CN110835401B - 一种水性聚氨酯面层树脂及其制备方法 - Google Patents
一种水性聚氨酯面层树脂及其制备方法 Download PDFInfo
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- CN110835401B CN110835401B CN201910903989.XA CN201910903989A CN110835401B CN 110835401 B CN110835401 B CN 110835401B CN 201910903989 A CN201910903989 A CN 201910903989A CN 110835401 B CN110835401 B CN 110835401B
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Classifications
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Abstract
本发明公开了一种水性聚氨酯面层树脂,由包括以下重量份的原料制成:聚合多元醇10~30份、聚醚改性硅油0~5份、自制磺酸盐型聚合多元醇0~5份、异氰酸酯10~30份、小分子多元醇0.1~2份、亲水扩链剂1~5份、小分子端氨基化合物0.1~1份、去离子水40~60份、自制封闭型水性异氰酸酯交联剂1~3份、pH值调节剂1~5份。本发明的水性聚氨酯面层树脂为环保型材料,符合欧盟的环保标准;属于合成革用面层树脂,树脂本身兼具耐水解、耐寒折、滑爽及耐磨性能,同时不存在与无溶剂双组份胶搭配使用时出现附着力差甚至脱层等不良现象。
Description
技术领域
本发明涉及合成革用水性聚氨酯面层树脂领域,尤其涉及了与无溶剂双组份胶附着良好的面层树脂的制备,具体来说,涉及一种与无溶剂双组份胶附着良好的水性聚氨酯面层树脂,同时本发明还涉及了该树脂的制备方法。
背景技术
合成革目前已经广泛应用于人们日常生活的方方面面。传统的合成革生产方式采用大量的DMF、丁酮、乙酸乙酯等有毒有害溶剂,在环保要求愈来愈高的今天,这种以牺牲生态环境和人们身体健康为代价的生产加工方式,已经受到了来自社会各界的抵制和限制。如何采用更加和谐和环保的原料和生产方法替代当前的原料和生产方式已经成为了当下行业必须面对的大事,同时这个课题已经开始变得刻不容缓。
无溶剂双组份聚氨酯替代传统的溶剂型胶黏剂和湿法涂层是近年来一个比较重要的改变,目前该类合成革产品已经相对成熟,并且在市场上得到了极大的推广。然而,由于无溶剂双组份聚氨酯自身产品结构和使用工艺的限制,该产品目前仅大批量作为合成革粘结层和湿法涂层使用,而合成革的面层树脂多数依旧使用着溶剂型树脂。
水性聚氨酯树脂作为合成革面层树脂搭配无溶剂双组份胶使用,从而实现合成革生产工艺的全面无溶剂化和环保化,是近几年来的新尝试。然而,由于水性聚氨酯树脂与无溶剂双组份胶的结合力较差而致使面底脱层等情况的发生,也限制了行业全面环保化进度的开展。
发明人通过研究发现,这种面底脱层现象随着水性聚氨酯结构中DMPA用量的提升更加严重。
基于上述情况,本发明提出了一种水性聚氨酯面层树脂及其制备方法,可有效解决以上问题。
发明内容
