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CN105465295A - Nine-speed dual-clutch transmission - Google Patents

Nine-speed dual-clutch transmission Download PDF

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Publication number
CN105465295A
CN105465295A CN201610021995.9A CN201610021995A CN105465295A CN 105465295 A CN105465295 A CN 105465295A CN 201610021995 A CN201610021995 A CN 201610021995A CN 105465295 A CN105465295 A CN 105465295A
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China
Prior art keywords
gear
synchronizer
engages
shaft
clutch
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CN201610021995.9A
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CN105465295B (en
Inventor
胡纪滨
李学良
彭增雄
苑士华
李雪原
荆崇波
魏超
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Beijing Institute of Technology BIT
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Beijing Institute of Technology BIT
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/02Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
    • F16H3/08Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
    • F16H3/12Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts with means for synchronisation not incorporated in the clutches
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H2200/00Transmissions for multiple ratios
    • F16H2200/003Transmissions for multiple ratios characterised by the number of forward speeds
    • F16H2200/0065Transmissions for multiple ratios characterised by the number of forward speeds the gear ratios comprising nine forward speeds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H2200/00Transmissions for multiple ratios
    • F16H2200/0082Transmissions for multiple ratios characterised by the number of reverse speeds
    • F16H2200/0091Transmissions for multiple ratios characterised by the number of reverse speeds the gear ratios comprising three reverse speeds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H2200/00Transmissions for multiple ratios
    • F16H2200/20Transmissions using gears with orbital motion
    • F16H2200/203Transmissions using gears with orbital motion characterised by the engaging friction means not of the freewheel type, e.g. friction clutches or brakes
    • F16H2200/2046Transmissions using gears with orbital motion characterised by the engaging friction means not of the freewheel type, e.g. friction clutches or brakes with six engaging means

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structure Of Transmissions (AREA)

Abstract

本发明属于一种车辆变速器,特别涉及一种多档双离合变速器。具体为一种九速双离合变速器箱,包括:发动机,离合器模块和变速箱模块。本发明采用六对前进档齿轮对和一对倒档齿轮对,实现了九个前进档位和三个倒档,齿轮机构复用度较高;采用与手动变速箱相类似的两轴系布置,工艺继承性好;变速箱档位切换时没有动力中断,实现了全部档位的动力换档;实现了一个超速档,有利于提高车辆的燃油经济性。

The invention belongs to a vehicle transmission, in particular to a multi-speed dual-clutch transmission. Specifically, it is a nine-speed dual-clutch transmission box, including: an engine, a clutch module and a gearbox module. The present invention adopts six pairs of forward gears and one pair of reverse gears to realize nine forward gears and three reverse gears, and the gear mechanism has a high degree of reusability; it adopts a two-shaft arrangement similar to that of a manual gearbox , The process inheritance is good; there is no power interruption when the transmission gear is switched, and the power shift of all gears is realized; an overdrive gear is realized, which is conducive to improving the fuel economy of the vehicle.

Description

九速双离合变速器Nine-speed dual-clutch transmission

技术领域technical field

本发明属于一种车辆变速器,特别涉及一种多档双离合变速器。The invention belongs to a vehicle transmission, in particular to a multi-speed dual-clutch transmission.

背景技术Background technique

当今车辆工业的发展,节能减排成为设计的主要方向,车辆对变速器的设计要求越趋严格,具有高传动效率、结构简单的双离合自动变速器逐渐成为发展趋势。双离合变速箱结合了手动变速箱的高效和自动变速箱的优点,使用两套离合器取代效率较低的液力变矩器,通过两套离合器的相互交替工作,来到达无间隙动力换档的效果,不仅使车辆的驾驶变得更简单,还有效地提高了车辆的舒适性、动力性与安全性。与传统的乘用车6档或7档双离合器变速箱相比,车辆双离合器变速箱需要更多档位,更大的传动比范围。为获得双离合变速箱紧凑的体积,车辆双离合变速箱通常采用三自由度或者四自由度的定轴齿轮机构设计,通过机构的复用率,降低齿轮机构的复杂度,并实现更多的档位。但在轻量化、紧凑性方面仍有潜力可挖。With the development of today's vehicle industry, energy saving and emission reduction have become the main direction of design. Vehicles have increasingly strict requirements on the design of transmissions. Dual-clutch automatic transmissions with high transmission efficiency and simple structure have gradually become a development trend. Dual-clutch transmission combines the high efficiency of manual transmission and the advantages of automatic transmission. It uses two sets of clutches to replace the low-efficiency hydraulic torque converter. Through the alternate work of the two sets of clutches, it achieves the gapless power shifting effect. As a result, it not only makes the driving of the vehicle easier, but also effectively improves the comfort, power and safety of the vehicle. Compared with the traditional 6-speed or 7-speed dual-clutch gearbox for passenger cars, the vehicle dual-clutch gearbox requires more gears and a larger transmission ratio range. In order to obtain the compact size of the dual-clutch gearbox, the vehicle dual-clutch gearbox usually adopts a three-degree-of-freedom or four-degree-of-freedom fixed-axis gear mechanism design, which reduces the complexity of the gear mechanism and realizes more stalls. But there is still potential to be tapped in terms of lightweight and compactness.

