CN110686053A - An eight-speed dual-clutch transmission - Google Patents
An eight-speed dual-clutch transmission Download PDFInfo
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- CN110686053A CN110686053A CN201910989616.9A CN201910989616A CN110686053A CN 110686053 A CN110686053 A CN 110686053A CN 201910989616 A CN201910989616 A CN 201910989616A CN 110686053 A CN110686053 A CN 110686053A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/02—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
- F16H3/20—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially using gears that can be moved out of gear
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/02—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H63/00—Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
- F16H63/02—Final output mechanisms therefor; Actuating means for the final output mechanisms
- F16H63/30—Constructional features of the final output mechanisms
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/003—Transmissions for multiple ratios characterised by the number of forward speeds
- F16H2200/006—Transmissions for multiple ratios characterised by the number of forward speeds the gear ratios comprising eight forward speeds
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Abstract
本发明提供一种八速双离合器变速器,包括发动机输入端、离合器模块、变速器模块和输出端;离合器模块包括第一离合器及第二离合器;变速器模块包括第一齿轮、第二齿轮、第三齿轮、第四齿轮、第五齿轮、第六齿轮、第七齿轮、第八齿轮、第九齿轮、第十齿轮、第十一齿轮、第十二齿轮、第十三齿轮、第十四齿轮、惰轮、第一同步器、第二同步器、第三同步器、第四同步器、第一输入轴、第二输入轴、输出轴、中间轴、第一中间轴套轴和第二中间轴套轴。本发明变速器模块采用6对前进挡齿轮对和1对倒挡齿轮对,通过齿轮对的重复利用,在不增加齿轮对的基础上,提供八个动力换挡挡位,且包含一个直接挡和一个超速挡。
The invention provides an eight-speed dual clutch transmission, comprising an engine input end, a clutch module, a transmission module and an output end; the clutch module includes a first clutch and a second clutch; the transmission module includes a first gear, a second gear and a third gear , fourth gear, fifth gear, sixth gear, seventh gear, eighth gear, ninth gear, tenth gear, eleventh gear, twelfth gear, thirteenth gear, fourteenth gear, idler Wheel, First Synchronizer, Second Synchronizer, Third Synchronizer, Fourth Synchronizer, First Input Shaft, Second Input Shaft, Output Shaft, Intermediate Shaft, First Intermediate Bushing Shaft and Second Intermediate Bushing axis. The transmission module of the present invention adopts 6 pairs of forward gear pairs and 1 pair of reverse gear pairs, and provides eight power shift gears, including one direct gear and An overdrive.
Description
技术领域technical field
本发明涉及一种变速器,具体而言,尤其涉及一种八速双离合器变速器,属于车辆传动技术领域。The invention relates to a transmission, in particular, to an eight-speed dual-clutch transmission, which belongs to the technical field of vehicle transmission.
背景技术Background technique
当今汽车工业的发展,节能减排成为设计的主要方向,对变速器的设计要求日趋严格,具有高传动效率、结构简单的双离合自动变速器逐渐成为发展趋势。双离合变速器结合了手动变速器的结构简单、效率高和自动变速器动力换挡的优点,使用两套离合器取代效率较低的液力变矩器,通过两套离合器的相互交替工作,来到达无间隙动力换挡的效果,不仅使车辆的驾驶变得更简单,还有效地提高了汽车的舒适性、动力性与安全性。但是现阶段多速双离合器变速器多为三自由度传动机构,随着需求挡位数的增加,体积重量明显增加,导致无法在车上布置。因此,本发明提供了一种八速双离合变速器,采用多自由度定轴齿轮机构设计,利用齿轮对的复用,在不过多增加体积重量的前提下,实现了双离合器变速器的多挡位、大传动比范围设计。With the development of today's automobile industry, energy saving and emission reduction have become the main direction of design, and the design requirements of transmissions are becoming more and more strict. Dual-clutch automatic transmissions with high transmission efficiency and simple structure have gradually become the development trend. The dual-clutch transmission combines the advantages of the simple structure and high efficiency of the manual transmission and the power shift of the automatic transmission. It uses two sets of clutches to replace the less efficient torque converter, and the two sets of clutches work alternately to achieve no backlash. The effect of power shifting not only makes the driving of the vehicle easier, but also effectively improves the comfort, power and safety of the car. However, at this stage, the multi-speed dual-clutch transmission is mostly a three-degree-of-freedom transmission mechanism. With the increase in the number of required gears, the volume and weight increase significantly, which makes it impossible to arrange on the car. Therefore, the present invention provides an eight-speed dual-clutch transmission, which adopts a multi-degree-of-freedom fixed-axis gear mechanism design, utilizes the multiplexing of gear pairs, and realizes the multi-speed of the dual-clutch transmission without excessively increasing the volume and weight. , Large transmission ratio range design.