本发明的目的在于提供一种水性聚氨酯面层树脂及其制备方法,即一种与无溶剂双组份胶附着良好的水性聚氨酯面层树脂及其制备方法,以改善现有水性聚氨酯树脂与无溶剂双组份胶结合困难等难题。
为解决以上技术问题,本发明提供的技术方案是:
一种水性聚氨酯面层树脂,由包括以下重量份的原料制成:聚合多元醇10~ 30份、聚醚改性硅油0~5份、自制磺酸盐型聚合多元醇0~5份、异氰酸酯10~ 30份、小分子多元醇0.1~2份、亲水扩链剂1~5份、小分子端氨基化合物0.1~ 1份、去离子水40~60份、自制封闭型水性异氰酸酯交联剂1~3份、pH值调节剂1~5份。
本发明所述与无溶剂双组份胶附着良好的水性聚氨酯面层树脂为环保型材料,符合欧盟的环保标准;本发明的与无溶剂双组份胶附着良好的水性聚氨酯面层树脂属于合成革用面层树脂,树脂本身兼具耐水解、耐寒折、滑爽及耐磨性能,同时不存在与无溶剂双组份胶搭配使用时出现附着力差甚至脱层等不良现象。
本发明通过自制了一种磺酸盐型多元醇原料,采用这种原料搭配非离子亲水扩链剂的使用取代了DMPA的使用,从而实现了水性面层与无溶剂双组份胶的附着力提升,同时实现无溶剂双组份胶熟化时间的缩短。然而,这种剥离强度仍然难以达到一些高剥离要求的鞋革、汽车革等合成革或超纤产品。
本发明第二个关键点是自制了一种100℃以上即可快速解封的封闭型水性聚氨酯交联剂原料。该原料在无溶剂胶高温熟化(通常为120-140℃)的过程中解封出来的NCO基团可以在水性聚氨酯主链和无溶剂胶之间产生桥联作用,从而明显地提升面底料之间的附着牢度,即剥离强度。
此外,通过有机硅改性等手段,使本发明的水性聚氨酯面层与无溶剂胶具有良好附着力的同时,还具备优异的流平、滑爽、耐磨、耐刮、耐寒折等性能。
优选地,所述水性聚氨酯面层树脂由包括以下重量份的原料制成:聚合多元醇15~25份、聚醚改性硅油3~5份、自制磺酸盐型聚合多元醇3~5份、异氰酸酯20~30份、小分子多元醇0.5~1.5份、亲水扩链剂2~4份、小分子端氨基化合物0.3~0.8份、去离子水45~55份、自制封闭型水性异氰酸酯交联剂 2~3份、pH值调节剂1~3.5份。
优选地,所述聚合多元醇为聚己二酸乙二醇酯二醇、聚己二酸1,4-丁二醇酯二醇、聚己二酸1,6-己二醇酯二醇、聚己二酸二甘醇酯二醇、聚碳酸酯二醇、聚四氢呋喃二醇、聚丙二醇、聚乙二醇、N330中的任意一种或几种。
更优选地,所述聚合多元醇为聚己二酸1,4-丁二醇酯二醇、聚四氢呋喃二醇、N330中的任意一种或几种。
优选地,所述聚醚改性硅油为一种聚醚与二甲基硅氧烷接枝共聚而成的一种相对分子质量在1000~2000之间的二元醇。
更优选地,所述聚醚改性硅油为一种聚醚与二甲基硅氧烷接枝共聚而成的一种相对分子质量2000的聚醚改性硅油。
优选地,所述自制磺酸盐型聚合多元醇的制备方法如下:将己二醇,己二酸,三羟甲基丙烷和二羟基磺酸钠溶液加入烧瓶中加热到120℃并反应2~3h;再升温至200±5℃反应,减压脱去体系中的水分,每隔1h测试一次羟值和酸值,终点为:羟值在100~120mg KOH/g,酸值≤1mg KOH/g。
优选地,所述异氰酸酯为4,4'-二苯基甲烷二异氰酸酯、甲苯二异氰酸酯、六次甲基二异氰酸酯、异佛尔酮二异氰酸酯、苯二甲基二异氰酸酯中的任意一种或几种。
更优选地,所述异氰酸酯为4,4'-二苯基甲烷二异氰酸酯(HMDI)。
