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CN110699960A - A sizing agent for thermoplastic resin reinforced fibers - Google Patents

A sizing agent for thermoplastic resin reinforced fibers Download PDF

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CN110699960A
CN110699960A CN201910947222.7A CN201910947222A CN110699960A CN 110699960 A CN110699960 A CN 110699960A CN 201910947222 A CN201910947222 A CN 201910947222A CN 110699960 A CN110699960 A CN 110699960A
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resin
fiber
sizing agent
acid
fibers
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胡炜杰
纪红兵
程亮
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Guangdong University of Petrochemical Technology
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Guangdong University of Petrochemical Technology
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/263Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04Reinforcing macromolecular compounds with loose or coherent fibrous material
    • C08J5/06Reinforcing macromolecular compounds with loose or coherent fibrous material using pretreated fibrous materials
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/38Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/224Esters of carboxylic acids; Esters of carbonic acid
    • D06M13/2246Esters of unsaturated carboxylic acids
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/53Polyethers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/40Fibres of carbon
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/40Reduced friction resistance, lubricant properties; Sizing compositions

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Textile Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

本发明公开了一种用于热塑性树脂增强纤维的上浆剂,由酸改性聚烯烃、乙烯酯化合物和水组成的增强纤维用上浆剂,酸改性聚烯烃树脂和乙烯酯化合物的重量比为1:9‑1:1。其中酸改性聚烯烃是由聚丙烯、乙烯‑丙烯共聚物、丙烯‑丁烯共聚物、乙烯‑丙烯‑丁烯共聚物中的至少一种,与0.1~20wt%的不饱和羧酸或者其酸酐发生接枝聚合得到的。该上浆剂处理后的纤维具有良好的开纤性以及与热塑性基体树脂的亲和性,上浆剂还具有优良的耐热性,能耐受热塑性树脂的高温成型过程。The invention discloses a sizing agent for thermoplastic resin reinforced fibers. The sizing agent for reinforced fibers is composed of acid-modified polyolefin, vinyl ester compound and water. The weight ratio of acid-modified polyolefin resin and vinyl ester compound is: 1:9‑1:1. Wherein the acid-modified polyolefin is composed of at least one of polypropylene, ethylene-propylene copolymer, propylene-butene copolymer, ethylene-propylene-butene copolymer, and 0.1~20wt% of unsaturated carboxylic acid or its Obtained by graft polymerization of acid anhydrides. The fibers treated with the sizing agent have good fiber opening and affinity with the thermoplastic matrix resin, and the sizing agent also has excellent heat resistance and can withstand the high temperature molding process of the thermoplastic resin.

Description

一种用于热塑性树脂增强纤维的上浆剂A sizing agent for thermoplastic resin reinforced fibers

技术领域technical field

本发明涉及纤维增加技术领域,具体地说,涉及一种用于热塑性树脂增强纤维的上浆剂。The present invention relates to the technical field of fiber augmentation, in particular to a sizing agent for thermoplastic resin reinforced fibers.

背景技术Background technique

在汽车制造、航空航天、体育娱乐、普通工业等领域都大量使用纤维增强树脂复合材料。复合材料中使用的增强纤维,有碳纤维、玻璃纤维、陶瓷纤维等无机纤维,以及芳纶纤维、聚酰胺纤维、聚乙烯纤维等有机纤维。这些合成纤维,可以以连续长纤维的形态,通过融浸法等制备成单向预浸料等中间材料,或者将纤维加工成织物或者切断为短切纤维,然后经过各种复合和成型过程,制备成成型品和部件。Fiber reinforced resin composites are widely used in automobile manufacturing, aerospace, sports entertainment, general industry and other fields. The reinforcing fibers used in composite materials include inorganic fibers such as carbon fibers, glass fibers, and ceramic fibers, and organic fibers such as aramid fibers, polyamide fibers, and polyethylene fibers. These synthetic fibers can be prepared into intermediate materials such as unidirectional prepregs in the form of continuous long fibers by the melt impregnation method, or the fibers can be processed into fabrics or cut into chopped fibers, and then undergo various compounding and molding processes. Prepared into moldings and parts.

过去在先进复合材料领域中,多使用环氧树脂等热固性树脂作为基体材料,这主要是因为热固性树脂固化后的机械性能更加优异。但是近年来,从成型效率、回收利用方便、利于大规模工业应用等方面考虑,以聚烯烃树脂、聚酰胺树脂、聚碳酸酯树脂、聚缩醛树脂、ABS树脂、聚亚胺酯树脂等所谓的热塑性树脂作为基材的热塑性树脂复合材料,其应用范围和规模在快速扩展。In the past, in the field of advanced composite materials, thermosetting resins such as epoxy resins were mostly used as matrix materials, mainly because the mechanical properties of thermosetting resins after curing were better. However, in recent years, from the viewpoints of molding efficiency, convenient recycling, and convenience for large-scale industrial applications, so-called polyolefin resins, polyamide resins, polycarbonate resins, polyacetal resins, ABS resins, and polyurethane resins have been used. The thermoplastic resin composite material of thermoplastic resin as the base material is rapidly expanding in its application range and scale.

热塑性树脂复合材料,一般是将增强纤维切断成1~15mm长的短纤维,然后与树脂混炼后通过挤压等方法进行成型。将短切纤维与热塑性树脂混炼造粒时,短切纤维的开纤性是很重要的,如果不能很好的分散,纤维的供给不稳定,在树脂中的分散不均一,得到的复合材料的性能表现不佳。Thermoplastic resin composite materials are generally formed by cutting the reinforcing fibers into short fibers with a length of 1 to 15 mm, and then kneading them with the resin by extrusion or other methods. When kneading chopped fibers and thermoplastic resin for granulation, the openness of chopped fibers is very important. If they cannot be well dispersed, the supply of fibers will be unstable, and the dispersion in the resin will be uneven, resulting in composite materials. performance is poor.

另外,近年来,为了更好的发挥增强纤维的拉伸强度等力学特性,针对热塑性树脂,也发展出了类似于热固性树脂复合材料的成型方法,即,将纤维单向排列,或者使用纤维织物,在热塑性树脂中进行浸渍,得到所谓的热塑性树脂预浸料,然后在通过进一步的成型加工制成部件。这种情况下,在预浸料的制备和成型过程中,熔融的树脂能否迅速进入到纤维束内部,均一的分布在纤维间隙,对于缩短成型时间,提高复合材料物性是非常关键的。In addition, in recent years, in order to better exert the mechanical properties such as the tensile strength of reinforcing fibers, a molding method similar to thermosetting resin composite materials has also been developed for thermoplastic resins, that is, fibers are unidirectionally arranged, or fiber fabrics are used. , impregnated in thermoplastic resin to obtain so-called thermoplastic resin prepreg, which is then processed into parts by further molding. In this case, during the preparation and molding of the prepreg, whether the molten resin can quickly enter the fiber bundle and be uniformly distributed in the fiber gap is very critical for shortening the molding time and improving the physical properties of the composite material.

