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CN110778154A - Integral prefabricated toilet - Google Patents

Integral prefabricated toilet Download PDF

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Publication number
CN110778154A
CN110778154A CN201911049854.8A CN201911049854A CN110778154A CN 110778154 A CN110778154 A CN 110778154A CN 201911049854 A CN201911049854 A CN 201911049854A CN 110778154 A CN110778154 A CN 110778154A
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Prior art keywords
plate
side plate
bottom plate
steel
toilet
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Inventor
赵志国
国爱文
王培然
宋欣
韩晗
张方义
曹廷攀
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Shandong Huifu Construction Group Construction Industry Co Ltd
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Shandong Huifu Construction Group Construction Industry Co Ltd
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Priority to CN201911049854.8A priority Critical patent/CN110778154A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
    • E04H1/12Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmen's huts or dressing cubicles
    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03CDOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
    • E03C1/00Domestic plumbing installations for fresh water or waste water; Sinks

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Public Health (AREA)
  • Water Supply & Treatment (AREA)
  • Residential Or Office Buildings (AREA)

Abstract

本发明公开了一种整体预制卫生间,包括卫生间本体,及安装于卫生间本体中的管道系统,及与管道系统连接的卫浴洁具;所述卫生间本体包括底板,及围设于底板上方的带有门框口和窗框口的墙体;所述底板中央沿其宽度方向设置有隔板;背离隔板一侧的所述底板中央留设有用于贯穿安装排水管的预留孔洞;所述预留孔洞外侧围设有管道井;所述管道井与隔板浇筑固定;所述底板上还固定有防水托盘;所述防水托盘上设置有地漏;所述地漏经防水托盘与集污管连接;所述集污管穿过管道井,并通过排水汇集器与排水管连接;所述底板的防水托盘表面经陶粒填充后涂布有水泥砂浆抹平地面;发明的整体预制卫生间,安装便捷,节省管道安装空间。

Figure 201911049854

The invention discloses an integrally prefabricated toilet, comprising a toilet body, a pipeline system installed in the toilet body, and a sanitary ware connected with the pipeline system; the toilet body includes a bottom plate, and a door frame with a door frame surrounding the bottom plate. The wall body of the mouth and the window frame mouth; the center of the bottom plate is provided with a partition along its width direction; the center of the bottom plate on the side away from the partition is left with a reserved hole for penetrating the installation of the drainage pipe; the reserved hole The outer side is surrounded by a pipeline well; the pipeline well is poured and fixed with the partition plate; a waterproof tray is also fixed on the bottom plate; a floor drain is arranged on the waterproof tray; the floor drain is connected with the sewage collection pipe through the waterproof tray; the The sewage collection pipe passes through the pipeline well and is connected with the drainage pipe through the drainage collector; the surface of the waterproof tray of the bottom plate is filled with ceramsite and then coated with cement mortar to smooth the ground; the overall prefabricated toilet invented by the invention is convenient for installation and saves pipes installation space.

Figure 201911049854

Description

一种整体预制卫生间An integral prefab toilet

技术领域technical field

本发明涉及一种卫生间,具体涉及一种整体预制卫生间,属于建筑预制件技术领域。The invention relates to a toilet, in particular to an integral prefabricated toilet, and belongs to the technical field of building prefabricated parts.

背景技术Background technique

随着人们物质文化生活水平的不断提高,人们对卫生间的要求也在不断的发生改变,卫生间产品的质量与性能已经成为评价居住生活水平的重要标志之一。传统居民住宅中的卫生间是通过工人现场进行湿作业完成的工程,在工程中需要多工种共同施工,工期长,对施工工人要求高,施工受天气影响较大,一般需要半个月工期,一旦施工质量存在问题,极易发生渗漏;相应的产品配置多且复杂,卫生间极易因后期的装修而破坏防水层或者楼层结构,其配套产品本身也容易出现问题;然而,随着整体卫生间概念的提出与实施,整体卫生间采用一体化压模成型底盘,原来施工预埋的各种管线、现场安装各种设施,转变为在工厂里工业化生产的能实现各种卫生间功能的独立的产品,运到现场后直接拼装,大大缩短了工期的同时又降低了施工难度、提高了施工质量。现有的预制卫生间常常为单个框架结构,且每个预制卫生间均需要安装一套管道系统;而对于两个并列设计的卫生间在安装时,则需要把两个预制卫生间分别吊装固定,吊装成本高,且组装繁琐。因此,为了解决以上问题,亟待设计一种新的整体预制卫生间。With the continuous improvement of people's material and cultural living standards, people's requirements for toilets are also constantly changing. The quality and performance of toilet products have become one of the important symbols for evaluating living standards. The toilets in traditional residential houses are completed through wet work on site by workers. In the project, multiple types of work are required to construct together. The construction period is long, and the requirements for construction workers are high. The construction is greatly affected by the weather, and generally takes half a month. There are problems in construction quality, and leakage is easy to occur; the corresponding product configurations are many and complex, the bathroom is easily damaged by the later decoration and the waterproof layer or floor structure, and its supporting products are also prone to problems; however, with the overall bathroom concept The whole toilet adopts the integrated compression molding chassis, and the various pipelines embedded in the construction and various facilities installed on site have been transformed into independent products that can realize various toilet functions and are industrially produced in the factory. After arriving at the site, it can be assembled directly, which greatly shortens the construction period, reduces the construction difficulty and improves the construction quality. The existing prefabricated toilets are often of a single frame structure, and each prefabricated toilet needs to be installed with a set of piping systems; while for the installation of two parallel designed toilets, the two prefabricated toilets need to be hoisted and fixed separately, and the hoisting cost is high. , and the assembly is complicated. Therefore, in order to solve the above problems, it is urgent to design a new integral prefabricated toilet.

