫的图案;depositing a semiconductor material, using a patterning process to form a pattern of the active layer, and forming a pattern of conductive connection pads in contact with the light shielding layer in the first via hole;

形成所述有源层的图案之后,所述方法还包括:After forming the pattern of the active layer, the method further includes:

对所述有源层和所述导电连接垫进行导体化工艺,在所述有源层形成所述第一导体化区域以及所述第二导体化区域;conducting a conductorization process on the active layer and the conductive connection pads, and forming the first conductorization region and the second conductorization region on the active layer;

在所述有源层之上形成的层间绝缘层;an interlayer insulating layer formed over the active layer;

对所述层间绝缘层进行图形化处理,暴露所述导电链接垫,形成贯穿所述层间绝缘层的第二过孔;patterning the interlayer insulating layer, exposing the conductive link pads, and forming a second via hole penetrating the interlayer insulating layer;

在所述层间绝缘层之上形成源漏电极层的图案,所述源漏电极层通过所述第二过孔以及所述第一过孔与所述导电连接垫电连接。A pattern of a source-drain electrode layer is formed on the interlayer insulating layer, and the source-drain electrode layer is electrically connected to the conductive connection pad through the second via hole and the first via hole.

对层间绝缘层进行图形化处理,例如可以包括光刻胶涂覆、曝光、显影以及刻蚀工艺。The patterning process for the interlayer insulating layer may include, for example, photoresist coating, exposure, development, and etching processes.

本申请实施例提供的阵列基板制备方法,在形成有源层之前,在缓冲层性成暴露遮光层的第一过孔,在第一过孔的区域,形成与遮光层接触的导电连接垫,这样,即便刻蚀导电连接垫也不会对后续源漏电极层通过导电连接垫与遮光层电连接产生影响,因此在后续对层间绝缘层的刻蚀工艺中,不必担心破坏导电连接垫,可以对刻蚀速率进行调控以去除导电连接垫上方的全部层间绝缘层,从而避免绝缘层刻蚀残留,从而可以避免源漏电极层与遮光层无法搭接导致的黑斑不良,避免由于刻蚀残留导致的产品报废,可以节约成本。In the preparation method of the array substrate provided in the embodiment of the present application, before the active layer is formed, a first via hole exposing the light shielding layer is formed in the buffer layer, and a conductive connection pad in contact with the light shielding layer is formed in the area of the first via hole, In this way, even if the conductive connection pads are etched, it will not affect the electrical connection between the source-drain electrode layer and the light shielding layer through the conductive connection pads. Therefore, in the subsequent etching process of the interlayer insulating layer, there is no need to worry about damaging the conductive connection pads. The etching rate can be adjusted to remove all the interlayer insulating layers above the conductive connection pads, so as to avoid the etching residue of the insulating layer, so as to avoid the bad black spots caused by the inability of the source and drain electrode layers and the light shielding layer to overlap, and avoid the etching Product scrap caused by corrosion residues can save costs.

具体实施时,对层间绝缘层进行图形化处理,在曝光、显影工艺之后,可以对层间绝缘层进行过刻工艺,从而保证导电连接垫上方的层间绝缘层全部去除。In specific implementation, the interlayer insulating layer is patterned, and after exposure and development processes, an overetching process may be performed on the interlayer insulating layer, thereby ensuring that all the interlayer insulating layers above the conductive connection pads are removed.

可选地,步骤S103在所述缓冲层形成凹槽的同时,所述方法还包括:Optionally, when the buffer layer forms the groove in step S103, the method further includes:

形成暴露所述衬底基板的第三过孔;forming a third via hole exposing the base substrate;

形成所述有源层的图案之后,所述方法还包括:After forming the pattern of the active layer, the method further includes:

在所述有源层之上依次沉积栅绝缘层材料以及栅极材料,采用图形化工艺形成位于所述有源层上的栅绝缘层的图案、位所述栅绝缘层上的栅极的图案、在所述第三过孔形成与所述衬底基板接触的缓冲垫层的图案、以及位于所述缓冲垫层之上的第一电容电极的图案。A gate insulating layer material and a gate material are sequentially deposited on the active layer, and a patterning process is used to form a pattern of the gate insulating layer on the active layer and a pattern of the gate on the gate insulating layer and forming a pattern of a buffer pad layer in contact with the base substrate and a pattern of a first capacitor electrode located on the buffer pad layer in the third via hole.