为了提高增强纤维的集束性,以及提高纤维与基体树脂的亲和性,通常会对纤维使用上浆剂进行上浆处理。传统的上浆剂,主要以环氧树脂为有效成分,可以赋予纤维较好的集束性,以及与环氧树脂等热固性树脂基材良好的表面亲和性。但是却很难满足热塑性树脂基材的使用要求。特别是使用聚烯烃树脂作为树脂基材时,由于成型温度远高于一般热固性树脂的固化温度,对上浆剂的耐热性也有很高的要求,如果上浆剂耐热性不足,在成型过程中会发生分解,影响纤维与树脂的结合,造成复合材料性能和品位的下降。In order to improve the bundling of the reinforcing fibers and the affinity between the fibers and the matrix resin, the fibers are usually sizing with a sizing agent. The traditional sizing agent mainly uses epoxy resin as an active ingredient, which can endow the fibers with better clustering and good surface affinity with thermosetting resin substrates such as epoxy resin. However, it is difficult to meet the use requirements of thermoplastic resin substrates. Especially when polyolefin resin is used as the resin substrate, since the molding temperature is much higher than the curing temperature of general thermosetting resins, the heat resistance of the sizing agent is also very high. If the heat resistance of the sizing agent is insufficient, in the molding process Decomposition will occur, affecting the combination of fibers and resins, resulting in a decline in composite performance and grade.

另外,一般的上浆剂,为了提高其成膜性,其主要成分在常温下多为固体,虽然用于短切纤维时,优良的集束性有利于加工,但是以长纤维形式使用时,则会出现树脂含浸性差的问题,即树脂不能迅速的进入到纤维束内部。而且,在预浸料的制造过程中,通常首先要对纤维进行开纤,传统的上浆剂开纤性很差。因此,在热塑性树脂复合材料领域,需要能够与树脂具有良好的亲和性,同时要能够使纤维具有良好的开纤性,并且本身具有良好的耐热性的上浆剂。In addition, in order to improve the film-forming properties of general sizing agents, their main components are mostly solid at room temperature. Although they are used for chopped fibers, their excellent bundling properties are beneficial to processing, but when they are used in the form of long fibers, they will There is a problem of poor resin impregnation, that is, the resin cannot quickly enter the inside of the fiber bundle. Moreover, in the manufacturing process of the prepreg, the fibers are usually opened first, and the traditional sizing agent has poor fiber opening. Therefore, in the field of thermoplastic resin composite materials, there is a need for a sizing agent that can have good affinity with resins, at the same time enable fibers to have good fiber openability, and itself has good heat resistance.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于克服现有技术存在的不足,提供一种耐热性优良、能够使纤维束具有良好开纤性,与热塑性树脂基体有良好的亲和性的纤维上浆剂。The purpose of the present invention is to overcome the deficiencies of the prior art, and to provide a fiber sizing agent with excellent heat resistance, good fiber openability for fiber bundles, and good affinity with thermoplastic resin matrix.

为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种用于热塑性树脂增强纤维的上浆剂,由酸改性聚烯烃树脂、乙烯酯化合物和水组成。A sizing agent for thermoplastic resin reinforcing fibers, consisting of acid-modified polyolefin resin, vinyl ester compound and water.

本发明中用于增强纤维的上浆剂,必须含有前述酸改性聚烯烃、乙烯酯化合物和水。这样,上浆剂可以具有良好的耐热性,在与热塑性树脂在高温下进行复合时抑制上浆剂的分解,使用上浆剂处理后的纤维,其开纤性大幅提高,同时与热塑性树脂的亲和性也明显提高。特别是针对聚烯烃树脂,其结合效果最佳。The sizing agent for reinforcing fibers in the present invention must contain the aforementioned acid-modified polyolefin, vinyl ester compound and water. In this way, the sizing agent can have good heat resistance, and the decomposition of the sizing agent can be suppressed when it is compounded with the thermoplastic resin at high temperature. Sex has also improved significantly. Especially for polyolefin resin, its bonding effect is the best.

上浆剂中酸改性聚烯烃树脂和乙烯酯化合物的重量比(酸改性聚烯烃:乙烯酯化合物),从与基体树脂的亲和性和纤维的开纤性考虑,应在1:9-1:1之间,优选1:4-9:11,更优选1:3-1:2之间。The weight ratio of acid-modified polyolefin resin and vinyl ester compound in the sizing agent (acid-modified polyolefin: vinyl ester compound) should be 1:9- Between 1:1, preferably 1:4-9:11, more preferably between 1:3-1:2.

本发明的上浆剂中,酸改性聚烯烃和乙烯酯化合物在水中分散形成乳液,其平均粒径应在1~5000nm之间,优选10~1000nm。如果粒径不满1nm,酸改性聚烯烃树脂粒子很容易穿透纤维束,在纤维上难以达到一定的附着量,如果粒径超过5000nm,在纤维上的附着不均一,其乳液自身稳定性变差,几天之内即完全分层,不利于实际的保存使用。In the sizing agent of the present invention, the acid-modified polyolefin and the vinyl ester compound are dispersed in water to form an emulsion, and the average particle size thereof should be between 1 and 5000 nm, preferably 10 to 1000 nm. If the particle size is less than 1 nm, the acid-modified polyolefin resin particles can easily penetrate the fiber bundle, and it is difficult to achieve a certain amount of adhesion on the fiber. If the particle size exceeds 5000 nm, the adhesion on the fiber is not uniform, and the stability of the emulsion itself changes. Poor, it is completely delaminated within a few days, which is not conducive to actual preservation and use.

上述乳液中的平均粒径,使用激光粒度仪进行测定.The average particle size in the above emulsion was measured using a laser particle size analyzer.