发明内容SUMMARY OF THE INVENTION
根据上述提出的多速双离合器变速器体积重量过大,导致无法在车上布置的技术问题,提供一种紧凑型八速双离合器变速器。本发明主要通过对各齿轮和同步器的合理布置,使变速器结构紧凑,齿轮机构复用率提高,从而满足轻量化、紧凑型的设计要求。According to the technical problem that the above-mentioned multi-speed dual-clutch transmission is too large in volume and weight, which leads to the technical problem that it cannot be arranged on the vehicle, a compact eight-speed dual-clutch transmission is provided. The invention mainly makes the transmission structure compact and the reusability of the gear mechanism improved by rationally arranging the gears and the synchronizer, thereby meeting the design requirements of light weight and compact type.
本发明采用的技术手段如下:The technical means adopted in the present invention are as follows:
一种八速双离合器变速器,包括:发动机输入端、离合器模块、变速器模块和输出端;An eight-speed dual-clutch transmission, comprising: an engine input end, a clutch module, a transmission module and an output end;
所述离合器模块包括:第一离合器及第二离合器;The clutch module includes: a first clutch and a second clutch;
所述变速器模块包括:第一齿轮、第二齿轮、第三齿轮、第四齿轮、第五齿轮、第六齿轮、第七齿轮、第八齿轮、第九齿轮、第十齿轮、第十一齿轮、第十二齿轮、第十三齿轮、第十四齿轮、惰轮、第一同步器、第二同步器、第三同步器、第四同步器、第一输入轴、第二输入轴、输出轴、中间轴、第一中间轴套轴和第二中间轴套轴;The transmission module includes: a first gear, a second gear, a third gear, a fourth gear, a fifth gear, a sixth gear, a seventh gear, an eighth gear, a ninth gear, a tenth gear, and an eleventh gear , the twelfth gear, the thirteenth gear, the fourteenth gear, the idler gear, the first synchronizer, the second synchronizer, the third synchronizer, the fourth synchronizer, the first input shaft, the second input shaft, the output shaft, intermediate shaft, first intermediate sleeve shaft and second intermediate sleeve shaft;
所述第一离合器与所述第一输入轴相连,所述第二离合器与所述第二输入轴相连;the first clutch is connected to the first input shaft, and the second clutch is connected to the second input shaft;
所述变速器采用两轴系平行布置,所述两轴系为第一轴系和第二轴系,其中,所述第一输入轴、第二输入轴和变速器输出轴布置于所述第一轴系中,所述第二输入轴套于所述第一输入轴上;所述中间轴、第一中间轴套轴和第二中间轴套轴布置于所述第二轴系中,所述第一中间轴套轴和第二中间轴套轴均套于所述中间轴上;The transmission adopts two shaft systems arranged in parallel, and the two shaft systems are a first shaft system and a second shaft system, wherein the first input shaft, the second input shaft and the transmission output shaft are arranged on the first shaft In the system, the second input shaft is sleeved on the first input shaft; the intermediate shaft, the first intermediate shaft sleeve and the second intermediate shaft sleeve are arranged in the second shaft system, and the first An intermediate shaft sleeve shaft and a second intermediate shaft sleeve shaft are both sleeved on the intermediate shaft;
所述第一离合器、第七齿轮和第九齿轮均固定连接于所述第一输入轴上;所述第二离合器、第一齿轮和第一同步器均固定连接于所述第二输入轴上,所述第三齿轮和第五齿轮空套于所述第二输入轴上;所述第二同步器和第十三齿轮固定连接于所述输出轴上,所述第十一齿轮空套于所述输出轴上;所述第三同步器和第十四齿轮固定连接于所述中间轴上,所述第二齿轮空套于所述中间轴中;所述第四齿轮、第六齿轮和第四同步器均固定连接于所述第一中间轴套轴上,所述第八齿轮空套于所述第一中间轴套轴上;所述第十齿轮和第十二齿轮固定连接于所述第二中间轴套轴上;The first clutch, the seventh gear and the ninth gear are all fixedly connected to the first input shaft; the second clutch, the first gear and the first synchronizer are all fixedly connected to the second input shaft , the third gear and the fifth gear are idle on the second input shaft; the second synchronizer and the thirteenth gear are fixedly connected to the output shaft, and the eleventh gear is idle on the on the output shaft; the third synchronizer and the fourteenth gear are fixedly connected to the intermediate shaft, the second gear is idle in the intermediate shaft; the fourth gear, the sixth gear and The fourth synchronizer is fixedly connected to the first intermediate shaft sleeve shaft, the eighth gear is idly sleeved on the first intermediate shaft sleeve shaft; the tenth gear and the twelfth gear are fixedly connected to the on the second intermediate sleeve shaft;
所述第一同步器左侧与所述第三齿轮啮合,右侧与所述第五齿轮啮合;所述第二同步器左侧与所述第一输入轴啮合,右侧与所述第十一齿轮啮合;所述第三同步器左侧与所述第二齿轮啮合,右侧与所述第一中间轴套轴啮合;所述第四同步器左侧与所述第八齿轮啮合,右侧与所述第二中间轴套轴啮合;所述第一齿轮与所述第二齿轮啮合,所述第三齿轮与所述第四齿轮啮合,所述第五齿轮与所述第六齿轮啮合,所述第七齿轮与所述第八齿轮通过所述惰轮啮合,所述第九齿轮与所述第十齿轮啮合,所述第十一齿轮与所述第十二齿轮啮合,所述第十三齿轮与所述第十四齿轮啮合。The left side of the first synchronizer meshes with the third gear, the right side meshes with the fifth gear; the left side of the second synchronizer meshes with the first input shaft, and the right side meshes with the tenth gear A gear meshes; the left side of the third synchronizer meshes with the second gear, and the right side meshes with the first intermediate sleeve shaft; the left side of the fourth synchronizer meshes with the eighth gear, and the right side meshes with the eighth gear. The side meshes with the second intermediate sleeve shaft; the first gear meshes with the second gear, the third gear meshes with the fourth gear, and the fifth gear meshes with the sixth gear , the seventh gear meshes with the eighth gear through the idler gear, the ninth gear meshes with the tenth gear, the eleventh gear meshes with the twelfth gear, and the first gear meshes with the twelfth gear. Thirteen gears mesh with the fourteenth gear.