优选地,所述小分子多元醇为乙二醇、丙二醇、丁二醇、新戊二醇、1,6-己二醇、一缩二乙二醇、三羟甲基丙烷、三乙醇胺、甘油、N303、蓖麻油中的任意一种或几种。
更优选地,所述小分子多元醇为丁二醇和三羟甲基丙烷的混合物。
优选地,所述小分子亲水扩链剂为双羟基的羧酸化合物、非离子型亲水剂和氨基磺酸盐中的任意一种或几种。
优选地,所述小分子亲水扩链剂为双羟基的非离子型亲水剂。
优选地,所述小分子端氨基化合物为乙二胺、异佛尔酮二胺、己二胺、水合联胺、KH-550、KH-560中的任意一种或几种。
更优选地,所述小分子端氨基化合物为乙二胺。
优选地,所述自制封闭型水性异氰酸酯交联剂的制备方法如下:将甲苯二异氰酸酯(TDI)、三羟甲基丙烷(TMP)及双羟基磺酸钠盐/DMSO溶液一次性投料到反应釜中,用甲苯-二正丁胺法测试NCO含量到11±1%;采用丁酮肟在70~80℃下封端反应3±0.5h,红外检测无NCO峰即止。
本发明还提供一种所述的水性聚氨酯面层树脂的制备方法,包括下列步骤:
1)按重量份称取各原料;将聚合多元醇、聚醚改性硅油、自制磺酸盐型聚合多元醇、亲水扩链剂加入烧瓶中加热到110~120℃并减压脱水1~2h;
2)将步骤1)所得混合物降温至70℃以下,加入异氰酸酯,然后升温至 85~90℃,加入催化剂后在该温度下保温反应2h,测定NCO含量;
3)将步骤2)所得混合物降温至50±3℃,加入小分子多元醇,75~80℃保温反应2~4h,测定NCO含量;
4)向步骤3)所得混合物中加入丙酮稀释降温至50℃以下;
5)在高速剪切机下用去离子水进行乳化分散,待完全分散开来,再加入小分子端氨基化合物水稀释液进行后扩链,最后减压除去体系中的丙酮,得到水性聚氨酯乳液;
6)在上述乳液中加入自制封闭型水性异氰酸酯型交联剂,搅拌均匀后,加入pH调节剂将乳液pH值调节到8±0.5。
本发明与现有技术相比,具有以下优点及有益效果:
本发明所述与无溶剂双组份胶附着良好的水性聚氨酯面层树脂为环保型材料,符合欧盟的环保标准;本发明的与无溶剂双组份胶附着良好的水性聚氨酯面层树脂属于合成革用面层树脂,树脂本身兼具耐水解、耐寒折、滑爽及耐磨性能,同时不存在与无溶剂双组份胶搭配使用时出现附着力差甚至脱层等不良现象。
本发明的水性聚氨酯面层树脂采用有机硅等改性手段,提升了树脂的耐磨耐刮性能同时兼具滑爽、绵蜡等手感。
本发明的水性聚氨酯面层树脂系一种阴非离子型结构,可以与其他阴离子或非离子型水性聚氨酯共同使用,但与阳离子型聚氨酯不可共用。
本发明通过合理选材和工艺控制,树脂的软硬度可以根据需求进行控制,可以满足各类加工需求。
本发明通过磺酸盐型多元醇及非离子型亲水剂的搭配使用,可以避免-COO- 基团的产生,防止其影响无溶剂双组份胶的后熟化过程;同时可以制得固含量 50%左右且稳定贮存6月以上不沉淀的水性聚氨酯乳液,大大提升了水性聚氨酯面层树脂的干燥速度。
本发明通过自制封闭型水性异氰酸酯型交联剂的使用,可以增加无溶剂双组分胶与面层树脂之间的桥联作用,从而提升面底料之间的附着牢度;另外,面层的交联还可以提升自身的耐磨、耐水解、耐溶剂等性能。
本发明的制备方法工艺简单,操作简便,节省了人力和设备成本。
具体实施方式
为了使本领域的技术人员更好地理解本发明的技术方案,下面结合具体实施例对本发明的优选实施方案进行描述,但是不能理解为对本专利的限制。