除了上述必须成分外,本发明的上浆剂中还可以使用各种表面活性剂、平滑剂、抗氧化剂、阻燃剂、抗菌剂、消泡剂等组分。特别是当使用的酸改性聚烯烃树脂和乙烯酯化合物难溶于水时,作为乳化剂的表面活性剂对于形成稳定的水乳液体系,是非常重要的。表面活性剂在上浆剂不挥发性组分中的重量比例,从乳化效果和耐热性综合考虑,应在0.1~30%之间,优选5~20%之间。In addition to the above-mentioned essential components, various components such as surfactants, smoothing agents, antioxidants, flame retardants, antibacterial agents, and defoaming agents can also be used in the sizing agent of the present invention. Especially when the acid-modified polyolefin resin and vinyl ester compound used are poorly soluble in water, a surfactant as an emulsifier is very important to form a stable aqueous emulsion system. The weight ratio of the surfactant in the non-volatile components of the sizing agent should be between 0.1% and 30%, preferably between 5% and 20%, in consideration of the emulsifying effect and heat resistance.

本发明中上浆剂的不挥发性组分的浓度,即固含量不进行特定的限制,不过,从乳液的稳定性、操作时的粘度以及运输成本等综合考虑,应在10~60wt%之间,优选15~60%,更优选20~50%之间。In the present invention, the concentration of the nonvolatile components of the sizing agent, that is, the solid content, is not particularly limited, but, considering the stability of the emulsion, the viscosity during operation, and the transportation cost, it should be between 10 and 60 wt %. , preferably 15-60%, more preferably 20-50%.

本发明的上浆剂,其不挥发性组分在400℃时的质量减少率不应超过15%,最好小于10%。如果超过15%,上浆剂在高温成型过程中分解明显,产生的分解产物影响纤维与树脂的结合强度。In the sizing agent of the present invention, the mass reduction rate of its nonvolatile components at 400° C. should not exceed 15%, preferably less than 10%. If it exceeds 15%, the sizing agent will decompose obviously during the high temperature molding process, and the resulting decomposition products will affect the bonding strength of the fiber and the resin.

在上浆剂水乳液中,如前所述,从对人体的安全性、环境友好性、乳液自身的稳定性等考虑,尽量不要含有除水以外的其它溶剂。即使含有,其含量相对于上浆剂也不应超过10wt%,优选5%,最好是不要超过1%。In the sizing agent water emulsion, as mentioned above, considering the safety to the human body, the environmental friendliness, and the stability of the emulsion itself, try not to contain other solvents other than water. Even if it is contained, its content should not exceed 10% by weight relative to the sizing agent, preferably 5%, and most preferably not more than 1%.

本发明中上浆剂的制造方法,不做具体限制,可以采用各种公知的方法,如将各主要成分加入到搅拌的温水中分散乳化、或者将各成分单独乳化然后混合、或者将主要成分混合后,加热到软化点以上,然后使用均质器等加以剪切力,缓慢加入水进行转向乳化等方法均可。The manufacturing method of the sizing agent in the present invention is not particularly limited, and various well-known methods can be adopted, such as adding each main component to warm water with stirring to disperse and emulsification, or emulsification and mixing of each component separately, or mixing the main components. Then, heating to above the softening point, then using a homogenizer, etc. to apply shearing force, slowly adding water for diversion and emulsification, etc.

作为优选的,在上述的上浆剂中:所述酸改性聚烯烃树脂是由聚丙烯、乙烯-丙烯共聚物、丙烯-丁烯共聚物、乙烯-丙烯-丁烯共聚物中的至少一种,与不饱和羧酸或者其酸酐按照100:1~5:1范围内的质量比发生接枝聚合得到的。Preferably, in the above sizing agent: the acid-modified polyolefin resin is made of at least one of polypropylene, ethylene-propylene copolymer, propylene-butene copolymer, and ethylene-propylene-butene copolymer , obtained by graft polymerization with unsaturated carboxylic acid or its acid anhydride in a mass ratio in the range of 100:1 to 5:1.

酸改性聚烯烃的主链中,丙烯链段应占到50~98mol%以上。如果丙烯链段比例低于50%,上将后纤维与热塑性树脂的亲和性差,如果高于98%,处理以后纤维发硬,失去柔软性。如果酸改性聚烯烃的主链为乙烯-丙烯-丁烯共聚结构,其中的丁烯单元的占比应在10mol%以下。In the main chain of the acid-modified polyolefin, the propylene segment should account for more than 50-98 mol%. If the proportion of propylene segment is lower than 50%, the affinity of the fiber with thermoplastic resin will be poor. If it is higher than 98%, the fiber will become stiff after treatment and lose its flexibility. If the main chain of the acid-modified polyolefin is an ethylene-propylene-butene copolymer structure, the proportion of butene units therein should be less than 10 mol%.

酸改性聚烯烃中用于接枝共聚的不饱和羧酸,其碳原子数应在3~8之间。这里的不饱和羧酸,可以是不饱和一元酸、不饱和二酸酸或者是它们的酯等衍生物。具体如马来酸、马来酸酐、富马酸、衣抗酸、丙烯酸、甲基丙烯酸、甲基丙烯酸酯等。其中以马来酸、丙烯酸、甲基丙烯酸、甲基丙烯酸酯为佳。不饱和羧酸单元在整个分子中的比例,应在0.1~20wt%之间,优选1~15wt%,更优选2~10wt%之间。如果含量不足0.1%,处理后的纤维与树脂的亲和性差,在通常的反应条件下,想要超过20%是非常困难的。The number of carbon atoms of the unsaturated carboxylic acid used for graft copolymerization in acid-modified polyolefin should be between 3 and 8. The unsaturated carboxylic acid here can be an unsaturated monobasic acid, an unsaturated diacid acid, or derivatives such as their esters. Specifically, maleic acid, maleic anhydride, fumaric acid, antacid, acrylic acid, methacrylic acid, methacrylate and the like. Among them, maleic acid, acrylic acid, methacrylic acid and methacrylic acid are preferred. The proportion of unsaturated carboxylic acid units in the whole molecule should be between 0.1 and 20 wt %, preferably between 1 and 15 wt %, and more preferably between 2 and 10 wt %. If the content is less than 0.1%, the affinity between the treated fiber and the resin is poor, and it is very difficult to exceed 20% under normal reaction conditions.

将不饱和羧酸类化合物接枝在聚烯烃主链上,可以使用公知的方法如溶液聚合法、本体聚合法等。To graft the unsaturated carboxylic acid compound on the main chain of the polyolefin, a known method such as solution polymerization, bulk polymerization and the like can be used.

