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CN110887806A - Filtering-free sheet type infrared heat radiation gas concentration sensor based on metamaterial - Google Patents

Filtering-free sheet type infrared heat radiation gas concentration sensor based on metamaterial Download PDF

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CN110887806A
CN110887806A CN201911180664.XA CN201911180664A CN110887806A CN 110887806 A CN110887806 A CN 110887806A CN 201911180664 A CN201911180664 A CN 201911180664A CN 110887806 A CN110887806 A CN 110887806A
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thermal radiation
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赵长颖
陈轶康
王博翔
黄天成
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    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
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    • G01MEASURING; TESTING
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    • G01J5/10Radiation pyrometry, e.g. infrared or optical thermometry using electric radiation detectors
    • G01J5/12Radiation pyrometry, e.g. infrared or optical thermometry using electric radiation detectors using thermoelectric elements, e.g. thermocouples
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
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Abstract

本发明提供了一种基于超材料的无滤波片型红外热辐射气体浓度传感器,包括外壳、边壁、减反射膜、支撑架、探测器芯片、电路板、热辐射芯片、加热器、温控芯片以及引脚;外壳被内部设置的减反射膜分成第一气室和第二气室,第一气室通过外壳内两侧设置的边壁支撑,围成第一气室的外壳上设置有外气孔,减反射膜上设置有内气孔,第二气室内设置有支撑架,支撑架上设置有一个或多个探测器芯片,探测器芯片对面设置有热辐射芯片,热辐射芯片连接加热器,加热器连接温控芯片,电路板设置在第二气室内,电路板连接探测器芯片、热辐射芯片、温控芯片以及引脚,引脚设置在外壳外部。本发明采用超材料,集成度高,成本低,适用范围广。

Figure 201911180664

The invention provides a filterless infrared thermal radiation gas concentration sensor based on metamaterials, comprising a casing, a side wall, an anti-reflection film, a support frame, a detector chip, a circuit board, a thermal radiation chip, a heater, a temperature control Chip and pins; the casing is divided into a first air chamber and a second air chamber by an anti-reflection film arranged inside, the first air chamber is supported by the side walls arranged on both sides of the casing, and the casing enclosing the first air chamber is provided with An outer air hole, an inner air hole is arranged on the anti-reflection film, a support frame is arranged in the second air chamber, and one or more detector chips are arranged on the support frame, and a heat radiation chip is arranged on the opposite side of the detector chip, and the heat radiation chip is connected to the heater The heater is connected to the temperature control chip, the circuit board is arranged in the second air chamber, the circuit board is connected to the detector chip, the heat radiation chip, the temperature control chip and the pins, and the pins are arranged outside the casing. The invention adopts metamaterial, has high integration, low cost and wide application range.

Figure 201911180664

Description

基于超材料的无滤波片型红外热辐射气体浓度传感器Filterless infrared thermal radiation gas concentration sensor based on metamaterial

技术领域technical field

本发明涉及气体浓度监测领域,具体地,涉及一种基于超材料的无滤波片型红外热辐射气体浓度传感器。The invention relates to the field of gas concentration monitoring, in particular to a filterless infrared thermal radiation gas concentration sensor based on metamaterials.

背景技术Background technique

随着人民生活水平的提高和世界对环保的日益关注,大气污染,工业废气等的监控逐步被重视起来。红外气体测量是一种灵敏度高、稳定性好、适用性广的检测手段,已被广泛应用于化工、煤炭、冶金、电力等方面,而其中的非色散红外气体传感器因为其结构简单,易于集成,性能稳定等优点被人青睐。目前的非色散红外传感器常由宽谱光源、气室和带滤波片的探测器组成,滤波片虽保证了测量过程但降低了装置的集成度,且需额外制造和安装的滤波片与加工流程不适配,增加了工业成本。而不带滤波片的传感器针对某一气体时需要配备特定的窄谱光源,这往往更加的昂贵和不便。With the improvement of people's living standards and the world's increasing attention to environmental protection, the monitoring of air pollution and industrial waste gas has gradually been paid more attention. Infrared gas measurement is a detection method with high sensitivity, good stability and wide applicability. It has been widely used in chemical industry, coal, metallurgy, electric power, etc. Among them, the non-dispersive infrared gas sensor is easy to integrate because of its simple structure. , stable performance and other advantages are favored. The current non-dispersive infrared sensor is usually composed of a broad-spectrum light source, a gas chamber and a detector with a filter. Although the filter ensures the measurement process, it reduces the integration of the device, and requires additional manufacturing and installation of filters and processing processes. Does not fit, increasing the industrial cost. The sensor without filter needs to be equipped with a specific narrow-spectrum light source for a certain gas, which is often more expensive and inconvenient.

超材料或者超表面是经过微纳米加工修饰的材料,其表面可人为刻蚀固定的图案。微纳米尺度下的图案能够显著改变材料本身的辐射特性,并在一定规律下按照人的意志设计宏观辐射特性。依靠超材料设计方法,人们可以制造出红外的热辐射光源,在普朗克定律下设计不同波段内辐射能量的大小。以一维光栅结构举例,通过设计光栅的周期和深度,可以实现某个波段内发射率为一。但超材料设计的热光源自身功率低且发射率随角度变化大,难以产生用于探测的强信号,这使得其不易应用于对气体浓度的探测,且微纳米加工产品的寿命受环境影响较大,整体的稳定性受到考验。Metamaterials or metasurfaces are materials modified by micro-nano processing, and their surfaces can be artificially etched with fixed patterns. Patterns at the micro- and nano-scale can significantly change the radiation characteristics of the material itself, and design the macro radiation characteristics according to human will under certain rules. Relying on the metamaterial design method, people can create infrared thermal radiation light sources, and design the magnitude of radiant energy in different wavelength bands under Planck's law. Taking the one-dimensional grating structure as an example, by designing the period and depth of the grating, the emissivity in a certain band can be achieved to be one. However, the thermal light source designed by metamaterials has low power and the emissivity varies greatly with the angle, so it is difficult to generate a strong signal for detection, which makes it difficult to apply to the detection of gas concentration, and the life of micro-nano processed products is relatively affected by the environment. large, the overall stability is tested.

