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CN110883529A - Pin-pressing machine for base assembly of automobile air-conditioning compressor and application method thereof - Google Patents

Pin-pressing machine for base assembly of automobile air-conditioning compressor and application method thereof Download PDF

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Publication number
CN110883529A
CN110883529A CN201911311711.XA CN201911311711A CN110883529A CN 110883529 A CN110883529 A CN 110883529A CN 201911311711 A CN201911311711 A CN 201911311711A CN 110883529 A CN110883529 A CN 110883529A
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China
Prior art keywords
pin
plate
base
cylinder
pressing
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吴友勇
张雪祥
周余明
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CHINA POWER INDUSTRY INTERNET Co.,Ltd.
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Hunan Auspicious Intelligent Machine Co
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Priority to CN201911311711.XA priority Critical patent/CN110883529A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/02Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
    • B23P19/027Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P2700/00Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
    • B23P2700/50Other automobile vehicle parts, i.e. manufactured in assembly lines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses a pin press-mounting machine for assembling a base of an automobile air conditioner compressor and an application method thereof. And the pushing cylinder works to push the cylindrical pins forwards along the grooves on the pin guiding plate by the pushing plate until the lower parts of the cylindrical pins are inserted into the pin holes on the pre-pressing pin combination plate. The accurate alignment of the pin holes on the pre-pressing pin combination plate and the pin hole positions on the base, the pre-pressing depth of the cylindrical pins, the verticality after pre-pressing and the uniform distribution on the flange surface of the base can be ensured.

Description

用于汽车空调压缩机基座装配的销钉压装机及其应用方法Pin-pressing machine for base assembly of automobile air-conditioning compressor and application method thereof

技术领域technical field

本发明涉及一种汽车空调压缩机的基座装配设备,具体为一种用于汽车空调压缩机基座装配的销钉压装机及其应用方法。The invention relates to a base assembling equipment of an automobile air-conditioning compressor, in particular to a pin pressing machine used for assembling a base of an automobile air-conditioning compressor and an application method thereof.

背景技术Background technique

汽车空调压缩机为电动涡旋压缩机,电动涡旋压缩机是一种容积式压缩的压缩机,压缩部件由动涡旋盘和静涡旋组成,包括使通过压缩机壳体的气体的分路流动方式以减少夹带的油的许多结构特征。The automotive air-conditioning compressor is an electric scroll compressor. The electric scroll compressor is a positive displacement compressor. The compression part is composed of a movable scroll and a stationary scroll, including the separation of the gas passing through the compressor shell. Many structural features of the road flow pattern to reduce entrained oil.

在进入壳体之后,某些气体向上流动以减少了向下朝向油的流动的气体量。为了实现这目的,压缩机的电动机可以被套筒包围,该套筒具有用于引导气流到达电动机的上和下定子端部诸匝线圈的上和下孔。在某些实施例中,相对于在定子与电动机壳体之间的两气体通道重要地对吸入进口定位。该进口的位置使一通道接纳进入气体和将该流动分为沿两相反方向即向上和向下的流动。其它的通道仅仅传送气体向上。此外,吸入挡板、扩散件、流线型平衡重块和/或吸入管捕油件也能有助于气油分离或使夹带的油最少。After entering the housing, some of the gas flows upwards to reduce the amount of gas flowing down towards the oil. To achieve this, the motor of the compressor may be surrounded by a sleeve having upper and lower holes for directing air flow to the upper and lower stator end turns of the motor. In some embodiments, it is important to position the suction inlet with respect to the two gas passages between the stator and the motor housing. The location of the inlet allows a channel to receive the incoming gas and divide the flow into flows in two opposite directions, upward and downward. The other channels only carry gas upwards. Additionally, suction baffles, diffusers, streamlined counterweights, and/or suction line catches can also aid in gas-oil separation or minimize oil entrainment.

电动涡旋压缩机的装配分为机壳组件组装、转子组件组装、基座组件组装、机构组件组装及充磁、动盘组件组装、定盘组件组装、上盖组件组装、机构组件装入机壳组件、耐磨垫平衡块装入总成、动盘组件装入总成、定盘组件装入总成、上盖组件装入总成、控制器装入总成、气密性监测、排量性能检测、注油、激光打扮等工序。The assembly of the electric scroll compressor is divided into casing assembly, rotor assembly, base assembly, mechanism assembly and magnetization, moving plate assembly, fixed plate assembly, upper cover assembly, and mechanism assembly loader. Shell assembly, wear-resistant pad balance block assembly, moving plate assembly assembly, fixed plate assembly assembly, upper cover assembly assembly, controller assembly, air tightness monitoring, exhaust Quantitative performance testing, oil injection, laser dressing and other processes.

其中基座组件主要包括基座和装配于其内腔中的轴封、挡圈和轴承,及装配于基座法兰面的圆柱销。The base assembly mainly includes a base, a shaft seal, a retaining ring and a bearing assembled in its inner cavity, and a cylindrical pin assembled on the flange surface of the base.

手动基座组件压装工装主要由一台液压压力机及相关工装组成。工作流程如下:The manual base assembly press-fitting tooling is mainly composed of a hydraulic press and related tooling. The workflow is as follows:

(1)人工将油封放置在油封压装工装上,再将基座倒扣在油封压装工装上,双手用来往下压,至压不动为止。取出基座,轴封即压装好。(1) Manually place the oil seal on the oil seal press-fitting tool, then buckle the base upside down on the oil seal press-fitting tool, and use both hands to press down until it can no longer be pressed. Take out the base, and the shaft seal is press-fitted.