本申请实施例提供的阵列基板制备方法,在缓冲层形成暴露衬底基板的第三过孔,后续在第三过孔形成缓冲垫层以及第一电容电极,从而后续形成的层间绝缘层在第一电容电极之上不会形成台阶,保证了层间绝缘层表面平坦度,这样,源漏电极层形成在平坦的表面上,不会出现爬坡断开不良。In the method for fabricating an array substrate provided in the embodiment of the present application, a third via hole exposing the base substrate is formed in the buffer layer, and a buffer pad layer and a first capacitor electrode are subsequently formed in the third via hole, so that the subsequently formed interlayer insulating layer is No steps are formed on the first capacitor electrode, which ensures the surface flatness of the interlayer insulating layer. In this way, the source and drain electrode layers are formed on a flat surface, and there will be no failure to climb and disconnect.

接下来,以阵列基板中的遮光部与遮光层接触为例,对本申请实施例提供的阵列基板制备方法进行举例说明,如图11~图12所示,阵列基板制备方法包括如下步骤:Next, the method for fabricating the array substrate provided by the embodiment of the present application is illustrated by taking the contact between the light-shielding portion in the array substrate and the light-shielding layer as an example. As shown in FIG. 11 to FIG. 12 , the fabrication method for the array substrate includes the following steps:

S201、在衬底基板1上沉积遮光层2的材料,采用图形化工艺形成遮光层2的图案;S201, depositing the material of the light-shielding layer 2 on the base substrate 1, and using a patterning process to form a pattern of the light-shielding layer 2;

遮光层的材料例如可以是钼(Mo)或铝/钼(Al/Mo)合金;遮光层的材料沉积的厚度例如可以是

Figure BDA0002312864160000131
The material of the light-shielding layer can be, for example, molybdenum (Mo) or an aluminum/molybdenum (Al/Mo) alloy; the thickness of the material of the light-shielding layer can be deposited, for example,
Figure BDA0002312864160000131

S202、整面沉积缓冲层的材料,形成缓冲层3,在缓冲层上涂布光刻胶27(PR胶);S202, deposit the material of the buffer layer on the whole surface to form the buffer layer 3, and coat the photoresist 27 (PR glue) on the buffer layer;

缓冲层的材料例如可以是氧化硅(SiOx),缓冲层的厚度例如可以是

Figure BDA0002312864160000132
Figure BDA0002312864160000133
The material of the buffer layer can be, for example, silicon oxide (SiO x ), and the thickness of the buffer layer can be, for example,
Figure BDA0002312864160000132
Figure BDA0002312864160000133

S203、采用半色调掩膜工艺对PR胶27进行图形化处理,去除覆盖第一过孔区域、覆盖第三过孔区域以及覆盖第一区域的全部光刻胶,去除覆盖第二区域的部分光刻胶;S203, using a halftone mask process to pattern the PR glue 27, removing all the photoresist covering the first via area, covering the third via area and covering the first area, and removing part of the photoresist covering the second area engraving;

具体实施时,第一区域的宽度例如可以是3微米(μm)~5μm;In a specific implementation, the width of the first region may be, for example, 3 micrometers (μm) to 5 μm;

S204、采用干法刻蚀工艺处理缓冲层3,形成暴露遮光层的第一过孔17、暴露衬底基板的第三过孔21、以及暴露遮光层的凹槽的第一区域13;S204, using a dry etching process to process the buffer layer 3 to form a first via hole 17 exposing the light shielding layer, a third via hole 21 exposing the base substrate, and a first region 13 exposing the groove of the light shielding layer;

S205、采用灰化工艺去除覆盖第二区域的PR胶27;S205, adopting an ashing process to remove the PR glue 27 covering the second region;