公开号为CN1252462C的专利文献公开了一种采用纳米级微孔结构光纤的气体浓度传感器,涉及一种气体浓度传感器,尤其是一种带有纳米级微孔结构光纤的气体浓度传感器。设有至少1只发光二极管,发光二极管发出的光路上设有自聚焦透镜、在自聚焦透镜前分别设有玻璃光纤和纳米光纤,一路光经过透镜进入玻璃光纤,另一路光经透镜进入纳米光纤,两光纤的另一端分别接探测器,在光电探测器前设有光滤波片,探测器输出端经差分放大器外接气体浓度监测电路。此方案探测器设置有滤波片,滤波片虽保证了测量过程但降低了装置的集成度,且需额外制造和安装的滤波片与加工流程不适配,增加了工业成本。The patent document with publication number CN1252462C discloses a gas concentration sensor using a nano-scale microporous structure optical fiber, and relates to a gas concentration sensor, especially a gas concentration sensor with a nano-scale micro-porous structure optical fiber. At least one light-emitting diode is provided, and the light path emitted by the light-emitting diode is provided with a self-focusing lens, and a glass fiber and a nano-fiber are respectively arranged in front of the self-focusing lens. One light enters the glass fiber through the lens, and the other light enters the nano fiber through the lens. The other ends of the two optical fibers are respectively connected to the detector, an optical filter is arranged in front of the photodetector, and the output end of the detector is connected to a gas concentration monitoring circuit through a differential amplifier. In this solution, the detector is provided with a filter. Although the filter ensures the measurement process, it reduces the integration of the device, and the filter that needs to be additionally manufactured and installed is not suitable for the processing process, which increases the industrial cost.

发明内容SUMMARY OF THE INVENTION

针对现有技术中的缺陷,本发明的目的是提供一种基于超材料的无滤波片型红外热辐射气体浓度传感器。In view of the defects in the prior art, the purpose of the present invention is to provide a filterless infrared thermal radiation gas concentration sensor based on metamaterials.

根据本发明提供的一种基于超材料的无滤波片型红外热辐射气体浓度传感器,包括外壳、边壁、减反射膜、支撑架、探测器芯片、电路板、热辐射芯片、加热器、温控芯片以及引脚;A filterless infrared thermal radiation gas concentration sensor based on metamaterials provided by the present invention includes a casing, a side wall, an anti-reflection film, a support frame, a detector chip, a circuit board, a thermal radiation chip, a heater, a temperature control chip and pins;

所述外壳被内部设置的减反射膜分成第一气室和第二气室,第一气室通过外壳内两侧设置的边壁支撑,围成第一气室的外壳上设置有外气孔,减反射膜上设置有内气孔,第二气室内设置有支撑架,支撑架上设置有一个或多个探测器芯片,探测器芯片对面设置有热辐射芯片,热辐射芯片连接加热器,加热器连接温控芯片,电路板设置在第二气室内,电路板连接探测器芯片、热辐射芯片、温控芯片以及引脚,引脚设置在外壳外部。The outer casing is divided into a first air chamber and a second air chamber by an anti-reflection film arranged inside, the first air chamber is supported by the side walls arranged on both sides of the outer casing, and an outer air hole is arranged on the outer casing surrounding the first air chamber, An inner air hole is arranged on the anti-reflection film, a support frame is arranged in the second air chamber, one or more detector chips are arranged on the support frame, a heat radiation chip is arranged opposite the detector chip, and the heat radiation chip is connected to a heater, and the heater The temperature control chip is connected, the circuit board is arranged in the second air chamber, the circuit board is connected with the detector chip, the heat radiation chip, the temperature control chip and the pins, and the pins are arranged outside the casing.

优选地,所述支撑架与外壳之间通过第一密封层连接;所述电路板与支撑架通过第一密封层连接,电路板与外壳通过第二密封层连接。Preferably, the support frame and the housing are connected by a first sealing layer; the circuit board and the support frame are connected by a first sealing layer, and the circuit board and the housing are connected by a second sealing layer.

优选地,所述加热器表面除热辐射芯片位置覆盖有第一隔热层,加热器与外壳之间从内到外依次设置第二隔热层、温控芯片和第三密封层。Preferably, the heater surface is covered with a first heat insulating layer except for the position of the heat radiation chip, and a second heat insulating layer, a temperature control chip and a third sealing layer are sequentially arranged between the heater and the casing from the inside to the outside.

优选地,所述外气孔与内气孔的位置相互错开。Preferably, the positions of the outer air holes and the inner air holes are staggered from each other.

优选地,所述探测器芯片采用宽谱光电吸收器,探测器芯片的数量为两个,分别安装在热辐射芯片不同仰角方向的位置上。Preferably, the detector chip adopts a broad-spectrum photoelectric absorber, and the number of detector chips is two, which are respectively installed at positions of different elevation angles of the heat radiation chip.

优选地,所述两个探测器芯片10与热辐射芯片17之间的距离相等,均为5-10mm。Preferably, the distances between the two detector chips 10 and the heat radiation chips 17 are equal, and both are 5-10 mm.

