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CN110694121A - In-vivo degradable magnesium alloy anastomosis nail and preparation method thereof - Google Patents

In-vivo degradable magnesium alloy anastomosis nail and preparation method thereof Download PDF

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CN110694121A
CN110694121A CN201911005516.4A CN201911005516A CN110694121A CN 110694121 A CN110694121 A CN 110694121A CN 201911005516 A CN201911005516 A CN 201911005516A CN 110694121 A CN110694121 A CN 110694121A
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magnesium alloy
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丁雨田
张鸿飞
高钰璧
王兴茂
陈建军
雷健
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Lanzhou University of Technology
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L31/00Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
    • A61L31/14Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
    • A61L31/148Materials at least partially resorbable by the body
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L31/00Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
    • A61L31/02Inorganic materials
    • A61L31/022Metals or alloys
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L31/00Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
    • A61L31/14Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C23/00Alloys based on magnesium
    • C22C23/04Alloys based on magnesium with zinc or cadmium as the next major constituent

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  • Chemical & Material Sciences (AREA)
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Abstract

一种体内可降解镁合金吻合钉及其制备方法,按质量百分比计,所用镁合金组分依次为2.0~5.0%Zn、0.2~1.0%Ca、余量为Mg。制备方法的步骤:将所用Mg、Zn、Ca烘干;在通有氩气保护的真空感应熔炼炉中将纯镁熔化并按照上述比例依次加入Zn、Ca,经搅拌保温后进行浇铸得到铸造坯料,机加工成棒材,将棒材放入温度为400℃的热处理炉中,保温12h,进行均匀化处理;将棒材加热至250℃放入预热的模具中进行挤压,挤压比为25;将挤压得到的棒材在410℃~420℃热处理炉中进行固溶处理,保温16h;将处理后棒材进行拉拔,以中间退火工艺相配合,得到丝材,将丝材进一步加工,得到吻合器用吻合钉。An in vivo degradable magnesium alloy staple and a preparation method thereof, in terms of mass percentage, the magnesium alloy components used are 2.0-5.0% Zn, 0.2-1.0% Ca, and the balance is Mg. The steps of the preparation method: drying the used Mg, Zn and Ca; melting pure magnesium in a vacuum induction melting furnace with argon protection, adding Zn and Ca in sequence according to the above ratio, and performing casting after stirring and heat preservation to obtain a casting billet , machined into a bar, put the bar into a heat treatment furnace with a temperature of 400 ° C, keep it for 12 hours, and conduct homogenization treatment; heat the bar to 250 ° C and put it into a preheated die for extrusion, the extrusion ratio is is 25; the extruded bar is solution-treated in a heat treatment furnace at 410°C~420°C, and kept for 16 hours; the treated bar is drawn, and the intermediate annealing process is used to obtain a wire, and the wire is After further processing, staples for staplers are obtained.

Description

一种体内可降解镁合金吻合钉及其制备方法In vivo degradable magnesium alloy staple and preparation method thereof

技术领域technical field

本发明属于医疗器械领域,尤其涉及一种体内可降解镁合金吻合钉及其制备方法。The invention belongs to the field of medical devices, in particular to an in vivo degradable magnesium alloy staple and a preparation method thereof.

背景技术Background technique

吻合钉是临床用于缝合人体皮肤及组织的医疗器械,目前使用的吻合钉材料大多为钛合金,钛合金吻合钉在植入人体内后由于磨损而产生的碎屑会造成人体局部过敏或者炎症反应,对人体造成不良影响。钛合金具有优良的抗腐蚀性能,钛合金吻合钉在植入人体内会长期存在,影响CT及MRI检测结果,所以这类吻合钉在人体组织痊愈以后必须取出,在取出过程中,患者会受到二次伤害带来的痛苦,而且增加了手术成本。Stapling staples are medical devices clinically used to suture human skin and tissue. Most of the staple materials currently used are titanium alloys. After the titanium alloy staples are implanted in the human body, the debris generated by wear and tear will cause local allergies or inflammation in the human body. reaction, causing adverse effects on the human body. Titanium alloy has excellent corrosion resistance. Titanium alloy staples will exist in the human body for a long time and affect the results of CT and MRI. Therefore, these staples must be removed after the human tissue is healed. During the removal process, the patient will be affected. The pain caused by the secondary injury, but also increased the cost of surgery.