下述实施例中所述试验方法或测试方法,如无特殊说明,均为常规方法;所述试剂和材料,如无特殊说明,均从常规商业途径获得,或以常规方法制备。
实施例1
一种与无溶剂双组份胶附着良好的水性聚氨酯面层树脂,由以下配方的各组分组成:聚合多元醇10-30份,聚醚改性硅油0~5份,自制磺酸盐型多元醇 0~5份,异氰酸酯10~30份,小分子多元醇0.1-2份,亲水扩链剂1-5份,小分子端氨基化合物0.1-1份,去离子水40-60份,自制封闭型亲水改性多异氰酸酯交联剂1~3份,pH值调节剂1-5份。
进一步地,由以下配方的各组分组成:聚合多元醇15-25份,聚醚改性硅油 3~5份,自制磺酸盐型多元醇3~5份,异氰酸酯20~30份,小分子多元醇0.5-1.5 份,亲水扩链剂2-4份,小分子端氨基化合物0.3-0.8份,去离子水45-55份,自制封端型亲水改性多异氰酸酯交联剂2~3份,pH值调节剂1-3.5份。
进一步地,聚合多元醇为聚己二酸乙二醇酯二醇、聚己二酸1,4-丁二醇酯二醇、聚己二酸1,6-己二醇酯二醇、聚己二酸二甘醇酯二醇、聚碳酸酯二醇、聚四氢呋喃二醇、聚丙二醇、聚乙二醇、N330中的一种或几种。优选聚己二酸1,4- 丁二醇酯二醇、聚四氢呋喃二醇、N330。
进一步地,聚醚改性硅油可以是一种聚醚与二甲基硅氧烷接枝共聚而成的一种相对分子质量在500~2000之间的二元醇。优选2000分子量的聚醚改性硅油。
进一步地,自制磺酸盐型聚合多元醇的制备方法为:将计量好的己二醇,己二酸,三羟甲基丙烷和二羟基磺酸钠溶液加入烧瓶中加热到120℃并反应 2~3h。再升温至200℃左右反应,减压脱去体系中的水分,每隔1h测试一次羟值和酸值,终点为:羟值在100-120mgKOH/g,酸值≤1mg KOH/g。
进一步地,异氰酸酯可以是4,4'-二苯基甲烷二异氰酸酯(HMDI)、甲苯二异氰酸酯(TDI)、六次甲基二异氰酸酯(HDI)、异佛尔酮二异氰酸酯(IPDI)中的一种或几种。优选HMDI。
进一步地,小分子多元醇为乙二醇、丙二醇、丁二醇、新戊二醇、1,6-己二醇、一缩二乙二醇、三羟甲基丙烷、三乙醇胺、甘油、N303、蓖麻油中的一种或几种。优选丁二醇和三羟甲基丙烷组合使用。
进一步地,小分子亲水扩链剂为双羟基的羧酸化合物、非离子型亲水剂和氨基磺酸盐中的一种或几种。优选双羟基的非离子型亲水剂。
进一步地,小分子端氨基化合物为乙二胺、异佛尔酮二胺、己二胺、水合联胺、KH-550、KH-560中的一种或几种。优选乙二胺。
进一步地,自制封闭型水性异氰酸酯交联剂的制备方法为:将计量好的甲苯二异氰酸酯(TDI)、三羟甲基丙烷(TMP)及双羟基磺酸钠盐/DMSO溶液一次性投料到反应釜中,用甲苯-二正丁胺法测试NCO含量到11%左右。采用丁酮肟在70-80℃下封端反应3h左右,红外检测无NCO峰即止。
本发明还提供一种与无溶剂双组分胶附着良好的水性聚氨酯面层树脂的制备方法,包括以下步骤:
1)按重量份称取各原料;将聚合多元醇、聚醚改性硅油、自制磺酸盐型多元醇、亲水扩链剂加入烧瓶中加热到110~120℃并减压脱水1~2h;
2)将步骤1)所得混合物降温至70℃以下,加入异氰酸酯,然后升温至 85~90℃,加入少量催化剂后在该温度下保温反应2h,测定NCO含量;
3)将步骤2)所得混合物降温至50℃左右,加入小分子多元醇,75~80℃保温反应2~4h,测定NCO含量;
4)向步骤3)所得混合物中加入丙酮稀释降温至50℃以下。