发明内容Contents of the invention

本发明的目的是:提供一种齿轮机构复用率更高,从而重量更轻、结构更为紧凑的9速双离合变速器。The object of the present invention is to provide a 9-speed dual-clutch transmission with higher reusability of gear mechanism, lighter weight and more compact structure.

本发明的技术方案是:一种九速双离合变速器,发动机,离合器模块,变速箱模块;发动机通过离合器模块与变速箱模块相连。The technical solution of the present invention is: a nine-speed dual-clutch transmission, an engine, a clutch module, and a gearbox module; the engine is connected to the gearbox module through the clutch module.

的离合器模块包括:第一离合器及对应的第一输入轴,第二离合器及对应的第二输入轴;第一输入轴同轴空套在第二输入轴外。The clutch module includes: a first clutch and a corresponding first input shaft, a second clutch and a corresponding second input shaft; the first input shaft is coaxially sleeved outside the second input shaft.

变速箱模块包括:与第二输入轴同轴布置的变速箱输出轴;与变速箱输出轴平行布置的中间轴、同轴空套在中间轴外的中间轴套轴。The gearbox module includes: a gearbox output shaft arranged coaxially with the second input shaft; an intermediate shaft arranged parallel to the gearbox output shaft, and an intermediate shaft sleeve shaft coaxially sleeved outside the intermediate shaft.

第一输入轴上沿其动力传递方向依次连接第一齿轮和第三齿轮;第二输入轴上连接第五齿轮;变速箱输出轴上沿其动力传递方向依次连接第三同步器、第九齿轮和第四同步器;中间轴上沿其动力传递方向依次连接第五同步器、第十二齿轮和第十四齿轮;中间轴套轴上沿其动力传递方向依次连接第六齿轮、第八齿轮和第六同步器。The first input shaft is sequentially connected to the first gear and the third gear along its power transmission direction; the second input shaft is connected to the fifth gear; the gearbox output shaft is sequentially connected to the third synchronizer and the ninth gear along its power transmission direction and the fourth synchronizer; the fifth synchronizer, the twelfth gear and the fourteenth gear are sequentially connected to the intermediate shaft along its power transmission direction; the sixth gear and the eighth gear are sequentially connected to the intermediate shaft sleeve shaft along its power transmission direction and sixth synchronizer.

第七齿轮、第十一齿轮和第十三齿轮依次空套在变速箱输出轴上;第二齿轮和第四齿轮依次空套在中间轴上;第十齿轮空套在中间轴套轴上。The seventh gear, the eleventh gear and the thirteenth gear are vacantly sleeved on the gearbox output shaft in turn; the second gear and the fourth gear are idly sleeved on the intermediate shaft in turn; the tenth gear is idly sleeved on the intermediate shaft sleeve shaft.

第三同步器向左啮合时同步变速箱输出轴和第二输入轴,向右啮合时同步变速箱输出轴和第七齿轮;第四同步器向左啮合时同步变速箱输出轴和第十一齿轮,向右啮合时同步变速箱输出轴和第三齿轮;第五同步器向左啮合时同步中间轴和第二齿轮,向右啮合时同步中间轴和第四齿轮;第六同步器向左啮合时同步中间轴套轴和第十齿轮,向右啮合时同步中间轴套轴和中间轴。When the third synchronizer meshes to the left, it synchronizes the output shaft of the gearbox with the second input shaft, and when it meshes with the right, it synchronizes the output shaft of the gearbox with the seventh gear; when the fourth synchronizer meshes with the left, it synchronizes the output shaft of the gearbox with the eleventh gear. Gears, when meshing to the right, synchronize the transmission output shaft and the third gear; when the fifth synchronizer is meshing to the left, synchronize the intermediate shaft and the second gear, and when meshing to the right, synchronize the intermediate shaft and the fourth gear; the sixth synchronizer is to the left Synchronize the intermediate shaft sleeve shaft and the tenth gear when meshing, and synchronize the intermediate shaft sleeve shaft and the intermediate shaft when meshing to the right.