(2)手持卡簧钳,夹取挡圈放置到基座的卡槽中,挡圈即安装好。(2) Holding the circlip pliers, grab the retaining ring and place it in the groove of the base, and the retaining ring is installed.

(3)把圆柱销引导板放置到基座上表面,并对齐孔位,手工将6个圆柱销放置到引导板的孔中,再整体放置到压力机定位工装上,双手启动压力机,完成圆柱销的压装。(3) Place the cylindrical pin guide plate on the upper surface of the base, align the holes, manually place the 6 cylindrical pins into the holes of the guide plate, and then place the whole on the press positioning tool, start the press with both hands, and complete Press fit of cylindrical pins.

(4)将轴承放置到轴承压头上,再整体倒置到基座中,双手启动压力机,完成轴承的压装。(4) Place the bearing on the bearing press head, and then invert the whole into the base, start the press with both hands, and complete the press-fitting of the bearing.

(5)取出轴承压头及圆柱销引导板,基座组件成品完成压装。(5) Take out the bearing indenter and the guide plate of the cylindrical pin, and the finished base assembly is press-fitted.

由步骤(3)可知,圆柱销引导板上的销钉孔孔径略大于圆柱销的直径,而基座上表面的销钉孔孔径为小于或等于圆柱销的直径,所以单个圆柱销摆放后无法保证其垂直度,即无法保证圆柱销与基座上表面的销钉孔共轴向中心线,所以后续通过压力机同时将六个圆柱销压装后,无法保证圆柱销的均布性,从而影响下一道工序的顺利组装,增加废品率。It can be seen from step (3) that the diameter of the pin hole on the guide plate of the cylindrical pin is slightly larger than the diameter of the cylindrical pin, while the diameter of the pin hole on the upper surface of the base is less than or equal to the diameter of the cylindrical pin, so it cannot be guaranteed after a single cylindrical pin is placed. Its verticality, that is, it cannot guarantee the coaxial centerline of the cylindrical pin and the pin hole on the upper surface of the base, so after the six cylindrical pins are press-fitted simultaneously by the press, the uniform distribution of the cylindrical pins cannot be guaranteed, which will affect the bottom line. The smooth assembly of one process increases the scrap rate.

另外,对于批量的加工组装,就需要人工重复性的进行大量作业,动作繁琐,劳动强度大,生产效率低。In addition, for batch processing and assembly, it is necessary to perform a large number of repetitive operations manually, which is cumbersome, labor-intensive, and low in production efficiency.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种生产效率高且保证圆柱销送料精确度,从而保证预压后圆柱销垂直度和均布性好的销钉压装机及其应用方法。The purpose of the present invention is to provide a pin press machine and an application method thereof with high production efficiency and guaranteeing the accuracy of feeding the cylindrical pins, thereby ensuring good verticality and uniformity of the pre-pressed cylindrical pins.

本发明提供的这种用于汽车空调压缩机基座装配的销钉压装机,包括支撑架、销钉送料装置、销钉预压机构和基座压紧机构;销钉送料装置包括竖向提升机构、销钉分料组件、吊架、水平推送机构和预压销钉组合板;竖向提升机构包括沿竖向布置的伸缩式动力装置和其驱动的提升架;销钉分料组件包括销钉导入板和固定于其前部上侧的销钉分配盘,销钉分配盘和销钉导入板上有相应的销钉孔,销钉导入板的长度方向对应各销钉孔处有相应的凹槽;吊架包括矩形底板和其长度方向两侧前部的侧板;水平推送机构包括伸缩式动力装置和其驱动的推板;竖向提升机构的伸缩式动力装置固定于支撑架顶部,销钉导入板水平布置,其后部固定于提升架的下端;吊架侧板的顶部与销钉导入板后部的两侧连接固定;水平推送机构的伸缩式动力装置平行于销钉导入板固定于吊架的矩形底板上,推板的前部位于销钉导入板的下侧,且对应销钉孔处有相应的销钉孔;销钉预压组合板水平布置,固定于吊架前端对应推板的下侧,前部有相应的销钉孔;各销钉孔的位置根据基座上表面的销钉孔位置配置;销钉预压机构包括沿竖向布置的伸缩式动力装置及其驱动的销钉预压块,伸缩式动力装置固定于支撑架顶部对应竖向提升机构的前方;基座压紧机构包括沿竖向布置的伸缩式动力装置和其驱动的基座压板,伸缩式动力装置对称布置于预压机构的两侧。The pin pressing machine for base assembly of automobile air conditioner compressors provided by the present invention includes a support frame, a pin feeding device, a pin pre-compression mechanism and a base pressing mechanism; the pin feeding device includes a vertical lifting mechanism, a pin dividing material assembly, hanger, horizontal pushing mechanism and pre-pressed pin combination plate; vertical lifting mechanism includes vertically arranged telescopic power device and lifting frame driven by it; The pin distribution plate on the upper side of the pin distribution plate, the pin distribution plate and the pin introduction plate have corresponding pin holes, and the length direction of the pin introduction plate corresponds to the corresponding grooves at each pin hole; the hanger includes a rectangular bottom plate and two sides of its length direction. The front side plate; the horizontal push mechanism includes a telescopic power device and a push plate driven by it; the telescopic power device of the vertical lifting mechanism is fixed on the top of the support frame, the pin introduction plate is arranged horizontally, and the rear part is fixed on the lifting frame. The lower end; the top of the side plate of the hanger is connected and fixed with the two sides of the rear of the pin introduction plate; the telescopic power device of the horizontal push mechanism is fixed on the rectangular bottom plate of the hanger parallel to the pin introduction plate, and the front part of the push plate is located in the pin introduction plate. The lower side of the plate, and there are corresponding pin holes at the corresponding pin holes; the pin pre-pressing combination plate is arranged horizontally and fixed on the lower side of the corresponding push plate at the front end of the hanger, and there are corresponding pin holes in the front; the position of each pin hole is based on The position of the pin holes on the upper surface of the base is arranged; the pin pre-compression mechanism includes a vertically arranged telescopic power device and its driven pin pre-compression block, and the telescopic power device is fixed on the top of the support frame corresponding to the front of the vertical lifting mechanism; The base pressing mechanism includes a vertically arranged telescopic power device and a base pressing plate driven by the telescopic power device, and the telescopic power devices are symmetrically arranged on both sides of the pre-compression mechanism.