进一步地,所述八速双离合变速器设有八个前进挡位和一个倒挡,分别为:Further, the eight-speed dual-clutch transmission is provided with eight forward gears and one reverse gear, which are:
所述变速器处于1挡状态时,所述第一同步器、所述第三同步器和所述第四同步器工作,所述第一同步器向右啮合,所述第三同步器向左啮合,所述第四同步器向右啮合;所述发动机动力经发动机输入端通过所述第一离合器和所述第一输入轴输入所述变速器模块后,依次经过所述第九齿轮、所述第十齿轮、所述第四同步器、所述第一中间轴套轴、所述第六齿轮、所述第五齿轮、所述第一同步器、所述第二输入轴、所述第一齿轮、所述第二齿轮、所述第三同步器、所述中间轴、所述第十四齿轮和所述第十三齿轮,最终输出到所述变速器输出轴;When the transmission is in the 1st gear state, the first synchronizer, the third synchronizer and the fourth synchronizer work, the first synchronizer meshes to the right, and the third synchronizer meshes to the left , the fourth synchronizer meshes to the right; after the engine power is input to the transmission module through the engine input end through the first clutch and the first input shaft, it sequentially passes through the ninth gear, the Ten gears, the fourth synchronizer, the first intermediate sleeve shaft, the sixth gear, the fifth gear, the first synchronizer, the second input shaft, the first gear , the second gear, the third synchronizer, the intermediate shaft, the fourteenth gear and the thirteenth gear are finally output to the transmission output shaft;
所述变速器处于2挡状态时,所述第三同步器工作,所述第三同步器向左啮合;所述发动机动力经发动机输入端通过所述第二离合器、所述第二输入轴、所述第一齿轮、所述第二齿轮、所述第三同步器、所述中间轴、所述第十四齿轮和所述第十三齿轮,最终输出到所述变速器输出轴;When the transmission is in the 2nd gear state, the third synchronizer works, and the third synchronizer meshes to the left; the engine power passes through the second clutch, the second input shaft, and the engine through the engine input end. the first gear, the second gear, the third synchronizer, the intermediate shaft, the fourteenth gear and the thirteenth gear are finally output to the transmission output shaft;
所述变速器处于3挡状态时,所述第二同步器工作,所述第二同步器向右啮合;所述发动机动力经发动机输入端通过所述第一离合器、所述第一输入轴、所述第九齿轮、所述第十齿轮、所述第二中间轴套轴、所述第十二齿轮、所述第十一齿轮和所述第二同步器,最终输出到所述变速器输出轴;When the transmission is in the 3rd gear state, the second synchronizer works, and the second synchronizer meshes to the right; the engine power passes through the first clutch, the first input shaft, and the engine through the engine input end. the ninth gear, the tenth gear, the second intermediate sleeve shaft, the twelfth gear, the eleventh gear and the second synchronizer are finally output to the transmission output shaft;
所述变速器处于4挡状态时,所述第一同步器和所述第三同步器工作,所述第一同步器向左啮合,所述第三同步器向右啮合;所述发动机动力经发动机输入端通过所述第二离合器、所述第二输入轴、所述第一同步器、所述第三齿轮、所述第四齿轮、所述第一中间轴套轴、所述第三同步器、所述中间轴、所述第十四齿轮和所述第十三齿轮,最终输出到所述变速器输出轴;When the transmission is in the 4th gear state, the first synchronizer and the third synchronizer work, the first synchronizer is engaged to the left, and the third synchronizer is engaged to the right; the engine power is transmitted through the engine The input end passes through the second clutch, the second input shaft, the first synchronizer, the third gear, the fourth gear, the first intermediate sleeve shaft, and the third synchronizer , the intermediate shaft, the fourteenth gear and the thirteenth gear are finally output to the transmission output shaft;
所述变速器处于5挡状态时,所述第三同步器和所述第四同步器工作,所述第三同步器向右啮合,所述第四同步器向右啮合;所述发动机动力经发动机输入端通过所述第一离合器、所述第一输入轴、所述第九齿轮、所述第十齿轮、所述第四同步器、所述第一中间轴套轴、所述第三同步器、所述中间轴,所述第十四齿轮和所述第十三齿轮,最终输出到所述变速器输出轴;When the transmission is in the 5th gear state, the third synchronizer and the fourth synchronizer work, the third synchronizer meshes to the right, and the fourth synchronizer meshes to the right; the engine power is transmitted through the engine The input end passes through the first clutch, the first input shaft, the ninth gear, the tenth gear, the fourth synchronizer, the first intermediate sleeve shaft, and the third synchronizer , the intermediate shaft, the fourteenth gear and the thirteenth gear are finally output to the transmission output shaft;
