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CN110694920A - A kind of reciprocating shuttle express sorting process and sorting equipment - Google Patents

A kind of reciprocating shuttle express sorting process and sorting equipment Download PDF

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CN110694920A
CN110694920A CN201911018648.0A CN201911018648A CN110694920A CN 110694920 A CN110694920 A CN 110694920A CN 201911018648 A CN201911018648 A CN 201911018648A CN 110694920 A CN110694920 A CN 110694920A
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express
shuttle
package
reciprocating
station
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王治军
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • B07C3/02Apparatus characterised by the means used for distribution
    • B07C3/08Apparatus characterised by the means used for distribution using arrangements of conveyors

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Abstract

本发明涉及一种往复梭车快递分拣工艺及分拣设备,主要用于物流、仓储等领域对快递包裹分拣。本发明中往复梭车快递分拣工艺如下:(一)将快递包裹放置在输送带上;(二)通过摄像扫描仪读取快递包裹上快递面单的数据信息,并将数据信息传输至控制系统;(三)通过控制系统对数据信息进行分析,以确定该快递包裹所对应的格口的具体位置;(四)将与点亮的提示灯所对应的快递包裹放置在皮带秤扫描平台上进行扫描称重,再将扫描称重后的快递包裹移动至往复梭车上;(五)通过往复梭车将快递包裹移动至指定的格口。

Figure 201911018648

The invention relates to a reciprocating shuttle express sorting process and sorting equipment, which are mainly used for sorting express parcels in the fields of logistics, warehousing and the like. The reciprocating shuttle express sorting process in the present invention is as follows: (1) placing the express package on the conveyor belt; (2) reading the data information of the express face sheet on the express package through a camera scanner, and transmitting the data information to the control (3) Analyze the data information through the control system to determine the specific location of the compartment corresponding to the express package; (4) Place the express package corresponding to the lit prompt light on the belt scale scanning platform Perform scanning and weighing, and then move the scanned and weighed express package to the shuttle; (5) Move the express package to the designated slot through the shuttle.

Figure 201911018648

Description

一种往复梭车快递分拣工艺及分拣设备A kind of reciprocating shuttle express sorting process and sorting equipment

技术领域technical field

本发明涉及一种往复梭车快递分拣工艺及分拣设备,主要用于物流、仓储等领域对快递包裹分拣。The invention relates to a reciprocating shuttle express sorting process and sorting equipment, which are mainly used for sorting express parcels in the fields of logistics, warehousing and the like.

背景技术Background technique

现有快递自动化分拣设备主要有两种方法:1、环形轨道交叉带智能分拣,2、“小黄人”快递小车智能分拣。There are two main methods for the existing express automatic sorting equipment: 1. Intelligent sorting of circular track crossing belts, 2. Intelligent sorting of "Little Yellow Man" express trolley.

第一种方法是目前市场上最为普遍的智能分拣设备,主要是由一百多台皮带小车连接成一个环形,动力驱动整个环形在轨道上不停运转,小车上的皮带可左右方向运动(与环形运动轨迹方向交叉),通过控制皮带小车的对应点启动将包裹送入相应的集包袋格口。The first method is the most common intelligent sorting equipment on the market. It is mainly composed of more than 100 belt trolleys connected into a ring. The power drives the entire ring to run continuously on the track. The belt on the trolley can move in the left and right directions ( It crosses the direction of the circular motion track), and starts to send the package into the corresponding bag opening by controlling the corresponding point of the belt trolley.

操作流程大致如下:快递包裹称重——包裹放置到环形轨道交叉带(每个包裹对应一台皮带小车)——轨道上运行到相应位置,皮带小车把包裹自动分拣到集包袋——(人工校正系统无法识别包裹)——人工更换集包袋——循环操作。The operation process is roughly as follows: the express package is weighed - the package is placed on the cross belt of the circular track (each package corresponds to a belt trolley) - the track runs to the corresponding position, and the belt trolley automatically sorts the package into the bag - (The manual correction system cannot identify the package) - manual replacement of the bag - cycle operation.

第二种方法以申通快递为代表,主要是由多台“小黄人”快递小车在平台上运送包裹,平台上有格口(每个格口对应一个集包袋),“小黄人”把包裹倒入相应格口。The second method is represented by STO Express, which mainly uses multiple "Minions" courier trolleys to deliver packages on the platform. Pour the package into the corresponding slot.

操作流程是:快递包裹称重——包裹放置到“小黄人”托盘上——“小黄人”移动到相应格口——翻转托盘将包裹倒入集包袋——人工更换集包袋——循环操作。The operation process is: the express package is weighed - the package is placed on the "Little Yellow Man" tray - the "Little Yellow Man" is moved to the corresponding compartment - the tray is turned over and the package is poured into the bag - the bag is replaced manually - Cyclic operation.

这两种方法都较为智能地实现了快递包裹的分拣,减少了人工和失误,效率较高;但这两种方法有两个共同的特点:占地面积大和设备成本高,两者安装使用场地都需要1000平米以上,设备投入都在100万元以上(最高接近300万元)。Both of these two methods intelligently realize the sorting of express parcels, reduce labor and errors, and have high efficiency; however, the two methods have two common characteristics: large footprint and high equipment cost, both of which are installed and used. The site needs to be more than 1,000 square meters, and the equipment investment is more than 1 million yuan (the highest is close to 3 million yuan).

有鉴于此,在申请号为201720570302.1的专利文献中公开了一种快递分拣装置,上述对比文件存在占地面积大,成本投入高等缺点。In view of this, an express sorting device is disclosed in the patent document with the application number of 201720570302.1. The above reference document has the disadvantages of large footprint and high cost input.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于克服现有技术中存在的上述不足,而提供一种结构设计合理,减少人力成本投入,提高工作效率,占地面积小的往复梭车快递分拣工艺及分拣设备。The purpose of the present invention is to overcome the above-mentioned deficiencies in the prior art, and to provide a reciprocating shuttle express sorting process and sorting equipment with reasonable structure design, reduced labor cost input, improved work efficiency, and small footprint.