上述技术方案的一种实施方式中,所述支撑架包括底板、气缸支撑板和基座固定板,底板和气缸支撑板均为矩形板,两块气缸支撑板沿竖向对称连接于底板的长度方向两侧,气缸支撑板的高度方向前侧中部开设有U型缺口,基座固定板连接于两侧的U型缺口底部。In an embodiment of the above technical solution, the support frame includes a bottom plate, a cylinder support plate and a base fixing plate, the bottom plate and the cylinder support plate are both rectangular plates, and the two cylinder support plates are vertically symmetrically connected to the length of the bottom plate. On both sides of the direction, a U-shaped gap is formed in the middle of the front side of the cylinder support plate in the height direction, and the base fixing plate is connected to the bottom of the U-shaped gap on both sides.

上述技术方案的一种实施方式中,所述竖向提升机构的伸缩式动力装置为提升气缸,选用双杆气缸,其活塞杆朝上布置,其矩形缸体的一侧外壁有竖向的导向槽、另一侧通过紧固件固定于一气缸支撑板的内侧顶部,活塞杆头部连接有与导向槽匹配的滑架,所述提升架为倒T型架,其立板上部与滑架外壁固定。In an embodiment of the above technical solution, the telescopic power device of the vertical lifting mechanism is a lifting cylinder, a double-rod cylinder is selected, the piston rod is arranged upward, and one side outer wall of the rectangular cylinder body has a vertical guide. The groove and the other side are fixed on the inner top of a cylinder support plate by fasteners, and the head of the piston rod is connected with a sliding frame matching the guide groove. The lifting frame is an inverted T-shaped frame, and the upper part of the vertical plate is connected to the sliding frame. The outer wall is fixed.

上述技术方案的一种实施方式中,所述水平推送机构的伸缩式动力装置为推送气缸,选用机械式无杆气缸,所述推板固定于机械式无杆气缸的滑块上。In an embodiment of the above technical solution, the telescopic power device of the horizontal push mechanism is a push cylinder, a mechanical rodless cylinder is selected, and the push plate is fixed on the slider of the mechanical rodless cylinder.

上述技术方案的一种实施方式中,所述销钉分配盘包括正六边形板和六块扣板,正六边形板各边的中间位置处有贯穿其厚度的半圆孔,扣板的中间位置处有相应的半圆孔,扣板的两端通过紧固件与正六边形板固定形成所述销钉分配盘。In an embodiment of the above technical solution, the pin distribution plate includes a regular hexagonal plate and six gusset plates, and a semicircular hole through the thickness of the regular hexagonal plate is provided at the middle position of each side, and the middle position of the gusset plate is There are corresponding semicircular holes, and the two ends of the gusset plate are fixed with the regular hexagonal plate by fasteners to form the pin distribution plate.

上述技术方案的一种实施方式中,所述销钉导入板上的凹槽中安装有接近开关。In an embodiment of the above technical solution, a proximity switch is installed in the groove on the pin lead-in plate.

上述技术方案的一种实施方式中,所述吊架底板的前端有竖向支撑板,预压销钉组合板的后端固定于竖向支撑板上,预压销钉组合板的长度方向两侧有挡边,两侧挡边之间形成推板运动的滑槽。In an embodiment of the above technical solution, the front end of the hanger base plate is provided with a vertical support plate, the rear end of the pre-pressed pin combination plate is fixed on the vertical support plate, and both sides of the pre-pressed pin combination plate in the length direction are provided with a vertical support plate. A chute for the movement of the push plate is formed between the sidewalls.

上述技术方案的一种实施方式中,所述销钉预压机构的伸缩式动力装置为预压气缸,选用单杆气缸,其活塞杆朝下布置,活塞杆的头部为矩形板,销钉预压块为矩形块,固定于矩形板的下侧,销钉预压块的两侧通过连接座固定有沿竖向的导向杆,导向杆的上端固定于所述气缸支撑板上U型槽的顶面。In an embodiment of the above technical solution, the telescopic power device of the pin pre-pressing mechanism is a pre-pressing cylinder, a single-rod cylinder is selected, the piston rod is arranged downward, the head of the piston rod is a rectangular plate, and the pin pre-pressing The block is a rectangular block, which is fixed on the lower side of the rectangular plate. The two sides of the pin pre-pressing block are fixed with vertical guide rods through the connecting seat, and the upper end of the guide rod is fixed on the top surface of the U-shaped groove on the cylinder support plate. .

上述技术方案的一种实施方式中,所述基座压紧机构的伸缩式动力装置为带磁性开关的压紧气缸,以活塞杆朝下布置,其矩形缸体通过竖向安装板固定于所述气缸支撑板的外侧,活塞杆的头部板连接所述基座压板,通过基座压板的内侧去压基座外壳的法兰面。In an embodiment of the above technical solution, the telescopic power device of the base pressing mechanism is a pressing cylinder with a magnetic switch, the piston rod is arranged downward, and the rectangular cylinder body is fixed to the On the outside of the cylinder support plate, the head plate of the piston rod is connected to the base pressure plate, and the flange surface of the base shell is pressed through the inner side of the base pressure plate.