所述变速器处于6挡状态时,所述第一同步器和所述第三同步器工作,所述第一同步器向右啮合,所述第三同步器向右啮合;所述发动机动力经发动机输入端通过所述第二离合器、所述第二输入轴、所述第一同步器、所述第五齿轮、所述第六齿轮、所述第一中间轴套轴、所述第三同步器、所述中间轴、所述第十四齿轮和所述第十三齿轮,最终输出到所述变速器输出轴;When the transmission is in the 6th gear state, the first synchronizer and the third synchronizer work, the first synchronizer is engaged to the right, and the third synchronizer is engaged to the right; the engine power is transmitted through the engine The input end passes through the second clutch, the second input shaft, the first synchronizer, the fifth gear, the sixth gear, the first intermediate sleeve shaft, and the third synchronizer , the intermediate shaft, the fourteenth gear and the thirteenth gear are finally output to the transmission output shaft;
所述变速器处于7挡状态时,所述第二同步器工作,所述第二同步器向左啮合;所述发动机动力经发动机输入端通过所述第一离合器、所述第一输入轴和所述第二同步器,最终输出到所述变速器输出轴;When the transmission is in the 7th gear state, the second synchronizer works, and the second synchronizer meshes to the left; the engine power passes through the first clutch, the first input shaft and the engine through the engine input end. the second synchronizer, which is finally output to the transmission output shaft;
所述变速器处于8挡状态时,所述第一同步器、所述第二同步器和所述第四同步器工作,所述第一同步器向右啮合,所述第二同步器向左啮合,所述第四同步器向右啮合;所述发动机动力经发动机输入端通过所述第二离合器、所述第二输入轴、所述第一同步器、所述第五齿轮、所述第六齿轮、所述第一中间轴套轴、所述第四同步器、所述第二中间轴套轴、所述第十齿轮、所述第九齿轮和所述第二同步器,最终输出到所述变速器输出轴;When the transmission is in the 8th gear state, the first synchronizer, the second synchronizer and the fourth synchronizer work, the first synchronizer is engaged to the right, and the second synchronizer is engaged to the left , the fourth synchronizer meshes to the right; the engine power passes through the second clutch, the second input shaft, the first synchronizer, the fifth gear, the sixth The gear, the first intermediate sleeve shaft, the fourth synchronizer, the second intermediate sleeve shaft, the tenth gear, the ninth gear and the second synchronizer are finally output to the the transmission output shaft;
所述变速器处于-1挡状态时,所述第一同步器、所述第三同步器和所述第四同步器工作,所述第一同步器向右啮合,所述第三同步器向左啮合,所述第四同步器向左啮合;所述发动机动力经发动机输入端通过所述第一离合器和所述第一输入轴输入变速器模块后,依次经过所述第七齿轮、所述惰轮、所述第二第八齿轮、所述第四同步器、所述第一中间轴套轴、所述第六齿轮、所述第五齿轮、所述第一同步器、所述第二输入轴、所述第一齿轮、所述第二齿轮、所述第三同步器、所述中间轴,所述第十四齿轮和所述第十三齿轮,最终输出到所述变速器输出轴。When the transmission is in the -1st gear state, the first synchronizer, the third synchronizer and the fourth synchronizer work, the first synchronizer is engaged to the right, and the third synchronizer is to the left The fourth synchronizer is engaged to the left; the engine power is input to the transmission module through the first clutch and the first input shaft through the engine input end, and then passes through the seventh gear and the idler in turn. , the second and eighth gears, the fourth synchronizer, the first intermediate sleeve shaft, the sixth gear, the fifth gear, the first synchronizer, the second input shaft , the first gear, the second gear, the third synchronizer, the intermediate shaft, the fourteenth gear and the thirteenth gear are finally output to the transmission output shaft.
上述八个前进挡位是指1挡、2挡、3挡、4挡、5挡、6挡、7挡和8挡。The above-mentioned eight forward gears refer to 1st gear, 2nd gear, 3rd gear, 4th gear, 5th gear, 6th gear, 7th gear and 8th gear.
上述一个倒挡是指-1挡。The above-mentioned reverse gear refers to -1 gear.
进一步地,所述八速双离合器变速器,通过七对齿轮实现了八个前进挡和一个倒挡。Further, the eight-speed dual-clutch transmission realizes eight forward gears and one reverse gear through seven pairs of gears.