本发明解决上述问题所采用的技术方案是:该往复梭车快递分拣工艺,其特点在于:所述往复梭车快递分拣工艺如下:The technical solution adopted by the present invention to solve the above problems is: the reciprocating shuttle express sorting process is characterized in that: the reciprocating shuttle express sorting process is as follows:

(一)将快递包裹放置在输送带上;(1) Place the express package on the conveyor belt;

(二)通过摄像扫描仪读取快递包裹上快递面单的数据信息,并将数据信息传输至控制系统;(2) Read the data information of the express parcel on the express parcel through the camera scanner, and transmit the data information to the control system;

(三)通过控制系统对数据信息进行分析,以确定该快递包裹所对应的格口的具体位置;(3) Analyze the data information through the control system to determine the specific location of the compartment corresponding to the express package;

(四)将与点亮的提示灯所对应的快递包裹放置在皮带秤扫描平台上进行扫描称重,再将扫描称重后的快递包裹移动至往复梭车上;(4) Place the express package corresponding to the lit prompt light on the belt scale scanning platform for scanning and weighing, and then move the scanned and weighed express package to the shuttle;

(五)通过往复梭车将快递包裹移动至指定的格口。(5) Move the express package to the designated bay by the shuttle.

进一步地,所述(一)中,在上货工位将快递包裹的快递面单朝上平放在输送带上,上货工位包括多个等间距分布的上货区域,每个快递包裹对应放置在一个上货区域内。Further, in the above (1), in the loading station, the express delivery sheet of the express package is placed flat on the conveyor belt, and the loading station includes a plurality of equally spaced loading areas. Correspondingly placed in a loading area.

进一步地,所述(二)中,输送带呈环形结构设置、并逆时针移动,当快递包裹输送至摄像扫描工位时,通过位于摄像扫描工位上方的摄像扫描仪读取快递包裹上快递面单的数据信息。Further, in the above (2), the conveyor belt is arranged in a ring structure and moves counterclockwise. When the express package is transported to the camera scanning station, the express package is read by the camera scanner located above the camera scanning station. The data information of the face sheet.

进一步地,所述(三)中,经过摄像扫描工位的快递包裹在输送带上,当快递包裹输送至取货工位、且提示灯点亮时,将与点亮的提示灯所对应的取货工位上的快递包裹放置在与点亮的提示灯所对应的皮带秤扫描平台上进行扫描称重。Further, in the above (3), the express package that has passed through the camera scanning station is wrapped on the conveyor belt. When the express package is transported to the pick-up station and the prompt light is on, the corresponding The express package at the pick-up station is placed on the scanning platform of the belt scale corresponding to the lit prompt light for scanning and weighing.

进一步地,所述(三)中,若由于快递包裹上的快递面单的数据信息不完整的原因,导致个别数据信息无法通过摄像扫描仪自动识别的,该快递包裹输送至任意一个取货工位时、与该取货工位对应的提示灯依然不会点亮,将快递包裹输送至剔除工位;当快递包裹输送至剔除工位时,位于剔除工位的提示灯点亮,人工剔除包裹、并手动输入数据信息,手动输入数据信息后再次将快递包裹放置在输送带上,控制系统重新识别处理。Further, in the above (3), if the individual data information cannot be automatically identified by the camera scanner due to the incomplete data information of the express parcel on the express parcel, the express parcel will be delivered to any pick-up worker. The prompt light corresponding to the pick-up station will still not light up, and the express package will be transported to the rejection station; when the express package is transported to the rejection station, the prompt light located at the rejection station will be lit, and the manual will be removed. package, and manually enter the data information. After manually entering the data information, the express package is placed on the conveyor belt again, and the control system re-identifies and processes.

进一步地,所述(四)中,皮带秤扫描平台的两侧各设置有一个往复梭车,通过皮带秤扫描平台对快递包裹扫描称重后,将数据信息传输至控制系统、并将快递包裹通过皮带秤扫描平台移动至一个往复梭车上。Further, in the above (4), a reciprocating shuttle is arranged on both sides of the belt scale scanning platform. After scanning and weighing the express package through the belt scale scanning platform, the data information is transmitted to the control system, and the express package is sent. The scanning platform is moved to a shuttle via a belt scale.

进一步地,所述(五)中,往复梭车向接力梭车移动、并通过往复梭车将快递包裹移动至指定的格口。Further, in the above (5), the reciprocating shuttle moves toward the relay shuttle, and the express package is moved to the designated compartment through the reciprocating shuttle.

进一步地,所述(五)中,往复梭车向接力梭车移动、并将往复梭车上的快递包裹移动至接力梭车上、且通过接力梭车将快递包裹移动至指定的格口,以达到减少往复梭车的移动距离、并缩短往复周期的目的。Further, in the above (5), the reciprocating shuttle moves to the relay shuttle, and the express package on the reciprocating shuttle is moved to the relay shuttle, and the express package is moved to the designated bay by the relay shuttle, In order to achieve the purpose of reducing the moving distance of the reciprocating shuttle and shortening the reciprocating cycle.

进一步地,本发明的另一个目的在于提供一种应用于往复梭车快递分拣工艺的分拣设备。Further, another object of the present invention is to provide a sorting device applied to the express sorting process of the shuttle car.

本发明的上述技术目的是通过以下技术方案得以实现的。The above technical purpose of the present invention is achieved through the following technical solutions.

一种应用于往复梭车快递分拣工艺的分拣设备,包括呈环形结构设置的输送带,其结构特点在于:还包括用于读取快递包裹上快递面单的数据信息的摄像扫描仪,用于提示将快递包裹取下的提示灯,用于对快递包裹进行扫描称重的皮带秤扫描平台,以及用于将扫描称重后的快递包裹移动至指定的格口的往复梭车;所述摄像扫描仪位于输送带的上方,所述提示灯位于输送带的一侧、且提示灯与皮带秤扫描平台对应设置,所述皮带秤扫描平台的两侧各设置有一个往复梭车、且皮带秤扫描平台与往复梭车配合。A sorting device applied to the express sorting process of a reciprocating shuttle car, comprising a conveyor belt arranged in a ring structure, and its structural characteristics are: it also includes a camera scanner for reading the data information of the express face sheet on the express parcel, The prompt light used to prompt the express package to be taken off, the belt scale scanning platform used to scan and weigh the express package, and the reciprocating shuttle used to move the scanned and weighed express package to the designated grid; all The camera scanner is located above the conveyor belt, the prompt light is located on one side of the conveyor belt, and the prompt light is set corresponding to the scanning platform of the belt scale, and a reciprocating shuttle is provided on each side of the scanning platform of the belt scale, and The belt scale scanning platform is matched with the reciprocating shuttle.