本发明还提供了一种利用上述压装机进行基座销钉预压的方法,包括以下步骤:The present invention also provides a method for pre-compressing the base pin by using the above-mentioned pressing machine, comprising the following steps:

(1)使竖向提升机构提升气缸的活塞杆处于伸出至最大行程状态,从而使预压销钉组合板处于最高位置;(1) Make the piston rod of the lifting cylinder of the vertical lifting mechanism extend to the maximum stroke state, so that the pre-pressing pin combination plate is in the highest position;

(2)使推送气缸的滑块处于最后端位置,使推板上的销钉孔与销钉导入板上的销钉孔位置对正;(2) Make the slider of the push cylinder at the rearmost position, and align the pin hole on the push plate with the pin hole on the pin introduction plate;

(3)提升气缸的活塞杆回缩至收回状态,使预压销钉组合板下降至基座表面;(3) The piston rod of the lifting cylinder is retracted to the retracted state, so that the pre-pressing pin combination plate is lowered to the surface of the base;

(4)通过振动上料机给销钉分配盘的各销钉孔中布料圆柱销,通过接近开关检测销钉导入板上各销钉孔内都有圆柱销;(4) Distribute cylindrical pins in each pin hole of the pin distribution plate through the vibrating feeder, and detect that there are cylindrical pins in each pin hole on the pin introduction plate through the proximity switch;

(5)使基座压紧机构的基座压块压住基座的法兰面外缘;(5) Make the base pressing block of the base pressing mechanism press the outer edge of the flange surface of the base;

(6)使推送气缸的滑块运动至最前端位置,此时推板上圆柱销的下端插入预压销钉组合板上的销钉孔中;(6) Move the slider of the push cylinder to the frontmost position, and at this time, the lower end of the cylindrical pin on the push plate is inserted into the pin hole on the pre-pressing pin combination plate;

(7)使通过销钉预压机构将各销钉的下部压入基座法兰面上的销钉孔中;(7) Press the lower part of each pin into the pin hole on the flange surface of the base through the pin pre-pressing mechanism;

(8)使销钉预压机构的可伸缩式动力装置、基座压紧机构的可伸缩式动力装置和水平推送机构的可伸缩式动力装置均回到初始位。(8) Return the retractable power device of the pin pre-pressing mechanism, the retractable power device of the base pressing mechanism and the retractable power device of the horizontal push mechanism to the initial position.

本发明通过竖向提升机构实现水平推送机构、预压销钉组合板和吊架装配件的升降,使预压销钉组合板与基座上端法兰面接触,预压销钉组合板上的销钉孔位与基座上表面的销钉孔位置对正,推板的初始状态为其上的销钉孔与销钉导入板上的销钉孔为对正,通过振动上料机给销钉分配盘的各销钉孔布料圆柱销后,圆柱销的下端插入推板上的销钉孔中。推送气缸工作,使推板将各圆柱销沿销钉导入板上的凹槽向前推出,直至各圆柱销的下部插入预压销钉组合板上的销钉孔中;各竖向提升机构和水平推送机构的动力装置均采用可伸缩式装置(优选气缸),其具有最大行程可控,活塞杆运行稳定的特点,所以能保证预压销钉组合板上的销钉孔与基座上销钉孔位的准确对正,由于各圆柱销同时通过预压销钉组合板和推板上的各销钉孔同时限位,能保证各销钉的均布性,然后通过基座压紧机构将基座压紧定位;通过销钉预压机构将各销钉同时压入设定深度。各机构的动力装置均采用可伸缩式装置(优选气缸),其具有最大行程可控,活塞杆运行稳定的特点,所以能保证预压销钉组合板上的销钉孔与基座上销钉孔位的准确对正,能保证圆柱销的预压深度和预压后的垂直度和在基座法兰面的均布性。The invention realizes the lifting and lowering of the horizontal pushing mechanism, the pre-pressing pin combination plate and the hanger assembly through the vertical lifting mechanism, so that the pre-pressing pin combination plate is in contact with the flange surface of the upper end of the base, and the pin holes on the pre-pressing pin combination plate are located. Align with the position of the pin holes on the upper surface of the base, the initial state of the push plate is that the pin holes on the push plate are aligned with the pin holes on the pin introduction plate, and each pin hole of the pin distribution plate is distributed through the vibrating feeder. After pinning, the lower end of the cylindrical pin is inserted into the pin hole on the push plate. The push cylinder works so that the push plate pushes the cylindrical pins forward along the grooves on the pin introduction plate until the lower part of each cylindrical pin is inserted into the pin hole on the pre-pressed pin combination plate; each vertical lifting mechanism and horizontal pushing mechanism The power units of all the power units are retractable devices (preferably air cylinders), which have the characteristics of controllable maximum stroke and stable operation of the piston rod, so it can ensure the accurate alignment of the pin holes on the pre-pressing pin combination plate and the pin holes on the base. Positive, because each cylindrical pin is limited by the pre-pressed pin combination plate and each pin hole on the push plate at the same time, the uniform distribution of each pin can be ensured, and then the base is pressed and positioned by the base pressing mechanism; The pre-pressing mechanism presses each pin into the set depth at the same time. The power device of each mechanism adopts a retractable device (preferably a cylinder), which has the characteristics of controllable maximum stroke and stable operation of the piston rod, so it can ensure the pin hole on the pre-pressing pin combination plate and the pin hole on the base. Accurate alignment can ensure the pre-pressing depth of the cylindrical pin, the verticality after pre-pressing and the uniform distribution on the flange surface of the base.