发明内容SUMMARY OF THE INVENTION

为解决上述问题,本发明提出了一种整体预制卫生间,维修简单,安装便捷,且两个预制卫生间可共用一套管道系统,节省管道安装空间。In order to solve the above problems, the present invention proposes an integral prefabricated toilet, which is simple in maintenance and convenient in installation, and two prefabricated toilets can share a set of piping systems, saving piping installation space.

本发明的整体预制卫生间,包括卫生间本体,及安装于卫生间本体中的管道系统,及与管道系统连接的卫浴洁具;所述卫生间本体包括底板,及围设于底板上方的带有门框口和窗框口的墙体,门框口和窗框口可根据设计需要设置在相同侧板或不相同的侧板上;所述管道系统由集污管、排水管和供水管组成;The integral prefabricated toilet of the present invention includes a toilet body, a pipeline system installed in the toilet body, and a sanitary ware connected with the pipeline system; the toilet body includes a bottom plate, and a door frame opening and a window surrounding the bottom plate with a door frame and a window. The wall of the frame mouth, the door frame mouth and the window frame mouth can be set on the same side plate or different side plates according to the design requirements; the pipeline system is composed of a sewage collection pipe, a drainage pipe and a water supply pipe;

所述底板中央沿其宽度方向设置有隔板;背离隔板一侧的所述底板中央留设有用于贯穿安装排水管的预留孔洞;所述预留孔洞外侧围设有管道井;所述管道井与隔板浇筑固定;所述底板上还固定有防水托盘;所述防水托盘上设置有地漏;所述地漏经防水托盘与集污管连接;所述集污管穿过管道井,并通过排水汇集器与排水管连接;所述底板的防水托盘表面经陶粒填充后涂布有水泥砂浆抹平地面,在底板中不设置下沉层,避免下沉层内渗漏积水难以排出而出现发臭现象,还可避免出现踩踏空鼓感等问题;将集污管紧贴隔板或/和墙体设置,并通过排水汇集器与排水管连接,在排水汇集器处形成一检修点,便于排水系统的检测和维修;The center of the bottom plate is provided with a partition along its width direction; the center of the bottom plate on the side away from the partition is provided with a reserved hole for penetrating and installing a drainage pipe; the outer side of the reserved hole is surrounded by a pipeline well; The pipeline well and the partition plate are cast and fixed; a waterproof tray is also fixed on the bottom plate; a floor drain is arranged on the waterproof tray; the floor drain is connected with the sewage collection pipe through the waterproof tray; the sewage collection pipe passes through the pipeline well, and is It is connected with the drainage pipe through the drainage collector; the surface of the waterproof tray of the bottom plate is filled with ceramsite and then coated with cement mortar to smooth the ground, and no sinking layer is set in the bottom plate, so as to avoid the leakage and accumulation of water in the sinking layer being difficult to discharge. If the odor phenomenon occurs, it can also avoid problems such as stepping on the empty drum; set the sewage collection pipe close to the partition or/and the wall, and connect it with the drainage pipe through the drainage collector, forming an overhaul at the drainage collector. It is convenient for the inspection and maintenance of the drainage system;

所述墙体由多块围设于底板上方且首尾依次拼接的侧板组成;所述隔板其靠近侧板一侧裸露有锚固钢筋;所述隔板的锚固钢筋穿过侧板上设有的浇筑孔,并与浇筑孔浇筑固定;The wall is composed of a plurality of side plates that are arranged above the bottom plate and are spliced in turn; the side of the partition plate close to the side plate is exposed with anchoring steel bars; the anchoring steel bars of the partition plate pass through the side plates with The pouring hole is poured and fixed with the pouring hole;

所述底板的水泥砂浆抹平地面、墙体内壁和隔板表面分别粘贴有瓷砖;所述墙体上方还安装有吊顶,在墙体上方安装吊顶,可用于遮盖上部管线,提高卫生间整体美观程度;且可在上层卫生间和下层卫生间之间通过连接件固定连接时,在下层卫生间的吊顶与上层卫生间的底板之间留设用于安装浴霸和/或通风设备和/或热水器的空间,使得卫生间的内部环境更加整洁;其中,此处的连接件,可以是构造梁等连接构件。The cement mortar of the bottom plate is used to smooth the ground, the inner wall of the wall and the surface of the partition plate are respectively pasted with ceramic tiles; a suspended ceiling is also installed above the wall body, and a suspended ceiling is installed above the wall body, which can be used to cover the upper pipeline and improve the overall beauty of the bathroom ; And when the upper toilet and the lower toilet are fixedly connected by connecting pieces, a space for installing the bathroom heater and/or ventilation equipment and/or water heater can be reserved between the ceiling of the lower toilet and the bottom plate of the upper toilet, so that the toilet can be installed. The internal environment is more tidy; among them, the connector here can be a connecting member such as a structural beam.

进一步地,所述墙体的多块侧板与底板分别通过锚固钢筋与浇筑孔配合连接,且形成整体预制卫生间框架,将墙体与底板固定,形成整体预制卫生间框架,并将上层整体预制卫生间框架的底板直接作为下层整体预制卫生间框架的顶板,减少顶板的安装,减轻整体预制卫生间框架的整体重量。Further, the multiple side plates and the bottom plate of the wall body are respectively connected with the pouring holes through the anchoring steel bars, and form an integral prefabricated toilet frame, the wall body and the bottom plate are fixed to form an integral prefabricated toilet frame, and the upper layer integral prefabricated toilet frame is formed. The bottom plate of the frame is directly used as the top plate of the lower overall prefabricated toilet frame, which reduces the installation of the top plate and reduces the overall weight of the overall prefabricated toilet frame.