S206、采用干法刻蚀工艺减薄缓冲层3,形成凹槽的第二区域14;S206, using a dry etching process to thin the buffer layer 3 to form the second region 14 of the groove;

在具体实施时,例如可以减薄

Figure BDA0002312864160000134
厚度的缓冲层;In specific implementation, for example, it can be thinned
Figure BDA0002312864160000134
Thickness of the buffer layer;

S207、去除缓冲层3上的PR胶;S207, remove the PR glue on the buffer layer 3;

S208、涂覆遮光材料,通过曝光显影工艺,在凹槽的第一区域形成遮光部11的图案;S208, coating a light-shielding material, and forming a pattern of the light-shielding portion 11 in the first region of the groove through an exposure and development process;

遮光材料例如可以是黑色遮光材料,例如可以是像素定义层或黑矩阵的材料。The light-shielding material may be, for example, a black light-shielding material, such as a material of a pixel definition layer or a black matrix.

S209、沉积半导体材料,通过图形化工艺形成有源层8的图案以及导电连接垫7的图案,有源层8划分为半导体区域4、第一导体化区域9以及第二导体化区域10;S209, depositing a semiconductor material, forming a pattern of the active layer 8 and a pattern of the conductive connection pad 7 through a patterning process, and the active layer 8 is divided into a semiconductor region 4, a first conductive region 9 and a second conductive region 10;

半导体材料例如可以是铟镓锌氧化物(Indium Gallium Zinc Oxide,IGZO);The semiconductor material may be, for example, Indium Gallium Zinc Oxide (IGZO);

S210、沉积绝缘材料以及金属材料,通过图形化工艺,形成栅绝缘层5图案、缓冲垫层22的图案、栅极6的图案以及第一电容电极23的图案;S210, depositing insulating material and metal material, and forming a pattern of gate insulating layer 5, a pattern of buffer pad layer 22, a pattern of gate 6 and a pattern of first capacitor electrode 23 through a patterning process;

绝缘材料例如可以是SiO2;金属材料例如可以是铜(Cu),栅极材料沉积的厚度例如可以是

Figure BDA0002312864160000141
The insulating material may be, for example, SiO 2 ; the metal material may be, for example, copper (Cu), and the thickness of the gate material deposition may be, for example,
Figure BDA0002312864160000141

S211、对第一导体化区域9、第二导体化区域10以及导电连接垫7进行导体化处理;S211 , conducting conductorization processing on the first conductive region 9 , the second conductive region 10 and the conductive connection pad 7 ;

S212、沉积绝缘材料形成层间绝缘层15,并通过图形化工艺形成第二过孔18、第四过孔20以及第五过孔19;S212, depositing an insulating material to form an interlayer insulating layer 15, and forming a second via hole 18, a fourth via hole 20 and a fifth via hole 19 through a patterning process;

层间绝缘层的材料例如可以是氧化硅SiO2,层间绝缘层的厚度例如可以是

Figure BDA0002312864160000142
图形化工艺例如包括PR胶涂覆、曝光、显影以及刻蚀工艺;The material of the interlayer insulating layer can be, for example, silicon oxide SiO 2 , and the thickness of the interlayer insulating layer can be, for example,
Figure BDA0002312864160000142
Patterning processes include, for example, PR glue coating, exposure, development, and etching processes;

S213、沉积源漏极材料,通过图形化工艺形成源漏电极层16的图案;S213, depositing a source and drain material, and forming a pattern of the source and drain electrode layers 16 through a patterning process;

源漏电极层16包括:第二电容电极24、与第一导体化区域9电连接的源极25,以及与第二导体化区域10电连接的漏极26;漏极26延伸通过第二过孔18以及第一过孔17与导电连接垫7电连接。The source-drain electrode layer 16 includes: a second capacitor electrode 24, a source electrode 25 electrically connected to the first conductive region 9, and a drain electrode 26 electrically connected to the second conductive region 10; the drain electrode 26 extends through the second conductive region 10. The holes 18 and the first via holes 17 are electrically connected to the conductive connection pads 7 .