附图说明Description of drawings

图1为本发明一个实施例的结构示意图。FIG. 1 is a schematic structural diagram of an embodiment of the present invention.

图2为图1的右视示意图。FIG. 2 is a schematic diagram of a right side view of FIG. 1 .

图3为图1中竖向提升机构的放大结构示意图。FIG. 3 is an enlarged schematic structural diagram of the vertical lifting mechanism in FIG. 1 .

图4为图1中销钉分料组件的俯视示意图。FIG. 4 is a schematic top view of the pin distribution assembly in FIG. 1 .

图5为图4中销钉导入板的三维示意图(未画销钉孔和安装固定孔)。FIG. 5 is a three-dimensional schematic diagram of the pin introduction plate in FIG. 4 (pin holes and installation fixing holes are not drawn).

具体实施方式Detailed ways

如图1、图2所示,本实施例公开的这种汽车空调压缩机基座装配的销钉压装机,包括支撑架A、销钉送料装置B、销钉预压机构C、基座压紧机构D组成。As shown in FIGS. 1 and 2 , the pin pressing machine assembled on the base of the automobile air-conditioning compressor disclosed in this embodiment includes a support frame A, a pin feeding device B, a pin pre-compression mechanism C, and a base pressing mechanism D composition.

支撑架A包括底板A1、气缸支撑板A2、基座垫板A3,底板A1和气缸支撑板A2均为矩形板,两块气缸支撑板对称连接于底板的长度方向两侧,且在其高度方向一侧的中部开设有U型缺口,基座垫板A3固定于两气缸支撑板A2之间的U型缺口底部。The support frame A includes a base plate A1, a cylinder support plate A2, and a base backing plate A3. The base plate A1 and the cylinder support plate A2 are both rectangular plates. The two cylinder support plates are symmetrically connected to both sides of the base plate in the length direction, and in the height direction. A U-shaped notch is formed in the middle of one side, and the base backing plate A3 is fixed at the bottom of the U-shaped notch between the two cylinder support plates A2.

如图1所示,销钉送料装置B包括竖向提升机构B1、销钉分料组件B2、吊架B3、水平推送机构B4和预压销钉组合板B5。As shown in FIG. 1 , the pin feeding device B includes a vertical lifting mechanism B1, a pin distribution assembly B2, a hanger B3, a horizontal pushing mechanism B4 and a pre-pressing pin combination board B5.

如图3所示,竖向提升机构B1包括提升气缸B11、滑架B12和提升架B13。双杆提升气缸B11以活塞杆朝上布置,其矩形缸体的一侧外壁有竖向的导向槽、另一侧通过紧固件固定于一气缸支撑板A2的内侧顶部,活塞杆头部连接与导向槽匹配的滑架B12。本实施例的提升气缸采用双杆气缸,提升架B13采用倒T型架,其立板上部与滑架外壁固定。As shown in FIG. 3 , the vertical lift mechanism B1 includes a lift cylinder B11 , a carriage B12 and a lift frame B13 . The double-rod lifting cylinder B11 is arranged with the piston rod facing upward. One side of the outer wall of the rectangular cylinder body has a vertical guide groove, and the other side is fixed to the inner top of a cylinder support plate A2 by fasteners, and the head of the piston rod is connected The carriage B12 that matches the guide groove. The lifting cylinder of this embodiment adopts a double-rod cylinder, and the lifting frame B13 adopts an inverted T-shaped frame, and the upper part of the vertical plate is fixed to the outer wall of the sliding frame.

结合图4和图5可以看出,销钉分料组件B2包括销钉导入板B21和固定于其前部上侧的正六边形板B22和六块扣板B23,正六边形板各边的中间位置处有贯穿其厚度的半圆孔,扣板的中间位置处有相应的半圆孔,扣板的两端通过紧固件与正六边形板固定后形成六个销钉孔,即扣板B23和正六边形板B22装配后形成一次可分配六个销钉的销钉分配盘。销钉导入板B21上有相应的销钉孔。4 and 5, it can be seen that the pin distribution assembly B2 includes a pin introduction plate B21, a regular hexagonal plate B22 and six gusset plates B23 fixed on the upper side of its front part, and the middle position of each side of the regular hexagonal plate is There are semi-circular holes through its thickness, and there are corresponding semi-circular holes in the middle of the gusset plate. The two ends of the gusset plate are fixed with the regular hexagonal plate by fasteners to form six pin holes, namely the gusset plate B23 and the regular hexagonal plate. The shaped plate B22 is assembled to form a pin distribution tray that can distribute six pins at a time. There are corresponding pin holes on the pin lead-in plate B21.

销钉导入板B21的长度方向对应各销钉孔处有相应的凹槽B211,各凹槽中安装有沿水平方向的接近开关,通过接近开关检测销钉导入板B12上的各销钉孔中是否都有圆柱销。The length direction of the pin introduction plate B21 corresponds to the corresponding grooves B211 at each pin hole, and a proximity switch along the horizontal direction is installed in each groove. The proximity switch detects whether there are cylinders in each pin hole on the pin introduction plate B12 pin.

结合图1、图2可以看出,吊架B3包括矩形底板B31和对称连接于矩形底板长度方向两侧前部的侧板B32。1 and 2, it can be seen that the hanger B3 includes a rectangular bottom plate B31 and side plates B32 symmetrically connected to the front portions on both sides of the rectangular bottom plate in the longitudinal direction.