5)在高速剪切机下用去离子水进行乳化分散,待完全分散开来,再加入小分子端氨基化合物水稀释液进行后扩链,最后减压除去体系中的丙酮,得到水性聚氨酯乳液。
6)在上述乳液中加入适量的自制封闭型水性异氰酸酯型交联剂,搅拌均匀后,加入少量pH调节剂将乳液pH值调节到8±0.5。
实施例2
将10份的PBA 2000、10份的PTMG 2000、5份自制磺酸盐型多元醇(分子量为1300)、5份聚醚改性硅油1000、5份Ymer-N120加入到四口烧瓶中 110~120℃减压脱水1h;然后降温至70℃以下,加入25份HMDI,然后升温至 85~90℃,加入少量有机铋催化剂后在该温度下保温反应2h,测定NCO含量; NCO含量达标后,降温至50℃左右,加入0.6份乙二醇、0.1份三羟甲基丙烷, 75~80℃保温反应,测定NCO含量;NCO含量达标后,加入丙酮稀释降黏,同时降温至50℃。在高速剪切机下用去离子水进行乳化分散,待完全分散开来,滴加1份乙二胺水稀释液进行后扩链,最后减压除去体系中的丙酮。搅拌加入自制封闭型亲水异氰酸酯交联剂2份,加入pH调节剂2份将pH调节到7.5左右。所得到的水性聚氨酯树脂的性能指标如表1所示。
如无特殊说明,上述制备过程中所采用的操作工艺及加热方法均为本领域中惯用方法。
实施例3
将10份PCL2000、10份PTMG2000、5份聚醚改性硅油2000、5份自制磺酸盐型多元醇(分子量为1300)、3份Ymer-N120加入到四口烧瓶中110~120℃减压脱水1h;然后降温至70℃以下,加入25份HMDI,然后升温至85~90℃,加入少量有机铋催化剂后在该温度下保温反应2h,测定NCO含量;NCO含量达标后,降温至50℃左右,加入1份丁二醇、0.2份三羟甲基丙烷,75~80℃保温反应,测定NCO含量;NCO含量达标后,加入丙酮稀释降黏,同时降温至 50℃以下。在高速剪切机下用去离子水进行乳化分散,待完全分散开来,滴加2 份乙二胺水稀释液进行后扩链,最后减压除去体系中的丙酮。搅拌加入自制封闭型亲水异氰酸酯交联剂2份,加入pH调节剂2份将pH调节到7.5左右。所得到的水性聚氨酯树脂的性能指标如表1所示。
如无特殊说明,上述制备过程中所采用的操作工艺及加热方法均为本领域中惯用方法。
实施例4
将10份PNA 2000、10份PTMG2000、3份聚醚改性硅油1000、5份磺酸盐型多元醇(分子量为1300)、2份Ymer-N120加入到四口烧瓶中110~120℃减压脱水1h;然后降温至70℃以下,加入25份HMDI,然后升温至85~90℃,加入少量有机铋催化剂后在该温度下保温反应2h,测定NCO含量;NCO含量达标后,降温至50℃左右,加入1.2份丁二醇、0.2份三羟甲基丙烷75~80℃保温反应,测定NCO含量;NCO含量达标后,加入丙酮稀释降黏,同时降温至50℃以下。在高速剪切机下用去离子水进行乳化分散,待完全分散开来,滴加3份乙二胺水稀释液进行后扩链,最后减压除去体系中的丙酮。搅拌加入自制封闭型亲水异氰酸酯交联剂2份,加入pH调节剂2份将pH调节到7.5左右。所得到的水性聚氨酯树脂的性能指标如表1所示。
如无特殊说明,上述制备过程中所采用的操作工艺及加热方法均为本领域中惯用方法。
对比例1