优选地,所述热辐射芯片和探测器芯片的信号经过电路板上的信号放大功能电路的处理后再由引脚输出,两探测器芯片信号之差能够反应热辐射芯片的温度情况,用来确定热辐射芯片发射功率,用垂直于热辐射方向的探测器芯片的信号变化确定待测气体浓度。Preferably, the signals of the heat radiation chip and the detector chip are processed by the signal amplification function circuit on the circuit board and then output by the pins, and the difference between the signals of the two detector chips can reflect the temperature of the heat radiation chip, and is used for Determine the emission power of the thermal radiation chip, and use the signal change of the detector chip perpendicular to the thermal radiation direction to determine the concentration of the gas to be measured.

优选地,所述热辐射芯片为金属-介电-金属的层状结构,包括防氧化膜层、金属二维阵列层、介电材料层、金属基底层;所述热辐射芯片能够使得不同仰角内不同波段的发射率不同,产生能够区分的参考信号和测量信号,经第二气室内气体衰减分别抵达不同的探测器芯片。Preferably, the heat radiation chip is a metal-dielectric-metal layered structure, including an anti-oxidation film layer, a metal two-dimensional array layer, a dielectric material layer, and a metal base layer; the heat radiation chip can make different elevation angles The emissivity of different wavelength bands is different in the inner chamber, which generates a distinguishable reference signal and a measurement signal, which reach different detector chips respectively after being attenuated by the gas in the second gas chamber.

优选地,所述金属二维阵列层的单元为边长为300-500nm的正方形,周期为800-1300nm,材料采用银、铜和钨中的任一种或任多种。Preferably, the unit of the metal two-dimensional array layer is a square with a side length of 300-500 nm, a period of 800-1300 nm, and any one or more of silver, copper and tungsten are used as materials.

优选地,所述引脚为四只,分别为Vd引脚、GND引脚、TX引脚和CX引脚,所述Vd引脚和GND引脚负责供电,所述TX引脚输出热辐射芯片温度信号,所述CX引脚输出待测气体浓度信号。Preferably, there are four pins, which are Vd pin, GND pin, TX pin and CX pin respectively, the Vd pin and GND pin are responsible for power supply, and the TX pin outputs the heat radiation chip temperature signal, the CX pin outputs the gas concentration signal to be measured.

与现有技术相比,本发明具有如下的有益效果:Compared with the prior art, the present invention has the following beneficial effects:

1、本发明使用超材料的设计,使得在无滤波片的前提下也能实现双波长红外检测技术,既实现了对待测气体的浓度测量,也避免了热源老化带来的影响。1. The present invention uses the design of metamaterials, so that the dual-wavelength infrared detection technology can be realized under the premise of no filter, which not only realizes the concentration measurement of the gas to be measured, but also avoids the influence of heat source aging.

2、本发明结构简单紧凑,无滤波片的设计大大提高了气体传感器的集成度,且宽谱光电探测器相比窄谱光电探测器更为便宜,同样降低了气体传感器制造的工业成本。2. The structure of the present invention is simple and compact, and the filterless design greatly improves the integration of the gas sensor, and the wide-spectrum photodetector is cheaper than the narrow-spectrum photodetector, which also reduces the industrial cost of gas sensor manufacturing.

3、本发明能够实现对二氧化碳和水蒸气等的气体检测,稳定性好,精度高,能够被应用在石油化工、环境监测等方面的气体浓度检测。3. The present invention can realize gas detection of carbon dioxide and water vapor, has good stability and high precision, and can be applied to gas concentration detection in petrochemical industry, environmental monitoring and the like.

4、本发明供电加热设计能够和现代电子电路系统良好匹配,应用范围更加广泛。4. The power supply heating design of the present invention can be well matched with the modern electronic circuit system, and the application range is wider.

附图说明Description of drawings

通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

图1为本发明的剖视结构示意图。FIG. 1 is a schematic cross-sectional structure diagram of the present invention.

图2为本发明的零件组成结构示意图。FIG. 2 is a schematic diagram of the component composition structure of the present invention.

图3为本发明热辐射芯片的周期单元立体结构示意图。FIG. 3 is a schematic three-dimensional structure diagram of a periodic unit of a heat radiation chip of the present invention.

图4为本发明热辐射芯片的周期单元剖视结构示意图。FIG. 4 is a schematic cross-sectional structural diagram of a periodic unit of the heat radiation chip of the present invention.

图5为本发明热辐射芯片的发射率光谱图。FIG. 5 is an emissivity spectrum diagram of the thermal radiation chip of the present invention.

图中示出:The figure shows:

边壁1 电路板11Side wall 1 Circuit board 11

第一气室2 第二密封层12The first air chamber 2 The second sealing layer 12

减反射膜3 引脚13Anti-Reflection Coating 3 Pin 13

内气孔4 第三密封层14Inner air hole 4 Third sealing layer 14

外气孔5 温控芯片15Outer air hole 5 Temperature control chip 15

外壳6 第二隔热层16Shell 6 Second thermal insulation layer 16

第一密封层7 热辐射芯片17First sealing layer 7 Heat radiation chip 17

第二气室8 加热器18Second air chamber 8 Heater 18

支撑架9 第一隔热层19Support frame 9 First thermal insulation layer 19

探测器芯片10Detector Chip 10

具体实施方式Detailed ways

下面结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变化和改进。这些都属于本发明的保护范围。The present invention will be described in detail below with reference to specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that, for those skilled in the art, several changes and improvements can be made without departing from the inventive concept. These all belong to the protection scope of the present invention.

在本申请的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The orientation or positional relationship indicated by "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying the indicated device. Or elements must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of the present application.