较现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明提供的八速双离合器变速器,通过对齿轮和同步器的合理布置,使得该变速器结构紧凑,齿轮机构复用率较高,从而满足轻量化、紧凑型的设计要求;采用六对前进挡齿轮对、一对倒挡齿轮对、四个同步器,提供八个动力换挡挡位。1. The eight-speed dual-clutch transmission provided by the present invention, through the reasonable arrangement of gears and synchronizers, makes the transmission compact in structure and has a high reusability of the gear mechanism, thereby meeting the design requirements of lightweight and compact; six pairs of A forward gear pair, one reverse gear pair, four synchronizers, and eight powershift gears are provided.
2、本发明提供的八速双离合器变速器,变速器主箱采用与商用车手动变速器相类似的二轴系布置,工艺继承性好。2. In the eight-speed dual-clutch transmission provided by the present invention, the main case of the transmission adopts a two-shaft arrangement similar to the manual transmission of a commercial vehicle, and the process inheritance is good.
3、本发明提供的八速双离合器变速器,包括一个直接挡、一个超速挡,有利于增加车辆的燃油经济性。3. The eight-speed dual-clutch transmission provided by the present invention includes a direct gear and an overspeed gear, which is beneficial to increase the fuel economy of the vehicle.
4、本发明提供的八速双离合器变速器,全挡位切换时没有动力中断,能够实现全部挡位的动力换挡。4. The eight-speed dual-clutch transmission provided by the present invention has no power interruption when switching between all gears, and can realize power shifting of all gears.
综上,应用本发明的技术方案能够解决现有技术中的多速双离合器变速器体积重量过大,导致无法在车上布置的问题。To sum up, the application of the technical solution of the present invention can solve the problem that the multi-speed dual-clutch transmission in the prior art is too large in volume and weight, which leads to the problem that it cannot be arranged on the vehicle.
基于上述理由本发明可在车辆传动等领域广泛推广。Based on the above reasons, the present invention can be widely promoted in the fields of vehicle transmission and the like.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图做以简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本发明八速双离合器变速器的传动简图。FIG. 1 is a schematic diagram of the transmission of the eight-speed dual-clutch transmission of the present invention.
图2为本发明中变速器1挡功率流图。FIG. 2 is a power flow diagram of the first gear of the transmission in the present invention.
图3为本发明中变速器2挡功率流图。FIG. 3 is a power flow diagram of the second gear of the transmission in the present invention.
图4为本发明中变速器3挡功率流图。FIG. 4 is a power flow diagram of the 3rd gear of the transmission in the present invention.
图5为本发明中变速器4挡功率流图。FIG. 5 is a power flow diagram of the 4th gear of the transmission in the present invention.
图6为本发明中变速器5挡功率流图。FIG. 6 is a power flow diagram of the 5th gear of the transmission in the present invention.
图7为本发明中变速器6挡功率流图。FIG. 7 is a power flow diagram of the 6th gear of the transmission in the present invention.
图8为本发明中变速器7挡功率流图。FIG. 8 is a power flow diagram of the 7th gear of the transmission in the present invention.
图9为本发明中变速器8挡功率流图。FIG. 9 is a power flow diagram of the eighth gear of the transmission in the present invention.
图10为本发明中变速器-1挡功率流图。FIG. 10 is a power flow diagram of the transmission -1 gear in the present invention.
图中:100、发动机输入端;200、离合器模块;300、变速器模块;400、输出端;201、第一离合器;202、第二离合器;301、第一齿轮;302、第二齿轮;303、第三齿轮;304、第四齿轮;305、第五齿轮;306、第六齿轮;307、第七齿轮;308、第八齿轮;309、第九齿轮;310、第十齿轮;311、第十一齿轮;312、第十二齿轮;313、第十三齿轮;314、第十四齿轮;315、惰轮;316、第一同步器;317、第二同步器;318、第三同步器;319、第四同步器;320、第一输入轴;321、第二输入轴;322、输出轴;323、中间轴;324、第一中间轴套轴;325、第二中间轴套轴。In the figure: 100, engine input end; 200, clutch module; 300, transmission module; 400, output end; 201, first clutch; 202, second clutch; 301, first gear; 302, second gear; 303, 304, the fourth gear; 305, the fifth gear; 306, the sixth gear; 307, the seventh gear; 308, the eighth gear; 309, the ninth gear; 310, the tenth gear; 311, the tenth a gear; 312, the twelfth gear; 313, the thirteenth gear; 314, the fourteenth gear; 315, the idler gear; 316, the first synchronizer; 317, the second synchronizer; 318, the third synchronizer; 319, the fourth synchronizer; 320, the first input shaft; 321, the second input shaft; 322, the output shaft; 323, the intermediate shaft; 324, the first intermediate sleeve shaft; 325, the second intermediate sleeve shaft.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict. The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments It is only a part of the embodiments of the present invention, but not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本发明的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present invention. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural as well, furthermore, it is to be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates that There are features, steps, operations, devices, components and/or combinations thereof.