如果阵列基板应用于OLED显示产品,在步骤S213之后,还可以进行钝化层、OLED器件各膜层的制作。If the array substrate is applied to an OLED display product, after step S213, the passivation layer and the film layers of the OLED device may also be fabricated.

本申请实施例提供了一种显示面板,包括本申请实施例提供的上述阵列基板。The embodiments of the present application provide a display panel, which includes the above-mentioned array substrate provided by the embodiments of the present application.

综上所述,本申请实施例提供的阵列基板及其制备方法、显示面板,由于设置有遮光部将有源层的半导体区域的侧面包围,遮光部对半导体区域的侧面遮挡,以避免光线从半导体区域侧面照射导致的阈值电压漂移的问题,可以提高薄膜晶体管的工作稳定性,避免出现显示画面不均,提高显示效果,提升用户体验。并且在形成有源层之前需要对缓冲层进行图形化工艺以形成凹槽,从而可以避免由于缓冲层沉积过程出现膜层顶起或刺穿导致的有源层与栅极之间短路,避免出现亮点和暗点。To sum up, in the array substrate, the preparation method thereof, and the display panel provided by the embodiments of the present application, the side surface of the semiconductor region of the active layer is surrounded by the light shielding portion, and the light shielding portion shields the side surface of the semiconductor region to prevent light from passing through the semiconductor region. The problem of threshold voltage drift caused by side irradiation of the semiconductor region can improve the working stability of thin film transistors, avoid uneven display images, improve display effects, and improve user experience. And before the active layer is formed, the buffer layer needs to be patterned to form grooves, so as to avoid the short circuit between the active layer and the gate caused by film lifting or piercing during the deposition process of the buffer layer. Highlights and Darkness.

显然,本领域的技术人员可以对本申请进行各种改动和变型而不脱离本申请的精神和范围。这样,倘若本申请的这些修改和变型属于本申请权利要求及其等同技术的范围之内,则本申请也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application is also intended to include these modifications and variations.

Claims (11)