作为优选的实施方案,所述隔板与底板通过锚固钢筋与浇筑孔配合连接,且将整体预制卫生间框架隔设成两对称设置的预制卫生间框架单体,将两个具有独立功能的预制卫生间框架合成一整体预制卫生间框架,并利用隔板将两个预制卫生间进行隔离;两个预制卫生间可共用一套管道系统,节省管道安装空间;吊装作业时,可将两个卫生间同时吊起,降低吊装成本,安装更加便捷;还可根据设计需要改变隔板安装位置,可将管道井完全设置于一个预制卫生间框架中,或者将管道井均分至两个预制卫生间框架中,即两个预制卫生间框架的管道井面积平均分配。As a preferred embodiment, the partition plate and the bottom plate are connected with the pouring holes through anchoring steel bars, and the overall prefabricated toilet frame is separated into two symmetrically arranged prefabricated toilet frame monomers, and the two prefabricated toilet frames with independent functions are separated. Synthesize a whole prefabricated toilet frame, and use a partition to isolate the two prefabricated toilets; the two prefabricated toilets can share a set of piping systems, saving pipeline installation space; during the hoisting operation, the two toilets can be hoisted at the same time to reduce the hoisting. Cost, installation is more convenient; the installation position of the partition can also be changed according to the design needs, the pipeline well can be completely set in one prefabricated toilet frame, or the pipeline well can be equally divided into two prefabricated toilet frames, that is, two prefabricated toilet frames The pipeline well area is evenly distributed.

作为优选的实施方案,所述墙体的侧板内侧及所述隔板其两侧分别预留有用于安装水电管线的管线槽,预留管线槽,可将供水管和电线预制管安装在管线槽中,管线铺设更加简便、美观。As a preferred embodiment, pipeline grooves for installing water and electricity pipelines are reserved on the inner side of the side plate of the wall and on both sides of the partition plate respectively. In the groove, the pipeline laying is simpler and more beautiful.

进一步地,所述底板呈矩形结构;多块所述侧板包括两对称设置于底板其短边上方的第一侧板和第三侧板,及对称设置于底板其长边上方的第二侧板和第四侧板;所述第一侧板、第二侧板、第三侧板和第四侧板依次浇筑固定;所述第二侧板中央沿其高度方向间隔设置有浇筑孔;所述隔板的锚固钢筋穿过第二侧板的浇筑孔,并与浇筑孔浇筑固定;所述第一侧板和第三侧板呈侧U型结构;所述第二侧板和第四侧板呈一字型结构;所述第一侧板和第三侧板端部分别固定有侧U型结构的槽钢;所述第二侧板和第四侧板端部分别固定有侧T型结构的钢板。Further, the bottom plate has a rectangular structure; the plurality of side plates include two first and third side plates symmetrically arranged above the short sides of the bottom plate, and a second side symmetrically arranged above the long sides of the bottom plate. plate and the fourth side plate; the first side plate, the second side plate, the third side plate and the fourth side plate are poured and fixed in sequence; the center of the second side plate is provided with pouring holes at intervals along its height direction; The anchoring steel bars of the partition plate pass through the pouring holes of the second side plate, and are poured and fixed with the pouring holes; the first side plate and the third side plate are in a side U-shaped structure; the second side plate and the fourth side plate are The plate is in a in-line structure; the ends of the first side plate and the third side plate are respectively fixed with channel steel with a side U-shaped structure; the ends of the second side plate and the fourth side plate are respectively fixed with a side T-shaped Structural steel plate.

再进一步地,所述钢板卡装于槽钢其槽口中,且槽钢和钢板分别沿其长度方向正对开设有多个螺栓孔;所述螺栓孔中贯穿安装有固定螺栓;所述槽钢其外表面涂布有混凝土层,且混凝土层包裹于固定螺栓外围。Still further, the steel plate is clamped in the slot of the channel steel, and the channel steel and the steel plate are respectively provided with a plurality of bolt holes facing each other along the length direction; fixing bolts are installed through the bolt holes; Its outer surface is coated with a concrete layer, and the concrete layer is wrapped around the periphery of the fixing bolt.

再进一步地,所述钢板卡装于槽钢其槽口中,且槽钢与钢板焊接固定;所述槽钢其外表面涂布有混凝土层,且槽钢与钢板之间的焊缝包裹于混凝土层中。Still further, the steel plate is clamped in the slot of the channel steel, and the channel steel and the steel plate are welded and fixed; the outer surface of the channel steel is coated with a concrete layer, and the weld between the channel steel and the steel plate is wrapped in the concrete. in the layer.

再进一步地,所述槽钢与第一侧板和第三侧板中埋设的锚固钢筋焊接固定;所述钢板与第二侧板和第四侧板中埋设的锚固钢筋焊接固定。Still further, the channel steel is welded and fixed to the anchoring steel bars embedded in the first side plate and the third side plate; the steel plate is welded and fixed to the anchoring steel bars embedded in the second side plate and the fourth side plate.

再进一步地,所述第二侧板上开设有两门框口,且两门框口沿隔板及其延长线方向对称设置;所述第四侧板上开设有两窗框口,且两窗框口沿隔板及其延长线方向对称设置。Still further, the second side plate is provided with two door frame openings, and the two door frame openings are symmetrically arranged along the direction of the partition and its extension; the fourth side plate is provided with two window frame openings, and the two window frames are The mouth is symmetrically arranged along the direction of the partition plate and its extension line.