进一步地,所述分拣设备还包括以达到减少往复梭车的移动距离、并缩短往复周期的目的的接力梭车,所述接力梭车与往复梭车配合。Further, the sorting equipment further includes a relay shuttle for the purpose of reducing the moving distance of the reciprocating shuttle and shortening the reciprocating cycle, and the relay shuttle cooperates with the reciprocating shuttle.

进一步地,所述分拣设备还包括用于分析摄像扫描仪所扫取的快递面单数据信息、以确定该快递包裹所对应的格口的具体位置、且控制皮带秤扫描平台移动的控制系统,所述摄像扫描仪、提示灯和皮带秤扫描平台均与控制系统连接。Further, the sorting equipment also includes a control system for analyzing the data information of the express delivery face sheet scanned by the camera scanner, to determine the specific position of the compartment corresponding to the express package, and to control the movement of the scanning platform of the belt scale. , the camera scanner, prompt light and belt scale scanning platform are all connected with the control system.

进一步地,所述输送带上存在有上货工位、摄像扫描工位和取货工位,所述摄像扫描仪位于摄像扫描工位的上方,所述提示灯位于取货工位的一侧。Further, there are a loading station, a camera scanning station and a picking station on the conveyor belt, the camera scanner is located above the camera scanning station, and the prompt light is located on one side of the picking station. .

进一步地,所述输送带上还存在有剔除工位,所述上货工位、摄像扫描工位、取货工位和剔除工位沿着输送带的输送方向依次布置。Further, there are rejecting stations on the conveyor belt, and the loading station, the camera scanning station, the picking station and the rejecting station are sequentially arranged along the conveying direction of the conveyor belt.

进一步地,所述上货工位内设置有多个上货区域。Further, a plurality of loading areas are arranged in the loading station.

进一步地,所述多个上货区域等间距分布。Further, the multiple loading areas are distributed at equal intervals.

进一步地,所述提示灯与取货工位对应设置。Further, the prompt light is set corresponding to the pick-up station.

进一步地,所述提示灯与取货工位的数量相等、且均为多个。Further, the number of the prompt lights and the pick-up stations are equal, and both are multiple.

进一步地,所述输送带逆时针方向输送。Further, the conveyor belt is conveyed in a counterclockwise direction.

进一步地,所述摄像扫描仪为高清摄像扫描仪。Further, the camera scanner is a high-definition camera scanner.

进一步地,所述格口的数量为180个,180个格口分为5个集包单元,每个集包单元包括1个集包通道和2行集包架,每行集包架由18个格口构成。Further, the number of the grid ports is 180, and the 180 grid ports are divided into 5 bag collecting units, each bag collecting unit includes 1 bag collecting channel and 2 rows of bag collecting racks, each row of bag collecting racks is composed of 18 bags. A grid structure.

进一步地,所述2行集包架分布于集包通道的两侧。Further, the two rows of bag collecting racks are distributed on both sides of the bag collecting channel.

进一步地,每行集包架各与一个往复梭车和接力梭车配合。Further, each row of pallet racks is matched with a reciprocating shuttle and a relay shuttle.

进一步地,所述皮带秤扫描平台位于集包通道的一端,所述往复梭车位于集包架的一端,所述接力梭车位于集包架的中部。Further, the belt scale scanning platform is located at one end of the bag collecting channel, the reciprocating shuttle is located at one end of the bag collecting frame, and the relay shuttle is located in the middle of the bag collecting frame.

进一步地,所述格口的下方安装有集包袋。Further, a collection bag is installed below the grid opening.

相比现有技术,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:

1、结构紧凑,安装使用面积仅需200平米,是现有智能分拣设备安装场地面积的五分之一,设备安装简单,可实现模块化安装,机动灵活。1. The structure is compact, and the installation area is only 200 square meters, which is one-fifth of the existing intelligent sorting equipment installation site. The equipment is simple to install, and can be modularized and flexible.

2、自动化程度较高,整个流程只需14名操作工人,效率可达7500票/小时,而完成等量的快递分拣集包,传统人工操作模式需要35名左右员工。2. The degree of automation is high. The entire process requires only 14 operators, and the efficiency can reach 7,500 votes per hour. To complete the same amount of express sorting and collection, the traditional manual operation mode requires about 35 employees.

3、造价低,减少了快递公司投资成本,本设备投资成本在六十万元左右,按节省的人工成本计算,两年即可收回投资。3. The cost is low, which reduces the investment cost of the express company. The investment cost of this equipment is about 600,000 yuan. According to the saved labor cost, the investment can be recovered in two years.

附图说明Description of drawings

图1是本发明实施例的分拣设备的结构示意图。FIG. 1 is a schematic structural diagram of a sorting device according to an embodiment of the present invention.

图2是本发明实施例的输送带、提示灯和控制系统安装关系示意图。FIG. 2 is a schematic diagram of the installation relationship between a conveyor belt, a prompt light and a control system according to an embodiment of the present invention.

图3是本发明实施例的皮带秤扫描平台、往复梭车、接力梭车和格口安装关系示意图。3 is a schematic diagram of the installation relationship between the belt scale scanning platform, the reciprocating shuttle, the relay shuttle and the grid according to the embodiment of the present invention.

图中:输送带1、提示灯2、控制系统3、皮带秤扫描平台4、往复梭车5、接力梭车6、格口7、集包通道8、集包架9、上货工位11、摄像扫描工位12、取货工位13、剔除工位14、上货区域15。In the picture: Conveyor belt 1, prompt light 2, control system 3, belt scale scanning platform 4, reciprocating shuttle 5, relay shuttle 6, grid 7, collecting channel 8, collecting rack 9, loading station 11 , Camera scanning station 12 , picking station 13 , reject station 14 , loading area 15 .