第一齿轮与第二齿轮啮合,第三齿轮与第四齿轮啮合,第五齿轮与第六齿轮啮合,第七齿轮通过惰轮与第八齿轮啮合,第九齿轮与第十齿轮啮合,第十一齿轮与第十二齿轮啮合,第十三齿轮与第十四齿轮啮合。The first gear meshes with the second gear, the third gear meshes with the fourth gear, the fifth gear meshes with the sixth gear, the seventh gear meshes with the eighth gear through the idler gear, the ninth gear meshes with the tenth gear, and the tenth gear meshes with the tenth gear. The first gear meshes with the twelfth gear, and the thirteenth gear meshes with the fourteenth gear.

有益效果:本发明采用六对前进档齿轮对和一对倒档齿轮对,实现了九个前进档位和三个倒档,齿轮机构复用度较高;采用与车辆手动变速箱相类似的两轴系布置,工艺继承性好;变速箱档位切换时没有动力中断,实现了全部档位的动力换档;实现了一个超速档,有利于提高车辆的燃油经济性。Beneficial effects: the present invention adopts six pairs of forward gear pairs and one pair of reverse gear pairs, realizes nine forward gears and three reverse gears, and the gear mechanism has a high degree of reusability; it adopts a gear mechanism similar to that of a vehicle manual transmission The two-shaft system arrangement has good process inheritance; there is no power interruption when the transmission gear is switched, and the power shift of all gears is realized; an overdrive gear is realized, which is conducive to improving the fuel economy of the vehicle.

附图说明Description of drawings

图1为本发明传动简图;Fig. 1 is transmission diagram of the present invention;

图2为本发明1档状态功率流图;Fig. 2 is a state power flow diagram of the first gear of the present invention;

图3为本发明2档状态功率流图;Fig. 3 is the state power flow figure of 2 gears of the present invention;

图4为本发明3档状态功率流图;Fig. 4 is a power flow diagram of the third gear state of the present invention;

图5为本发明4档状态功率流图;Fig. 5 is the state power flow figure of 4 gears of the present invention;

图6为本发明5档状态功率流图;Fig. 6 is the power flow diagram of the 5th gear state of the present invention;

图7为本发明6档状态功率流图;Fig. 7 is the power flow chart of 6 gears state of the present invention;

图8为本发明7档状态功率流图;Fig. 8 is the power flow diagram of the 7th gear state of the present invention;

图9为本发明8档功率流图;Fig. 9 is 8 gears power flow diagrams of the present invention;

图10为本发明9档功率流图;Fig. 10 is 9 gears of power flow diagrams of the present invention;

图11为本发明倒1档状态功率流图;Fig. 11 is the power flow diagram of the present invention in reverse 1st gear state;

图12为本发明倒2档状态功率流图;Fig. 12 is a state power flow diagram of the reverse 2nd gear of the present invention;

图13为本发明倒3档状态功率流图。Fig. 13 is a power flow diagram of the present invention in reverse 3rd gear state.

具体实施方式detailed description

下面结合附图和实施例,对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.

参见附图1,本实施例提供一种九速双离合变速器,包括:发动机101,离合器模块102和变速箱模块;发动机101通过离合器模块102与变速箱模块相连。Referring to Fig. 1 , the present embodiment provides a nine-speed dual-clutch transmission, including: an engine 101, a clutch module 102 and a gearbox module; the engine 101 is connected to the gearbox module through the clutch module 102.

的离合器模块102包括:第一离合器202及对应的第一输入轴302,第二离合器201及对应的第二输入轴301,其中第一输入轴302同轴空套在第二输入轴301外。The clutch module 102 includes: a first clutch 202 and a corresponding first input shaft 302 , a second clutch 201 and a corresponding second input shaft 301 , wherein the first input shaft 302 is coaxially sleeved outside the second input shaft 301 .