本发明提供的一种基于超材料的无滤波片型红外热辐射气体浓度传感器,采用二维金属阵列结构和双波长红外监测原理,适用于红外波段的气体浓度监测方法及装置。本发明使用超材料的制作工艺赋予热辐射芯片17特定的红外热辐射特性,使得热辐射芯片17在不同仰角区间内发射不同波段上的信号,以达到仅使用宽谱光电探测器而不使用滤光片,探测特定气体浓度的目标。两个探测器芯片10与热辐射芯片17的距离约5-10mm,置于不同的仰角区角内,可探测到不同波段的红外信号,这些信号经过标定后既可显示出待测气体浓度信息也可显示出发射芯片温度信息,有效保证了装置的精度和稳定性。本发明的供电与加热系统均可封装于元器件内,体积小、精度高、稳定可靠,能够与现代电子电路系统良好适配。The invention provides a filterless infrared thermal radiation gas concentration sensor based on metamaterials, adopts a two-dimensional metal array structure and a dual-wavelength infrared monitoring principle, and is suitable for a gas concentration monitoring method and device in the infrared band. The present invention uses the manufacturing process of metamaterials to endow the heat radiation chip 17 with specific infrared heat radiation characteristics, so that the heat radiation chip 17 emits signals in different wavelength bands in different elevation angle intervals, so as to use only a broad-spectrum photodetector without using a filter. A light sheet that detects the target of a specific gas concentration. The distance between the two detector chips 10 and the thermal radiation chip 17 is about 5-10mm, and they are placed in different elevation angles to detect infrared signals of different wavelength bands. After these signals are calibrated, they can display the gas concentration information to be measured. The temperature information of the emission chip can also be displayed, which effectively ensures the accuracy and stability of the device. The power supply and heating system of the present invention can be encapsulated in components, has small volume, high precision, stability and reliability, and can be well adapted to modern electronic circuit systems.

根据本发明一种基于超材料的无滤波片型红外热辐射气体浓度传感器,如图1-2所示,包括外壳6、边壁1、减反射膜3、支撑架9、探测器芯片10、电路板11、热辐射芯片17、加热器18、温控芯片15以及引脚13;所述外壳6被内部设置的减反射膜3分成第一气室2和第二气室8,第一气室2通过外壳6内两侧设置的边壁1支撑,围成第一气室2的外壳6上设置有外气孔5,减反射膜3上设置有内气孔4,第二气室8内设置有支撑架9,支撑架9上设置有一个或多个探测器芯片10,探测器芯片10对面设置有热辐射芯片17,热辐射芯片17连接加热器18,加热器18连接温控芯片15,电路板11设置在第二气室8内,电路板11连接探测器芯片10、热辐射芯片17、温控芯片15以及引脚13,引脚13设置在外壳6外部。所述支撑架9与外壳之间通过第一密封层7连接;所述电路板11与支撑架9通过第一密封层7连接,电路板11与外壳6通过第二密封层12连接。所述加热器18表面除热辐射芯片17位置覆盖有第一隔热层19,加热器18与外壳6之间从内到外依次设置第二隔热层16、温控芯片15和第三密封层14。所述外气孔5与内气孔4的位置相互错开。所述引脚13为四只,分别为Vd引脚、GND引脚、TX引脚和CX引脚,所述Vd引脚和GND引脚负责供电,所述TX引脚输出热辐射芯片10温度信号,所述CX引脚输出待测气体浓度信号。所述减反射膜3减弱各方向的反射,防止多次反射后的辐射信号干扰探测器芯片10的探测,优选地,第二气室8的四壁均覆盖减反射膜3。优选地,所述加热器18采用金属陶瓷加热器。According to the present invention, a filter-free infrared thermal radiation gas concentration sensor based on metamaterials, as shown in Figures 1-2, includes a housing 6, a side wall 1, an anti-reflection film 3, a support frame 9, a detector chip 10, The circuit board 11, the heat radiation chip 17, the heater 18, the temperature control chip 15 and the pins 13; the outer casing 6 is divided into the first air chamber 2 and the second air chamber 8 by the anti-reflection film 3 provided inside. The chamber 2 is supported by the side walls 1 provided on both sides of the housing 6, the housing 6 enclosing the first air chamber 2 is provided with an outer air hole 5, the anti-reflection film 3 is provided with an inner air hole 4, and the second air chamber 8 is provided with There is a support frame 9, one or more detector chips 10 are arranged on the support frame 9, a heat radiation chip 17 is arranged opposite the detector chip 10, the heat radiation chip 17 is connected to the heater 18, and the heater 18 is connected to the temperature control chip 15, The circuit board 11 is arranged in the second air chamber 8 , and the circuit board 11 is connected to the detector chip 10 , the heat radiation chip 17 , the temperature control chip 15 and the pins 13 , and the pins 13 are arranged outside the casing 6 . The support frame 9 and the housing are connected by the first sealing layer 7 ; the circuit board 11 and the supporting frame 9 are connected by the first sealing layer 7 , and the circuit board 11 and the housing 6 are connected by the second sealing layer 12 . The surface of the heater 18 is covered with a first heat insulation layer 19 at the position of the heat removal chip 17, and a second heat insulation layer 16, a temperature control chip 15 and a third seal are arranged between the heater 18 and the outer casing 6 from inside to outside. Layer 14. The positions of the outer air holes 5 and the inner air holes 4 are staggered from each other. There are four pins 13, which are Vd pin, GND pin, TX pin and CX pin respectively. The Vd pin and GND pin are responsible for power supply, and the TX pin outputs the temperature of the heat radiation chip 10. signal, the CX pin outputs the gas concentration signal to be measured. The anti-reflection film 3 weakens reflections in all directions to prevent the radiation signal after multiple reflections from interfering with the detection of the detector chip 10 . Preferably, the four walls of the second air chamber 8 are covered with the anti-reflection film 3 . Preferably, the heater 18 is a cermet heater.