具体实施方式Detailed ways

下面结合附图并通过实施例对本发明作进一步的详细说明,以下实施例是对本发明的解释而本发明并不局限于以下实施例。The present invention will be further described in detail below in conjunction with the accompanying drawings and through the examples. The following examples are to explain the present invention and the present invention is not limited to the following examples.

实施例。Example.

参见图1至图3所示,须知,本说明书所附图式所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容能涵盖的范围内。同时,本说明书中若有引用如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。Referring to Figures 1 to 3, it should be noted that the structures, proportions, sizes, etc. shown in the accompanying drawings in this specification are only used to cooperate with the contents disclosed in the specification for the understanding and reading of those who are familiar with this technology. It is not used to limit the conditions for the implementation of the present invention, so it has no technical substantive significance. Any modification of the structure, change of the proportional relationship or adjustment of the size will not affect the effect that the present invention can produce and the purpose that can be achieved. Below, all should still fall within the scope that the technical content disclosed in the present invention can cover. At the same time, if there are terms such as "up", "down", "left", "right", "middle" and "one" in this specification, they are only for the convenience of description and clarity, and are not used to limit this specification. The implementable scope of the invention, and the change or adjustment of the relative relationship thereof, shall also be regarded as the implementable scope of the present invention without substantially changing the technical content.

本实施例中的往复梭车快递分拣工艺,如下:The reciprocating shuttle express sorting process in this embodiment is as follows:

(一)将快递包裹放置在输送带1上;(1) Place the express package on the conveyor belt 1;

(二)通过摄像扫描仪读取快递包裹上快递面单的数据信息,并将数据信息传输至控制系统3;(2) Read the data information of the express parcel on the express parcel through the camera scanner, and transmit the data information to the control system 3;

(三)通过控制系统3对数据信息进行分析,以确定该快递包裹所对应的格口7的具体位置;(3) Analyze the data information through the control system 3 to determine the specific location of the compartment 7 corresponding to the express package;

(四)将与点亮的提示灯2所对应的快递包裹放置在皮带秤扫描平台4上进行扫描称重,再将扫描称重后的快递包裹移动至往复梭车5上;(4) Place the express package corresponding to the lit prompt light 2 on the belt scale scanning platform 4 for scanning and weighing, and then move the scanned and weighed express package to the shuttle 5;

(五)通过往复梭车5将快递包裹移动至指定的格口7。(5) Move the express package to the designated compartment 7 through the shuttle 5.

本实施例的(一)中,在上货工位11将快递包裹的快递面单朝上平放在输送带1上,上货工位11包括多个等间距分布的上货区域15,每个快递包裹对应放置在一个上货区域15内。In (1) of this embodiment, at the loading station 11 , the express delivery sheet of the express package is placed on the conveyor belt 1 with the express package facing upwards. The loading station 11 includes a plurality of equally spaced loading areas 15 . Each express package is correspondingly placed in one loading area 15 .

本实施例的(二)中,输送带1呈环形结构设置、并逆时针移动,当快递包裹输送至摄像扫描工位12时,通过位于摄像扫描工位12上方的摄像扫描仪读取快递包裹上快递面单的数据信息。In (2) of this embodiment, the conveyor belt 1 is arranged in a ring structure and moves counterclockwise. When the express package is transported to the camera scanning station 12, the express package is read by the camera scanner located above the camera scanning station 12. The data information on the courier bill.

本实施例的(三)中,经过摄像扫描工位12的快递包裹在输送带1上,当快递包裹输送至取货工位13、且提示灯2点亮时,将与点亮的提示灯2所对应的取货工位13上的快递包裹放置在与点亮的提示灯2所对应的皮带秤扫描平台4上进行扫描称重。In (3) of this embodiment, the express package that has passed through the camera scanning station 12 is wrapped on the conveyor belt 1. When the express package is transported to the pick-up station 13 and the prompt light 2 is lit, it will be matched with the lighted prompt light. The express package on the pick-up station 13 corresponding to 2 is placed on the belt scale scanning platform 4 corresponding to the illuminated prompt light 2 for scanning and weighing.

本实施例的(三)中,若由于快递包裹上的快递面单的数据信息不完整的原因,导致个别数据信息无法通过摄像扫描仪自动识别的,该快递包裹输送至任意一个取货工位13时、与该取货工位13对应的提示灯2依然不会点亮,将快递包裹输送至剔除工位14;当快递包裹输送至剔除工位14时,位于剔除工位14的提示灯2点亮,人工剔除包裹、并手动输入数据信息,手动输入数据信息后再次将快递包裹放置在输送带1上,控制系统3重新识别处理。In (3) of this embodiment, if the individual data information cannot be automatically identified by the camera scanner due to the incomplete data information of the express parcel on the express parcel, the express parcel will be transported to any pick-up station At 13:00, the prompt light 2 corresponding to the pick-up station 13 still does not light up, and the express package is transported to the rejection station 14; 2 Lights up, manually removes the package, and manually enters the data information. After manually entering the data information, the express package is placed on the conveyor belt 1 again, and the control system 3 re-identifies and processes.

本实施例的(四)中,皮带秤扫描平台4的两侧各设置有一个往复梭车5,通过皮带秤扫描平台4对快递包裹扫描称重后,将数据信息传输至控制系统3、并将快递包裹通过皮带秤扫描平台4移动至一个往复梭车5上。In (4) of this embodiment, a reciprocating shuttle 5 is provided on both sides of the belt scale scanning platform 4. After the express package is scanned and weighed by the belt scale scanning platform 4, the data information is transmitted to the control system 3, and the The express package is moved to a reciprocating shuttle 5 through the belt scale scanning platform 4 .

本实施例的(五)中,往复梭车5向接力梭车6移动、并通过往复梭车5将快递包裹移动至指定的格口7。In (5) of this embodiment, the shuttle 5 moves toward the relay shuttle 6 , and the express package is moved to the designated compartment 7 by the shuttle 5 .

本实施例的(五)中,往复梭车5向接力梭车6移动、并将往复梭车5上的快递包裹移动至接力梭车6上、且通过接力梭车6将快递包裹移动至指定的格口7,以达到减少往复梭车5的移动距离、并缩短往复周期的目的。In (5) of the present embodiment, the shuttle 5 moves to the relay shuttle 6, and the express package on the shuttle 5 is moved to the relay shuttle 6, and the express package is moved to the designated location through the relay shuttle 6. In order to achieve the purpose of reducing the moving distance of the reciprocating shuttle 5 and shortening the reciprocating cycle.

