CN112910198A - Semi-automatic rotor magnetic steel pasting device - Google Patents
Semi-automatic rotor magnetic steel pasting device Download PDFInfo
- Publication number
- CN112910198A CN112910198A CN202110262840.5A CN202110262840A CN112910198A CN 112910198 A CN112910198 A CN 112910198A CN 202110262840 A CN202110262840 A CN 202110262840A CN 112910198 A CN112910198 A CN 112910198A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 120
- 239000010959 steel Substances 0.000 title claims abstract description 120
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 238000000926 separation method Methods 0.000 claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000010586 diagram Methods 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/03—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention provides a semi-automatic rotor magnetic steel pasting device which comprises a rack, a magnetic steel storage positioning mechanism and a rotor positioning error-proofing mechanism, wherein the magnetic steel storage positioning mechanism and the rotor positioning error-proofing mechanism are arranged on the rack in an up-down position; the magnetic steel storage positioning mechanism comprises a magnetic steel storage positioning tool, a plurality of magnetic steel pushing cylinders, an electric cylinder, a magnetic steel separation push block connected to the electric cylinder, and a magnetic steel positioning shaft; the middle through-hole that is formed with of magnet steel storage location frock, be formed with a plurality of guide slots of placing the magnet steel on the magnet steel storage location frock, guide slot and through-hole intercommunication, it aims at the guide slot entry to push away the magnet steel cylinder, the magnet steel separation ejector pad is located between magnet steel location axle and the guide slot export and bottom butt magnet steel. The semi-automatic rotor magnetic steel pasting device provided by the invention has the advantages of simple structure, easiness in operation and low cost, and can be used for simultaneously pasting ten pieces of magnetic steel on a rotor, so that the production efficiency of rotor magnetic steel pasting is improved, the labor intensity of workers is reduced, and the production consistency of products is ensured.
Description
Technical Field
The invention relates to the technical field of rotor magnetic steel pasting, in particular to a semi-automatic rotor magnetic steel pasting device.
Background
Along with the development of social economy, the requirement of product production cycle is shorter and shorter, and present rotor pastes magnet steel station all has been accomplished by the manual mode by the worker, and not only production efficiency is low, and the uniformity of product also can't guarantee, and it can improve the production efficiency of product and the uniformity of product greatly to need to design a equipment.
Disclosure of Invention
The invention aims to disclose a semi-automatic rotor magnetic steel pasting device which is simple in structure, easy to operate and low in cost, and can be used for simultaneously pasting ten pieces of magnetic steel on a rotor, so that the production efficiency of the rotor magnetic steel pasting is improved, the labor intensity of workers is reduced, and the production consistency of products is ensured.
In order to achieve the aim, the invention provides a semi-automatic rotor magnetic steel pasting device which comprises a rack, a magnetic steel storage positioning mechanism and a rotor positioning error-proofing mechanism, wherein the magnetic steel storage positioning mechanism and the rotor positioning error-proofing mechanism are arranged on the rack in an up-down position; the magnetic steel storage positioning mechanism comprises a magnetic steel storage positioning tool, a plurality of magnetic steel pushing cylinders, an electric cylinder, a magnetic steel separation push block connected to the electric cylinder, and a magnetic steel positioning shaft; a through hole is formed in the middle of the magnetic steel storage positioning tool, a plurality of guide grooves for placing magnetic steel are formed in the magnetic steel storage positioning tool, the guide grooves are communicated with the through hole, the magnetic steel pushing cylinder is aligned to the inlet of the guide grooves, the magnetic steel positioning shaft is positioned in the through hole and is opposite to the outlet of the guide grooves, the magnetic steel separation push block is positioned between the magnetic steel positioning shaft and the outlet of the guide grooves, and the bottom of the magnetic steel separation push block is abutted to the magnetic steel; the rotor positioning error-proofing mechanism comprises a rotor positioning tool, a rotor fixed on the rotor positioning tool, a front driving cylinder and a rear driving cylinder which drive the rotor positioning tool to move horizontally, and a jacking cylinder which drives the rotor positioning tool to move up and down; the rotor is connected under the magnetic steel positioning shaft.