本发明与现有技术相比较,本发明的整体预制卫生间,在底板中不设置下沉层,避免下沉层内渗漏积水难以排出而出现发臭现象,还可避免出现踩踏空鼓感等问题;将集污管紧贴隔板或/和墙体设置,并通过排水汇集器与排水管连接,在排水汇集器处形成一检修点,便于排水系统的检测和维修;将墙体与底板固定,形成整体预制卫生间框架,并将上层整体预制卫生间框架的底板直接作为下层整体预制卫生间框架的顶板,减少顶板的安装,减轻整体预制卫生间框架的整体重量;将两个具有独立功能的预制卫生间框架合成一整体预制卫生间框架,并利用隔板将两个预制卫生间进行隔离;两个预制卫生间可共用一套管道系统,节省管道安装空间;吊装作业时,可将两个卫生间同时吊起,降低吊装成本,安装更加便捷;在墙体的侧板内侧及隔板其两侧分别预留有用于安装水电管线的管线槽,可将供水管和电线预制管安装在管线槽中,管线铺设更加简便、美观。Compared with the prior art, the overall prefabricated toilet of the present invention does not set a sinking layer in the bottom plate, so as to avoid the phenomenon of odor caused by the leakage of water in the sinking layer that is difficult to discharge, and also avoid the feeling of stepping on an empty drum. and other problems; set the sewage collection pipe close to the partition or/and the wall, and connect it with the drainage pipe through the drainage collector, forming an inspection point at the drainage collector, which is convenient for the detection and maintenance of the drainage system; connect the wall with the drainage pipe. The bottom plate is fixed to form an overall prefabricated toilet frame, and the bottom plate of the upper overall prefabricated toilet frame is directly used as the top plate of the lower overall prefabricated toilet frame, which reduces the installation of the top plate and reduces the overall weight of the overall prefabricated toilet frame; The toilet frame is combined into an integral prefabricated toilet frame, and the two prefabricated toilets are separated by a partition; the two prefabricated toilets can share a set of piping systems, saving pipeline installation space; during the hoisting operation, the two toilets can be hoisted at the same time. Reduce the hoisting cost and make the installation more convenient; pipeline grooves for installing water and electricity pipelines are reserved on the inner side of the side plate of the wall and on both sides of the partition plate. Simple and beautiful.

附图说明Description of drawings

图1是本发明的实施例1的墙体和隔板爆炸结构示意图。FIG. 1 is a schematic diagram of an explosion structure of a wall and a partition according to Embodiment 1 of the present invention.

图2是本发明的实施例1的底板结构示意图。FIG. 2 is a schematic diagram of the bottom plate structure of Embodiment 1 of the present invention.

图3是本发明的实施例1的组装好的墙体、隔板和底板结构示意图。3 is a schematic structural diagram of the assembled wall, partition and bottom plate according to Embodiment 1 of the present invention.

图4是本发明的实施例1的槽钢和钢板安装结构示意图。FIG. 4 is a schematic diagram of the installation structure of the channel steel and the steel plate according to Embodiment 1 of the present invention.

图5是本发明的实施例1的管道安装结构示意图。FIG. 5 is a schematic diagram of a pipeline installation structure according to Embodiment 1 of the present invention.

图6是本发明的实施例1的粘贴瓷砖后的结构示意图。FIG. 6 is a schematic view of the structure after the tiles are pasted in Example 1 of the present invention.

图7是本发明的实施例2的墙体和隔板爆炸结构示意图。FIG. 7 is a schematic diagram of an explosion structure of a wall and a partition according to Embodiment 2 of the present invention.

图8是本发明的实施例2的槽钢和钢板安装结构示意图。FIG. 8 is a schematic diagram of the installation structure of the channel steel and the steel plate according to the second embodiment of the present invention.

附图中各部件标注为:1-底板,2-墙体,3-集污管,4-排水管,5-供水管,6-隔板,7-预留孔洞,8-管道井,9-防水托盘,10-地漏,11-排水汇集器,12-固定螺母,13-锚固钢筋,14-浇筑孔,15-瓷砖,16-吊顶,17-管线槽,18-槽钢,19-钢板,20-螺栓孔,21-第一侧板,22-第二侧板,23-第三侧板,24-第四侧板,25-固定螺栓,26-混凝土层,27-门框口,28-窗框口,29-焊缝,30、31、32、33-卫浴洁具,A-整体预制卫生间框架,B-预制卫生间框架单体。The components in the drawings are marked as: 1- bottom plate, 2- wall, 3- sewage collection pipe, 4- drain pipe, 5- water supply pipe, 6- partition plate, 7- reserved hole, 8- pipeline well, 9- -Waterproof tray, 10-floor drain, 11-drainage collector, 12-fixing nut, 13-anchoring steel bar, 14-casting hole, 15-tile, 16-ceiling, 17-pipeline groove, 18-channel steel, 19-steel plate , 20-bolt hole, 21-first side panel, 22-second side panel, 23-third side panel, 24-fourth side panel, 25-fixing bolt, 26-concrete layer, 27-door frame opening, 28 - Window frame opening, 29-welding seam, 30, 31, 32, 33- sanitary ware, A- integral prefabricated toilet frame, B- prefabricated toilet frame monomer.

具体实施方式Detailed ways

实施例1:Example 1:

如图1至图6所示的整体预制卫生间,包括卫生间本体,及安装于卫生间本体中的管道系统,及与管道系统连接的卫浴洁具30、31、32、33;所述卫生间本体包括底板1,及围设于底板1上方的带有门框口和窗框口的墙体2;所述管道系统由集污管3、排水管4和供水管5组成;The integral prefabricated toilet shown in Figures 1 to 6 includes a toilet body, a pipeline system installed in the toilet body, and sanitary ware 30, 31, 32, 33 connected to the pipeline system; the toilet body includes a bottom plate 1 , and the wall body 2 with the door frame opening and the window frame opening arranged above the bottom plate 1; the pipeline system is composed of the sewage collection pipe 3, the drainage pipe 4 and the water supply pipe 5;