变速箱模块103包括:与第二输入轴301同轴布置的变速箱输出轴303;与变速箱输出轴303平行布置的中间轴304、同轴空套在中间轴304外的中间轴套轴305。第一输入轴302沿其动力传递方向依次连接第一齿轮401、第三齿轮403;第二输入轴301连接第五齿轮405;变速箱输出轴303上沿其动力传递方向依次连接第三同步器203、第九齿轮409和第四同步器204;中间轴304上沿其动力传递方向依次连接第五同步器205、第十二齿轮412、第十四齿轮414;中间轴套轴305上沿其动力传递方向依次连接第六齿轮406、第八齿轮408和第六同步器206。第七齿轮407、第十一齿轮411和第十三齿轮413依次空套在变速箱输出轴303上;第二齿轮402和第四齿轮404依次空套在中间轴304上;第十齿轮410空套在中间轴套轴305上。第三同步器203向左啮合时同步变速箱输出轴303和第二输入轴301,向右啮合时同步变速箱输出轴303和第七齿轮407;第四同步器204向左啮合时同步变速箱输出轴303和第十一齿轮411,向右啮合时同步变速箱输出轴303和第三齿轮403;第五同步器205向左啮合时同步中间轴304和第二齿轮402,向右啮合时同步中间轴304和第四齿轮404;第六同步器206向左啮合时同步中间轴套轴305和第十齿轮410,向右啮合时同步中间轴套轴305和中间轴304。第一齿轮401与第二齿轮402啮合,第三齿轮403与第四齿轮404啮合,第五齿轮405与第六齿轮406啮合,第七齿轮407通过惰轮415与第八齿轮408啮合,第九齿轮409与第十齿轮410啮合,第十一齿轮411与第十二齿轮412啮合,第十三齿轮413与第十四齿轮414啮合。惰轮415用于实现倒挡功能,通过惰轮使转速的方向改变,经过惰轮的档位即为倒挡。The gearbox module 103 includes: a gearbox output shaft 303 coaxially arranged with the second input shaft 301; an intermediate shaft 304 arranged in parallel with the gearbox output shaft 303, and an intermediate shaft sleeve shaft 305 coaxially sleeved outside the intermediate shaft 304 . The first input shaft 302 is sequentially connected to the first gear 401 and the third gear 403 along its power transmission direction; the second input shaft 301 is connected to the fifth gear 405; the transmission output shaft 303 is sequentially connected to the third synchronizer along its power transmission direction 203, the ninth gear 409 and the fourth synchronizer 204; the intermediate shaft 304 is sequentially connected with the fifth synchronizer 205, the twelfth gear 412, and the fourteenth gear 414 along its power transmission direction; The power transmission direction connects the sixth gear 406 , the eighth gear 408 and the sixth synchronizer 206 in sequence. The seventh gear 407, the eleventh gear 411 and the thirteenth gear 413 are successively idling on the transmission output shaft 303; the second gear 402 and the fourth gear 404 are successively idling on the intermediate shaft 304; the tenth gear 410 is idling Set on the intermediate shaft sleeve shaft 305. When the third synchronizer 203 meshes to the left, the output shaft 303 of the gearbox and the second input shaft 301 are synchronized, and when the mesh is engaged to the right, the output shaft 303 of the gearbox is synchronized with the seventh gear 407; when the fourth synchronizer 204 meshes to the left, the gearbox is synchronized The output shaft 303 and the eleventh gear 411, when meshing to the right, synchronize the output shaft 303 and the third gear 403 of the gearbox; when the fifth synchronizer 205 meshes to the left, synchronize the intermediate shaft 304 and the second gear 402, and synchronize when meshing to the right The intermediate shaft 304 and the fourth gear 404; the sixth synchronizer 206 synchronizes the intermediate shaft sleeve shaft 305 and the tenth gear 410 when meshing to the left, and synchronizes the intermediate shaft sleeve shaft 305 and the intermediate shaft 304 when meshing to the right. The first gear 401 meshes with the second gear 402, the third gear 403 meshes with the fourth gear 404, the fifth gear 405 meshes with the sixth gear 406, the seventh gear 407 meshes with the eighth gear 408 through the idler gear 415, and the ninth gear meshes with the eighth gear 408. The gear 409 meshes with the tenth gear 410 , the eleventh gear 411 meshes with the twelfth gear 412 , and the thirteenth gear 413 meshes with the fourteenth gear 414 . The idler 415 is used to realize the reverse gear function, and the direction of the rotational speed is changed through the idler, and the gear passing through the idler is the reverse gear.

该九速双离合变速器九个前进档位和三个倒档,具体为:The nine-speed dual-clutch transmission has nine forward gears and three reverse gears, specifically:

参见图2,的九速双离合变速器处于1档状态时,第四同步器204,第五同步器205工作,第四同步器204向左啮合第十一齿轮411,第五同步器205向左啮合第二齿轮402;发动机101动力通过第一离合器202和第一输入轴302输入变速箱模块后,依次经过第一齿轮401、第二齿轮402、第五同步器205、中间轴304、第十二齿轮412、第十一齿轮411、第四同步器204,最终输出到变速箱输出轴303。Referring to Fig. 2, when the nine-speed dual-clutch transmission is in the 1st gear state, the fourth synchronizer 204 and the fifth synchronizer 205 work, the fourth synchronizer 204 meshes with the eleventh gear 411 to the left, and the fifth synchronizer 205 to the left Mesh the second gear 402; the power of the engine 101 is input to the gearbox module through the first clutch 202 and the first input shaft 302, and then passes through the first gear 401, the second gear 402, the fifth synchronizer 205, the intermediate shaft 304, the tenth The second gear 412 , the eleventh gear 411 , and the fourth synchronizer 204 are finally output to the transmission output shaft 303 .