基于以上问题,有关技术人员提出了可降解的吻合钉。这种吻合钉应用于患者体内,在组织痊愈以后可以被人体所降解,降解产物可被人体吸收或者排出。在避免患者受到二次伤害带来痛苦的同时也减轻了患者的精神及经济的压力。Based on the above problems, relevant technicians have proposed degradable staples. The staple is applied to the patient's body, and can be degraded by the human body after the tissue is healed, and the degradation product can be absorbed or excreted by the human body. It also reduces the mental and economic pressure of the patient while avoiding the pain caused by the secondary injury.

近年来,以可降解医用镁合金为代表的新一代医用金属材料发展迅速,镁合金由于其综合力学性能优良,比强度和比刚度高,受到了广泛的关注。镁的标准电极电位低,在人体体液环境中可以发生降解,从而被人体吸收或者排出,可避免二次手术带来的一系列问题。镁是人体内含量第四的离子,参与着人体内部的各种生命活动,对人体的健康具有重要的作用,镁合金具有较好的生物相容性。In recent years, a new generation of medical metal materials represented by degradable medical magnesium alloys has developed rapidly. Magnesium alloys have received extensive attention due to their excellent comprehensive mechanical properties, high specific strength and specific stiffness. The standard electrode potential of magnesium is low, and it can be degraded in the human body fluid environment, so that it can be absorbed or excreted by the human body, which can avoid a series of problems caused by secondary surgery. Magnesium is the fourth most abundant ion in the human body. It participates in various life activities in the human body and plays an important role in the health of the human body. Magnesium alloys have good biocompatibility.

目前,镁合金在生物医用领域的应用存在如下隐患。(1)生物安全性有待提高。Al作为Mg合金强化效果较好的一种元素,被人体吸收后会对神经系统产生损伤,导致老年痴呆的发生。稀土元素会在人体内积累,且稀土元素对人体的影响目前还没有非常明确的阐述。(2)镁及其合金的力学性能有待进一步提高,以满足生物体内使用的要求。(3)镁合金的降解速率太快,通常在人体组织还未完全恢复就已经降解失效,导致手术失败。At present, the application of magnesium alloys in the biomedical field has the following hidden dangers. (1) Biosafety needs to be improved. As an element with better strengthening effect of Mg alloy, Al can damage the nervous system after being absorbed by the human body, leading to the occurrence of Alzheimer's disease. Rare earth elements will accumulate in the human body, and the impact of rare earth elements on the human body has not been clearly explained. (2) The mechanical properties of magnesium and its alloys need to be further improved to meet the requirements of in vivo use. (3) The degradation rate of magnesium alloys is too fast, and it usually degrades and fails before the human tissue is fully recovered, resulting in the failure of the operation.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种体内可降解镁合金吻合钉及其制备方法。The purpose of the present invention is to provide an in vivo degradable magnesium alloy staple and a preparation method thereof.

本发明是一种体内可降解镁合金吻合钉及其制备方法,一种体内可降解镁合金吻合钉,植入生物体内完成生物学功能与力学功能后能够被降解吸收或者排出;按质量百分比计,所用镁合金组分依次为2.0~5.0%Zn、0.2~1.0%Ca、余量为Mg 。The invention relates to an in vivo degradable magnesium alloy staple and a preparation method thereof. An in vivo degradable magnesium alloy staple can be degraded, absorbed or discharged after being implanted in a living body to complete biological functions and mechanical functions; , the magnesium alloy components used are 2.0~5.0% Zn, 0.2~1.0% Ca, and the balance is Mg.

