Piano steel wire take-up device for automobile seat system
Technical Field
The invention relates to a take-up device, in particular to a piano wire take-up device for an automobile seat system.
Background
The steel wire has extensive application in all kinds of industrial products, and the steel wire need carry out the rolling operation in production process to carry out transportation and handle, be horizontal rolling or promote the rolling after traditional steel wire rolling, have the extrusion force between steel wire and the steel wire in the rolling process, influence steel wire quality.
Disclosure of Invention
The invention aims to solve the technical problem of providing the piano wire winding device for the automobile seat system aiming at the prior art, which can solve the problem that the traditional wire winding device generates extrusion force between wires in the winding process.
The invention solves the problems by adopting the technical scheme that the piano wire winding device for the automobile seat system comprises a rack, wherein the rack comprises a left rack and a right rack, a first connecting rod and a second connecting rod are vertically arranged on the left rack, a first wire feeding wheel is arranged on the first connecting rod, and a second wire feeding wheel and a third wire feeding wheel are arranged on the second connecting rod up and down;
the right frame is provided with a lifting telescopic component, a power component, a winding drum component and a wire unloading component;
The lifting telescopic assembly comprises a mounting plate, a supporting sleeve is arranged on the left section of the mounting plate upwards, an air cylinder mounting seat is arranged on the top of the supporting sleeve, a downward air cylinder is arranged on the air cylinder mounting seat, a hollow shaft is arranged on the left section of the mounting plate downwards, a lifting rod is connected to the telescopic end of the air cylinder downwards, the lifting rod extends downwards and penetrates through the lower part of the hollow shaft, a connecting seat is arranged at the lower end of the hollow shaft, a plurality of hinge seats are uniformly arranged at the bottom of the connecting seat, movable supporting rods are hinged on each hinge seat, the middle sections of the movable supporting rods are hinged with the hinge seats, the movable supporting rods are arranged in a central divergence direction, the inner ends of the movable supporting rods are connected to the bottom end of the lifting rod through a connecting plate respectively, and clamping parts are arranged at the outer ends of the movable supporting rods;
The middle section of the mounting plate is upwards connected with a lifting screw rod, and the upper end of the lifting screw rod is provided with a first driving wheel;
The right section of the mounting plate is provided with a slide bar sleeve which is penetrated up and down, a slide bar is penetrated up in the slide bar sleeve, and the upper end of the slide bar is connected to the right frame;
the periphery of the hollow shaft is provided with a wire winding cylinder, and the bottom of the wire winding cylinder body is provided with a plurality of clamping interfaces which are uniformly arranged;
The winding drum assembly comprises a winding drum assembly mounting seat, the winding drum assembly mounting seat is fixed on the right frame, a hollow tube is arranged in the winding drum assembly mounting seat from top to bottom in a penetrating manner, a bearing seat is arranged between the hollow tube and the winding drum assembly mounting seat, the upper end of the hollow tube extends out of the winding drum assembly mounting seat, the upper end of the hollow tube is connected with a second driving wheel, the lower section of the hollow tube extends out of the winding drum assembly mounting seat, the periphery of the lower section of the hollow tube is fixedly connected with a winding drum, a wire feeding groove is formed in the outer surface of the winding drum, four wire collecting rods are uniformly arranged on the outer ring of the bottom of the winding drum downwards, and a bottom reinforcing frame is connected between the lower ends of the four wire collecting rods;
the power assembly comprises a first motor and a second motor, the first motor and the second motor are both arranged on the right frame, the output end of the first motor is connected with a first driving wheel through a first belt, and the output end of the second motor is connected with a second driving wheel through a second belt.
Preferably, the winding drum comprises a winding drum body, a circle of flange is arranged on the periphery of the middle section of the winding drum body, a plurality of vertically arranged protection hanging rods are arranged on the periphery of the winding drum, the lower ends of the protection hanging rods are connected with protection rings, the upper ends of the protection hanging rods are connected to the right frame, and the inner diameter of the protection rings is slightly smaller than the outer diameter of the flange of the winding drum body.
Preferably, four reinforcing rods are uniformly arranged downwards in the middle ring at the bottom of the winding drum, a bottom reinforcing frame is connected between the four winding rods and the lower ends of the four reinforcing rods, and a hole is formed in the center of the bottom reinforcing frame.
Preferably, the lower end of the hollow tube is connected with a guide shaft which is connected with the hollow tube in a penetrating way, and the lower end of the guide shaft penetrates through the hole.