In some embodiments, the magnetic steel storage and positioning tool comprises a supporting plate, a cylinder plate connected to the supporting plate, a guide groove plate connected to the cylinder plate, and a positioning plate connected to the guide groove plate; the magnetic steel pushing cylinder is connected to the cylinder plate, the guide groove is formed in the guide groove plate, the through hole penetrates through the positioning plate, the guide groove plate, the cylinder plate and the supporting plate, and the supporting plate is connected to the rack through the supporting plate.
In some embodiments, the magnetic steel positioning shaft includes a shaft body and a plurality of connecting bodies annularly connected to the shaft body, the shaft body is located in the through hole, the connecting bodies are connected to the positioning plate, gaps are formed between adjacent connecting bodies, the shaft body and the inner wall of the through hole, and the outlet of the guide groove is opposite to the gaps.
In some embodiments, the magnetic steel separation push block comprises a head end and a plurality of push blocks connected to the head end at intervals, and the push blocks extend into the gap.
In some embodiments, the electric cylinder further comprises a cylinder table connected to the positioning plate through a bracket, and the electric cylinder is mounted on the cylinder table.
In some embodiments, the number of the guide grooves is ten and the guide grooves are uniformly distributed in a circle at intervals.
In some embodiments, the lifting device further comprises a linear guide rail, a horizontal plate sliding on the linear guide rail, a lifting plate positioned on the horizontal plate, and a lifting linear guide rail penetrating through the connection between the horizontal plate and the lifting plate; the rotor positioning tool is installed on the lifting plate, the front and back driving cylinders are connected with the horizontal plate to drive the rotor positioning tool to horizontally slide on the linear guide rail, and the jacking cylinder drives the jacking linear guide rail to drive the rotor positioning tool to lift.
In some embodiments, the jacking linear guide rail comprises a guide rail and a guide rail sleeve, the guide rail sleeve is connected to the horizontal plate, and the jacking cylinder is connected to the guide rail.
In some embodiments, the rack is provided with a horizontal opening, the linear guide rails are installed on two sides of the horizontal opening, and the two ends of the horizontal opening are provided with limiting mechanisms.
In some embodiments, the rotor positioning tool is provided with a rotor positioning cylinder, and the positioning cylinder is provided with an elastic plunger.
Compared with the prior art, the invention has the beneficial effects that: the semi-automatic rotor magnetic steel pasting device provided by the invention has the advantages of simple structure, easiness in operation and low cost, and can be used for simultaneously pasting ten pieces of magnetic steel on a rotor, so that the production efficiency of rotor magnetic steel pasting is improved, the labor intensity of workers is reduced, and the production consistency of products is ensured.
Drawings
FIG. 1 is a schematic view of a rotor;
FIG. 2 is a schematic structural diagram of a semi-automatic rotor magnetic steel pasting device according to the present invention;
FIG. 3 is a schematic structural view of the semi-automatic rotor magnetic steel pasting device without a frame according to the present invention;
fig. 4 is a schematic structural diagram of the magnetic steel storage and positioning tool shown in fig. 3;
fig. 5 is a schematic structural view of the magnetic steel storage positioning tool shown in fig. 3 at another angle;
FIG. 6 is a schematic structural diagram of the magnetic steel separating push block shown in FIG. 4;
fig. 7 is a schematic structural view of the rotor positioning error-proofing mechanism shown in fig. 3.
Detailed Description
The present invention is described in detail with reference to the embodiments shown in the drawings, but it should be understood that these embodiments are not intended to limit the present invention, and those skilled in the art should understand that functional, methodological, or structural equivalents or substitutions made by these embodiments are within the scope of the present invention.
The semi-automatic rotor magnetic steel pasting device shown in fig. 1-7 comprises a rack 2, a magnetic steel storage positioning mechanism 3 and a rotor positioning error-proofing mechanism 4, wherein the magnetic steel storage positioning mechanism 3 and the rotor positioning error-proofing mechanism are arranged on the rack 2 in an up-down mode.
The magnetic steel storage positioning mechanism 3 comprises a magnetic steel storage positioning tool, ten magnetic steel pushing air cylinders 37, an electric cylinder 31, a magnetic steel separation pushing block 38 connected to the electric cylinder 31, and a magnetic steel positioning shaft 36.