本发明的体内可降解合金吻合钉的制备方法,其步骤为:The preparation method of the in vivo degradable alloy staple of the present invention comprises the following steps:

(1)将所用Mg、Zn、Ca放入干燥箱中烘干;(1) Put the Mg, Zn and Ca used in a drying oven for drying;

在通有氩气保护的真空感应熔炼炉中将纯镁熔化并按照上述比例依次加入Zn、Ca,经搅拌保温后进行浇铸得到铸造坯料;Pure magnesium is melted in a vacuum induction melting furnace with argon protection, and Zn and Ca are added in sequence according to the above ratio, and the casting blank is obtained by casting after stirring and heat preservation;

(2)将铸造坯料进行车削加工处理,得到设定尺寸的机加工棒材;(2) Turning the cast billet to obtain a machined bar of a set size;

(3)将机加工棒材放入温度为400℃的热处理炉中,保温12h,进行均匀化处理,随炉冷却;(3) Put the machined bar into a heat treatment furnace with a temperature of 400 °C, keep it for 12 hours, carry out homogenization treatment, and cool it with the furnace;

(4)将均匀化处理后的棒材加热至250℃放入预热的模具中进行挤压,挤压比为25,得到挤压棒材;(4) Heat the homogenized bar to 250°C and put it into a preheated die for extrusion, and the extrusion ratio is 25 to obtain an extruded bar;

(5)将挤压得到的棒材在410℃~420℃热处理炉中进行固溶处理,保温16h,随后空冷;(5) The extruded bar is solution-treated in a heat treatment furnace at 410°C to 420°C, kept for 16 hours, and then air-cooled;

(6)将经过固溶处理的棒材进行多道次拉拔,以中间退火工艺相配合,得到Φ0.3~0.5mm的丝材;(6) Multi-pass drawing of the solution-treated bar, matched with intermediate annealing process, to obtain Φ0.3~0.5mm wire;

(7)将丝材进一步加工,得到吻合器用吻合钉。(7) The wire is further processed to obtain staples for staplers.

本发明的有益效果如下:The beneficial effects of the present invention are as follows:

(1)本发明体内可降解镁合金吻合钉在生物体内可以发生降解,并且降解以后的产物对人体无害,可被人体吸收或者排出,避免了二次手术给患者带来的精神与经济上的压力;(1) The degradable magnesium alloy staples of the present invention can be degraded in vivo, and the degraded products are harmless to the human body and can be absorbed or excreted by the human body, avoiding the mental and economical effects of secondary surgery on patients. pressure;

(2)本发明体内可降解镁合金吻合钉原材料使用对人体无害的Mg、Zn、Ca,避免了对人体有害元素的使用,具有良好的生物安全性;(2) The biodegradable magnesium alloy staple material of the present invention uses Mg, Zn, and Ca, which are harmless to the human body, avoids the use of harmful elements to the human body, and has good biological safety;

(3)本发明体内可降解镁合金吻合钉具有良好的综合力学性能和生物相容性,并且其降解速率满足植入后完成力学与生物学功能后再降解的要求;(3) The in vivo degradable magnesium alloy staple of the present invention has good comprehensive mechanical properties and biocompatibility, and its degradation rate meets the requirements of degrading after completing mechanical and biological functions after implantation;

(4)本发明体内可降解镁合金吻合钉的制备工艺,在挤压过程中提高了镁合金的综合力学性能。(4) The preparation process of the degradable magnesium alloy staple in the present invention improves the comprehensive mechanical properties of the magnesium alloy during the extrusion process.

具体实施方式Detailed ways

本发明是一种体内可降解镁合金吻合钉及其制备方法,一种体内可降解镁合金吻合钉,植入生物体内完成生物学功能与力学功能后能够被降解吸收或者排出;按质量百分比计,所用镁合金组分依次为2.0~5.0%Zn、0.2~1.0%Ca、余量为Mg 。The invention relates to an in vivo degradable magnesium alloy staple and a preparation method thereof. An in vivo degradable magnesium alloy staple can be degraded, absorbed or discharged after being implanted in a living body to complete biological functions and mechanical functions; , the magnesium alloy components used are 2.0~5.0% Zn, 0.2~1.0% Ca, and the balance is Mg.

以上所述的体内可降解镁合金吻合钉,所述Mg的纯净度为99.99%。In the above-mentioned degradable magnesium alloy staples in vivo, the purity of the Mg is 99.99%.