Preferably, the automatic pressing device further comprises a pressing wheel assembly, the pressing wheel assembly comprises a pushing plate, one end of the pushing plate is connected with a torsion shaft seat, the other end of the pushing plate is provided with a pushing plate cylinder, the pushing plate cylinder is fixed on the right frame, the torsion shaft seat is internally provided with a torsion shaft, the upper end of the torsion shaft is connected with the pushing plate, the lower end of the torsion shaft is connected with a torsion bar, the other end of the torsion bar is provided with a shaft sleeve, a wire pressing wheel shaft is arranged in the shaft sleeve, the lower end of the wire pressing wheel shaft is provided with a wire pressing wheel, the wire pressing wheel is tightly attached to the winding drum, and the pushing plate cylinder is fixed on the right frame.
Preferably, the wire unloading assembly comprises a guide rail which is transversely arranged, a trolley is arranged in the guide rail, a right transverse cylinder is arranged on the left side of the trolley, the telescopic end of the transverse cylinder is connected with the left end of the trolley, a wire frame seat is hinged to the middle section of the trolley upwards, a wire frame is arranged at the top of the wire frame seat, a right swinging cylinder is arranged on the left Duan Jiaojie of the trolley, a connecting wire frame seat is connected with the telescopic end of the swinging cylinder, the wire unloading assembly further comprises a downward lifting cylinder which is fixed on the right frame, a wire supporting plate is transversely connected to the right telescopic end of the lifting cylinder, a wire frame groove is formed in the wire supporting plate, and the shape of the wire frame groove is matched with the shape cross section of the wire frame.
Preferably, a tension component is arranged between the first connecting rod and the second connecting rod.
Compared with the prior art, the invention has the advantages that:
According to the piano wire winding device for the automobile seat system, the traditional transverse winding or lifting winding mode is changed through the mutual matching of the mechanisms of the power assembly, the lifting telescopic assembly, the winding drum assembly, the pressing wheel assembly, the wire unloading assembly and the like, inverted winding is carried out, the wires are packaged, extrusion force between the wires in the winding process is avoided, and the quality of the wires is guaranteed.
Drawings
Fig. 1 is a schematic structural view of a wire winding device for an automobile seat system according to the present invention.
Fig. 2 is a schematic structural diagram of another view of fig. 1.
Fig. 3 is a schematic view of the lifting telescopic assembly in fig. 2.
Fig. 4 is a schematic structural diagram of another view of fig. 3.
Fig. 5 is a cross-sectional view A-A of fig. 4.
Fig. 6 is an enlarged view of the portion E of fig. 5.
Fig. 7 is a schematic view of the spool assembly of fig. 2.
Fig. 8 is a longitudinal cross-sectional view of fig. 7.
Figure 9 is a schematic diagram of the puck assembly of figure 2.
Fig. 10 is a schematic view of the structure of fig. 9 from another view angle.
Fig. 11 is a schematic view of the wire unloading assembly of fig. 2.
Fig. 12 is a schematic view of the structure of fig. 11 from another view angle.
Wherein:
The frame 1101, left frame 1101.1, first connecting rod 1101.11, second connecting rod 1101.12, first wire feed wheel 1101.13, second wire feed wheel 1101.13, tension assembly 1101.13, third wire feed wheel 1101.13, right frame 1101.2, lift telescoping assembly 1102, cylinder 1102.1, cylinder mount 1101.13, support sleeve 1102.3, mounting plate 1101.13, lift screw 1102.5, slide bar sleeve 1101.13, slide bar 1101.13, hollow shaft 1101.13, lift bar 1101.13, take-up cylinder 1101.13, flange 1101.13, connecting plate 1101.13, hinge mount 1101.13, movable support bar 1101.13, clamping portion 1101.13, clamping interface 1101.13, first drive wheel 1101.13, connecting mount 1101.13, power assembly 1103, first motor 1101.13 the second motor 1101.13, the reel assembly 1104, the hollow tube 1101.13, the second driving wheel 1101.13, the reel assembly mounting seat 1101.13, the reel 1101.13, the take-up rod 1101.13, the bottom reinforcing frame 1101.13, the hole 1101.13, the reinforcing rod 1101.13, the guide shaft 1101.13, the protection boom 1101.13, the protection ring 1101.13, the pinch roller assembly 1105, the push plate 1105.1, the torsion seat 1105.2, the push plate cylinder 1105.3, the torsion shaft 1105.4, the torsion bar 1101.13, the shaft sleeve 1101.13, the wire pressing wheel shaft 1101.13, the wire pressing wheel 1101.13, the wire unloading assembly 1107, the wire supporting plate 1101.13, the wire rack slot 1101.13, the wire rack seat 1101.13, the swinging cylinder 1101.13, the trolley 1101.13, the transverse cylinder 1101.13, the guide rail 1101.13 and the lifting cylinder 1101.13.