A through hole (not shown) is formed in the middle of the magnetic steel storage positioning tool, ten guide grooves 340 for placing the magnetic steel 11 are formed in the magnetic steel storage positioning tool, and the guide grooves 340 are uniformly distributed at intervals. The guide groove 340 communicates with the through hole.
The magnetic steel storage positioning tool comprises a supporting plate 32, a cylinder plate 33 connected to the supporting plate 32, a guide groove plate 34 connected to the cylinder plate 33, and a positioning plate 35 connected to the guide groove plate 34. The magnetic steel pushing cylinder 37 is connected to the cylinder plate 33, the guide groove 340 is formed in the guide groove plate 34, the through hole penetrates through the positioning plate 35, the guide groove plate 34, the cylinder plate 33 and the supporting plate 32, and the supporting plate 32 is connected to the frame 2 through the supporting plate 321.
The magnetic steel pushing cylinder 37 is aligned with the inlet of the guide groove 340, and the magnetic steel positioning shaft 36 is positioned in the through hole and is opposite to the outlet of the guide groove 340. The magnetic steel positioning shaft 36 comprises a shaft body 361 and ten connecting bodies 362 annularly connected on the shaft body 361, the shaft body 361 is located in the through hole, the connecting bodies 362 are connected on the positioning plate 35, a gap 360 is formed between each adjacent connecting body 362, each shaft body 361 and the inner wall of the through hole, and the outlet of the guide groove 340 is opposite to the gap 360. Through the extension of pushing away magnet steel cylinder 37 piston rod, can push away the magnet steel 11 that is located the foremost end in the guide slot 340 to the laminating on axis body 361, ensure the separation that magnet steel 11 can be accurate.
The magnetic steel separation push block 38 is positioned between the magnetic steel positioning shaft 36 and the outlet of the guide groove 340, and the bottom of the magnetic steel separation push block is abutted to the magnetic steel 11. Specifically, the magnetic steel separation push block 38 includes a head end 381 and ten push blocks 382 connected to the head end 381 at intervals, and the push blocks 382 extend into the gap 360.
The electric cylinder 31 drives the magnetic steel separation push block 38 to descend, so that the push block 382 extends into the gap 360, abuts against the magnetic steel 11 attached to the surface of the shaft body 361 to descend, separates the magnetic steel 11 from the whole magnetic steel in the guide groove 340, continues to push the magnetic steel 11 to slide downwards on the shaft body 361, and finally attaches the magnetic steel 11 to the surface of the rotor 1.
The device further comprises a cylinder table 311 connected to the positioning plate 35 through a bracket 312, and the cylinder 31 is mounted on the cylinder table 311.
The rotor positioning error-proofing mechanism 4 comprises a rotor positioning tool 41, a rotor 1 fixed on the rotor positioning tool 41, a front and back driving cylinder 42 for driving the rotor positioning tool 41 to horizontally move, and a jacking cylinder 43 for driving the rotor positioning tool 41 to move up and down.
Specifically, the lifting device further comprises a linear guide rail 421, a horizontal plate 45 sliding on the linear guide rail 421, a lifting plate 44 positioned on the horizontal plate 45, and a lifting linear guide rail 431 penetrating through the connection between the horizontal plate 45 and the lifting plate 44. The rotor positioning tool 41 is mounted on the lifting plate 44, and the front and rear driving cylinders 42 are connected with the horizontal plate 45 to drive the rotor positioning tool 41 to horizontally slide on the linear guide rail 421.
The jacking linear guide 431 comprises a guide rail and a guide rail sleeve, the guide rail sleeve is connected to the horizontal plate 45, and the guide rail penetrates through the horizontal plate 45 and is connected with the lifting plate 44. The piston rod of the jacking cylinder 43 is connected with the guide rail, the jacking cylinder 43 drives the guide rail to ascend, and the guide rail supports the lifting plate 44, so that the rotor positioning tool 41 is driven to ascend synchronously.
Through the regulation of driving actuating cylinder 42 around, make rotor 1 be located under magnet steel location axle 36, through the regulation of jacking cylinder 43, make rotor 1 rise to link up under magnet steel location axle 36 to be convenient for ejector pad 382 with the surperficial magnet steel 11 of axis body 361 push to and attached on rotor 1 surface, form better transition.