除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本发明的范围。同时,应当清楚,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员己知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任向具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the invention unless specifically stated otherwise. Meanwhile, it should be understood that, for convenience of description, the dimensions of various parts shown in the accompanying drawings are not drawn in an actual proportional relationship. Techniques, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the authorized specification. In all examples shown and discussed herein, any specific values should be construed as illustrative only and not limiting. Accordingly, other examples of exemplary embodiments may have different values. It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further discussion in subsequent figures.
在本发明的描述中,需要理解的是,方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制:方位词“内、外”是指相对于各部件本身的轮廓的内外。In the description of the present invention, it should be understood that the orientations indicated by orientation words such as "front, rear, top, bottom, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" etc. Or the positional relationship is usually based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and these orientation words do not indicate or imply the indicated device or element unless otherwise stated. It must have a specific orientation or be constructed and operated in a specific orientation, so it should not be construed as a limitation on the scope of protection of the present invention: the orientation words "inside and outside" refer to the inside and outside relative to the contour of each component itself.
为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其位器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。For ease of description, spatially relative terms, such as "on", "over", "on the surface", "above", etc., may be used herein to describe what is shown in the figures. The spatial positional relationship of one device or feature shown to other devices or features. It should be understood that spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "over" other devices or features would then be oriented "below" or "over" the other devices or features under its device or structure". Thus, the exemplary term "above" can encompass both an orientation of "above" and "below." The device may also be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptions used herein interpreted accordingly.
此外,需要说明的是,使用“第一”、“第二”等词语来限定零部件,仅仅是为了便于对相应零部件进行区别,如没有另行声明,上述词语并没有特殊含义,因此不能理解为对本发明保护范围的限制。In addition, it should be noted that the use of words such as "first" and "second" to define components is only for the convenience of distinguishing corresponding components. Unless otherwise stated, the above words have no special meaning and therefore cannot be understood to limit the scope of protection of the present invention.
实施例1Example 1
如图1-10所示,本发明提供了一种八速双离合器变速器,通过对齿轮和同步器的合理布置,使变速器结构紧凑,齿轮机构复用率提高,能够满足轻量化、紧凑型的设计要求。As shown in Figures 1-10, the present invention provides an eight-speed dual-clutch transmission. Through reasonable arrangement of gears and synchronizers, the structure of the transmission is compact, the reusability of the gear mechanism is improved, and it can meet the requirements of lightweight and compact transmission. Design requirements.