所述探测器芯片10采用宽谱光电吸收器,无需滤波片,探测器芯片10的数量为两个,分别安装在热辐射芯片17不同仰角方向的位置上,优选地,所述探测器芯片10一个安装在热辐射芯片17仰角90度方向上的支撑架9上,另一个安装在热辐射芯片17仰角60度方向上的支撑架9上。所述两个探测器芯片10与热辐射芯片17之间的距离相等,均为5-10mm。所述热辐射芯片17和探测器芯片10的信号经过电路板11上的信号放大功能电路的处理后再由引脚13输出,两探测器芯片10信号之差能够反应热辐射芯片17的温度情况,用来确定热辐射芯片10发射功率,用垂直于热辐射方向的探测器芯片10的信号变化确定待测气体浓度。所述热辐射芯片17为金属-介电-金属的层状结构,包括防氧化膜层、金属二维阵列层、介电材料层、金属基底层;所述热辐射芯片17能够使得不同仰角内不同波段的发射率不同,产生能够区分的参考信号和测量信号,经第二气室8内气体衰减分别抵达不同的探测器芯片10。所述金属二维阵列层的单元为边长为300-500nm的正方形,周期为800-1300nm,材料采用银、铜和钨中的任一种或任多种。金属二维阵列层的几何参数受所用金属材料影响。介电材料层采用硅、三氧化二铝等大折射率材料,厚度在100nm左右。The detector chip 10 adopts a broad-spectrum photoelectric absorber, and no filter is required. The number of detector chips 10 is two, which are respectively installed on the positions of the heat radiation chip 17 in different elevation directions. Preferably, the detector chips 10 One is installed on the support frame 9 at an elevation angle of 90 degrees of the heat radiation chip 17 , and the other is installed on the support frame 9 at an elevation angle of 60 degrees of the heat radiation chip 17 . The distances between the two detector chips 10 and the heat radiation chips 17 are equal, and both are 5-10 mm. The signals of the heat radiation chip 17 and the detector chip 10 are processed by the signal amplification function circuit on the circuit board 11 and then output by the pin 13. The difference between the signals of the two detector chips 10 can reflect the temperature of the heat radiation chip 17. , used to determine the emission power of the heat radiation chip 10, and use the signal change of the detector chip 10 perpendicular to the heat radiation direction to determine the gas concentration to be measured. The heat radiation chip 17 is a metal-dielectric-metal layered structure, including an anti-oxidation film layer, a metal two-dimensional array layer, a dielectric material layer, and a metal base layer; the heat radiation chip 17 can make different elevation angles. The emissivity of different wavelength bands is different, and a reference signal and a measurement signal that can be distinguished are generated, which respectively reach different detector chips 10 through the attenuation of the gas in the second gas chamber 8 . The unit of the metal two-dimensional array layer is a square with a side length of 300-500 nm, a period of 800-1300 nm, and any one or more of silver, copper and tungsten are used as materials. The geometrical parameters of the metal 2D array layer are influenced by the metal material used. The dielectric material layer is made of large refractive index materials such as silicon and aluminum oxide, and the thickness is about 100 nm.

本发明两探测器芯片10的信号既可显示出待测气体浓度信息也可显示出热辐射芯片17的温度信息。在第二气室8内,不同的气体在特定波段有着随浓度变化的吸收系数,且衰减过程遵循Beer-Lambert定律。针对待测气体设计后的热辐射芯片17,其发射信号在不同角度上的信号既包含强吸收的波段也包含不吸收的波段,特别的,在九十度仰角方向只有强吸收波段,在六十度以内的仰角区域既有强吸收波段也有不吸收波段。这两个波段的选择同时应该考虑到其他气体的影响,应当避免无关气体的吸收。The signals of the two detector chips 10 of the present invention can display both the concentration information of the gas to be measured and the temperature information of the heat radiation chip 17 . In the second gas chamber 8, different gases have absorption coefficients that vary with concentration in a specific wavelength band, and the decay process follows the Beer-Lambert law. For the heat radiation chip 17 designed for the gas to be measured, the signals of its emission signals at different angles include both strong absorption bands and non-absorbing bands. In particular, there is only a strong absorption band in the 90-degree elevation direction. The elevation area within ten degrees has both strong absorption bands and non-absorbing bands. The selection of these two bands should also take into account the influence of other gases, and should avoid the absorption of irrelevant gases.

本发明中的热辐射芯片17在较宽的角度范围内均有强吸收波段,特别的在二十度以外的仰角,强吸收波段的发射率几乎不变保持在0.9左右,而不吸收波段只在小仰角内才出现,特别的在六十度以内的仰角,不吸收波段逐步提高并达到0.6左右。强吸收波段信号反映了内部气体的浓度,不吸收波段信号反映了热辐射芯片17温度波动。因此两探测器芯片10同热辐射芯片17的距离相等时,两探测器芯片信号之差即可反映出热辐射芯片温度波动,用于校正大仰角的探测器芯片示数反映出气室内待测气体的浓度变化。The heat radiation chip 17 in the present invention has a strong absorption band in a wide range of angles, especially at an elevation angle other than 20 degrees, the emissivity of the strong absorption band is almost unchanged and kept at about 0.9, while the non-absorbing band only has a strong absorption band. It only appears in small elevation angles, especially in elevation angles within 60 degrees, and the non-absorbing band gradually increases and reaches about 0.6. The strong absorption band signal reflects the concentration of the internal gas, and the non-absorbing band signal reflects the temperature fluctuation of the heat radiation chip 17 . Therefore, when the distances between the two detector chips 10 and the thermal radiation chip 17 are equal, the difference between the signals of the two detector chips can reflect the temperature fluctuation of the thermal radiation chip, and the readings of the detector chips used to correct the large elevation angle reflect the gas to be measured in the gas chamber. concentration changes.