所述底板1中央沿其宽度方向设置有隔板6;背离隔板6一侧的所述底板1中央留设有用于贯穿安装排水管4的预留孔洞7;所述预留孔洞7外侧围设有管道井8;所述管道井8与隔板6浇筑固定;所述底板1上还固定有防水托盘9;所述防水托盘9上设置有地漏10;所述地漏10经防水托盘9与集污管3连接;所述集污管3穿过管道井8,并通过排水汇集器11与排水管4连接;所述底板1的防水托盘9表面经陶粒填充后涂布有水泥砂浆抹平地面;The center of the bottom plate 1 is provided with a partition plate 6 along its width direction; the center of the bottom plate 1 on the side away from the partition plate 6 is provided with a reserved hole 7 for installing the drain pipe 4 through; There is a pipeline well 8; the pipeline well 8 is poured and fixed with the partition 6; a waterproof tray 9 is also fixed on the bottom plate 1; the waterproof tray 9 is provided with a floor drain 10; The sewage collection pipe 3 is connected; the sewage collection pipe 3 passes through the pipeline well 8 and is connected with the drainage pipe 4 through the drainage collector 11; the surface of the waterproof tray 9 of the bottom plate 1 is filled with ceramsite and coated with cement mortar. flat ground;

所述墙体2由多块围设于底板1上方且首尾依次拼接的侧板组成;所述隔板6其靠近侧板一侧裸露有锚固钢筋13;所述隔板6的锚固钢筋13穿过侧板上设有的浇筑孔14,并与浇筑孔14浇筑固定;The wall body 2 is composed of a plurality of side plates that are arranged above the bottom plate 1 and are spliced in turn; The pouring hole 14 provided on the side plate is poured and fixed with the pouring hole 14;

所述底板1的水泥砂浆抹平地面、墙体2内壁和隔板6表面分别粘贴有瓷砖15;所述墙体2上方还安装有吊顶16。The cement mortar of the bottom plate 1 smoothes the ground, the inner wall of the wall 2 and the surface of the partition 6 are respectively pasted with ceramic tiles 15 ; a ceiling 16 is also installed above the wall 2 .

所述墙体2的多块侧板与底板1分别通过锚固钢筋13与浇筑孔14配合连接,且形成整体预制卫生间框架A。The multiple side plates and the bottom plate 1 of the wall body 2 are respectively connected with the pouring holes 14 through the anchoring steel bars 13 to form an integral prefabricated toilet frame A.

所述隔板6与底板1通过锚固钢筋13与浇筑孔14配合连接,且将整体预制卫生间框架隔设成两对称设置的预制卫生间框架单体B。The partition plate 6 and the bottom plate 1 are connected with the pouring hole 14 through the anchoring steel bar 13, and the integral prefabricated toilet frame is separated into two symmetrically arranged prefabricated toilet frame monomers B.

所述墙体2的侧板内侧及所述隔板6其两侧分别预留有用于安装水电管线的管线槽17。The inner side of the side plate of the wall body 2 and the two sides of the partition plate 6 are respectively reserved with pipeline grooves 17 for installing water and electricity pipelines.

所述底板1呈矩形结构;多块所述侧板包括两对称设置于底板1其短边上方的第一侧板21和第三侧板23,及对称设置于底板1其长边上方的第二侧板22和第四侧板24;所述第一侧板21、第二侧板22、第三侧板23和第四侧板24依次浇筑固定;所述第二侧板22中央沿其高度方向间隔设置有浇筑孔14;所述隔板6的锚固钢筋13穿过第二侧板22的浇筑孔14,并与浇筑孔14浇筑固定;所述第一侧板21和第三侧板23呈侧U型结构;所述第二侧板22和第四侧板24呈一字型结构;所述第一侧板21和第三侧板23端部分别固定有侧U型结构的槽钢18;所述第二侧板22和第四侧板24端部分别固定有侧T型结构的钢板19。The bottom plate 1 has a rectangular structure; a plurality of the side plates include two first side plates 21 and third side plates 23 symmetrically arranged above the short sides of the bottom plate 1 , and a third side plate 23 symmetrically arranged above the long sides of the bottom plate 1 . The second side panel 22 and the fourth side panel 24; the first side panel 21, the second side panel 22, the third side panel 23 and the fourth side panel 24 are poured and fixed in sequence; the center of the second side panel 22 is along the Pouring holes 14 are arranged at intervals in the height direction; the anchoring bars 13 of the partition 6 pass through the casting holes 14 of the second side plate 22 and are fixed with the casting holes 14; the first side plate 21 and the third side plate 23 is a side U-shaped structure; the second side plate 22 and the fourth side plate 24 are in a line-shaped structure; the ends of the first side plate 21 and the third side plate 23 are respectively fixed with side U-shaped grooves Steel 18; steel plates 19 with side T-shaped structures are respectively fixed to the ends of the second side plate 22 and the fourth side plate 24.

所述钢板19卡装于槽钢18其槽口中,且槽钢18和钢板19分别沿其长度方向正对开设有多个螺栓孔20;所述螺栓孔20中贯穿安装有固定螺栓25;所述槽钢18其外表面涂布有混凝土层26,且混凝土层26包裹于固定螺栓25外围。The steel plate 19 is clamped in the slot of the channel steel 18, and the channel steel 18 and the steel plate 19 are respectively provided with a plurality of bolt holes 20 facing each other along the length direction; the bolt holes 20 are provided with fixing bolts 25; The outer surface of the channel steel 18 is coated with a concrete layer 26 , and the concrete layer 26 is wrapped around the periphery of the fixing bolt 25 .

所述槽钢18与第一侧板21和第三侧板23中埋设的锚固钢筋13焊接固定;所述钢板19与第二侧板22和第四侧板24中埋设的锚固钢筋13焊接固定。The channel steel 18 is welded and fixed to the anchoring steel bars 13 embedded in the first side plate 21 and the third side plate 23; the steel plate 19 is welded and fixed to the anchoring steel bars 13 embedded in the second side plate 22 and the fourth side plate 24. .

所述第二侧板22上开设有两门框口27,且两门框口27沿隔板6及其延长线方向对称设置;所述第四侧板24上开设有两窗框口28,且两窗框口28沿隔板6及其延长线方向对称设置。The second side plate 22 is provided with two door frame openings 27, and the two door frame openings 27 are symmetrically arranged along the direction of the partition 6 and its extension line; the fourth side plate 24 is provided with two window frame openings 28, and the two The window frame openings 28 are symmetrically arranged along the direction of the baffle 6 and its extension.