本实施例中的分拣设备,包括呈环形结构设置的输送带1,用于读取快递包裹上快递面单的数据信息的摄像扫描仪,用于提示将快递包裹取下的提示灯2,用于对快递包裹进行扫描称重的皮带秤扫描平台4,用于将扫描称重后的快递包裹移动至指定的格口7的往复梭车5,达到减少往复梭车5的移动距离、并缩短往复周期的目的的接力梭车6,以及用于分析摄像扫描仪所扫取的快递面单数据信息、以确定该快递包裹所对应的格口7的具体位置、且控制皮带秤扫描平台4移动的控制系统3。The sorting device in this embodiment includes a conveyor belt 1 arranged in a ring structure, a camera scanner for reading the data information of the express parcel on the express parcel, a prompt light 2 for prompting the express parcel to be taken down, The belt scale scanning platform 4 used for scanning and weighing express parcels is used to move the scanned and weighed express parcels to the reciprocating shuttle 5 of the designated compartment 7, so as to reduce the moving distance of the reciprocating shuttle 5 and reduce the The relay shuttle 6 for the purpose of shortening the reciprocating cycle, and for analyzing the data information of the express delivery face sheet scanned by the camera scanner, to determine the specific position of the compartment 7 corresponding to the express package, and to control the belt scale scanning platform 4 Mobile control system 3.

本实施例中的摄像扫描仪位于输送带1的上方,提示灯2位于输送带1的一侧、且提示灯2与皮带秤扫描平台4对应设置,皮带秤扫描平台4的两侧各设置有一个往复梭车5、且皮带秤扫描平台4与往复梭车5配合;接力梭车6与往复梭车5配合;摄像扫描仪、提示灯2和皮带秤扫描平台4均与控制系统3连接。In this embodiment, the camera scanner is located above the conveyor belt 1 , the prompt light 2 is located on one side of the conveyor belt 1 , and the prompt light 2 is arranged corresponding to the belt scale scanning platform 4 , and both sides of the belt scale scanning platform 4 are provided with A reciprocating shuttle 5 and the belt scale scanning platform 4 cooperate with the reciprocating shuttle 5; the relay shuttle 6 cooperates with the reciprocating shuttle 5; the camera scanner, the prompt light 2 and the belt scale scanning platform 4 are all connected with the control system 3.

本实施例中的输送带1上存在有上货工位11、摄像扫描工位12、取货工位13和剔除工位14,摄像扫描仪位于摄像扫描工位12的上方,摄像扫描仪为高清摄像扫描仪,提示灯2位于取货工位13的一侧;上货工位11、摄像扫描工位12、取货工位13和剔除工位14沿着输送带1的输送方向依次布置;输送带1逆时针方向输送。The conveyor belt 1 in this embodiment has a loading station 11 , a camera scanning station 12 , a picking station 13 and a rejecting station 14 . The camera scanner is located above the camera scan station 12 , and the camera scanner is The high-definition camera scanner, the prompt light 2 is located on one side of the pick-up station 13; ; Conveyor belt 1 conveys counterclockwise.

本实施例中的上货工位11内设置有多个上货区域15,多个上货区域15等间距分布;提示灯2与取货工位13对应设置,提示灯2与取货工位13的数量相等、且均为多个。In this embodiment, the loading station 11 is provided with a plurality of loading areas 15, and the multiple loading areas 15 are distributed at equal intervals; the prompt light 2 is set corresponding to the picking station 13, and the prompt light 2 is corresponding to the picking station. The number of 13 is equal and all are plural.

本实施例中的格口7的数量为180个,180个格口7分为5个集包单元,格口7的下方安装有集包袋,每个集包单元包括1个集包通道8和2行集包架9,每行集包架9由18个格口7构成,2行集包架9分布于集包通道8的两侧,每行集包架9各与一个往复梭车5和接力梭车6配合;述皮带秤扫描平台4位于集包通道8的一端,往复梭车5位于集包架9的一端,接力梭车6位于集包架9的中部。In this embodiment, the number of the openings 7 is 180, and the 180 openings 7 are divided into 5 collecting units. The collecting bags are installed under the openings 7, and each collecting unit includes a collecting channel 8 And 2 rows of bag-collecting racks 9, each row of bag-collecting racks 9 is made up of 18 grid openings 7, 2 rows of bag-collecting racks 9 are distributed on both sides of the bag-collecting passage 8, and each row of bag-collecting racks 9 is respectively connected with a reciprocating shuttle. 5. Cooperate with the relay shuttle 6; the belt scale scanning platform 4 is located at one end of the bag collecting channel 8, the reciprocating shuttle 5 is located at one end of the bag collecting frame 9, and the relay shuttle 6 is located in the middle of the bag collecting frame 9.

以下结合说明书附图1对该分拣设备的操作流程进行说明:The following describes the operation process of the sorting equipment in conjunction with Figure 1 of the specification:

图1中的A、B、C、D和E分别代表五个操作工,①、②、③、④、⑤、⑥、⑦、⑧、⑨和⑩分别代表10行集包架9,其中①和②、③和④、⑤和⑥、⑦和⑧、⑨和⑩分别5个集包单元。①和②、③和④、⑤和⑥、⑦和⑧、⑨和⑩组成的5个集包单元分别与A、B、C、D和E五个操作工对应,A、B、C、D和E五个操作工分别对应五个取货工位13,每个取货工位13各与一个提示灯2和皮带秤扫描平台4对应,A, B, C, D and E in Fig. 1 represent five operators respectively, ①, ②, ③, ④, ⑤, ⑥, ⑦, ⑧, ⑨ and ⑩ respectively represent 10-row pallet racks 9, of which ① and ②, ③ and ④, ⑤ and ⑥, ⑦ and ⑧, ⑨ and ⑩, respectively, 5 sets of package units. The five collection units composed of ① and ②, ③ and ④, ⑤ and ⑥, ⑦ and ⑧, ⑨ and ⑩ correspond to the five operators A, B, C, D and E respectively. A, B, C, D and E five operators correspond to five picking stations 13 respectively, and each picking station 13 corresponds to a prompt light 2 and a belt scale scanning platform 4,

操作工在上货工位11将快递包裹(快递面单朝上)平放在呈环形结构设置的输送带1上面,输送带1表面有醒目的色块即上货区域15、进行了等距离分区,每个包裹需对应放置一个上货区域15上。At the loading station 11, the operator lays the express package (with the express sheet facing up) flat on the conveyor belt 1 arranged in a ring structure. There are eye-catching color blocks on the surface of the conveyor belt 1, that is, the loading area 15, and the distance is equidistant. Partition, each package needs to be placed on a corresponding loading area 15.