本发明采用热辐射和无滤波片的方式提高集成度,但热辐射较低的功率对于信号探测提出了较高要求。本发明中的热辐射芯片温度设置在400-500度左右以提高普朗克极限,并集成信号滤波放大的功能电路帮助降低噪音。The present invention adopts the heat radiation and filterless method to improve the integration degree, but the lower power of heat radiation puts forward higher requirements for signal detection. The temperature of the heat radiation chip in the present invention is set at about 400-500 degrees to improve the Planck limit, and the integrated signal filtering and amplifying functional circuit helps reduce noise.

此外高温热辐射芯片的使用会使得装置内部的压力和温度发生变化,探测器芯片10在不同温度下输出信号会发生波动导致测量误差,但本发明中探测器芯片10温度主要受热辐射芯片17温度影响,而热辐射芯片17温度的影响可在标定阶段被涵盖在预测模型中,从而不需要引入温度补偿机制。具体步骤如下:首先在充入不吸收气体的环境中进行温度的标定,建立热辐射芯片17温度同两探测器芯片10信号之差的对应关系一,热辐射芯片17温度同大仰角探测器芯片10信号的对应关系二,而后再充入吸收性的样本气体,建立标准温度(如700K)下大仰角探测器芯片10信号同吸收性气体浓度的对应关系三。在实际测量中首先利用对应关系一、二获得热辐射芯片17温度和大仰角探测器芯片10的信号,而后查询对应关系三按黑体辐射下强吸收波段辐射力变化比例得到真实的吸收性气体浓度。In addition, the use of the high-temperature thermal radiation chip will cause the pressure and temperature inside the device to change, and the output signal of the detector chip 10 will fluctuate at different temperatures, resulting in measurement errors. However, in the present invention, the temperature of the detector chip 10 is mainly affected by the temperature of the thermal radiation chip 17. The influence of the temperature of the heat radiation chip 17 can be included in the prediction model in the calibration stage, so that it is not necessary to introduce a temperature compensation mechanism. The specific steps are as follows: first, the temperature is calibrated in an environment filled with non-absorbing gas, and the corresponding relationship between the temperature of the thermal radiation chip 17 and the difference between the signals of the two detector chips 10 is established. Corresponding relationship 2 of the 10 signal, and then filling the absorbing sample gas to establish the corresponding relationship 3 between the signal of the detector chip 10 with a large elevation angle and the concentration of the absorbing gas at a standard temperature (eg, 700K). In the actual measurement, firstly use the corresponding relationship 1 and 2 to obtain the temperature of the thermal radiation chip 17 and the signal of the detector chip 10 with a large elevation angle, and then query the corresponding relationship 3 to obtain the real absorbing gas concentration according to the change ratio of the radiation force of the strong absorption band under blackbody radiation. .

优选实施例:Preferred embodiment:

设定待测气体为二氧化碳气体。本发明的技术方案为设计超材料的红外热辐射气体浓度传感器,即一种基于超材料的无滤波片型红外热辐射气体浓度传感器,包括:带有内气孔4的减反射膜3将外壳6分成两部分,第一气室2由边壁1围成,用于外界气体经外气孔5自由扩散进入,第二气室8则作为工作区域。内气孔4与外气孔5相互错开。探测器芯片10固定于支撑架9上,其后被密封层I7密封。热辐射芯片17置于加热器18之上,前后覆盖第一隔热层19、第二隔热层16,并使得前部仅热辐射芯片17露出。第一隔热层19之后是温控芯片15用于时刻监控元器件温度,其与外壳6间用第三密封层14隔开。电路板11置于第一密封层7之下,并与外壳6用第二密封层12隔开。引脚13四只,分别为Vd,GND,TX,CX,Vd与GND负责装置的供电,TX输出热辐射芯片17温度信号,CX输出待测气体浓度信号。Set the gas to be measured as carbon dioxide gas. The technical scheme of the present invention is to design a metamaterial infrared thermal radiation gas concentration sensor, that is, a filterless infrared thermal radiation gas concentration sensor based on metamaterials, comprising: an anti-reflection film 3 with an inner air hole 4 to cover the outer shell 6 Divided into two parts, the first air chamber 2 is surrounded by the side wall 1 for the free diffusion of outside air through the outer air hole 5, and the second air chamber 8 is used as a working area. The inner air hole 4 and the outer air hole 5 are mutually staggered. The detector chip 10 is fixed on the support frame 9 and then sealed by the sealing layer I7. The heat radiation chip 17 is placed on the heater 18 , and covers the front and rear of the first heat insulating layer 19 and the second heat insulating layer 16 , and only the heat radiation chip 17 is exposed at the front. After the first heat insulation layer 19 is a temperature control chip 15 for monitoring the temperature of the components at all times, and is separated from the casing 6 by a third sealing layer 14 . The circuit board 11 is placed under the first sealing layer 7 and is separated from the housing 6 by the second sealing layer 12 . There are four pins 13, which are Vd, GND, TX, CX, respectively. Vd and GND are responsible for the power supply of the device. TX outputs the temperature signal of the heat radiation chip 17, and CX outputs the gas concentration signal to be measured.