酸改性聚烯烃树脂中使用的不饱和羧酸,可以对其进行全部或者部分中和,中和使用的碱性物质,可以是氢氧化钠、氢氧化钾、氢氧化铝等无机碱,或者氨水、甲胺、二甲胺、三甲胺、三乙胺、四甲基氢氧化铵等胺类物质。The unsaturated carboxylic acid used in the acid-modified polyolefin resin can be fully or partially neutralized, and the basic substance used for neutralization can be inorganic bases such as sodium hydroxide, potassium hydroxide, aluminum hydroxide, etc., or Ammonia, methylamine, dimethylamine, trimethylamine, triethylamine, tetramethylammonium hydroxide and other amine substances.

酸改性聚烯烃树脂的重均分子量,应在3000~200000之间,优选5000~200000,更优选10000~150000之间。如果重均分子量不足3000,对纤维进行处理后纤维的集束性不足,影响后续加工过程的作业性,如果超过2000000,在水中分散非常困难,无法制备成水性上浆剂,或者即使在水中分散,粒径也非常大,乳液非常不稳定,无法进行长时间的储存和使用。The weight average molecular weight of the acid-modified polyolefin resin should be between 3,000 and 200,000, preferably between 5,000 and 200,000, and more preferably between 10,000 and 150,000. If the weight-average molecular weight is less than 3,000, the fibers will have insufficient bundles after treatment, which will affect the workability of the subsequent processing. If the weight-average molecular weight exceeds 2,000,000, it will be very difficult to disperse in water, and it will not be possible to prepare a water-based sizing agent. The diameter is also very large, and the emulsion is very unstable and cannot be stored and used for a long time.

一种增强纤维束,由上述的上浆剂处理增强纤维制得。A reinforcing fiber bundle is prepared by treating the reinforcing fibers with the above-mentioned sizing agent.

本发明中的增强纤维束,是指用上述上浆剂处理过,并且用于增强热塑性树脂的纤维束。具有优良的开纤性以及与树脂的亲和性。同时,由于上浆剂具有良好的耐热性,在高温复合的过程中不会发生分解。The reinforcing fiber bundle in the present invention refers to a fiber bundle that has been treated with the above-mentioned sizing agent and is used to reinforce a thermoplastic resin. It has excellent fiber opening and affinity with resin. At the same time, because the sizing agent has good heat resistance, it will not decompose in the process of high temperature compounding.

上浆剂在纤维上的附着量,即上浆量可以根据实际情况灵活选择,通常在0.5~5%之间。如果是短切纤维形态,则上浆量要适当提高,可以在1~10%之间。如果上浆量过少,纤维的耐热性、树脂含浸性、与树脂的亲和性等本发明的主要目的就无法达到,如果上浆量过多,纤维束变得刚直,操作性下降,在成型时的树脂含浸性也变差。The adhesion amount of the sizing agent on the fiber, that is, the amount of sizing can be flexibly selected according to the actual situation, usually between 0.5 and 5%. If it is in the form of chopped fibers, the sizing amount should be appropriately increased, which can be between 1 and 10%. If the sizing amount is too small, the main objects of the present invention, such as heat resistance of the fiber, resin impregnation, and resin affinity, cannot be achieved. The resin impregnation property also deteriorates.

本发明中的合成纤维束的制造方法,主要包括将上述上浆剂稀释到0.5~10%之间的稀释过程,和使用稀释后的上浆剂处理液对原料纤维束进行上浆处理,达到0.5~5%的上浆量的上浆过程。The manufacturing method of the synthetic fiber bundle in the present invention mainly includes a dilution process of diluting the above-mentioned sizing agent to 0.5-10%, and using the diluted sizing agent treatment solution to sizing the raw fiber bundle to reach 0.5-5% % of the sizing amount of the sizing process.

稀释过程中,上浆剂处理液的浓度应在1~10%之间,更好是在2~5%之间。上浆过程,具体的可以使用罗拉浸渍法、喷射法等公知的方法。从均一附着和成本等综合考虑,以浸渍法为佳。During the dilution process, the concentration of the sizing agent treatment solution should be between 1 and 10%, preferably between 2 and 5%. For the sizing process, well-known methods such as roller dipping method and spray method can be specifically used. From the comprehensive consideration of uniform adhesion and cost, the dipping method is preferred.

上浆后的纤维束应进行干燥,干燥方法不限,具体如热辊干燥、热风干燥等均可。The fiber bundle after sizing should be dried, and the drying method is not limited, such as hot roller drying, hot air drying, etc.

本发明的上浆剂适用的合成纤维,包括碳纤维、玻璃纤维、陶瓷纤维等无机纤维,以及芳纶纤维、聚乙烯纤维、聚对苯二甲酸乙二酯(PET)纤维、聚对苯二甲酸丁二酯(PBT)纤维、聚萘二甲酸乙二醇酯(PEN)纤维、聚缩醛纤维、PBO纤维、聚芳酯纤维、聚酮纤维等各种有机纤维。从得到的复合材料的物性考虑,上述纤维中以碳纤维、芳纶纤维、聚乙烯纤维、聚对苯二甲酸乙二酯(PET)纤维、聚对苯二甲酸丁二酯(PBT)纤维、、聚缩醛纤维、PBO纤维、聚芳酯、聚酮纤维为佳,尤以碳纤维为最佳。Synthetic fibers suitable for the sizing agent of the present invention include inorganic fibers such as carbon fibers, glass fibers, and ceramic fibers, as well as aramid fibers, polyethylene fibers, polyethylene terephthalate (PET) fibers, polybutylene terephthalate Various organic fibers such as diester (PBT) fibers, polyethylene naphthalate (PEN) fibers, polyacetal fibers, PBO fibers, polyarylate fibers, and polyketone fibers. Considering the physical properties of the obtained composite material, carbon fibers, aramid fibers, polyethylene fibers, polyethylene terephthalate (PET) fibers, polybutylene terephthalate (PBT) fibers, Polyacetal fiber, PBO fiber, polyarylate and polyketone fiber are preferred, especially carbon fiber.

作为优选的,在上述的增强纤维束中:所述增强纤维为碳纤维、芳纶纤维、聚乙烯纤维、聚对苯二甲酸乙二酯纤维、聚对苯二甲酸丁二酯纤维、聚缩醛纤维、PBO纤维或聚酮纤维。Preferably, in the above-mentioned reinforcing fiber bundle: the reinforcing fiber is carbon fiber, aramid fiber, polyethylene fiber, polyethylene terephthalate fiber, polybutylene terephthalate fiber, polyacetal fiber, PBO fiber or polyketone fiber.