参见附图1,该双离合器变速器包括:发动机输入端100、离合器模块200,变速器模块300、和输出端400。Referring to FIG. 1 , the dual clutch transmission includes: an
所述离合器模块200包括:第一离合器201及第二离合器202;The
所述变速器模块300包括:第一齿轮301、第二齿轮302、第三齿轮303、第四齿轮304、第五齿轮305、第六齿轮306、第七齿轮307、第八齿轮308、第九齿轮309、第十齿轮310、第十一齿轮311、第十二齿轮312、第十三齿轮313、第十四齿轮314、惰轮315、第一同步器316、第二同步器317、第三同步器318、第四同步器319、第一输入轴320、第二输入轴321、输出轴322、中间轴323、第一中间轴套轴324和第二中间轴套轴325;The
其连接关系为:第一离合器201与第一输入轴320相连,第二离合器202与第二输入轴321相连。变速器采用两轴系平行布置,两轴系为第一轴系和第二轴系,其中,第一输入轴320、第二输入轴321和变速器输出轴322布置于第一轴系中,第二输入轴321套于第一输入轴320上;中间轴323、第一中间轴套轴324、第二中间轴套轴325布置于第二轴系中,第一中间轴套轴324和第二中间轴套轴325均套于中间轴323上;The connection relationship is as follows: the
变速器模块300中,第一输入轴320,依次连接第一离合器201、第七齿轮307和第九齿轮309,其中,第一离合器201、第七齿轮307和第九齿轮309均固定连接于第一输入轴320上;第二输入轴321依次连接第二离合器202、第一齿轮301、第三齿轮303、第一同步器316和第五齿轮305,其中,第二离合器202、第一齿轮301和第一同步器316均固定连接于第二输入轴321上,第三齿轮303和第五齿轮305均空套于第二输入轴321上;输出轴322依次连接第二同步器317、第十一齿轮311和第十三齿轮313,其中,第二同步器317和第十三齿轮313固定连接于输出轴322上,第十一齿轮311空套于输出轴322上;中间轴323依次连接第二齿轮302、第三同步器318、第一中间轴套轴324、第二中间轴套轴325和第十四齿轮314,其中,第三同步器318和第十四齿轮314固定连接于中间轴323上,第二齿轮302空套于中间轴323上;第一中间轴套轴324依次连接第四齿轮304、第六齿轮306、第八齿轮308和第四同步器319,其中,第四齿轮304、第六齿轮306和第四同步器319均固定连接于第一中间轴套轴324上,第八齿轮308空套于第一中间轴套轴324上;第二中间轴套轴325依次连接第十齿轮310和第十二齿轮312,其中,第十齿轮310和第十二齿轮312固定连接于第二中间轴套轴325上;In the
变速器模块300中,第一同步器316左侧与第三齿轮303啮合,右侧与第五齿轮305啮合;第二同步器317左侧与第一输入轴320啮合,右侧与第十一齿轮311啮合;第三同步器318左侧与第二齿轮302啮合,右侧与第一中间轴套轴324啮合;第四同步器319左侧与第八齿轮308啮合,右侧与第二中间轴套轴325啮合。第一齿轮301与第二齿轮302啮合、第三齿轮303与第四齿轮304啮合、第五齿轮305与第六齿轮306啮合、第七齿轮307与第八齿轮308通过惰轮315啮合、第九齿轮309与第十齿轮310啮合、第十一齿轮311与第十二齿轮312啮合、第十三齿轮313与第十四齿轮314啮合。In the
实施例2Example 2
该八速双离合变速器具有八个前进挡位和一个倒挡,具体为:The eight-speed dual-clutch transmission has eight forward gears and one reverse gear, specifically:
参见图2,该八速双离合变速器处于1挡状态时,第一同步器316、第三同步器318和第四同步器319工作,第一同步器316向右啮合,第三同步器318向左啮合,第四同步器319向右啮合,发动机动力经发动机输入端100通过第一离合器201和第一输入轴320输入变速器模块300后,依次经过所述第九齿轮309、第十齿轮310、第四同步器319、第一中间轴套轴324、第六齿轮306、第五齿轮305、第一同步器316、第二输入轴321、第一齿轮301、第二齿轮302、第三同步器318、中间轴323、第十四齿轮314和第十三齿轮313,最终输出到变速器输出轴322。Referring to FIG. 2 , when the eight-speed dual-clutch transmission is in the 1st gear state, the
参见图3,该八速双离合变速器处于2挡状态时,第三同步器318工作,第三同步器318向左啮合;发动机动力经发动机输入端100通过第二离合器202、第二输入轴321、第一齿轮301、第二齿轮302、第三同步器318、中间轴323、第十四齿轮314和第十三齿轮313,最终输出到变速器输出轴322。Referring to FIG. 3 , when the eight-speed dual-clutch transmission is in the second gear state, the
参见图4,该八速双离合变速器处于3挡状态时,第二同步器317工作,第二同步器317向右啮合;发动机动力经发动机输入端100通过第一离合器201、第一输入轴320、第九齿轮309、第十齿轮310、第二中间轴套轴325、第十二齿轮312、第十一齿轮311和第二同步器317,最终输出到变速器输出轴322。Referring to FIG. 4 , when the eight-speed dual-clutch transmission is in the 3rd gear state, the
参见图5,该八速双离合变速器处于4挡状态时,第一同步器316和第三同步器318工作,第一同步器316向左啮合,第三同步器318向右啮合;发动机动力经发动机输入端100通过第二离合器202、第二输入轴321、第一同步器316、第三齿轮303、第四齿轮304、第一中间轴套轴324、第三同步器318、中间轴323、第十四齿轮314和第十三齿轮313,最终输出到变速器输出轴322。5, when the eight-speed dual-clutch transmission is in the 4th gear state, the
参见图6,该八速双离合变速器处于5挡状态时,第三同步器318和第四同步器319工作,第三同步器318向右啮合,第四同步器319向右啮合;发动机动力经发动机输入端100通过第一离合器201、第一输入轴320、第九齿轮309、第十齿轮310、第四同步器319、第一中间轴套轴324、第三同步器318、中间轴323,第十四齿轮314和第十三齿轮313,最终输出到变速器输出轴322。Referring to FIG. 6 , when the eight-speed dual-clutch transmission is in the 5th gear state, the
参见图7,该八速双离合变速器处于6挡状态时,第一同步器316和第三同步器318工作,第一同步器316向右啮合,第三同步器318向右啮合;发动机动力经发动机输入端100通过第二离合器202、第二输入轴321、第一同步器316、第五齿轮305、第六齿轮306、第一中间轴套轴324、第三同步器318、中间轴323、第十四齿轮314和第十三齿轮313,最终输出到变速器输出轴322。Referring to FIG. 7 , when the eight-speed dual-clutch transmission is in the 6th gear state, the