1.一种阵列基板,其特征在于,所述阵列基板包括:衬底基板,位于所述衬底基板之上的遮光层,位于所述遮光层之上的缓冲层,位于所述缓冲层之上的有源层,以及遮光部;所述缓冲层具有凹槽;1. An array substrate, characterized in that, the array substrate comprises: a base substrate, a light-shielding layer located on the base substrate, a buffer layer located on the light-shielding layer, and a buffer layer located between the buffer layers. The active layer on the upper part, and the light shielding part; the buffer layer has a groove; 所述有源层包括:半导体区域,与所述半导体区域连接的第一导体化区域和第二导体化区域;The active layer includes: a semiconductor region, a first conductive region and a second conductive region connected to the semiconductor region; 所述半导体区域和所述遮光部填充所述凹槽;所述遮光部在所述衬底基板的正投影的形状为环形,所述半导体区域的侧面被所述遮光部完全包围,所述第一导体化区域以及所述第二导体化区域位于所述遮光部和所述半导体区域之上;The semiconductor region and the light shielding portion fill the groove; the shape of the orthographic projection of the light shielding portion on the base substrate is a ring shape, the side surface of the semiconductor region is completely surrounded by the light shielding portion, and the first A conductive region and the second conductive region are located on the light shielding portion and the semiconductor region; 所述遮光层在所述衬底基板的正投影覆盖所述半导体区域在所述衬底基板的正投影。The orthographic projection of the light shielding layer on the base substrate covers the orthographic projection of the semiconductor region on the base substrate. 2.根据权利要求1所述的阵列基板,其特征在于,所述遮光部的厚度等于所述半导体区域的厚度。2 . The array substrate of claim 1 , wherein the thickness of the light shielding portion is equal to the thickness of the semiconductor region. 3 . 3.根据权利要求1所述的阵列基板,其特征在于,所述凹槽划分为第一区域和第二区域,所述第一区域的厚度大于所述第二区域的厚度,所述第一区域暴露所述遮光层,所述遮光部填充所述第一区域,所述半导体区域填充所述第二区域。3 . The array substrate according to claim 1 , wherein the groove is divided into a first area and a second area, the thickness of the first area is greater than that of the second area, and the first area is thicker than the second area. 4 . A region exposes the light shielding layer, the light shielding portion fills the first region, and the semiconductor region fills the second region. 4.根据权利要求1所述的阵列基板,其特征在于,所述遮光层为导体,所述缓冲层还具有暴露所述遮光层的第一过孔;4 . The array substrate according to claim 1 , wherein the light shielding layer is a conductor, and the buffer layer further has a first via hole exposing the light shielding layer; 5 . 所述阵列基板还包括:与所述有源层同层设置导电连接垫,位于所述有源层之上的层间绝缘层,以及位于所述层间绝缘层之上的源漏电极层;The array substrate further includes: a conductive connection pad disposed on the same layer as the active layer, an interlayer insulating layer on the active layer, and a source-drain electrode layer on the interlayer insulating layer; 所述导电连接垫在所述第一过孔与所述遮光层接触;the conductive connection pad is in contact with the light shielding layer at the first via hole; 所述层间绝缘层具有贯穿其厚度的第二过孔,所述源漏电极层通过所述第二过孔以及所述第一过孔与所述导电连接垫电连接。The interlayer insulating layer has a second via hole through its thickness, and the source-drain electrode layer is electrically connected to the conductive connection pad through the second via hole and the first via hole. 5.根据权利要求1所述的阵列基板,其特征在于,所述缓冲层还具有暴露所述衬底基板的第三过孔;5. The array substrate according to claim 1, wherein the buffer layer further has a third via hole exposing the base substrate; 所述阵列基板还包括:在所述有源层之上的栅绝缘层,位于所述栅绝缘层之上的栅极,在所述第三过孔与所述衬底基板接触的缓冲垫层,以及位于所述缓冲垫层之上的第一电容电极;The array substrate further includes: a gate insulating layer on the active layer, a gate on the gate insulating layer, and a buffer pad layer in contact with the base substrate at the third via hole , and a first capacitor electrode located on the buffer layer; 所述缓冲垫层与所述栅绝缘层同层设置,所述第一电容电极与所述栅极同层设置。The buffer pad layer and the gate insulating layer are arranged in the same layer, and the first capacitor electrode and the gate are arranged in the same layer. 6.一种阵列基板的制备方法,其特征在于,所述方法包括:6. A method for preparing an array substrate, wherein the method comprises: 在衬底基板之上形成遮光层的图案;forming a pattern of the light shielding layer on the base substrate; 在所述遮光层之上形成缓冲层;forming a buffer layer on the light shielding layer; 在所述缓冲层形成凹槽;forming grooves in the buffer layer; 形成遮光部的图案以及有源层的图案,其中,所述有源层包括:半导体区域,与所述半导体区域连接的第一导体化区域和第二导体化区域,所述遮光部和所述半导体区域填充所述凹槽,所述遮光部在所述衬底基板的正投影的形状为环形,所述半导体区域的侧面被所述遮光部完全包围,所述第一导体化区域以及所述第二导体化区域位于所述遮光部和所述半导体区域之上。