The frame 2 is provided with a horizontal opening 20, the linear guide 421 is installed on two sides of the horizontal opening 20, and two ends of the horizontal opening 20 are provided with limiting mechanisms 46. The rotor positioning tool 41 is provided with a rotor positioning cylinder 411, the positioning cylinder 411 is provided with an elastic plunger 412, and the elastic plunger 412 can pass through a positioning hole in the rotor 1 and is used for fixing the position of the rotor 1.
The above-listed detailed description is only a specific description of a possible embodiment of the present invention, and they are not intended to limit the scope of the present invention, and equivalent embodiments or modifications made without departing from the technical spirit of the present invention should be included in the scope of the present invention.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. The semi-automatic rotor magnetic steel pasting device is characterized by comprising a rack, a magnetic steel storage positioning mechanism and a rotor positioning error-proofing mechanism, wherein the magnetic steel storage positioning mechanism and the rotor positioning error-proofing mechanism are arranged on the rack in an up-down position;
the magnetic steel storage positioning mechanism comprises a magnetic steel storage positioning tool, a plurality of magnetic steel pushing cylinders, an electric cylinder, a magnetic steel separation push block connected to the electric cylinder, and a magnetic steel positioning shaft;
a through hole is formed in the middle of the magnetic steel storage positioning tool, a plurality of guide grooves for placing magnetic steel are formed in the magnetic steel storage positioning tool, the guide grooves are communicated with the through hole, the magnetic steel pushing cylinder is aligned to the inlet of the guide grooves, the magnetic steel positioning shaft is positioned in the through hole and is opposite to the outlet of the guide grooves, the magnetic steel separation push block is positioned between the magnetic steel positioning shaft and the outlet of the guide grooves, and the bottom of the magnetic steel separation push block is abutted to the magnetic steel;
the rotor positioning error-proofing mechanism comprises a rotor positioning tool, a rotor fixed on the rotor positioning tool, a front driving cylinder and a rear driving cylinder which drive the rotor positioning tool to move horizontally, and a jacking cylinder which drives the rotor positioning tool to move up and down; the rotor is connected under the magnetic steel positioning shaft.
2. The semi-automatic rotor magnetic steel pasting device according to claim 1, wherein the magnetic steel storage and positioning tool comprises a supporting plate, a cylinder plate connected to the supporting plate, a guide groove plate connected to the cylinder plate, and a positioning plate connected to the guide groove plate; the magnetic steel pushing cylinder is connected to the cylinder plate, the guide groove is formed in the guide groove plate, the through hole penetrates through the positioning plate, the guide groove plate, the cylinder plate and the supporting plate, and the supporting plate is connected to the rack through the supporting plate.
3. The semi-automatic rotor magnetic steel pasting device according to claim 2, wherein the magnetic steel positioning shaft comprises a shaft body and a plurality of connecting bodies annularly connected to the shaft body, the shaft body is located in the through hole, the connecting bodies are connected to the positioning plate, gaps are formed between adjacent connecting bodies, the shaft body and the inner wall of the through hole, and the outlet of the guide groove is opposite to the gaps.
4. The semi-automatic rotor mounted magnetic steel device of claim 3, wherein the magnetic steel separation push block comprises a head end and a plurality of push blocks connected to the head end at intervals, and the push blocks extend into the gap.
5. The semi-automatic rotor magnetic steel pasting device according to claim 2, further comprising a cylinder table connected to the positioning plate through a bracket, wherein the cylinder is mounted on the cylinder table.
6. The semi-automatic rotor magnetic steel pasting device according to claim 1, wherein the number of the guide grooves is ten, and the guide grooves are uniformly distributed in a circular manner at intervals.
7. The semi-automatic rotor magnetic steel pasting device according to claim 1, further comprising a linear guide rail, a horizontal plate sliding on the linear guide rail, a lifting plate positioned on the horizontal plate, and a jacking linear guide rail passing through the connection between the horizontal plate and the lifting plate; the rotor positioning tool is installed on the lifting plate, the front and back driving cylinders are connected with the horizontal plate to drive the rotor positioning tool to horizontally slide on the linear guide rail, and the jacking cylinder drives the jacking linear guide rail to drive the rotor positioning tool to lift.
8. The semi-automatic rotor magnetic steel pasting device according to claim 7, wherein the jacking linear guide rail comprises a guide rail and a guide rail sleeve, the guide rail sleeve is connected to the horizontal plate, and the jacking cylinder is connected to the guide rail.