一种纤维增强树脂基复合材料,由上述的增强纤维束与热塑性树脂复合形成。本发明中的纤维增强复合材料,是使用热塑性树脂作为基体材料与前述的增强纤维复合后得到的。由于使用了前述的上浆剂,增强纤维与树脂基体之间具有良好的亲和性,因而可以获得性能优良的复合材料。A fiber-reinforced resin-based composite material is formed by compounding the above-mentioned reinforcing fiber bundles and thermoplastic resins. The fiber-reinforced composite material in the present invention is obtained by using a thermoplastic resin as a matrix material to be combined with the aforementioned reinforcing fibers. Due to the use of the aforementioned sizing agent, the reinforcing fibers have good affinity with the resin matrix, so that a composite material with excellent performance can be obtained.

这里所使用的热塑性树脂基材,只要是热塑性树脂即可,单独使用或者多种混合使用都可以。具体如聚烯烃树脂、聚酰胺树脂、聚碳酸酯树脂、聚酯树脂、ABS树脂、聚甲基丙烯酸甲酯树脂、聚亚胺酯树脂、聚醚酮树脂等。其中聚烯烃树脂是以烯烃作为单体聚合得到的高分子材料,可以是单聚物,也可以是共聚物。As long as the thermoplastic resin base material used here is a thermoplastic resin, it may be used alone or in combination of two or more. Specifically, polyolefin resin, polyamide resin, polycarbonate resin, polyester resin, ABS resin, polymethyl methacrylate resin, polyurethane resin, polyether ketone resin, etc. are used. Among them, polyolefin resin is a polymer material obtained by polymerizing olefin as a monomer, which can be a monomer or a copolymer.

上述热塑性树脂基材,为了提高与纤维的亲和性或者自身物性,进行适当的改性处理也可以。The thermoplastic resin substrate described above may be appropriately modified in order to improve the affinity with fibers or its own physical properties.

复合材料的制造方法不限,具体如使用短切纤维与树脂混炼后挤出成型、使用UD单向板或者织物预浸料进行模压成型以及缠绕成型等其它成型方法。The manufacturing method of the composite material is not limited, such as extrusion molding using chopped fiber and resin after mixing, molding using UD unidirectional board or fabric prepreg, and winding molding and other molding methods.

纤维在复合材料中的含量不做具体限制,应根据纤维形态、种类以及热塑性树脂基材的种类等进行适当的选择调整。从增强效果的角度考虑,纤维的质量含量应在5~70%之间,优选20~60%之间。The content of fibers in the composite material is not specifically limited, and should be appropriately selected and adjusted according to the shape and type of the fibers and the type of the thermoplastic resin substrate. From the viewpoint of reinforcing effect, the mass content of fibers should be between 5 and 70%, preferably between 20 and 60%.

作为优选的,在上述的上浆剂中:所述乙烯酯化合物,是指分子末端同时含有乙烯基和酯基两种活性基团的化合物,通常的乙烯酯树脂,是使用丙烯酸或者甲基丙烯酸等不饱和羧酸与环氧树脂发生反应得到。从其分子结构来讲,可以是芳香族化合物,也可以是脂肪族化合物。Preferably, in the above sizing agent: the vinyl ester compound refers to a compound containing both vinyl and ester active groups at the molecular end, and the usual vinyl ester resin is acrylic acid or methacrylic acid, etc. It is obtained by reacting unsaturated carboxylic acid with epoxy resin. In terms of its molecular structure, it may be an aromatic compound or an aliphatic compound.

乙烯酯类化合物有很多种,从耐热性考虑,优选乙烯酯化合物为双酚A丙烯酸酯、双酚A甲基丙烯酸酯、乙氧化双酚A丙烯酸酯、乙氧化双酚A甲基丙烯酸酯、双酚A二缩水甘油醚的丙烯酸加成物、双酚A二缩水甘油醚的甲基丙烯酸加成物、乙氧化双酚A二缩水甘油醚的丙烯酸加成物或乙氧化双酚A二缩水甘油醚的甲基丙烯酸加成物。There are many kinds of vinyl ester compounds. From the viewpoint of heat resistance, the preferred vinyl ester compounds are bisphenol A acrylate, bisphenol A methacrylate, ethoxylated bisphenol A acrylate, and ethoxylated bisphenol A methacrylate. , acrylic acid adduct of bisphenol A diglycidyl ether, methacrylic acid adduct of bisphenol A diglycidyl ether, acrylic acid adduct of ethoxylated bisphenol A diglycidyl ether or ethoxylated bisphenol A diglycidyl ether Methacrylic acid adduct of glycidyl ether.

与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

本发明中的纤维用上浆剂,具有优良的耐热性,处理后的纤维束开纤性能优良,与热塑性树脂具有良好的亲和性。可以获得具有优良物性的纤维增强热塑性树脂复合材料。The sizing agent for fibers in the present invention has excellent heat resistance, excellent fiber opening performance of the treated fiber bundles, and good affinity with thermoplastic resins. Fiber-reinforced thermoplastic resin composite materials with excellent physical properties can be obtained.

具体实施方式Detailed ways

以下通过实施例对本发明进行具体说明。实施例中的百分比,均为质量百分比,或者质量份数。另外各测定评价方法具体如下。Hereinafter, the present invention will be specifically described by way of examples. The percentages in the examples are all mass percentages, or mass fractions. In addition, each measurement evaluation method is as follows.

<亲和性><Affinity>

使用日本东荣产业株式会社生产的复合材料界面特性评价装置HM410,对纤维与树脂的亲和性进行评级。Using the composite interface property evaluation device HM410 produced by Japan Toei Sangyo Co., Ltd., the affinity of fibers and resins was rated.

由于实施例中使用的纤维全部为碳纤维,因此将碳纤维单丝固定在装置上,从上方将熔融的聚丙烯树脂J-900GP液滴滴到纤维上,冷却至室温,得到测试样品。将样品固定在夹具中以0.06mm/min的速度进行拔出试验,测定出最大拉力F,然后根据下式计算出界面剪切强度τ,作为碳纤维与聚丙烯树脂亲和性的评价指标。Since all the fibers used in the examples are carbon fibers, carbon fiber monofilaments were fixed on the device, and molten polypropylene resin J-900GP was dropped onto the fibers from above, and cooled to room temperature to obtain a test sample. The sample was fixed in a jig and pulled out at a speed of 0.06 mm/min, and the maximum tensile force F was measured. Then, the interfacial shear strength τ was calculated according to the following formula, which was used as an evaluation index for the affinity of carbon fiber and polypropylene resin.