结合图1、图2可以看出,水平推送机构B4包括推送气缸B41和推板B42,推送气缸B41水平固定于吊架B3的矩形底板B31上,推板B42固定于推送气缸B41的滑块上。推板B42的上侧对应倒T型架底板位置处有横向限位板,销钉导入板的后部对应横向限位板处有相应的上凹槽。本实施例的推送气缸采用机械式无杆气缸。1 and 2, it can be seen that the horizontal push mechanism B4 includes a push cylinder B41 and a push plate B42, the push cylinder B41 is horizontally fixed on the rectangular bottom plate B31 of the hanger B3, and the push plate B42 is fixed on the slider of the push cylinder B41. . The upper side of the push plate B42 is provided with a lateral limit plate at the position corresponding to the bottom plate of the inverted T-frame, and the rear portion of the pin introduction plate has a corresponding upper groove corresponding to the lateral limit plate. The push cylinder of this embodiment adopts a mechanical rodless cylinder.

吊架B3矩形底板的前端有竖向支撑板(被图1、图2中的侧板B32挡住了),预压销钉组合板B5的后端固定于竖向支撑板上,预压销钉组合板B5的前部有与推板B42相应的销钉孔,预压销钉组合板的长度方向两侧有挡边,两挡边之间形成推板运动的滑槽。The front end of the rectangular bottom plate of the hanger B3 has a vertical support plate (blocked by the side plate B32 in Fig. 1 and Fig. 2), the rear end of the pre-pressed pin combination plate B5 is fixed on the vertical support plate, and the pre-pressed pin combination plate The front part of B5 has pin holes corresponding to the push plate B42, and the pre-pressed pin combination plate has baffles on both sides in the length direction, and a chute for the push plate movement is formed between the two baffles.

从上述结构可以看出,水平推送机构B4、预压销钉组合板B5和吊架B3的装配件通过吊架固定于竖向提升机构B1的下端,而竖向提升机构固定于支撑架A的气缸支撑板A2上,所以可通过竖向提升机构B1实现预压销钉组合板B5的升降。It can be seen from the above structure that the assembly parts of the horizontal push mechanism B4, the pre-pressing pin combination board B5 and the hanger B3 are fixed to the lower end of the vertical lifting mechanism B1 through the hanger, and the vertical lifting mechanism is fixed to the cylinder of the support frame A. On the support plate A2, the vertical lifting mechanism B1 can be used to realize the lifting and lowering of the pre-pressing pin combination plate B5.

水平推送机构、预压销钉组合板和吊架的装配件固定于竖向提升机构的下端后,使竖向提升机构B1的提升气缸B11使预压销钉组合板处于最高位置。After the horizontal push mechanism, the pre-pressing pin combination board and the hanger are fixed on the lower end of the vertical lifting mechanism, the lifting cylinder B11 of the vertical lifting mechanism B1 makes the pre-pressing pin combination board at the highest position.

销钉预压机构C包括沿活塞杆朝下布置的预压气缸C1和连接于预压气缸活塞杆头部矩形板下侧的销钉预压块C2。销钉预压块C2为矩形块,单杆气缸C1的缸体下端固定于支撑架1顶部对应竖向提升机构B1的前方。销钉预压块C2的两侧通过连接座C3固定有沿竖向的导向杆(图1中被竖向安装板D2挡住了),导向杆的上端固定于气缸支撑板A2上U型槽的顶面。本实施例的预压气缸采用单杆气缸。The pin pre-compression mechanism C includes a pre-compression cylinder C1 arranged downward along the piston rod and a pin pre-compression block C2 connected to the lower side of the rectangular plate of the piston rod head of the pre-compression cylinder. The pin pre-compression block C2 is a rectangular block, and the lower end of the cylinder body of the single-rod cylinder C1 is fixed on the top of the support frame 1 corresponding to the front of the vertical lifting mechanism B1. The two sides of the pin pre-compression block C2 are fixed with vertical guide rods (blocked by the vertical installation plate D2 in Figure 1) through the connecting seat C3, and the upper end of the guide rod is fixed on the top of the U-shaped groove on the cylinder support plate A2. noodle. The pre-compression cylinder in this embodiment adopts a single-rod cylinder.

基座压紧机构D的伸缩式动力装置为带磁性开关的压紧气缸D1,以活塞杆朝下布置,其矩形缸体通过竖向安装板D2固定于气缸支撑板A2的外侧,活塞杆的头部板连接有基座压板D3,通过基座压板D3的内侧去压基座外壳的法兰面。The telescopic power device of the base pressing mechanism D is a pressing cylinder D1 with a magnetic switch, which is arranged with the piston rod facing down. The head plate is connected with a base pressing plate D3, and the inner side of the base pressing plate D3 is used to press the flange surface of the base shell.

本发明的工作原理如下:The working principle of the present invention is as follows:

竖向提升机构B1在初始状态时,其活塞杆处于伸出至最大行程状态,使水平推送机构B4处于最高位置,提升气缸的最大行程为预压销钉组合板底面至基座上端法兰面的距离。当基座设备的机架转盘旋转至销钉预压工位时,提升气缸B11落下,使预压销钉组合板的下侧与基座上端的法兰面接触。圆柱销从设备的销钉上料振动盘落至销钉分配盘上的六个销钉孔中,经销钉导入板B21上相应的销钉孔后插入水平推送机构推板上的销钉孔中。当销钉导入板上的各接近开关检测到每个销钉孔都已经有圆柱销后,推送气缸B4推动预压销钉组合板B5向前移动,将圆柱销推送至预压位。预压气缸C1工作,使销钉预压块C2将六个圆柱销同时预压设定的深度,由于预压气缸的活塞杆运动时有导向杆的稳定导向,所以能保证销钉预压块的平面度,从而能保证预压后圆柱销的垂直度。至此,圆柱销预压完成,依次使预压气缸、压紧气缸和推料气缸回位至初始状态,等待下一次工作。When the vertical lifting mechanism B1 is in the initial state, its piston rod is in the state of extending to the maximum stroke, so that the horizontal pushing mechanism B4 is at the highest position. distance. When the frame turntable of the base equipment rotates to the pin pre-pressing station, the lifting cylinder B11 falls down, so that the lower side of the pre-pressing pin combination plate contacts the flange surface of the upper end of the base. The cylindrical pins are dropped from the pin feeding vibration plate of the equipment to the six pin holes on the pin distribution plate, and inserted into the pin holes on the push plate of the horizontal push mechanism after passing through the corresponding pin holes on the pin introduction plate B21. When each proximity switch on the pin lead-in board detects that each pin hole has a cylindrical pin, the push cylinder B4 pushes the pre-pressing pin combination board B5 to move forward, and pushes the cylindrical pin to the pre-pressing position. The pre-pressing cylinder C1 works, so that the pin pre-pressing block C2 simultaneously pre-presses the six cylindrical pins to the set depth. Since the piston rod of the pre-pressing cylinder is stably guided by the guide rod, the plane of the pin pre-pressing block can be guaranteed. degree, so as to ensure the verticality of the cylindrical pin after preloading. At this point, the pre-pressing of the cylindrical pin is completed, and the pre-pressing cylinder, the pressing cylinder and the pushing cylinder are returned to the initial state in turn, waiting for the next work.

Claims (10)

1. The utility model provides a pin pressure equipment machine for assembly of vehicle air conditioner compressor base which characterized in that: the pin pre-pressing mechanism comprises a support frame, a pin feeding device, a pin pre-pressing mechanism and a base pressing mechanism;
the pin feeding device comprises a vertical lifting mechanism, a pin distributing assembly, a hanging bracket, a horizontal pushing mechanism and a pre-pressing pin combination plate;
the vertical lifting mechanism comprises a telescopic power device which is vertically arranged and a lifting frame driven by the telescopic power device;
the pin distributing assembly comprises a pin guiding plate and a pin distributing disc fixed on the upper side of the front part of the pin guiding plate, corresponding pin holes are formed in the pin distributing disc and the pin guiding plate, and corresponding grooves are formed in the length direction of the pin guiding plate corresponding to the pin holes;
the hanger comprises a rectangular bottom plate and side plates at the front parts of two sides of the rectangular bottom plate in the length direction;
the horizontal pushing mechanism comprises a telescopic power device and a push plate driven by the telescopic power device;
a telescopic power device of the vertical lifting mechanism is fixed at the top of the support frame, the pin guide plate is horizontally arranged, and the rear part of the pin guide plate is fixed at the lower end of the lifting frame; the top of the hanger side plate is fixedly connected with the two sides of the rear part of the pin guide-in plate; the telescopic power device of the horizontal pushing mechanism is parallel to the pin guide-in plate and fixed on the rectangular bottom plate of the hanger, the front part of the push plate is positioned at the lower side of the pin guide-in plate, and corresponding pin holes are arranged at the positions corresponding to the pin holes; the pin prepressing composition plate is horizontally arranged and fixed at the front end of the hanger and corresponds to the lower side of the push plate, and the front part of the hanger is provided with a corresponding pin hole; the positions of the pin holes are configured according to the positions of the pin holes on the upper surface of the base;
the pin prepressing mechanism comprises a telescopic power device which is vertically arranged and a pin prepressing block which is driven by the telescopic power device, and the telescopic power device is fixed in front of the top of the support frame corresponding to the vertical lifting mechanism;
the base pressing mechanism comprises telescopic power devices and base pressing plates, the telescopic power devices are vertically arranged, the base pressing plates are driven by the telescopic power devices, and the telescopic power devices are symmetrically arranged on two sides of the pre-pressing mechanism.
2. A pin press-fitting machine for base assembly of an air conditioner compressor for vehicles according to claim 1, wherein: the support frame includes bottom plate, cylinder backup pad and base fixed plate, and bottom plate and cylinder backup pad are the rectangular plate, and two cylinder backup pads are along vertical symmetric connection in the length direction both sides of bottom plate, and U type breach has been seted up to the direction of height front side middle part of cylinder backup pad, and the base fixed plate is connected in the U type breach bottom of both sides.
3. A pin press-fitting machine for base assembly of an air conditioner compressor for vehicles according to claim 2, wherein: the telescopic power device of the vertical lifting mechanism is a lifting cylinder, a double-rod cylinder is selected, a piston rod of the double-rod cylinder is arranged upwards, a vertical guide groove is formed in the outer wall of one side of a rectangular cylinder body, the other side of the rectangular cylinder body is fixed to the top of the inner side of a cylinder supporting plate through a fastener, the head of the piston rod is connected with a sliding frame matched with the guide groove, the lifting frame is an inverted T-shaped frame, and the upper portion of a vertical plate of the lifting frame is fixed.
4. A pin press-fitting machine for base assembly of an air conditioner compressor for vehicles according to claim 1, wherein: the telescopic power device of the horizontal pushing mechanism is a pushing cylinder, a mechanical rodless cylinder is selected, and the push plate is fixed on a sliding block of the mechanical rodless cylinder.
5. A pin press-fitting machine for base assembly of an air conditioner compressor for vehicles according to claim 1, wherein: the pin distribution disc comprises a regular hexagonal plate and six buckling plates, semicircular holes penetrating through the thickness of the regular hexagonal plate are formed in the middle positions of the edges of the regular hexagonal plate, corresponding semicircular holes are formed in the middle positions of the buckling plates, and the two ends of the buckling plates are fixedly formed with the regular hexagonal plate through fasteners.
6. A pin press-fitting machine for base assembly of an air conditioner compressor for vehicles according to claim 1, wherein: and a proximity switch is arranged in the groove on the pin guide plate.
7. A pin press-fitting machine for base assembly of an air conditioner compressor for vehicles according to claim 1, wherein: the front end of the hanger bottom plate is provided with a vertical supporting plate, the rear end of the pre-pressing pin combination plate is fixed on the vertical supporting plate, flanges are arranged on two sides of the length direction of the pre-pressing pin combination plate, and a sliding groove for the push plate to move is formed between the flanges on the two sides.
8. A pin press-fitting machine for base assembly of an air conditioner compressor for vehicles according to claim 2, wherein: the telescopic power device of the pin prepressing mechanism is a prepressing cylinder, a single-rod cylinder is selected for use, a piston rod of the single-rod cylinder is arranged downwards, the head of the piston rod is a rectangular plate, a pin prepressing block is a rectangular block and is fixed on the lower side of the rectangular plate, two sides of the pin prepressing block are fixed with guide rods along the vertical direction through connecting seats, and the upper ends of the guide rods are fixed on the top surfaces of U-shaped grooves in the cylinder supporting plate.
9. A pin press-fitting machine for base assembly of an air conditioner compressor for vehicles according to claim 2, wherein: the telescopic power device of the base pressing mechanism is a pressing air cylinder with a magnetic switch, a piston rod is arranged downwards, a rectangular cylinder body of the base pressing mechanism is fixed on the outer side of an air cylinder supporting plate through a vertical mounting plate, a head plate of the piston rod is connected with the base pressing plate, and the flange surface of the base shell is pressed through the inner side of the base pressing plate.
10. A method for prepressing pins of a base by using the press-fitting machine of claim 1, comprising the steps of:
(1) enabling a piston rod of a lifting cylinder of the vertical lifting mechanism to be in a state of extending to the maximum stroke, and enabling the pre-pressing pin combination plate to be at the highest position;
(2) the sliding block of the pushing cylinder is positioned at the rearmost end position, and the pin hole in the push plate is aligned with the pin hole in the pin guide-in plate;
(3) the piston rod of the lifting cylinder retracts to a retracting state, so that the pre-pressing pin combination plate descends to the surface of the base;
(4) distributing cylindrical pins in each pin hole of the pin distribution disc through a vibration feeder, and detecting that the cylindrical pins are arranged in each pin hole on the pin guide-in plate through a proximity switch;
(5) pressing a base pressing block of the base pressing mechanism to press the outer edge of the flange surface of the base;
(6) the sliding block of the pushing cylinder moves to the foremost position, and the lower end of the cylindrical pin on the push plate is inserted into the pin hole on the pre-pressing pin combination plate;
(7) the lower parts of the pins are pressed into pin holes on the flange surface of the base through a pin prepressing mechanism;
(8) the retractable power device of the pin prepressing mechanism, the retractable power device of the base pressing mechanism and the retractable power device of the horizontal pushing mechanism are all returned to the initial position.
CN201911311711.XA 2019-12-18 2019-12-18 Pin-pressing machine for base assembly of automobile air-conditioning compressor and application method thereof Pending CN110883529A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112404958A (en) * 2020-11-18 2021-02-26 中国兵器装备集团自动化研究所 Automatic sealing pin device of screwing and installing of case cover
CN113275866A (en) * 2021-04-22 2021-08-20 烟台日冷机电科技有限公司 Support bearing pressing-in and press-riveting equipment
CN115835506A (en) * 2023-02-21 2023-03-21 遂宁睿杰兴科技有限公司 Method for forming printed circuit board without positioning pin holes