呈环形结构设置的输送带1逆时针方向运转,带动快递包裹经过摄像扫描工位12时、并通过摄像扫描仪扫取数据信息,扫描到快递包裹条码并与控制系统3通讯,快递包裹继续运动,依次通过A、B、C、D和E五个操作工所对应五个取货工位13。The conveyor belt 1 arranged in a ring structure rotates counterclockwise, and drives the express package to pass through the camera scanning station 12, and scans the data information through the camera scanner, scans the express package barcode and communicates with the control system 3, and the express package continues to move. , through the five pick-up stations 13 corresponding to the five operators A, B, C, D and E in turn.

控制系统3通过数据分析,控制五个取货工位13位置各自对应的提示灯2点亮,当提示灯2点亮时,与点亮提示灯2所对应的操作工(A、B、C、D或E)、将与点亮提示灯2所对应的取货工位13上输送带1色块内的快递包裹取走并进入下一环节。Through data analysis, the control system 3 controls the prompt lights 2 corresponding to the positions of the five pick-up stations 13 to light up. , D or E), take out the express package in the color block of the conveyor belt 1 on the pick-up station 13 corresponding to the lighting indicator 2 and enter the next link.

为方便说明,这里以操作工A为例:当快递包裹通过摄像扫描仪,控制系统3判断是否由操作工A进行操作,若是,则当快递包裹流经与操作工A位置对应的提示灯2时、该提示灯2点亮,操作工A将与操作工A对应的取货工位13的快递包裹取下;若不是,则与操作工A位置对应的提示灯2不点亮,操作工A无需理会,快递包裹继续流向下一位置。For the convenience of explanation, operator A is taken as an example here: when the express package passes through the camera scanner, the control system 3 determines whether the operation is performed by operator A; When the indicator light 2 is on, the operator A will take down the express package from the pickup station 13 corresponding to the operator A; if not, the indicator light 2 corresponding to the position of the operator A will not be lit, and the operator A Don't bother, the express package continues to flow to the next location.

操作工A拿到快递包裹后,将快递包裹放置于皮带秤扫描平台4进行扫描称重,扫描称重后的数据信息与控制系统3通讯,同时皮带秤扫描平台4自带主机,通过快递条码分析产生指令,驱动皮带机往①集包架9方向或往②集包架9方向运动,将快递包裹运送到①集包架9的往复梭车5或②集包架9的往复梭车5上,下面假设快递包裹运动到①集包架9的往复梭车5继续说明下一步流程。After the operator A gets the express package, he places the express package on the belt scale scanning platform 4 for scanning and weighing, and the scanned and weighed data information communicates with the control system 3. At the same time, the belt scale scanning platform 4 has its own host, and passes the express barcode. Analyze and generate instructions, drive the belt conveyor to move in the direction of ① the package rack 9 or in the direction of ② the package rack 9, and transport the express package to ① the reciprocating shuttle 5 of the package rack 9 or ② the reciprocating shuttle 5 of the package rack 9 Above, the following assumes that the express package moves to the shuttle 5 of ① the package rack 9 to continue to describe the next process.

①集包架9的往复梭车5接收到快递包裹后,在控制系统3的控制下,(沿轨道)往①集包架9的长度方向移动到指定位置,①集包架9的往复梭车5皮带机启动,将快递包裹送入指定的格口7,完成自动分拣,①集包架9的往复梭车5复位到原处等待下一个快递包裹,如此循环往复。每个往复梭车5各与一个接力梭车6配合,出于效率需求增加的一台接力梭车6,目的是缩短往复梭车5运动距离,减少往复周期所需要的时间。①After receiving the express package, the reciprocating shuttle 5 of the package rack 9 moves (along the track) to the designated position in the length direction of the package rack 9 under the control of the control system 3, ① the reciprocating shuttle of the package rack 9 The belt conveyor of the cart 5 is started, and the express package is sent to the designated compartment 7, and the automatic sorting is completed. Each reciprocating shuttle 5 cooperates with a relay shuttle 6. The purpose of one relay shuttle 6 is to shorten the moving distance of the reciprocating shuttle 5 and reduce the time required for the reciprocating cycle due to the increased efficiency requirements.

同理,若快递包裹运动到②集包架9的往复梭车5上,则②集包架9的往复梭车5在控制系统3的控制下,(沿轨道)往②集包架9的长度方向移动到指定位置,②集包架9的往复梭车5皮带机启动,将快递包裹送入指定的格口7,完成自动分拣,②集包架9的往复梭车5复位到原处等待下一个快递包裹,如此循环往复。In the same way, if the express package moves to ② the reciprocating shuttle 5 of the package rack 9, then ② the reciprocating shuttle 5 of the package rack 9 is under the control of the control system 3, (along the track) toward ② the package rack 9. Move to the designated position in the length direction, ② the reciprocating shuttle 5 of the package rack 9 is started, and the express package is sent to the designated compartment 7 to complete the automatic sorting, ② the reciprocating shuttle 5 of the package rack 9 is reset to the original position Waiting for the next express package, and so on.

其它操作工B、C、D和E与操作工A的工作流程相同。The other operators B, C, D and E have the same workflow as operator A.