界面剪切强度τ(MPa)=F/πdlInterfacial shear strength τ(MPa)=F/πdl

其中,F为最大拔出载荷,d为碳纤维单丝直径,l为液滴在拉出方向的直径。Among them, F is the maximum pull-out load, d is the diameter of the carbon fiber monofilament, and l is the diameter of the droplet in the pull-out direction.

<开纤性><fiber opening>

取纤度800tex,单丝数12000,上浆量1.0%的碳纤维作为试样。使用织物试验机进行测定。测定值越小,开纤性越好。A carbon fiber with a fineness of 800 tex, a number of filaments of 12,000, and a sizing amount of 1.0% was taken as a sample. Measured using a fabric testing machine. The smaller the measured value, the better the openability.

评定标准:Evaluation Standards:

A:50g以下,碳纤维丝束柔软,开纤性非常好A: Below 50g, the carbon fiber tow is soft and the fiber opening is very good

B:50~60g,碳纤维丝束柔软,开纤性好B: 50~60g, the carbon fiber tow is soft and has good fiber opening

C:60g以上,丝束发硬,开纤性差C: 60g or more, the tow is hard and the fiber opening is poor

质量减少率mass reduction rate

将上浆剂在105℃彻底干燥至恒重,使用热分析仪,在空气气氛下,以20℃/min的升温速度升温至500℃,根据其热失重曲线得到其在300℃时的质量减少率。Thoroughly dry the sizing agent at 105°C to constant weight, use a thermal analyzer to heat up to 500°C at a heating rate of 20°C/min in an air atmosphere, and obtain its mass reduction rate at 300°C according to its thermogravimetric curve. .

<乳液粒径><Emulsion particle size>

乳液的粒径使用激光粒度仪进行测定。The particle size of the emulsion was measured using a laser particle sizer.

<酸改性聚烯烃树脂乳液A1~A4的制造><Production of acid-modified polyolefin resin emulsions A1 to A4>

(A1-1~A1-3)(A1-1~A1-3)

将聚丙烯树脂100g,甲苯400g加入到烧瓶中,在搅拌的同时加热使其溶解。将温度保持在聚丙烯树脂的融点以上,加入无水马来酸、甲基丙烯酸甲酯,使聚丙烯和无水马来酸以及甲基丙烯酸甲酯进行接枝聚合,得到酸改性聚丙烯树脂。100 g of polypropylene resin and 400 g of toluene were added to the flask, and the flask was heated and dissolved while stirring. Keeping the temperature above the melting point of the polypropylene resin, adding anhydrous maleic acid and methyl methacrylate to carry out graft polymerization of polypropylene, anhydrous maleic acid and methyl methacrylate to obtain acid-modified polypropylene resin.

将得到的酸改性聚丙烯树脂245质量份,脂肪族聚氧乙烯醚20份,氢氧化钾15份,吗啉20份,在氮气保护下,搅拌,升温至170~180℃,然后缓慢加入水700份,维持温度170~180℃两小时,使酸改性聚丙烯树脂完全均一的溶解。冷却至常温,加水得到浓度为30%的酸改性聚丙烯树脂乳液A1-1~A1-3。245 parts by mass of the obtained acid-modified polypropylene resin, 20 parts of aliphatic polyoxyethylene ether, 15 parts of potassium hydroxide, and 20 parts of morpholine were stirred under nitrogen protection, heated to 170-180 ° C, and then slowly added 700 parts of water, maintaining the temperature at 170-180° C. for two hours to completely and uniformly dissolve the acid-modified polypropylene resin. Cool to normal temperature, add water to obtain acid-modified polypropylene resin emulsions A1-1 to A1-3 with a concentration of 30%.

使用激光粒度仪测定其粒径,为30nm。在50℃温度下放置1个月,无絮凝、无分层、无漂油,具有良好的稳定性。三种改性树脂具体特性如下:The particle size was measured using a laser particle size analyzer and found to be 30 nm. Placed at 50°C for 1 month, no flocculation, no stratification, no oil drift, and has good stability. The specific characteristics of the three modified resins are as follows:

A1-1:聚丙烯主链,接枝改性量5%,MW=4500A1-1: polypropylene main chain, graft modification amount of 5%, MW=4500

A1-2:聚丙烯主链,接枝改性量5%,MW=28000A1-2: polypropylene main chain, graft modification amount of 5%, MW=28000

A1-3:聚丙烯主链,接枝改性量15%,MW=37000A1-3: polypropylene main chain, graft modification amount of 15%, MW=37000

(A2-1~A2-3)(A2-1~A2-3)

将乙烯-丙烯共聚树脂100g,甲苯400g加入到烧瓶中,在搅拌的同时加热使其溶解。将温度保持在树脂的融点以上,加入无水马来酸、甲基丙烯酸甲酯,使乙烯-丙烯共聚树脂和无水马来酸以及甲基丙烯酸甲酯进行接枝聚合,得到酸改性聚烯烃树脂。100 g of ethylene-propylene copolymer resin and 400 g of toluene were put into the flask, and the flask was heated and dissolved while stirring. The temperature is kept above the melting point of the resin, anhydrous maleic acid and methyl methacrylate are added, and the ethylene-propylene copolymer resin, anhydrous maleic acid and methyl methacrylate are subjected to graft polymerization to obtain an acid-modified polymer. Olefin resin.

将得到的酸改性聚烯烃树脂250质量份,脂肪族聚氧乙烯醚15份,氢氧化钾15份,吗啉20份,在氮气保护下,搅拌,升温至170~180℃,然后缓慢加入水700份,维持温度170~180℃两小时,使酸改性聚烯烃树脂完全均一的溶解。冷却至常温,加水得到浓度为30%的酸改性聚烯烃树脂乳液A2-1~A2-3。250 parts by mass of the obtained acid-modified polyolefin resin, 15 parts of aliphatic polyoxyethylene ether, 15 parts of potassium hydroxide, and 20 parts of morpholine were stirred under nitrogen protection, heated to 170-180 ° C, and then slowly added 700 parts of water, maintained at a temperature of 170 to 180° C. for two hours, so that the acid-modified polyolefin resin was completely and uniformly dissolved. Cool to normal temperature, add water to obtain acid-modified polyolefin resin emulsions A2-1 to A2-3 with a concentration of 30%.