Detailed Description
The invention is described in further detail below with reference to the embodiments of the drawings.
Referring to fig. 1-12, the piano wire winding device for the automobile seat system comprises a frame 1101, wherein the frame 1101 comprises a left frame 1101.1 and a right frame 1101.2, a first connecting rod 1101.11 and a second connecting rod 1101.12 are vertically arranged on the left frame 1101.1, a first wire feeding wheel 1101.13 is arranged on the first connecting rod 1101.11, a second wire feeding wheel 1101.14 and a third wire feeding wheel 1101.16 are arranged on the second connecting rod 1101.12 up and down, and a tension component 1101.15 is arranged between the first connecting rod 1101.11 and the second connecting rod 1101.12;
The right frame 1101.2 is provided with a lifting telescopic component 1102, a power component 1103, a winding drum component 1104, a pinch roller component 1105 and a wire unloading component 1107, wherein the lifting telescopic component 1102, the power component 1103, the winding drum component 1104 and the pinch roller component 1105 form a wire collecting mechanism;
the lifting telescopic assembly 1102 comprises a mounting plate 1102.4, a supporting sleeve 1102.3 is upwards arranged at the left section of the mounting plate 1102.4, an air cylinder mounting seat 1102.2 is arranged at the top of the supporting sleeve 1102.3, a downward air cylinder 1102.1 is arranged on the air cylinder mounting seat 1102.2, a hollow shaft 1102.8 is downwards arranged at the left section of the mounting plate 1102.4, a lifting rod 1102.9 is downwards connected to the telescopic end of the air cylinder 1102.1, the lifting rod 1102.9 extends downwards and penetrates below the hollow shaft 1102.8, a connecting seat 1102.20 is arranged at the lower end of the hollow shaft 1102.8, a plurality of hinging seats 1102.12 are uniformly arranged at the bottom of the connecting seat 1102.20, movable supporting rods 1102.13 are hinged on each hinging seat 1102.12, the middle sections of the movable supporting rods 1102.13 are hinged with hinging seats 1102.12, the plurality of movable supporting rods 1102.13 are arranged in a central divergent direction, the inner ends of the plurality of movable supporting rods 1102.13 are respectively connected to the bottom end of the lifting rod 1102.9 through a connecting plate 1102.11, and clamping parts 1102.14 are respectively arranged at the outer ends of the plurality of movable supporting rods 1102.13;
The middle section of the mounting plate 1102.4 is connected with a lifting screw 1102.5 upwards, and a first driving wheel 1102.16 is arranged at the upper end of the lifting screw 1102.5;
A slide bar sleeve 1102.6 which is vertically penetrated is arranged at the right section of the mounting plate 1102.4, a slide bar 1102.7 is upwards penetrated in the slide bar sleeve 1102.6, and the upper end of the slide bar 1102.7 is connected to the right frame 1101.2;
The periphery of the hollow shaft 1102.8 is provided with a wire winding barrel 1102.10, the wire winding barrel 1102.10 comprises a wire winding barrel body, the periphery of the middle section of the wire winding barrel body is provided with a circle of flange 1102.10.1, and the bottom of the wire winding barrel body is provided with a plurality of clamping interfaces 1102.15 which are uniformly arranged;
When the air cylinder 1102.1 stretches out, the lifting rod 1102.9 descends, the connecting plate 1102.11 descends so as to drive the outer end of the movable supporting rod 1102.13 to lift, and the clamping part 1102.14 is just clamped in the clamping interface 1102.15 of the wire receiving cylinder 1102.10;
When the air cylinder 1102.1 is retracted, the lifting rod 1102.9 is lifted, the connecting plate 1102.11 is lifted so as to drive the outer end of the movable supporting rod 1102.13 to descend, the clamping part 1102.14 is separated from the clamping interface of the wire collecting cylinder 1102.10, and the wire collecting cylinder 1102.10 falls;
The winding drum assembly 1104 comprises a winding drum assembly mounting seat, the winding drum assembly mounting seat is fixed on the right frame 1101.2, a hollow tube is arranged in the winding drum assembly mounting seat from top to bottom in a penetrating manner, a bearing seat is arranged between the hollow tube and the winding drum assembly mounting seat, the upper end of the hollow tube extends out to the upper side of the winding drum assembly mounting seat, the upper end of the hollow tube is connected with a second driving wheel, the lower section of the hollow tube extends out to the lower side of the winding drum assembly mounting seat, the periphery of the lower section of the hollow tube is fixedly connected with a winding drum, the lower end of the hollow tube is downwards connected with a guide shaft which is in through connection with the hollow tube, a wire feeding groove is formed in the outer ring of the bottom of the winding drum, four wire collecting rods are uniformly arranged downwards in the middle ring of the bottom of the winding drum, a bottom reinforcing frame is connected between the four wire collecting rods and the lower ends of the four reinforcing rods, and the center of the bottom reinforcing frame is provided with a hole; the lower end of the guide shaft penetrates through the hole, a plurality of vertically arranged protection suspenders are arranged on the periphery of the winding drum, the lower ends of the protection suspenders are connected with protection rings, and the upper ends of the protection suspenders are connected to the right frame 1101.2;