9. The semi-automatic rotor magnetic steel pasting device according to claim 7, wherein a horizontal opening is formed in the rack, the linear guide rails are installed on two sides of the horizontal opening, and limiting mechanisms are installed on two ends of the horizontal opening.
10. The semi-automatic rotor magnetic steel pasting device according to claim 7, wherein a rotor positioning cylinder is arranged on the rotor positioning tool, and an elastic plunger is arranged on the positioning cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110262840.5A CN112910198B (en) | 2021-03-10 | 2021-03-10 | Semi-automatic rotor magnetic steel pasting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110262840.5A CN112910198B (en) | 2021-03-10 | 2021-03-10 | Semi-automatic rotor magnetic steel pasting device |
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| Publication Number | Publication Date |
|---|---|
| CN112910198A true CN112910198A (en) | 2021-06-04 |
| CN112910198B CN112910198B (en) | 2024-08-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110262840.5A Active CN112910198B (en) | 2021-03-10 | 2021-03-10 | Semi-automatic rotor magnetic steel pasting device |
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| CN (1) | CN112910198B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113804334A (en) * | 2021-08-20 | 2021-12-17 | 江西荧光磁业有限公司 | Magnetic steel magnetizing equipment during magnetic steel production |
| CN115528872A (en) * | 2022-09-30 | 2022-12-27 | 浙江铭振电子股份有限公司 | Method for pasting magnetic steel on permanent magnet motor rotor |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102615498A (en) * | 2012-04-21 | 2012-08-01 | 石家庄爱驰自动化设备有限公司 | Machine for automatically assembling magnetic steel |
| KR101551330B1 (en) * | 2014-04-14 | 2015-09-21 | 금능정밀(주) | Insert molding of rotator for vehicle |
| CN205681263U (en) * | 2016-05-16 | 2016-11-09 | 石家庄爱驰自动化设备有限公司 | Hub-type magnetic steel of motor is sticked device |
| JP2018088760A (en) * | 2016-11-29 | 2018-06-07 | Ｎｄｆｅｂ株式会社 | Magnet insertion machine |
| CN212543605U (en) * | 2020-09-07 | 2021-02-12 | 上海新宇箴诚电控科技有限公司 | Permanent magnet motor rotor surface pastes magnetism steel sheet device fast |
| CN214480191U (en) * | 2021-03-10 | 2021-10-22 | 无锡信捷电气股份有限公司 | Semi-automatic rotor magnetic steel pasting device |
-
2021
- 2021-03-10 CN CN202110262840.5A patent/CN112910198B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102615498A (en) * | 2012-04-21 | 2012-08-01 | 石家庄爱驰自动化设备有限公司 | Machine for automatically assembling magnetic steel |
| KR101551330B1 (en) * | 2014-04-14 | 2015-09-21 | 금능정밀(주) | Insert molding of rotator for vehicle |
| CN205681263U (en) * | 2016-05-16 | 2016-11-09 | 石家庄爱驰自动化设备有限公司 | Hub-type magnetic steel of motor is sticked device |
| JP2018088760A (en) * | 2016-11-29 | 2018-06-07 | Ｎｄｆｅｂ株式会社 | Magnet insertion machine |
| CN212543605U (en) * | 2020-09-07 | 2021-02-12 | 上海新宇箴诚电控科技有限公司 | Permanent magnet motor rotor surface pastes magnetism steel sheet device fast |
| CN214480191U (en) * | 2021-03-10 | 2021-10-22 | 无锡信捷电气股份有限公司 | Semi-automatic rotor magnetic steel pasting device |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113804334A (en) * | 2021-08-20 | 2021-12-17 | 江西荧光磁业有限公司 | Magnetic steel magnetizing equipment during magnetic steel production |
| CN113804334B (en) * | 2021-08-20 | 2023-06-16 | 江西荧光磁业有限公司 | Magnetic steel magnetizing equipment during magnetic steel production |
| CN115528872A (en) * | 2022-09-30 | 2022-12-27 | 浙江铭振电子股份有限公司 | Method for pasting magnetic steel on permanent magnet motor rotor |
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| CN112910198B (en) | 2024-08-13 |
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