热辐射芯片17作为整个装置的核心被粘接于加热器18的顶部,间隙涂敷导热胶。热辐射芯片14主要有四层:防氧化膜层,金属二维阵列层,介电材料层,金属基底层。防氧化层为一层约10nm-20nm的致密氧化铝薄膜,用于隔绝空气保护金属阵列。下一层金属二维阵列层中,选用矩形钨单元,钨熔点较高能够避免长时间高温时的金属蠕变造成的破坏,单元的边长为420nm,周期为1050nm,厚度为80nm。介电材料层选择硅作为材料,硅的折射率较大能够有效缩小装置尺寸并提高目标波段的发射率,其厚度为120nm。金属基底层选用铜,可以减小高频波段的干扰。该设计的超材料热辐射芯片在4.2um、二十度以外的仰角内保持0.9左右的高发射率,在2.4um、六十度以内的仰角内保持逐步上升的发射率,并在五十度左右达到0.6,其余低频波段的发射率均在0.1-0.3,高频波段因为普朗克黑体辐射定律的限制对探测影响较小。The heat radiation chip 17 is bonded to the top of the heater 18 as the core of the whole device, and the gap is coated with thermally conductive glue. The heat radiation chip 14 mainly has four layers: an anti-oxidation film layer, a metal two-dimensional array layer, a dielectric material layer, and a metal base layer. The anti-oxidation layer is a dense aluminum oxide film of about 10nm-20nm, which is used to isolate the air to protect the metal array. In the next metal two-dimensional array layer, a rectangular tungsten unit is selected. The high melting point of tungsten can avoid damage caused by metal creep at high temperature for a long time. The side length of the unit is 420nm, the period is 1050nm, and the thickness is 80nm. Silicon is selected as the material for the dielectric material layer. The larger refractive index of silicon can effectively reduce the size of the device and improve the emissivity of the target wavelength band, and its thickness is 120 nm. The metal base layer is made of copper, which can reduce the interference in the high frequency band. The designed metamaterial thermal radiation chip maintains a high emissivity of about 0.9 at an elevation angle of 4.2um and 20 degrees, and maintains a gradually rising emissivity at an elevation angle of 2.4um and 60 degrees. The emissivity of the remaining low-frequency bands is 0.1-0.3, and the high-frequency bands have little influence on detection due to the limitation of Planck's black-body radiation law.

在第二气室8内,不同的气体在特定波段有着随浓度变化的吸收系数,且衰减过程遵循Beer-Lambert定律。二氧化碳在4.2um左右有着较强的吸收峰,而在2.4um则几乎不吸收,且大气中诸如水、氧气、氮气等无关气体对这两个波段的干涉很小。二氧化碳气体浓度越高,信号衰减越明显,而不吸收波段的信号强度则不会变化。但热源在工作中可能会产生温度波动,不吸收波段的信号可用来监测热源的工作温度,使气体浓度测量更精确。In the second gas chamber 8, different gases have absorption coefficients that vary with concentration in a specific wavelength band, and the decay process follows the Beer-Lambert law. Carbon dioxide has a strong absorption peak at about 4.2um, but almost no absorption at 2.4um, and the interference of irrelevant gases in the atmosphere such as water, oxygen, nitrogen, etc. on these two bands is very small. The higher the concentration of carbon dioxide gas, the more obvious the signal attenuation, and the signal strength of the non-absorbing band does not change. However, the heat source may produce temperature fluctuations during operation, and the signal in the non-absorbing band can be used to monitor the working temperature of the heat source, making the gas concentration measurement more accurate.

探测器芯片10选用宽谱光电探测器,如无滤波片的热电堆探测器,粘接于支撑架9上,其探测范围应覆盖2um-5um,且吸收率不发生较大变动。一探测器芯片10置于热辐射芯片17正上方(仰角90度),另一探测器芯片10置于热辐射芯片17斜上方(约仰角60度),均朝向热辐射芯片且与之距离相等。因两探测器芯片10与热辐射芯片17的距离相等,且强吸收波段与不吸收波段的位置几乎不随角度变化,两探测器芯片10信号之差反映了不吸收波段的能量大小,进而反映出热辐射芯片17温度波动情况,大仰角的探测器芯片10示数随待测气体浓度变化。The detector chip 10 uses a wide-spectrum photodetector, such as a thermopile detector without a filter, which is bonded to the support frame 9, and its detection range should cover 2um-5um, and the absorption rate should not change greatly. One detector chip 10 is placed directly above the heat radiation chip 17 (at an elevation angle of 90 degrees), and the other detector chip 10 is placed obliquely above the heat radiation chip 17 (about an elevation angle of 60 degrees), both facing the heat radiation chip and at an equal distance from it. . Since the distances between the two detector chips 10 and the thermal radiation chip 17 are equal, and the positions of the strong absorption band and the non-absorption band hardly change with the angle, the difference between the signals of the two detector chips 10 reflects the energy of the non-absorption band, which in turn reflects The temperature of the thermal radiation chip 17 fluctuates, and the indication of the detector chip 10 with a large elevation angle changes with the concentration of the gas to be measured.

减反射膜3将装置分为两个气室,减弱各方向的反射,防止多次反射后的辐射信号干扰探测器芯片10。为提高探测精度,本发明中的热辐射芯片17温度设置在400-500度左右以提高普朗克极限,并集成信号滤波放大的功能电路输出信号。The anti-reflection film 3 divides the device into two air chambers, which weakens the reflection in each direction and prevents the radiation signal after multiple reflections from interfering with the detector chip 10 . In order to improve the detection accuracy, the temperature of the heat radiation chip 17 in the present invention is set at about 400-500 degrees to improve the Planck limit, and the function circuit of signal filtering and amplifying is integrated to output the signal.