The pinch roller assembly 1105 comprises a push plate 1105.1, one end of the push plate 1105.1 is connected with a torsion shaft seat 1105.2, the other end of the push plate 1105.1 is provided with a push plate cylinder 1105.3, the push plate cylinder 1105.3 is fixed on a right frame 1101.2, a torsion shaft 1105.4 is arranged in the torsion shaft seat 1105.2, the upper end of the torsion shaft 1105.4 is connected with the push plate 1105.1, the lower end of the torsion shaft 1105.4 is connected with a torsion bar 1105.5, the other end of the torsion bar 1105.5 is provided with a shaft sleeve 1105.6, a wire pressing wheel shaft 1105.7 is arranged in the shaft sleeve 1105.6, the lower end of the wire pressing wheel shaft 1105.7 is provided with a wire pressing wheel 1105.8, the wire pressing wheel 1105.8 is tightly attached to a winding drum 1104.5, and the push plate cylinder 1105.3 is fixed on the right frame 1101.2;
the wire unloading assembly 1107 comprises a guide rail 1107.9 which is transversely arranged, a trolley 1107.7 is arranged in the guide rail 1107.9, a rightward transverse cylinder 1107.8 is arranged on the left side of the trolley 1107.7, the telescopic end of the transverse cylinder 1107.8 is connected with the left end of the trolley 1107.7, the middle section of the trolley 1107.7 is hinged with a wire frame base 1107.3 upwards, the top of the wire frame base 1107.3 is provided with a wire frame 1107.2, the left section of the trolley 1107.7 is hinged with a rightward swinging cylinder 1107.6, the telescopic end of the swinging cylinder 1107.6 is connected with a wire frame base 1107.3, the wire unloading assembly 1107 further comprises a downward lifting cylinder 1107.13, the lifting cylinder 1107.13 is fixed on the right frame 1101.2, the telescopic end of the lifting cylinder 1107.13 is transversely connected with a wire supporting plate 1107.1 rightward, the wire supporting plate 1107.1 is provided with a wire frame groove 1107.11, and the shape of the wire frame groove 1107.11 is matched with the cross section of the wire frame 1107.2.
The power assembly 1103 includes a first motor 1103.1 and a second motor 1103.2, the first motor 1103.1 and the second motor 1103.2 are both disposed on the right frame 1101.2, an output end of the first motor 1103.1 is connected to the first driving wheel 1102.16 through a first belt, and an output end of the second motor 1103.2 is connected to the second driving wheel 1104.2 through a second belt.
Working principle:
When in winding, the air cylinder 1102.1 stretches out, the clamping part 1102.14 is just clamped in the clamping interface of the winding drum 1102.10, the movable supporting rod is in a horizontal position, the steel wire to be wound is wound by the winding drum after passing through the first wire feeding wheel 1101.13, the second connecting rod 1101.12 and the third wire feeding wheel 1101.16 on the left frame, the wire pressing wheel presses the steel wire during winding, then the steel wire falls onto the movable supporting rod around the four wire winding rods, the whole lifting telescopic assembly 1102 descends along with the rotation of the lifting screw rod along with the increasing winding, until the winding is completed, then the trolley moves to the position right below the winding drum, the lifting air cylinder retracts, the wire supporting plate 1107.1 ascends to the height of the wire frame 1107.2, the steel wire on the movable supporting rod rolls down onto the wire supporting plate 1107.1, the winding drum body descends onto the protecting ring, then the steel wire is sheared, the air cylinder 1102.1 retracts to drive the winding drum body to ascend and return to the position,
The lifting cylinder extends out, the wire supporting plate 1107.1 descends, the steel wire roll on the wire supporting plate 1107.1 falls onto the wire frame 1107.2, the transverse cylinder advances rightwards, the trolley is pushed rightwards, and finally the swinging cylinder 1107.6 acts to push the steel wire roll off the wire frame 1107.2. Because the steel wire freely falls on the winding drum, redundant extrusion force can not be generated in the winding process, the external stress of the wound steel wire is reduced, and the quality of the wound steel wire is ensured.
In addition to the above embodiments, the present invention also includes other embodiments, and all technical solutions formed by equivalent transformation or equivalent substitution should fall within the protection scope of the claims of the present invention.