A pattern of a light shielding portion and a pattern of an active layer are formed, wherein the active layer includes a semiconductor region, a first conductive region and a second conductive region connected to the semiconductor region, the light shielding portion and the The semiconductor region fills the groove, the shape of the orthographic projection of the light shielding portion on the base substrate is annular, the side surface of the semiconductor region is completely surrounded by the light shielding portion, the first conductive region and the A second conductive region is located over the light shielding portion and the semiconductor region. 7.根据权利要求6所述的方法,其特征在于,所述在所述缓冲层形成凹槽,具体包括:7. The method according to claim 6, wherein the forming a groove in the buffer layer specifically comprises: 采用半色调掩膜工艺对所述缓冲层进行图形化处理,减薄部分所述缓冲层形成凹槽。The buffer layer is patterned by a halftone mask process, and a part of the buffer layer is thinned to form grooves. 8.根据权利要求6所述的方法,其特征在于,所述在所述缓冲层形成凹槽,具体包括:8. The method according to claim 6, wherein the forming a groove in the buffer layer specifically comprises: 采用半色调掩膜工艺对所述缓冲层进行图形化处理,在第一区域去除全部所述缓冲层暴露所述遮光层,在第二区域减薄所述缓冲层,所述第一区域在所述衬底基板的正投影包围所述第二区域在所述衬底基板的正投影;The buffer layer is patterned by a halftone mask process, the entire buffer layer is removed in a first area to expose the light shielding layer, and the buffer layer is thinned in a second area, where the first area is The orthographic projection of the base substrate surrounds the orthographic projection of the second region on the base substrate; 形成遮光部的图案以及有源层的图案,具体包括:The pattern of forming the light-shielding portion and the pattern of the active layer specifically includes: 在所述第一区域形成所述遮光部的图案;forming a pattern of the light-shielding portion in the first region; 在所述遮光部以及所述第二区域的所述缓冲层上形成所述有源层的图案,其中,所述半导体区域在所述第二区域填充所述凹槽。A pattern of the active layer is formed on the light shielding portion and the buffer layer in the second region, wherein the semiconductor region fills the groove in the second region. 9.根据权利要求6所述的方法,其特征在于,在所述缓冲层形成凹槽的同时,所述方法还包括:9 . The method according to claim 6 , wherein when the buffer layer forms the groove, the method further comprises: 10 . 形成暴露所述遮光层的第一过孔;forming a first via hole exposing the light shielding layer; 形成所述有源层的图案具体包括:The pattern for forming the active layer specifically includes: 沉积半导体材料,采用图形化工艺形成所述有源层的图案,以及在所述第一过孔形成与所述遮光层接触的导电连接垫的图案;depositing a semiconductor material, using a patterning process to form a pattern of the active layer, and forming a pattern of conductive connection pads in contact with the light shielding layer in the first via hole; 形成所述有源层的图案之后,所述方法还包括:After forming the pattern of the active layer, the method further includes: 对所述有源层和所述导电连接垫进行导体化工艺,在所述有源层形成所述第一导体化区域以及所述第二导体化区域;conducting a conductorization process on the active layer and the conductive connection pads, and forming the first conductorization region and the second conductorization region on the active layer; 在所述有源层之上形成的层间绝缘层;an interlayer insulating layer formed over the active layer; 对所述层间绝缘层进行图形化处理,暴露所述导电连接垫,形成贯穿所述层间绝缘层的第二过孔;patterning the interlayer insulating layer, exposing the conductive connection pads, and forming a second via hole penetrating the interlayer insulating layer; 在所述层间绝缘层之上形成源漏电极层的图案,所述源漏电极层通过所述第二过孔以及所述第一过孔与所述导电连接垫电连接。A pattern of a source-drain electrode layer is formed on the interlayer insulating layer, and the source-drain electrode layer is electrically connected to the conductive connection pad through the second via hole and the first via hole. 10.根据权利要求7~9任一项所述的方法,其特征在于,在所述缓冲层形成凹槽的同时,所述方法还包括:10 . The method according to claim 7 , wherein when the buffer layer forms the groove, the method further comprises: 10 . 形成暴露所述衬底基板的第三过孔;forming a third via hole exposing the base substrate; 形成所述有源层的图案之后,所述方法还包括:After forming the pattern of the active layer, the method further includes: 在所述有源层之上依次沉积栅绝缘层材料以及栅极材料,采用图形化工艺形成位于所述有源层上的栅绝缘层的图案、位所述栅绝缘层上的栅极的图案、在所述第三过孔形成与所述衬底基板接触的缓冲垫层的图案、以及位于所述缓冲垫层之上的第一电容电极的图案。A gate insulating layer material and a gate material are sequentially deposited on the active layer, and a patterning process is used to form a pattern of the gate insulating layer on the active layer and a pattern of the gate on the gate insulating layer and forming a pattern of a buffer pad layer in contact with the base substrate and a pattern of a first capacitor electrode located on the buffer pad layer in the third via hole. 11.一种显示面板,其特征在于,包括权利要求1~5任一项的阵列基板。11. A display panel, comprising the array substrate according to any one of claims 1 to 5.
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