此外高温热辐射芯片的使用会使得装置内部的压力和温度发生变化,探测器芯片10在不同温度下输出信号会发生波动导致测量误差,但本发明中探测器芯片10温度主要受热辐射芯片17温度影响,而热辐射芯片17温度的影响可在标定阶段被涵盖在预测模型中。首先在充入不吸收气体的环境中进行温度的标定,建立热辐射芯片17温度同两探测器芯片10信号之差的对应关系一,热辐射芯片17温度同大仰角探测器芯片10信号的对应关系二,而后再充入吸收性的样本气体,建立标准温度(如700K)下大仰角探测器芯片10信号同吸收性气体浓度的对应关系三。在实际测量中首先利用对应关系一、二获得热辐射芯片17温度和大仰角探测器芯片10信号,而后查询对应关系三按黑体辐射下强吸收波段辐射力变化比例得到真实的吸收性气体浓度。In addition, the use of the high-temperature thermal radiation chip will cause the pressure and temperature inside the device to change, and the output signal of the detector chip 10 will fluctuate at different temperatures, resulting in measurement errors. However, in the present invention, the temperature of the detector chip 10 is mainly affected by the temperature of the thermal radiation chip 17. influence, and the influence of the temperature of the heat radiation chip 17 can be included in the prediction model in the calibration stage. Firstly, the temperature is calibrated in an environment filled with non-absorbing gas, and the corresponding relationship between the temperature of the thermal radiation chip 17 and the difference between the signals of the two detector chips 10 is established. Relation 2, and then fill in absorbing sample gas to establish a corresponding relationship 3 between the signal of the detector chip 10 with a large elevation angle and the concentration of absorbing gas at a standard temperature (eg, 700K). In the actual measurement, firstly use the corresponding relationship 1 and 2 to obtain the temperature of the thermal radiation chip 17 and the signal of the large elevation angle detector chip 10, and then query the corresponding relationship 3 to obtain the real absorbing gas concentration according to the change ratio of the strong absorption band radiation force under blackbody radiation.

以上对本发明的具体实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变化或修改,这并不影响本发明的实质内容。在不冲突的情况下,本申请的实施例和实施例中的特征可以任意相互组合。Specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the above-mentioned specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which do not affect the essential content of the present invention. The embodiments of the present application and features in the embodiments may be combined with each other arbitrarily, provided that there is no conflict.

Claims (10)

1. A filter-free sheet type infrared thermal radiation gas concentration sensor based on metamaterials is characterized by comprising a shell (6), a side wall (1), an antireflection film (3), a support frame (9), a detector chip (10), a circuit board (11), a thermal radiation chip (17), a heater (18), a temperature control chip (15) and pins (13);
the shell (6) is divided into a first air chamber (2) and a second air chamber (8) by an antireflection film (3) arranged inside, the first air chamber (2) is supported by side walls (1) arranged on two sides in the shell (6), an outer air hole (5) is formed in the shell (6) enclosing the first air chamber (2), an inner air hole (4) is formed in the antireflection film (3), a support frame (9) is arranged in the second air chamber (8), one or more detector chips (10) are arranged on the support frame (9), heat radiation chips (17) are arranged opposite to the detector chips (10), the heat radiation chips (17) are connected with a heater (18), the heater (18) is connected with a temperature control chip (15), a circuit board (11) is arranged in the second air chamber (8), the circuit board (11) is connected with the detector chips (10), the heat radiation chips (17), the temperature control chip (15) and pins (13), the pins (13) are arranged outside the housing (6).
2. The metamaterial-based filter-less sheet-type infrared thermal radiation gas concentration sensor as claimed in claim 1, wherein the support frame (9) is connected with the housing through a first sealing layer (7); the circuit board (11) is connected with the support frame (9) through the first sealing layer (7), and the circuit board (11) is connected with the shell (6) through the second sealing layer (12).
3. The metamaterial-based filter-less sheet-type infrared thermal radiation gas concentration sensor as claimed in claim 1, wherein the position of the heat radiation removing chip (17) on the surface of the heater (18) is covered with a first thermal insulation layer (19), and a second thermal insulation layer (16), a temperature control chip (15) and a third sealing layer (14) are sequentially arranged between the heater (18) and the housing (6) from inside to outside.
4. The metamaterial-based filter-less sheet-type infrared thermal radiation gas concentration sensor as claimed in claim 1, wherein the outer air holes (5) and the inner air holes (4) are staggered in position.
5. The metamaterial-based filter-less sheet-type infrared thermal radiation gas concentration sensor as claimed in claim 1, wherein the detector chips (10) employ a wide-spectrum photoelectric absorber, and the number of the detector chips (10) is two, and the two detector chips are respectively mounted on the positions of the thermal radiation chips (17) in different elevation directions.
6. The metamaterial-based filter-less sheet-type infrared thermal radiation gas concentration sensor as claimed in claim 5, wherein the two detector chips (10) are equidistant from the thermal radiation chip (17) and are each 5-10 mm.
7. The metamaterial-based filter-less sheet-type infrared thermal radiation gas concentration sensor as claimed in claim 5, wherein the signals of the thermal radiation chip (17) and the detector chip (10) are processed by a signal amplification function circuit on the circuit board (11) and then output by the pin (13), and the difference between the signals of the two detector chips (10) can reflect the temperature condition of the thermal radiation chip (17) to determine the emission power of the thermal radiation chip (10), and the concentration of the gas to be measured is determined by the signal change of the detector chip (10) perpendicular to the thermal radiation direction.
8. The metamaterial-based filter-less sheet-type infrared thermal radiation gas concentration sensor as claimed in claim 1, wherein the thermal radiation chip (17) is a metal-dielectric-metal layered structure comprising an oxidation prevention film layer, a metal two-dimensional array layer, a dielectric material layer, a metal substrate layer; the heat radiation chip (17) can enable the emissivity of different wave bands in different elevation angles to be different, generate a reference signal and a measurement signal which can be distinguished, and the reference signal and the measurement signal respectively reach different detector chips (10) through the attenuation of gas in the second gas chamber (8).
9. The filter-less sheet type infrared thermal radiation gas concentration sensor based on metamaterial according to claim 8, wherein the unit of the metal two-dimensional array layer is a square with a side length of 300-500nm and a period of 800-1300nm, and the material is any one or more of silver, copper and tungsten.
10. The metamaterial-based filter-free sheet type infrared thermal radiation gas concentration sensor as claimed in claim 1, wherein the number of the pins (13) is four, and the pins are respectively a Vd pin, a GND pin, a TX pin and a CX pin, the Vd pin and the GND pin are responsible for power supply, the TX pin outputs a temperature signal of the thermal radiation chip (10), and the CX pin outputs a gas concentration signal to be measured.
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