本发明的整体预制卫生间,其制作方法如下:The overall prefabricated toilet of the present invention, its production method is as follows:

第一步,在工厂按照生产要求铸造墙体、隔板和底板的模具,并分模块块预制第一侧板、第二侧板、第三侧板、第四侧板、隔板和底板,在第一侧板、第二侧板、第三侧板、第四侧板、隔板和底板上留出裸露的锚固钢筋及浇筑孔;将隔板端部露出的锚固钢筋插装在第二侧板的浇筑孔中,并采用混凝土浇筑技术将隔板与第二侧板固定连接;在第一侧板和第三侧板端部露出的锚固钢筋上焊接带有螺栓孔的侧U型结构的槽钢,在第二侧板和第四侧板端部露出的锚固钢筋上焊接带有螺栓孔的侧T型结构的钢板,将第二侧板和第四侧板的钢板分别插装于第一侧板和第三侧板的槽钢槽口中,使得槽钢上的螺栓孔与钢板上的螺栓孔正对设置;再在螺栓孔中安装固定螺栓,并用固定螺母12进行紧固;之后,利用混凝土浇筑技术将第一侧板、第二侧板、第三侧板和第四侧板依次浇筑固定形成墙体结构,且槽钢与钢板上的固定螺栓和固定螺母通过混凝土层进行覆盖;最后,在加工场地利用混凝土浇筑技术将由第一侧板、第二侧板、第三侧板和第四侧板组成的墙体及隔板与底板拼装起来;The first step is to cast the molds of the wall, partition and bottom plate in the factory according to the production requirements, and prefabricate the first side plate, the second side plate, the third side plate, the fourth side plate, the partition plate and the bottom plate in modular blocks, Leave exposed anchoring steel bars and pouring holes on the first side panel, second side panel, third side panel, fourth side panel, clapboard and bottom plate; The partition plate and the second side plate are fixedly connected by using concrete pouring technology in the pouring holes of the side plate; the side U-shaped structure with bolt holes is welded on the exposed anchoring steel bars at the ends of the first and third side plates. Weld steel plates with side T-shaped structure with bolt holes on the exposed anchor bars at the ends of the second side plate and the fourth side plate, and insert the steel plates of the second side plate and the fourth side plate into the In the channel steel notches of the first side plate and the third side plate, the bolt holes on the channel steel and the bolt holes on the steel plate are set directly; then install the fixing bolts in the bolt holes, and fasten them with the fixing nuts 12; , using the concrete pouring technology to pour and fix the first side plate, the second side plate, the third side plate and the fourth side plate in turn to form a wall structure, and the fixing bolts and fixing nuts on the channel steel and the steel plate are covered by the concrete layer ; Finally, use the concrete pouring technology to assemble the wall and the partition plate and the bottom plate composed of the first side plate, the second side plate, the third side plate and the fourth side plate at the processing site;

第二步,在底板上固定防水托盘,并在防水托盘上设置地漏;在底板的预留孔洞中安装排水管和用于防止发生虹吸现象的通气管,将排水管与通气管连接;在隔板和墙体内侧安装集污管,并将集污管通过排水汇集器与排水管连接;在墙体的侧板内侧及隔板两侧预留的管线槽中安装供水管及用于安装电线管路,用作现场连接水电使用;在排水管和通气管周围固定管道井,并将管道井与隔板连接;The second step is to fix the waterproof tray on the bottom plate, and set the floor drain on the waterproof tray; install the drainage pipe and the ventilation pipe for preventing siphon phenomenon in the reserved holes of the bottom plate, and connect the drainage pipe with the ventilation pipe; Install the sewage collection pipe on the inner side of the board and the wall, and connect the sewage collection pipe to the drainage pipe through the drainage collector; install the water supply pipe and the electric wire in the pipeline groove reserved on the inner side of the side plate of the wall and on both sides of the partition. Pipes, used for on-site connection of water and electricity; fix pipe wells around drain pipes and vent pipes, and connect the pipe wells to the diaphragm;

第三步,在防水托盘上填装防潮陶粒,在防潮陶粒上表面固定金属网,并用水泥砂浆在金属网上涂布形成水泥砂浆抹平地面;再在水泥砂浆抹平地面涂刷防水涂料;The third step is to fill the moisture-proof ceramsite on the waterproof tray, fix the metal mesh on the upper surface of the moisture-proof ceramsite, and coat the metal mesh with cement mortar to form cement mortar to level the ground; then apply waterproof coating on the cement mortar leveled ground. ;

第四步,在底板的水泥砂浆抹平地面、墙体内壁和隔板表面分别粘贴有瓷砖,即在墙体的侧板内壁及隔板表面粘贴墙砖,在水泥砂浆抹平地面贴上地砖,并将卫浴洁具、门和窗安装在相应位置,再在墙体上方安装吊顶,得到整体预制卫生间;The fourth step is to plaster the ground, the inner wall of the wall and the surface of the clapboard with ceramic tiles on the floor, that is, paste the wall tiles on the inner wall of the side plate and the surface of the clapboard, and paste the floor tiles on the cement mortar plastered floor. , and install the sanitary ware, doors and windows in the corresponding positions, and then install the ceiling above the wall to obtain the overall prefabricated bathroom;

第五步,将整体预制卫生间运输至施工现在,在施工现场采用吊装进行现场装配,安放在既定位置,其中预埋吊点设置在墙体中,不影响装修效果,水电管线在吊顶引出,再与上层卫生间进行连接。The fifth step is to transport the whole prefabricated toilet to the construction site. At the construction site, hoisting is used for on-site assembly, and it is placed in a predetermined position. The pre-embedded hoisting point is set in the wall, which does not affect the decoration effect. Connect to the upper toilet.