参见图8,该八速双离合变速器处于7挡状态时,第二同步器317工作,第二同步器317向左啮合;发动机动力经发动机输入端100通过第一离合器201和第一输入轴320、第二同步器317,最终输出到变速器输出轴322。Referring to FIG. 8 , when the eight-speed dual-clutch transmission is in the 7th gear state, the
参见图9,该八速双离合变速器处于8挡状态时,第一同步器316、第二同步器317和第四同步器319工作,第一同步器316向右啮合,第二同步器317向左啮合,第四同步器319向右啮合;发动机动力经发动机输入端100通过第二离合器202、第二输入轴321、第一同步器316、第五齿轮305、第六齿轮306、第一中间轴套轴324、第四同步器319、第二中间轴套轴325、第十齿轮310、第九齿轮309和第二同步器317,最终输出到变速器输出轴322。Referring to FIG. 9 , when the eight-speed dual-clutch transmission is in the eighth gear state, the
参见图10,该八速双离合变速器处于-1挡状态时,第一同步器316、第三同步器318和第四同步器319工作,第一同步器316向右啮合,第三同步器318向左啮合,第四同步器319向左啮合;发动机动力经发动机输入端100通过第一离合器201和第一输入轴320输入变速器模块300后,依次经过第七齿轮307、惰轮315、第八齿轮308、第四同步器319、第一中间轴套轴324、第六齿轮306、第五齿轮305、第一同步器316、第二输入轴321、第一齿轮301、第二齿轮302、第三同步器318、中间轴323、第十四齿轮314和第十三齿轮313,最终输出到变速器输出轴322。Referring to FIG. 10 , when the eight-speed dual-clutch transmission is in the -1st gear state, the
该变速器各挡工作元件如表1所示:The working elements of each gear of the transmission are shown in Table 1:
表1变速器各挡工作元件Table 1 The working elements of each gear of the transmission
表1中,K1指第一离合器201,K2指第二离合器202,A是指第一同步器316左侧啮合,B是指第一同步器316右侧啮合,C是指第二同步器317左侧啮合,D是指第二同步器317右侧啮合,E是指第三同步器318左侧啮合,F是指第三同步器318右侧啮合,G是指第四同步器319左侧啮合,H是指第四同步器319右侧啮合。In Table 1, K1 refers to the
实施例3Example 3
介绍该变速器的动力换挡过程:Describe the powershift process of this transmission:
1挡升2挡换挡过程:1st gear to 2nd gear shift process:
换挡前变速器处于1挡状态,第一离合器201结合,第一同步器316向右啮合,第三同步器318向左啮合,第四同步器319向右啮合,功率流如图2所示。即将换挡时,无需操纵同步器;换挡过程中,第一离合器201分离,第二离合器202结合;换挡完成后,第一同步器316、第四同步器319不再工作,第三同步器318继续工作,发动机输出动力,其功率流如图3所示。Before shifting, the transmission is in the 1st gear state, the
2挡升3挡换挡过程:2nd gear to 3rd gear shift process:
换挡前变速器处于2挡状态,第二离合器202结合,第三同步器318向左啮合,其功率流如图3所示;即将换挡时,先预挂3挡,将第二同步器317向右啮合;换挡过程中,第二离合器202分离,第一离合器201结合;换挡完成后第三同步器318不再工作,转换为第二同步器317工作,发动机输出动力,其功率流如图4所示。Before shifting, the transmission is in the 2nd gear state, the
3挡升4挡换挡过程:3rd gear to 4th gear shift process:
换挡前变速器处于3挡状态,第一离合器201结合,第二同步器317向右啮合;其功率流如图4所示;即将换挡时,先预挂4挡,第一同步器316向左啮合,第三同步器318向右啮合;换挡过程中,第一离合器201分离,第二离合器202结合;换挡完成后第二同步器317不再工作,转换为第一同步器316、第三同步器318工作,发动机输出动力,其功率流如图5所示。Before shifting, the transmission is in the 3rd gear state, the
4挡升5挡换挡过程:Shifting process from 4th to 5th gear:
换挡前变速器处于4挡状态,第二离合器202接合,第一同步器316左侧啮合,第三同步器318右侧啮合,其功率流如图5所示。即将换挡时,先预挂5挡,将第四同步器319右侧啮合;换挡过程中,第二离合器202分离,第一离合器201接合;换挡完成后第一同步器316不再工作,转换为第三同步器318和第四同步器319工作,发动机输出动力,其功率流如图6所示。Before shifting, the transmission is in the 4th gear state, the
5挡升6挡换挡过程:Shifting process from 5th to 6th gear:
换挡前变速器处于5挡状态,第一离合器201结合,第三同步器318向右啮合,第四同步器319向右啮合,其功率流如图6所示;即将换挡时,先预挂6挡,第一同步器316向右啮合;换挡过程中,第一离合器201分离,第二离合器202结合;换挡完成后第四离合器319不再工作,转换为第一同步器316和第三同步器318工作,发动机输出动力,其功率流如图7所示。Before shifting, the transmission is in the 5th gear state, the
6挡升7挡换挡过程:Shifting process from 6 to 7 gears:
换挡前变速器处于6挡状态,第二离合器202结合,第一同步器316向右啮合,第三同步器318向右啮合,其功率流如图7所示;即将换挡时,先预挂7挡,第二同步器317向左啮合;换挡过程中,第二离合器202分离,第一离合器201结合;换挡完成后第一同步器316、第三同步器318不再工作,转换为第二同步器317工作,其功率流如图8所示。Before shifting, the transmission is in the 6th gear state, the
7挡升8挡换挡过程:Shifting process from 7 to 8 gears:
换挡前变速器处于7挡状态,第一离合器201结合,第二同步器317向左啮合,其功率流如图8所示;即将换挡时,先预挂8挡,第一同步器316向右啮合,第四同步器319向右啮合;换挡过程中,第一离合器201分离,第二离合器202结合;换挡完成后,第一同步器316、第二同步器317和第四同步器319工作,其功率流如图9所示。Before shifting, the transmission is in the 7th gear state, the
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. scope.
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