以上所述的体内可降解镁合金吻合钉,所述Zn的纯净度为99.99%;。In the above-mentioned degradable magnesium alloy staples in vivo, the purity of the Zn is 99.99%;

以上所述的体内可降解镁合金吻合钉,所述Ca的纯净度为99.99%。In the above-mentioned degradable magnesium alloy staples in vivo, the purity of the Ca is 99.99%.

本发明的体内可降解合金吻合钉的制备方法,其步骤为:The preparation method of the in vivo degradable alloy staple of the present invention comprises the following steps:

(1)将所用Mg、Zn、Ca放入干燥箱中烘干;(1) Put the Mg, Zn and Ca used in a drying oven for drying;

在通有氩气保护的真空感应熔炼炉中将纯镁熔化并按照上述比例依次加入Zn、Ca,经搅拌保温后进行浇铸得到铸造坯料;Pure magnesium is melted in a vacuum induction melting furnace with argon protection, and Zn and Ca are added in sequence according to the above ratio, and the casting blank is obtained by casting after stirring and heat preservation;

(2)将铸造坯料进行车削加工处理,得到设定尺寸的机加工棒材;(2) Turning the cast billet to obtain a machined bar of a set size;

(3)将机加工棒材放入温度为400℃的热处理炉中,保温12h,进行均匀化处理,随炉冷却;(3) Put the machined bar into a heat treatment furnace with a temperature of 400 °C, keep it for 12 hours, carry out homogenization treatment, and cool it with the furnace;

(4)将均匀化处理后的棒材加热至250℃放入预热的模具中进行挤压,挤压比为25,得到挤压棒材;(4) Heat the homogenized bar to 250°C and put it into a preheated die for extrusion, and the extrusion ratio is 25 to obtain an extruded bar;

(5)将挤压得到的棒材在410℃~420℃热处理炉中进行固溶处理,保温16h,随后空冷;(5) The extruded bar is solution-treated in a heat treatment furnace at 410°C to 420°C, kept for 16 hours, and then air-cooled;

(6)将经过固溶处理的棒材进行多道次拉拔,以中间退火工艺相配合,得到Φ0.3~0.5mm的丝材;(6) Multi-pass drawing of the solution-treated bar, matched with intermediate annealing process, to obtain Φ0.3~0.5mm wire;

(7)将丝材进一步加工,得到吻合器用吻合钉。(7) The wire is further processed to obtain staples for staplers.

下面用更为具体的实施例进一步展开本发明。The present invention is further developed with more specific embodiments below.

实施例1:Example 1:

(1)将所用Mg、Zn、Ca放入干燥箱中烘干。在通有氩气保护的真空感应熔炼炉中将纯镁加热至700℃,待纯镁全部熔化后,按照成分要求加入Zn、Ca并升温至750℃保温20min,搅拌2min后静置,降温至700℃进行浇铸得到铸锭;(1) Put the Mg, Zn and Ca used in the drying oven to dry. Pure magnesium was heated to 700°C in a vacuum induction melting furnace protected by argon gas. After all the pure magnesium was melted, Zn and Ca were added according to the composition requirements, and the temperature was raised to 750°C for 20 minutes. Casting at 700°C to obtain an ingot;

(2)将铸锭进行车削加工处理,得到Φ40×50mm的机加工棒材;(2) Turning the ingot to obtain a machined bar of Φ40×50mm;

(3)将机加工棒材放入温度为400℃的热处理炉中,保温12h,进行均匀化处理,随炉冷却;(3) Put the machined bar into a heat treatment furnace with a temperature of 400 °C, keep it for 12 hours, carry out homogenization treatment, and cool it with the furnace;

(4)将均匀化后的棒材加热至250℃放入预热的模具中进行挤压,挤压比为25,得到Φ8mm挤压棒材;(4) Heat the homogenized bar to 250°C and put it into a preheated die for extrusion, and the extrusion ratio is 25 to obtain a Φ8mm extruded bar;

(5)将挤压得到的棒材在410℃~420℃热处理炉中进行固溶处理,保温16h,随后空冷;(5) The extruded bar is solution-treated in a heat treatment furnace at 410°C to 420°C, kept for 16 hours, and then air-cooled;

(6)将经过固溶处理的棒材进行多道次拉拔,以中间退火工艺相配合,得到直径为0.3~0.5mm的丝材;(6) Multi-pass drawing is performed on the solution-treated bar, and the intermediate annealing process is used to obtain a wire with a diameter of 0.3~0.5mm;

(7)将丝材进一步加工,得到吻合器用吻合钉。(7) The wire is further processed to obtain staples for staplers.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.