将10份的PBA 2000、10份的PTMG 2000、1份二羟甲基丙酸(DMPA)、 5份聚醚改性硅油1000、5份Ymer-N120加入到四口烧瓶中110~120℃减压脱水 1h;然后降温至70℃以下,加入25份HMDI,然后升温至85~90℃,加入少量有机铋催化剂后在该温度下保温反应2h,测定NCO含量;NCO含量达标后,降温至50℃左右,加入0.6份乙二醇、0.1份三羟甲基丙烷,75~80℃保温反应,测定NCO含量;NCO含量达标后,加入丙酮稀释降黏,同时降温至50℃。在高速剪切机下用去离子水进行乳化分散,待完全分散开来,滴加1份乙二胺水稀释液进行后扩链,最后减压除去体系中的丙酮。搅拌加入自制封闭型亲水异氰酸酯交联剂2份,加入pH调节剂2份将pH调节到7.5左右。所得到的水性聚氨酯树脂的性能指标如表1所示。
如无特殊说明,上述制备过程中所采用的操作工艺及加热方法均为本领域中惯用方法。
对比例2
将10份PCL2000、10份PTMG2000、5份聚醚改性硅油2000、3份DMPA、 3份Ymer-N120加入到四口烧瓶中110~120℃减压脱水1h;然后降温至70℃以下,加入25份HMDI,然后升温至85~90℃,加入少量有机铋催化剂后在该温度下保温反应2h,测定NCO含量;NCO含量达标后,降温至50℃左右,加入 1份丁二醇、0.2份三羟甲基丙烷,75~80℃保温反应,测定NCO含量;NCO含量达标后,加入丙酮稀释降黏,同时降温至50℃以下。在高速剪切机下用去离子水进行乳化分散,待完全分散开来,滴加2份乙二胺水稀释液进行后扩链,最后减压除去体系中的丙酮。搅拌加入自制封闭型亲水异氰酸酯交联剂2份,加入pH调节剂2份将pH调节到7.5左右。所得到的水性聚氨酯树脂的性能指标如表1所示。
如无特殊说明,上述制备过程中所采用的操作工艺及加热方法均为本领域中惯用方法。
对比例3
将10份PNA 2000、10份PTMG2000、3份聚醚改性硅油1000、5份磺酸盐型多元醇(分子量为1300)、2份Ymer-N120加入到四口烧瓶中110~120℃减压脱水1h;然后降温至70℃以下,加入25份HMDI,然后升温至85~90℃,加入少量有机铋催化剂后在该温度下保温反应2h,测定NCO含量;NCO含量达标后,降温至50℃左右,加入1.2份丁二醇、0.2份三羟甲基丙烷75~80℃保温反应,测定NCO含量;NCO含量达标后,加入丙酮稀释降黏,同时降温至50℃以下。在高速剪切机下用去离子水进行乳化分散,待完全分散开来,滴加3份乙二胺水稀释液进行后扩链,最后减压除去体系中的丙酮,得到水性聚氨酯乳液。所得到的的水性聚氨酯树脂的性能指标如表1所示。
如无特殊说明,上述制备过程中所采用的操作工艺及加热方法均为本领域中惯用方法。
下面对本发明实施例2至实施例4、对比例1至对比例3得到的水性聚氨酯面层树脂进行性能测试,测试结果如表1所示:
表1
注:试验测试所采用无溶剂双组份胶系浙江禾欣科技有限公司的软质无溶剂产品HX-NS-8002A&B。
从上表可以看出,本发明的水性聚氨酯面层树脂具有以下优点:本发明的树脂(水性聚氨酯面层树脂)本身兼具耐水解、耐寒折、滑爽及耐磨性能,同时不存在与无溶剂双组份胶搭配使用时出现附着力差甚至脱层等不良现象。
以上仅是本发明的优选实施方式,应当指出的是,上述优选实施方式不应视为对本发明的限制,本发明的保护范围应当以权利要求所限定的范围为准。对于本技术领域的普通技术人员来说,在不脱离本发明的精神和范围内,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。