使用激光粒度仪测定其粒径,为20nm。在50℃温度下放置1个月,无絮凝、无分层、无漂油,具有良好的稳定性。三种酸改性聚烯烃树脂具体特性如下:The particle size was measured using a laser particle sizer and found to be 20 nm. Placed at 50°C for 1 month, no flocculation, no stratification, no oil drift, and has good stability. The specific characteristics of the three acid-modified polyolefin resins are as follows:

A2-1:乙烯-丙烯共聚物主链,接枝改性量3%,MW=58000A2-1: Main chain of ethylene-propylene copolymer, graft modification amount of 3%, MW=58000

A2-2:乙烯-丙烯共聚物主链,接枝改性量5%,MW=63000A2-2: Main chain of ethylene-propylene copolymer, graft modification amount of 5%, MW=63000

A2-3:乙烯-丙烯共聚物主链,接枝改性量10%,MW=65000A2-3: Main chain of ethylene-propylene copolymer, graft modification amount of 10%, MW=65000

(A3-1~A3-3)(A3-1~A3-3)

将丙烯-丁烯共聚树脂100g,甲苯400g加入到高压烧瓶中,在搅拌的同时加热使其溶解。将温度保持在树脂的融点以上,加入无水马来酸、甲基丙烯酸甲酯,使树脂和无水马来酸以及甲基丙烯酸甲酯进行接枝聚合,得到酸改性聚烯烃树脂。100 g of propylene-butene copolymer resin and 400 g of toluene were put into a high-pressure flask, and the mixture was heated and dissolved while stirring. Keeping the temperature above the melting point of the resin, adding anhydrous maleic acid and methyl methacrylate to carry out graft polymerization of the resin, anhydrous maleic acid and methyl methacrylate to obtain an acid-modified polyolefin resin.

将得到的酸改性聚烯烃树脂245质量份,脂肪族聚氧乙烯醚15份,氢氧化钾15份,吗啉25份,在氮气保护下,搅拌,升温至170~180℃,然后缓慢加入水700份,维持温度170~180℃两小时,使酸改性聚烯烃树脂完全均一的溶解。冷却至常温,加水得到浓度为30%的酸改性聚烯烃树脂乳液A3-1~A3-3。245 parts by mass of the obtained acid-modified polyolefin resin, 15 parts of aliphatic polyoxyethylene ether, 15 parts of potassium hydroxide, and 25 parts of morpholine were stirred under nitrogen protection, heated to 170-180 ° C, and then slowly added 700 parts of water, maintained at a temperature of 170 to 180° C. for two hours, so that the acid-modified polyolefin resin was completely and uniformly dissolved. Cool to normal temperature, add water to obtain acid-modified polyolefin resin emulsions A3-1 to A3-3 with a concentration of 30%.

使用激光粒度仪测定其粒径,为20nm。在50℃温度下放置1个月,无絮凝、无分层、无漂油,具有良好的稳定性。三种酸改性聚烯烃树脂具体特性如下:The particle size was measured using a laser particle sizer and found to be 20 nm. Placed at 50°C for 1 month, no flocculation, no stratification, no oil drift, and has good stability. The specific characteristics of the three acid-modified polyolefin resins are as follows:

A3-1:丙烯-丁烯共聚物主链,接枝改性量5%,MW=35000A3-1: Main chain of propylene-butene copolymer, graft modification amount of 5%, MW=35000

A3-2:丙烯-丁烯共聚物主链,接枝改性量10%,MW=60000A3-2: Main chain of propylene-butene copolymer, graft modification amount of 10%, MW=60000

A3-3:丙烯-丁烯共聚物主链,接枝改性量20%,MW=71000A3-3: Main chain of propylene-butene copolymer, graft modification amount of 20%, MW=71000

(A4-1~A4-3)(A4-1~A4-3)

将乙烯-丙烯-丁烯共聚树脂100g,甲苯400g加入到烧瓶中,在搅拌的同时加热使其溶解。将温度保持在树脂的融点以上,加入无水马来酸、甲基丙烯酸甲酯,使乙烯-丙烯-丁烯共聚树脂和无水马来酸以及甲基丙烯酸甲酯进行接枝聚合,得到酸改性聚烯烃树脂。100 g of ethylene-propylene-butene copolymer resin and 400 g of toluene were put into the flask, and the flask was heated and dissolved while stirring. Keep the temperature above the melting point of the resin, add anhydrous maleic acid and methyl methacrylate, and make the ethylene-propylene-butene copolymer resin, anhydrous maleic acid and methyl methacrylate to carry out graft polymerization to obtain acid. Modified polyolefin resin.

将得到的酸改性聚烯烃树脂250质量份,脂肪族聚氧乙烯醚10份,氢氧化钾15份,吗啉25份,在氮气保护下,搅拌,升温至170~180℃,然后缓慢加入水700份,维持温度170~180℃两小时,使酸改性聚烯烃树脂完全均一的溶解。冷却至常温,加水得到浓度为30%的酸改性聚烯烃树脂乳液A4-1~A4-3。250 parts by mass of the obtained acid-modified polyolefin resin, 10 parts of aliphatic polyoxyethylene ether, 15 parts of potassium hydroxide, and 25 parts of morpholine were stirred under nitrogen protection, heated to 170-180 ° C, and then slowly added 700 parts of water, maintained at a temperature of 170 to 180° C. for two hours, so that the acid-modified polyolefin resin was completely and uniformly dissolved. Cool to normal temperature, add water to obtain acid-modified polyolefin resin emulsions A4-1 to A4-3 with a concentration of 30%.

使用激光粒度仪测定其粒径,为20nm。在50℃温度下放置1个月,无絮凝、无分层、无漂油,具有良好的稳定性。三种酸改性聚烯烃树脂具体特性如下:The particle size was measured using a laser particle sizer and found to be 20 nm. Placed at 50°C for 1 month, no flocculation, no stratification, no oil drift, and has good stability. The specific characteristics of the three acid-modified polyolefin resins are as follows:

A2-1:乙烯-丙烯-丁烯共聚物主链,接枝改性量5%,MW=42000A2-1: Main chain of ethylene-propylene-butene copolymer, graft modification amount of 5%, MW=42000

A2-2:乙烯-丙烯-丁烯共聚物主链,接枝改性量10%,MW=62000A2-2: Main chain of ethylene-propylene-butene copolymer, graft modification amount of 10%, MW=62000

A2-3:乙烯-丙烯-丁烯共聚物主链,接枝改性量15%,MW=68000A2-3: Main chain of ethylene-propylene-butene copolymer, graft modification amount of 15%, MW=68000

<乙烯酯化合物乳液B1~B4的制造><Production of vinyl ester compound emulsions B1 to B4>

(B1)(B1)

将双酚A二缩水甘油醚的丙烯酸加成物/蓖麻油聚氧乙烯(150)醚按80/20的质量比加入到乳化装置中,搅拌的同时缓慢加入水,进行转向乳化,得到均一的乳液B1.B1的固含量为40%。The acrylic acid adduct of bisphenol A diglycidyl ether/castor oil polyoxyethylene (150) ether is added to the emulsifying device in a mass ratio of 80/20, and water is slowly added while stirring to turn to emulsification to obtain a uniform The solids content of emulsion B1.B1 was 40%.