图1中①、②、③、④、⑤、⑥、⑦、⑧、⑨和⑩共计10行集包架9,每行集包架9包括18个格口7,每个格口7的下方各对应安装有一个集包袋,共计对应180个集包袋(可根据实际需求增减格口7的数量),每相对2行集包架9之间有1条集包通道8,共计5条集包通道8,每条集包通道8安排1名操作工整理和更换集包袋。In Fig. 1, ①, ②, ③, ④, ⑤, ⑥, ⑦, ⑧, ⑨ and ⑩ have a total of 10 rows of package racks 9, each row of package racks 9 includes 18 grid openings 7, and the lower part of each grid opening 7 Each of them is installed with a collection bag, corresponding to a total of 180 collection bags (the number of grid openings 7 can be increased or decreased according to actual needs). There are 8 collection channels, and one operator is arranged for each collection channel 8 to sort out and replace the collection bags.

由于快递包裹数据信息不完整等原因,导致个别快递包裹数据信息无法通过系统自动识别,这些包裹流经与操作工A、B、C、D和E对应的提示灯2时,提示灯2依然不会点亮,继续流向剔除工位14,此处有人工剔除包裹并进行手工输入,手动输入数据信息后再次摆上输送带1,系统重新识别处理。Due to the incomplete data information of express parcels and other reasons, the data information of individual express parcels cannot be automatically identified by the system. When these parcels flow through the prompt light 2 corresponding to operators A, B, C, D and E, the prompt light 2 still does not work. It will light up, and continue to flow to the rejection station 14, where the package is manually removed and input manually. After manually inputting the data information, it is placed on the conveyor belt 1 again, and the system will re-identify and process.

如图1所示,整个工作流程需要A、B、C、D和E五名操作工人,搭配五名更换集包袋工人,另需三到四名工人将快递包裹摆放到呈环形结构设置的输送带1上面。As shown in Figure 1, the entire workflow requires five operators A, B, C, D and E, together with five workers to replace the bags, and another three to four workers to place the express parcels in a ring structure. on the conveyor belt 1.

本设备设计处理能力为7500票(件包裹)/小时,需要配备十四名工作人员。The designed processing capacity of this equipment is 7,500 tickets (packages)/hour, and fourteen staff members are required.

本设备安装和操作场地需求长约15米,宽约12米,总面积180平米以上。The installation and operation site of this equipment is about 15 meters long, 12 meters wide, and has a total area of more than 180 square meters.

此外,需要说明的是,本说明书中所描述的具体实施例,其零、部件的形状、所取名称等可以不同,本说明书中所描述的以上内容仅仅是对本发明结构所作的举例说明。凡依据本发明专利构思所述的构造、特征及原理所做的等效变化或者简单变化,均包括于本发明专利的保护范围内。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离本发明的结构或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。In addition, it should be noted that the specific embodiments described in this specification may have different shapes and names of parts and components, and the above content described in this specification is only an illustration of the structure of the present invention. All equivalent changes or simple changes made according to the structure, features and principles described in the patent concept of the present invention are included in the protection scope of the patent of the present invention. Those skilled in the art to which the present invention pertains can make various modifications or supplements to the described specific embodiments or substitute in similar manners, as long as they do not deviate from the structure of the present invention or go beyond the scope defined by the claims, All should belong to the protection scope of the present invention.

Claims (10)