Claims (5)

1.一种体内可降解镁合金吻合钉,其特征在于植入生物体内完成生物学功能与力学功能后能够被降解吸收或者排出;按质量百分比计,所用镁合金组分依次为2.0~5.0%Zn、0.2~1.0%Ca、余量为Mg 。1. A degradable magnesium alloy staple in the body is characterized in that it can be degraded and absorbed or discharged after being implanted in the body to complete biological function and mechanical function; By mass percentage, the magnesium alloy components used are successively 2.0 to 5.0% Zn, 0.2~1.0% Ca, and the balance is Mg. 2.如权利要求1所述的一种体内可降解镁合金吻合钉,其特征在于,所述Mg的纯净度为99.99%。2 . The in vivo degradable magnesium alloy staple according to claim 1 , wherein the purity of the Mg is 99.99%. 3 . 3.如权利要求1所述的一种体内可降解镁合金吻合钉,其特征在于,所述Zn的纯净度为99.99%;。3 . The in vivo degradable magnesium alloy staple as claimed in claim 1 , wherein the purity of the Zn is 99.99%; 3 . 4.如权利要求1所述的一种体内可降解镁合金吻合钉,其特征在于,所述Ca的纯净度为99.99%。4 . The in vivo degradable magnesium alloy staple according to claim 1 , wherein the purity of the Ca is 99.99%. 5 . 5.如权利要求1所述的体内可降解合金吻合钉的制备方法,其特征在于,其步骤为:5. The preparation method of in vivo degradable alloy staples as claimed in claim 1, wherein the steps are: (1)将所用Mg、Zn、Ca放入干燥箱中烘干;(1) Put the Mg, Zn and Ca used in a drying oven for drying; 在通有氩气保护的真空感应熔炼炉中将纯镁熔化并按照上述比例依次加入Zn、Ca,经搅拌保温后进行浇铸得到铸造坯料;Pure magnesium is melted in a vacuum induction melting furnace with argon protection, and Zn and Ca are added in sequence according to the above ratio, and the casting blank is obtained by casting after stirring and heat preservation; (2)将铸造坯料进行车削加工处理,得到设定尺寸的机加工棒材;(2) Turning the cast billet to obtain a machined bar of a set size; (3)将机加工棒材放入温度为400℃的热处理炉中,保温12h,进行均匀化处理,随炉冷却;(3) Put the machined bar into a heat treatment furnace with a temperature of 400 °C, keep it for 12 hours, carry out homogenization treatment, and cool it with the furnace; (4)将均匀化处理后的棒材加热至250℃放入预热的模具中进行挤压,挤压比为25,得到挤压棒材;(4) Heat the homogenized bar to 250°C and put it into a preheated die for extrusion, and the extrusion ratio is 25 to obtain an extruded bar; (5)将挤压得到的棒材在410℃~420℃热处理炉中进行固溶处理,保温16h,随后空冷;(5) The extruded bar is solution-treated in a heat treatment furnace at 410°C to 420°C, kept for 16 hours, and then air-cooled; (6)将经过固溶处理的棒材进行多道次拉拔,以中间退火工艺相配合,得到Φ0.3~0.5mm的丝材;(6) Multi-pass drawing of the solution-treated bar, matched with intermediate annealing process, to obtain Φ0.3~0.5mm wire; (7)将丝材进一步加工,得到吻合器用吻合钉。(7) The wire is further processed to obtain staples for staplers.
CN201911005516.4A 2019-10-22 2019-10-22 In-vivo degradable magnesium alloy anastomosis nail and preparation method thereof Pending CN110694121A (en)

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