实施例2:Example 2:

如图7和图8所示的整体预制卫生间,其结构与实施例1基本相同,其中,所述钢板19卡装于槽钢18其槽口中,且槽钢18与钢板19焊接固定;所述槽钢18其外表面涂布有混凝土层26,且槽钢18与钢板19之间的焊缝29包裹于混凝土层26中。The overall prefabricated toilet shown in Figures 7 and 8 is basically the same in structure as in Example 1, wherein the steel plate 19 is clamped in the slot of the channel steel 18, and the channel steel 18 and the steel plate 19 are welded and fixed; The outer surface of the channel steel 18 is coated with a concrete layer 26 , and the welding seam 29 between the channel steel 18 and the steel plate 19 is wrapped in the concrete layer 26 .

本发明的整体预制卫生间,其制作方法如下:The overall prefabricated toilet of the present invention, its production method is as follows:

第一步,在工厂按照生产要求铸造墙体、隔板和底板的模具,并分模块块预制第一侧板、第二侧板、第三侧板、第四侧板、隔板和底板,在第一侧板、第二侧板、第三侧板、第四侧板、隔板和底板上留出裸露的锚固钢筋及浇筑孔,将隔板端部露出的锚固钢筋插装在第二侧板的浇筑孔中,并采用混凝土浇筑技术将隔板与第二侧板固定连接;在第一侧板和第三侧板端部露出的锚固钢筋上焊接侧U型结构的槽钢,在第二侧板和第四侧板端部露出的锚固钢筋上焊接侧T型结构的钢板,将第二侧板和第四侧板的钢板分别插装于第一侧板和第三侧板的槽钢槽口中,并将槽钢与钢板焊接固定;之后,利用混凝土浇筑技术将第一侧板、第二侧板、第三侧板和第四侧板依次浇筑固定形成墙体结构,且槽钢与钢板之间的焊缝通过混凝土层进行覆盖;最后,在加工场地利用混凝土浇筑技术将由第一侧板、第二侧板、第三侧板和第四侧板组成的墙体及隔板与底板拼装起来;The first step is to cast the molds of the wall, partition and bottom plate in the factory according to the production requirements, and prefabricate the first side plate, the second side plate, the third side plate, the fourth side plate, the partition plate and the bottom plate in modular blocks, Leave exposed anchoring steel bars and pouring holes on the first side plate, the second side plate, the third side plate, the fourth side plate, the clapboard and the bottom plate, and insert the exposed anchoring steel bars at the end of the clapboard into the second side plate. In the pouring hole of the side plate, the partition plate and the second side plate are fixedly connected by concrete pouring technology; the channel steel of the side U-shaped structure is welded on the anchoring steel bars exposed at the ends of the first side plate and the third side plate. The steel plates of the T-shaped structure are welded on the exposed anchoring steel bars at the ends of the second side plate and the fourth side plate, and the steel plates of the second side plate and the fourth side plate are respectively inserted into the first side plate and the third side plate. The channel steel is placed in the slot of the channel steel, and the channel steel and the steel plate are welded and fixed; after that, the first side plate, the second side plate, the third side plate and the fourth side plate are poured and fixed in turn to form a wall structure by using the concrete pouring technology The weld between the steel and the steel plate is covered by the concrete layer; finally, the walls and partitions consisting of the first side plate, the second side plate, the third side plate and the fourth side plate are placed at the processing site using concrete pouring technology assembled with the base plate;

第二步,在底板上固定防水托盘,并在防水托盘上设置地漏;在底板的预留孔洞中安装排水管和用于防止发生虹吸现象的通气管,将排水管与通气管连接;在隔板和墙体内侧安装集污管,并将集污管通过排水汇集器与排水管连接;在墙体的侧板内侧及隔板两侧预留的管线槽中安装供水管及用于安装电线管路,用作现场连接水电使用;在排水管和通气管周围固定管道井,并将管道井与隔板连接;The second step is to fix the waterproof tray on the bottom plate, and set the floor drain on the waterproof tray; install the drainage pipe and the ventilation pipe for preventing siphon phenomenon in the reserved holes of the bottom plate, and connect the drainage pipe with the ventilation pipe; Install the sewage collection pipe on the inner side of the board and the wall, and connect the sewage collection pipe to the drainage pipe through the drainage collector; install the water supply pipe and the electric wire in the pipeline groove reserved on the inner side of the side plate of the wall and on both sides of the partition. Pipes, used for on-site connection of water and electricity; fix pipe wells around drain pipes and vent pipes, and connect the pipe wells to the diaphragm;

第三步,在防水托盘上填装防潮陶粒,在防潮陶粒上表面固定金属网,并用水泥砂浆在金属网上涂布形成水泥砂浆抹平地面;再在水泥砂浆抹平地面涂刷防水涂料;The third step is to fill the moisture-proof ceramsite on the waterproof tray, fix the metal mesh on the upper surface of the moisture-proof ceramsite, and coat the metal mesh with cement mortar to form cement mortar to level the ground; then apply waterproof coating on the cement mortar leveled ground. ;

第四步,在底板的水泥砂浆抹平地面、墙体内壁和隔板表面分别粘贴有瓷砖,即在墙体的侧板内壁及隔板表面粘贴墙砖,在水泥砂浆抹平地面贴上地砖,并将卫浴洁具、门和窗安装在相应位置,再在墙体上方安装吊顶,得到整体预制卫生间;The fourth step is to plaster the ground, the inner wall of the wall and the surface of the clapboard with ceramic tiles on the floor, that is, paste the wall tiles on the inner wall of the side plate and the surface of the clapboard, and paste the floor tiles on the cement mortar plastered floor. , and install the sanitary ware, doors and windows in the corresponding positions, and then install the ceiling above the wall to obtain the overall prefabricated bathroom;

第五步,将整体预制卫生间运输至施工现在,在施工现场采用吊装进行现场装配,安放在既定位置,其中预埋吊点设置在墙体中,不影响装修效果,水电管线在吊顶引出,再与上层卫生间进行连接。The fifth step is to transport the whole prefabricated toilet to the construction site. At the construction site, hoisting is used for on-site assembly, and it is placed in a predetermined position. The pre-embedded hoisting point is set in the wall, which does not affect the decoration effect. Connect to the upper toilet.