1.一种往复梭车快递分拣工艺,其特征在于:所述往复梭车快递分拣工艺如下:1. a reciprocating shuttle express sorting process, characterized in that: the reciprocating shuttle express sorting process is as follows: (一)将快递包裹放置在输送带(1)上;(1) Place the express package on the conveyor belt (1); (二)通过摄像扫描仪读取快递包裹上快递面单的数据信息,并将数据信息传输至控制系统(3);(2) Read the data information of the express parcel on the express parcel through the camera scanner, and transmit the data information to the control system (3); (三)通过控制系统(3)对数据信息进行分析,以确定该快递包裹所对应的格口(7)的具体位置;(3) Analyze the data information through the control system (3) to determine the specific location of the compartment (7) corresponding to the express package; (四)将与点亮的提示灯(2)所对应的快递包裹放置在皮带秤扫描平台(4)上进行扫描称重,再将扫描称重后的快递包裹移动至往复梭车(5)上;(4) Place the express package corresponding to the lit prompt light (2) on the belt scale scanning platform (4) for scanning and weighing, and then move the scanned and weighed express package to the shuttle (5) superior; (五)通过往复梭车(5)将快递包裹移动至指定的格口(7)。(5) Move the express package to the designated compartment (7) by the shuttle (5). 2.根据权利要求1所述的往复梭车快递分拣工艺,其特征在于:所述(一)中,在上货工位(11)将快递包裹的快递面单朝上平放在输送带(1)上,上货工位(11)包括多个上货区域(15),每个快递包裹对应放置在一个上货区域(15)内。2. The reciprocating shuttle express sorting process according to claim 1, characterized in that: in said (1), in the loading station (11), the express delivery sheet of the express package is placed flat on the conveyor belt with the express face up. (1) On, the loading station (11) includes a plurality of loading areas (15), and each express package is placed in one loading area (15) correspondingly. 3.根据权利要求1所述的往复梭车快递分拣工艺,其特征在于:所述(二)中,输送带(1)呈环形结构设置,当快递包裹输送至摄像扫描工位(12)时,通过位于摄像扫描工位(12)上方的摄像扫描仪读取快递包裹上快递面单的数据信息。3. The reciprocating shuttle express sorting process according to claim 1, characterized in that: in said (2), the conveyor belt (1) is arranged in a ring structure, and when the express package is conveyed to the camera scanning station (12) At the time of reading, the data information of the express face sheet on the express package is read through the camera scanner located above the camera scanning station (12). 4.根据权利要求1所述的往复梭车快递分拣工艺,其特征在于:所述(三)中,经过摄像扫描工位(12)的快递包裹在输送带(1)上,当快递包裹输送至取货工位(13)、且提示灯(2)点亮时,将与点亮的提示灯(2)所对应的取货工位(13)上的快递包裹放置在与点亮的提示灯(2)所对应的皮带秤扫描平台(4)上进行扫描称重。4. The reciprocating shuttle express sorting process according to claim 1, characterized in that: in the step (3), the express delivery through the camera scanning station (12) is wrapped on the conveyor belt (1), and when the express delivery package is When conveyed to the pick-up station (13) and the prompt light (2) is lit, place the express package on the pick-up station (13) corresponding to the lit prompt light (2) on the Scan and weigh on the belt scale scanning platform (4) corresponding to the prompt light (2). 5.根据权利要求1所述的往复梭车快递分拣工艺,其特征在于:所述(三)中,若由于快递包裹上的快递面单的数据信息不完整的原因,导致个别数据信息无法通过摄像扫描仪自动识别的,该快递包裹输送至任意一个取货工位(13)时、与该取货工位(13)对应的提示灯(2)依然不会点亮,将快递包裹输送至剔除工位(14);当快递包裹输送至剔除工位(14)时,位于剔除工位(14)的提示灯(2)点亮,人工剔除包裹、并手动输入数据信息,手动输入数据信息后再次将快递包裹放置在输送带(1)上,控制系统(3)重新识别处理。5. The reciprocating shuttle express sorting process according to claim 1, characterized in that: in (3), if the data information of the express face sheet on the express package is incomplete, the individual data information cannot be If it is automatically identified by the camera scanner, when the express package is delivered to any pick-up station (13), the prompt light (2) corresponding to the pick-up station (13) still does not light up, and the express package is transported. to the rejection station (14); when the express package is transported to the rejection station (14), the prompt light (2) at the rejection station (14) lights up, the package is manually rejected, and the data information is manually entered. After the information is received, the express package is placed on the conveyor belt (1) again, and the control system (3) re-identifies and processes it. 6.根据权利要求1所述的往复梭车快递分拣工艺,其特征在于:所述(四)中,皮带秤扫描平台(4)的两侧各设置有一个往复梭车(5),通过皮带秤扫描平台(4)对快递包裹扫描称重后,将数据信息传输至控制系统(3)、并将快递包裹通过皮带秤扫描平台(4)移动至一个往复梭车(5)上。6. The reciprocating shuttle express sorting process according to claim 1, characterized in that: in said (4), a reciprocating shuttle (5) is provided on each side of the belt scale scanning platform (4), and passes through the After scanning and weighing the express package, the belt scale scanning platform (4) transmits the data information to the control system (3), and moves the express package to a reciprocating shuttle (5) through the belt scale scanning platform (4). 7.根据权利要求1所述的往复梭车快递分拣工艺,其特征在于:所述(五)中,往复梭车(5)向接力梭车(6)移动、并通过往复梭车(5)将快递包裹移动至指定的格口(7)。7. The reciprocating shuttle express sorting process according to claim 1, characterized in that: in (5), the reciprocating shuttle (5) moves toward the relay shuttle (6), and passes through the reciprocating shuttle (5). ) to move the express package to the designated compartment (7). 8.根据权利要求1所述的往复梭车快递分拣工艺,其特征在于:所述(五)中,往复梭车(5)向接力梭车(6)移动、并将往复梭车(5)上的快递包裹移动至接力梭车(6)上、且通过接力梭车(6)将快递包裹移动至指定的格口(7),以达到减少往复梭车(5)的移动距离、并缩短往复周期的目的。8. The reciprocating shuttle express sorting process according to claim 1, characterized in that: in said (5), the reciprocating shuttle (5) moves to the relay shuttle (6), and the reciprocating shuttle (5) moves toward the relay shuttle (6). ) to the relay shuttle (6), and move the express package to the designated compartment (7) through the relay shuttle (6), so as to reduce the moving distance of the shuttle (5), and The purpose of shortening the reciprocating cycle. 9.一种往复梭车快递分拣设备,包括呈环形结构设置的输送带(1),其特征在于:还包括用于读取快递包裹上快递面单的数据信息的摄像扫描仪,用于提示将快递包裹取下的提示灯(2),用于对快递包裹进行扫描称重的皮带秤扫描平台(4),以及用于将扫描称重后的快递包裹移动至指定的格口(7)的往复梭车(5);所述摄像扫描仪位于输送带(1)的上方,所述提示灯(2)位于输送带(1)的一侧、且提示灯(2)与皮带秤扫描平台(4)对应设置,所述皮带秤扫描平台(4)的两侧各设置有一个往复梭车(5)、且皮带秤扫描平台(4)与往复梭车(5)配合。9. A reciprocating shuttle express sorting equipment, comprising a conveyor belt (1) arranged in a ring structure, characterized in that: further comprising a camera scanner for reading data information of express delivery sheets on express parcels, for A prompt light (2) for prompting the express package to be taken off, a belt scale scanning platform (4) for scanning and weighing the express package, and for moving the scanned and weighed express package to the designated compartment (7 ) of the reciprocating shuttle (5); the camera scanner is located above the conveyor belt (1), the prompt light (2) is located on one side of the conveyor belt (1), and the prompt light (2) scans with the belt scale The platform (4) is correspondingly arranged, a reciprocating shuttle (5) is provided on both sides of the belt scale scanning platform (4), and the belt scale scanning platform (4) is matched with the reciprocating shuttle (5). 10.根据权利要求9所述的往复梭车快递分拣设备,其特征在于:所述分拣设备还包括以达到减少往复梭车(5)的移动距离、并缩短往复周期的目的的接力梭车(6),所述接力梭车(6)与往复梭车(5)配合;和/或;所述分拣设备还包括用于分析摄像扫描仪所扫取的快递面单数据信息、以确定该快递包裹所对应的格口(7)的具体位置、且控制皮带秤扫描平台(4)移动的控制系统(3),所述摄像扫描仪、提示灯(2)和皮带秤扫描平台(4)均与控制系统(3)连接。10. The reciprocating shuttle express sorting device according to claim 9, characterized in that: the sorting device further comprises a relay shuttle for the purpose of reducing the moving distance of the reciprocating shuttle (5) and shortening the reciprocating cycle a vehicle (6), the relay shuttle vehicle (6) cooperates with the reciprocating shuttle vehicle (5); and/or; the sorting device further includes a method for analyzing the data information of express delivery documents scanned by the camera scanner, to A control system (3) that determines the specific position of the compartment (7) corresponding to the express package and controls the movement of the belt scale scanning platform (4), the camera scanner, the prompt light (2) and the belt scale scanning platform ( 4) Both are connected to the control system (3).
CN201911018648.0A 2019-10-24 2019-10-24 A kind of reciprocating shuttle express sorting process and sorting equipment Pending CN110694920A (en)

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