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CN110315321A (en) * 2019-08-22 2019-10-11 昆山帕捷汽车零部件有限公司 A kind of pin pressing machine sold for auto parts synchronous press mounting two
CN211540161U (en) * 2019-12-18 2020-09-22 湖南祥瑞智能机器有限公司 Pin press-fitting machine for assembling base of automobile air conditioner compressor

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JP2003340658A (en) * 2002-05-20 2003-12-02 Pioneer Electronic Corp Product assembling apparatus
JP2009023028A (en) * 2007-07-18 2009-02-05 Jatco Ltd Suction socket and bolt conveying insertion device using the same
US20150013164A1 (en) * 2012-02-23 2015-01-15 Yuuichi Nagasaki Roller bearing assembly apparatus and roller bearing assembly method
KR101345979B1 (en) * 2012-11-19 2014-01-02 (주) 신형엔지니어링 Clutch roller insert device for seat pumping device
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CN110315321A (en) * 2019-08-22 2019-10-11 昆山帕捷汽车零部件有限公司 A kind of pin pressing machine sold for auto parts synchronous press mounting two
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112404958A (en) * 2020-11-18 2021-02-26 中国兵器装备集团自动化研究所 Automatic sealing pin device of screwing and installing of case cover
CN113275866A (en) * 2021-04-22 2021-08-20 烟台日冷机电科技有限公司 Support bearing pressing-in and press-riveting equipment
CN115835506A (en) * 2023-02-21 2023-03-21 遂宁睿杰兴科技有限公司 Method for forming printed circuit board without positioning pin holes
CN115835506B (en) * 2023-02-21 2023-05-19 遂宁睿杰兴科技有限公司 Forming method of printed circuit board without positioning pin holes

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