上述实施例,仅是本发明的较佳实施方式,故凡依本发明专利申请范围所述的构造、特征及原理所做的等效变化或修饰,均包括于本发明专利申请范围内。The above embodiments are only preferred embodiments of the present invention, so all equivalent changes or modifications made according to the structures, features and principles described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.

Claims (9)

1. An integral prefabricated toilet comprises a toilet body, a pipeline system arranged in the toilet body and a sanitary ware connected with the pipeline system; the toilet body comprises a bottom plate and a wall body which is arranged above the bottom plate in an enclosing manner and is provided with a door frame opening and a window frame opening; the pipeline system consists of a sewage collecting pipe, a drain pipe and a water supply pipe; the method is characterized in that:
a partition board is arranged in the center of the bottom board along the width direction of the bottom board; a reserved hole for penetrating and installing a drain pipe is reserved in the center of the bottom plate on one side away from the partition plate; a pipe well is arranged around the outer side of the reserved hole; the pipe shaft and the partition plate are fixedly poured; a waterproof tray is also fixed on the bottom plate; a floor drain is arranged on the waterproof tray; the floor drain is connected with the sewage collecting pipe through the waterproof tray; the sewage collecting pipe passes through the pipe well and is connected with the drain pipe through the drainage collector; the surface of the waterproof tray of the bottom plate is filled with ceramsite and then coated with cement mortar to level the ground;
the wall body is composed of a plurality of side plates which are arranged above the bottom plate in an enclosing mode and are sequentially spliced end to end; one side of the partition board close to the side plate is exposed with an anchoring steel bar; the anchoring steel bars of the partition plate penetrate through the pouring holes formed in the side plates and are fixedly poured with the pouring holes;
ceramic tiles are respectively stuck on the cement mortar troweling ground of the bottom plate, the inner wall of the wall body and the surface of the partition plate; and a suspended ceiling is also arranged above the wall body.
2. The integrally prefabricated toilet of claim 1, wherein: and the side plates and the bottom plate of the wall body are respectively connected with the pouring holes in a matched manner through anchoring steel bars, and an integral prefabricated toilet frame is formed.
3. The integrally prefabricated toilet of claim 1, wherein: the partition plate and the bottom plate are connected with the pouring hole in a matched mode through the anchoring steel bars, and the whole prefabricated toilet frame is divided into two symmetrically-arranged prefabricated toilet frame single bodies.
4. The integrally prefabricated toilet of claim 1, wherein: and pipeline grooves for installing water and electricity pipelines are reserved on the inner sides of the side plates of the wall body and the two sides of the partition plate respectively.
5. The integrally prefabricated toilet of claim 1, wherein: the bottom plate is of a rectangular structure; the side plates comprise a first side plate and a third side plate which are symmetrically arranged above the short side of the bottom plate, and a second side plate and a fourth side plate which are symmetrically arranged above the long side of the bottom plate; the first side plate, the second side plate, the third side plate and the fourth side plate are sequentially poured and fixed; pouring holes are formed in the center of the second side plate at intervals along the height direction of the second side plate; the anchoring steel bar of the partition board penetrates through the pouring hole of the second side plate and is poured and fixed with the pouring hole; the first side plate and the third side plate are in side U-shaped structures; the second side plate and the fourth side plate are in a straight-line structure; channel steel with a side U-shaped structure is fixed at the end parts of the first side plate and the third side plate respectively; and the end parts of the second side plate and the fourth side plate are respectively fixed with a steel plate with a side T-shaped structure.
6. The integrally prefabricated toilet of claim 5, wherein: the steel plate is clamped in a notch of the channel steel, and the channel steel and the steel plate are respectively provided with a plurality of bolt holes along the length direction; a fixing bolt penetrates through the bolt hole; the outer surface of the channel steel is coated with a concrete layer, and the concrete layer is wrapped on the periphery of the fixing bolt.
7. The integrally prefabricated toilet of claim 5, wherein: the steel plate is clamped in a notch of the channel steel, and the channel steel and the steel plate are welded and fixed; the outer surface of the channel steel is coated with a concrete layer, and a welding seam between the channel steel and the steel plate is wrapped in the concrete layer.
8. The integrally prefabricated toilet of claim 5, wherein: the channel steel is welded and fixed with the anchoring steel bars embedded in the first side plate and the third side plate; and the steel plate is welded and fixed with the anchoring steel bars embedded in the second side plate and the fourth side plate.
9. The integrally prefabricated toilet of claim 5, wherein: the second side plate is provided with two door frame openings, and the two door frame openings are symmetrically arranged along the partition plate and the extension line direction thereof; two window frame openings are formed in the fourth side plate and are symmetrically arranged along the partition plate and the extension line direction of the partition plate.
CN201911049854.8A 2019-10-31 2019-10-31 Integral prefabricated toilet Pending CN110778154A (en)

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CN112301899A (en) * 2020-11-10 2021-02-02 广州地铁设计研究院股份有限公司 Assembled subway station platform and construction method thereof
CN113898221A (en) * 2021-10-25 2022-01-07 浙江亚厦装饰股份有限公司 Waterproof end box of assembled bathroom
TWI818816B (en) * 2022-11-24 2023-10-11 台泥儲能科技股份有限公司 Cabinet for receiving energy storage apparatus

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TWI818816B (en) * 2022-11-24 2023-10-11 台泥儲能科技股份有限公司 Cabinet for receiving energy storage apparatus

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