Claims (5)
1.一种水性聚氨酯面层树脂,其特征在于,由包括以下重量份的原料制成:聚合多元醇15~25份、聚醚改性硅油3~5份、自制磺酸盐型聚合多元醇3~5份、异氰酸酯20~30份、小分子多元醇0.5~1.5份、亲水扩链剂2~4份、小分子端氨基化合物0.3~0.8份、去离子水45~55份、自制封闭型水性异氰酸酯交联剂2~3份、pH值调节剂1~3.5份;
所述自制磺酸盐型聚合多元醇的制备方法如下:将己二醇,己二酸,三羟甲基丙烷和二羟基磺酸钠溶液加入烧瓶中加热到120℃并反应2~3h;再升温至200±5℃反应,减压脱去体系中的水分,每隔1h测试一次羟值和酸值,终点为:羟值在100~120 mg KOH/g,酸值≤1mg KOH/g;
所述自制封闭型水性异氰酸酯交联剂的制备方法如下:将甲苯二异氰酸酯(TDI)、三羟甲基丙烷(TMP)及双羟基磺酸钠盐/DMSO溶液一次性投料到反应釜中,用甲苯-二正丁胺法测试NCO含量到11±1%;采用丁酮肟在70~80℃下封端反应3±0.5h,红外检测无NCO峰即止;
所述亲水扩链剂为非离子型亲水剂;所述小分子端氨基化合物为乙二胺、异佛尔酮二胺、己二胺、水合联胺中的任意一种或几种;
所述的水性聚氨酯面层树脂的制备方法,包括下列步骤:
1) 按重量份称取各原料;将聚合多元醇、聚醚改性硅油、自制磺酸盐型聚合多元醇、亲水扩链剂加入烧瓶中加热到110~120℃并减压脱水1~2h;
2) 将步骤1)所得混合物降温至70℃以下,加入异氰酸酯,然后升温至85~90℃,加入催化剂后在该温度下保温反应2h,测定NCO含量;
3) 将步骤2)所得混合物降温至50±3℃,加入小分子多元醇,75~80℃保温反应2~4h,测定NCO含量;
4) 向步骤3)所得混合物中加入丙酮稀释降温至50℃以下;
5) 在高速剪切机下用去离子水进行乳化分散,待完全分散开来,再加入小分子端氨基化合物水稀释液进行后扩链,最后减压除去体系中的丙酮,得到水性聚氨酯乳液;
6)在上述乳液中加入自制封闭型水性异氰酸酯交联剂,搅拌均匀后,加入pH值调节剂将乳液pH值调节到8±0.5。
2.根据权利要求1所述的水性聚氨酯面层树脂,其特征在于,所述聚合多元醇为聚己二酸乙二醇酯二醇、聚己二酸1,4-丁二醇酯二醇、聚己二酸1,6-己二醇酯二醇、聚己二酸二甘醇酯二醇、聚碳酸酯二醇、聚四氢呋喃二醇、聚丙二醇、聚乙二醇、N330中的任意一种或几种。
3.根据权利要求1或2任一项所述的水性聚氨酯面层树脂,其特征在于,所述聚醚改性硅油为一种聚醚与二甲基硅氧烷接枝共聚而成的一种相对分子质量在1000~2000之间的二元醇。
4.根据权利要求1或2任一项所述的水性聚氨酯面层树脂,其特征在于,所述异氰酸酯为4,4'-二苯基甲烷二异氰酸酯、甲苯二异氰酸酯、六次甲基二异氰酸酯、异佛尔酮二异氰酸酯 、苯二甲基二异氰酸酯中的任意一种或几种。
5.根据权利要求1或2任一项所述的水性聚氨酯面层树脂,其特征在于,所述小分子多元醇为乙二醇、丙二醇、丁二醇、新戊二醇、1,6-己二醇、一缩二乙二醇、三羟甲基丙烷、三乙醇胺、甘油、蓖麻油中的任意一种或几种。
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