测定乳液B1的粒径,其平均粒径为190nm,在50℃温度下放置1个月,无絮凝、无分层、无漂油,具有良好的稳定性。The particle size of the emulsion B1 was measured, the average particle size was 190 nm, and it was placed at a temperature of 50° C. for 1 month without flocculation, stratification, and oil drift, and had good stability.

(B2)(B2)

将(4)乙氧化双酚A丙烯酸酯/蓖麻油聚氧乙烯(150)醚按80/20的质量比加入到乳化装置中,搅拌的同时缓慢加入水,进行转向乳化,得到均一的乳液B2.B2的固含量为40%。(4) ethoxylated bisphenol A acrylate/castor oil polyoxyethylene (150) ether is added to the emulsifying device in a mass ratio of 80/20, slowly adding water while stirring, and turning to emulsification to obtain a uniform emulsion B2 .B2 has a solids content of 40%.

测定乳液B2的粒径,其平均粒径为250nm,在50℃温度下放置1个月,无絮凝、无分层、无漂油,具有良好的稳定性。The particle size of the emulsion B2 was measured, and the average particle size was 250 nm. It was placed at a temperature of 50° C. for 1 month without flocculation, stratification, and oil drift, and had good stability.

(B3)(B3)

将三羟甲基丙烷三丙烯酸酯/乙-丙嵌段聚醚(MW15000,丙氧基与乙氧基比例为20/80)/乙-丙嵌段聚醚(MW2000,丙氧基与乙氧基比例为60/40)按70/15/15的质量比加入到乳化装置中,搅拌的同时缓慢加入水,进行转向乳化,得到均一的乳液B4.B4的固含量为40%。Trimethylolpropane triacrylate/ethylene-propylene block polyether (MW15000, the ratio of propoxy to ethoxy is 20/80)/ethylene-propylene block polyether (MW2000, propoxy and ethoxy The base ratio is 60/40) is added to the emulsification device at a mass ratio of 70/15/15, and water is slowly added while stirring to perform diversion and emulsification to obtain a uniform emulsion B4. The solid content of B4 is 40%.

测定乳液B1的粒径,其平均粒径为210nm,在50℃温度下放置1个月,无絮凝、无分层、无漂油,具有良好的稳定性。The particle size of the emulsion B1 was measured, the average particle size was 210 nm, and it was placed at a temperature of 50° C. for one month, without flocculation, stratification, and oil drift, and had good stability.

<实施例1~21,比较例1~4><Examples 1 to 21, Comparative Examples 1 to 4>

将上述制造的酸改性聚烯烃乳液、乙烯酯化合物的乳液按照表1~3所示比例混合搅拌,用水稀释到固含量为10%的上浆剂。得到的上浆剂使用前述的方法对其开纤性、质量减少率进行测定。The acid-modified polyolefin emulsion and the vinyl ester compound emulsion produced above were mixed and stirred according to the proportions shown in Tables 1 to 3, and diluted with water to a sizing agent with a solid content of 10%. The obtained sizing agent was measured for its fiber openability and mass reduction rate by the above-mentioned method.

使用浸渍法对未上浆的碳纤维(纤度800tex,单丝数12K)进行上浆处理,干燥后,得到上浆量5%左右的碳纤维束。评价其与树脂的亲和性。The unsized carbon fibers (fineness of 800 tex, number of filaments of 12K) were sizing by the dipping method, and after drying, carbon fiber bundles with a sizing amount of about 5% were obtained. The affinity with resin was evaluated.

所有的结果显示在表1~3中。All results are shown in Tables 1-3.

表1Table 1

Figure BDA0002224529710000101
Figure BDA0002224529710000101

表2Table 2

Figure BDA0002224529710000102
Figure BDA0002224529710000102

表3table 3

Figure BDA0002224529710000111
Figure BDA0002224529710000111

Claims (8)

1. A sizing agent for thermoplastic resin reinforcing fibers, characterized in that: comprising an acid-modified polyolefin resin, a vinyl ester compound and water.
2. The sizing agent according to claim 1, characterized in that: the weight ratio of the acid-modified polyolefin resin to the vinyl ester compound is 1:9 to 1: 1.
3. The sizing agent according to claim 1, wherein the acid-modified polyolefin resin is obtained by graft-polymerizing at least one of polypropylene, an ethylene-propylene copolymer, a propylene-butene copolymer and an ethylene-propylene-butene copolymer with an unsaturated carboxylic acid or an anhydride thereof at a mass ratio of 100:1 ~ 5: 1.
4. The sizing agent according to claim 1, characterized in that: the vinyl ester compound is bisphenol A acrylate, bisphenol A methacrylate, ethoxylated bisphenol A acrylate, ethoxylated bisphenol A methacrylate, acrylic acid adduct of bisphenol A diglycidyl ether, methacrylic acid adduct of bisphenol A diglycidyl ether, acrylic acid adduct of ethoxylated bisphenol A diglycidyl ether, or methacrylic acid adduct of ethoxylated bisphenol A diglycidyl ether.
5. A reinforcing fiber bundle characterized by being obtained by treating reinforcing fibers with the sizing agent according to claim 1.
6. The reinforcing fiber bundle of claim 5, wherein: the reinforced fiber is carbon fiber, aramid fiber, polyethylene terephthalate fiber, polybutylene terephthalate fiber, polyacetal fiber, PBO fiber or polyketone fiber.
7. A fiber-reinforced resin-based composite material characterized by being formed by compounding the reinforcing fiber bundles according to claim 4 with a thermoplastic resin.
8. The fiber reinforced resin based composite material according to claim 7, wherein: the thermoplastic resin is polyolefin resin, polyamide resin, polycarbonate resin, polyester resin, ABS resin, polymethyl methacrylate resin, polyurethane resin or polyether ketone resin.
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