参见图3,的九速双离合变速器处于2档状态时,第四同步器204、第六同步器206工作,第四同步器204向左啮合第十一齿轮411,第六同步器206向右啮合中间轴304;发动机101动力通过第二离合器201和第二输入轴301输入变速箱模块后,依次经过第五齿轮405、第六齿轮406、中间轴套轴305、第六同步器206、中间轴304、第十二齿轮412、第十一齿轮411、第四同步器204,最终输出到变速箱输出轴303。Referring to Fig. 3, when the nine-speed dual-clutch transmission is in the second gear state, the fourth synchronizer 204 and the sixth synchronizer 206 work, the fourth synchronizer 204 meshes with the eleventh gear 411 to the left, and the sixth synchronizer 206 to the right Mesh the intermediate shaft 304; after the power of the engine 101 is input to the gearbox module through the second clutch 201 and the second input shaft 301, it passes through the fifth gear 405, the sixth gear 406, the intermediate shaft sleeve shaft 305, the sixth synchronizer 206, the intermediate The shaft 304 , the twelfth gear 412 , the eleventh gear 411 , and the fourth synchronizer 204 are finally output to the transmission output shaft 303 .

参见图4,的九速双离合变速器处于3档状态时,第四同步器204、第五同步器205工作,第四同步器204向左啮合第十一齿轮411,第五同步器205向右啮合第四齿轮404;发动机101动力通过第一离合器202和第一输入轴302输入变速箱模块后,依次经过第三齿轮403、第四齿轮404、第五同步器205、中间轴304、第十二齿轮412、第十一齿轮411、第四同步器204,最终输出到变速箱输出轴303。Referring to Fig. 4, when the nine-speed dual-clutch transmission is in the third gear state, the fourth synchronizer 204 and the fifth synchronizer 205 work, the fourth synchronizer 204 meshes with the eleventh gear 411 to the left, and the fifth synchronizer 205 to the right Mesh the fourth gear 404; the power of the engine 101 is input to the gearbox module through the first clutch 202 and the first input shaft 302, and then passes through the third gear 403, the fourth gear 404, the fifth synchronizer 205, the intermediate shaft 304, the tenth The second gear 412 , the eleventh gear 411 , and the fourth synchronizer 204 are finally output to the transmission output shaft 303 .

参见图5,的九速双离合变速器处于4档状态时,第六同步器206工作,第六同步器206向左啮合第十齿轮410;发动机101动力通过第二离合器201和第二输入轴301输入变速箱模块后,依次经过第五齿轮405、第六齿轮406、中间轴套轴305、第六同步器206、第十齿轮410、第九齿轮409,最终输出到变速箱输出轴303。Referring to Fig. 5, when the nine-speed dual-clutch transmission is in the 4th gear state, the sixth synchronizer 206 works, and the sixth synchronizer 206 meshes with the tenth gear 410 to the left; the power of the engine 101 passes through the second clutch 201 and the second input shaft 301 After being input into the transmission module, it passes through the fifth gear 405 , the sixth gear 406 , the intermediate shaft sleeve shaft 305 , the sixth synchronizer 206 , the tenth gear 410 , and the ninth gear 409 , and finally outputs to the transmission output shaft 303 .

参见图6,的九速双离合变速器处于5档状态时,第四同步器204、第五同步器205工作,第四同步器204向右啮合第十三齿轮413,第五同步器205向左啮合第二齿轮402;发动机101动力通过第一离合器202和第一输入轴302输入变速箱模块后,依次经过第一齿轮401、第二齿轮402、第五同步器205、中间轴304、第十四齿轮414、第十三齿轮413、第四同步器204,最终输出到变速箱输出轴303。Referring to Fig. 6, when the nine-speed dual-clutch transmission is in the 5th gear state, the fourth synchronizer 204 and the fifth synchronizer 205 work, the fourth synchronizer 204 meshes with the thirteenth gear 413 to the right, and the fifth synchronizer 205 to the left Mesh the second gear 402; the power of the engine 101 is input to the gearbox module through the first clutch 202 and the first input shaft 302, and then passes through the first gear 401, the second gear 402, the fifth synchronizer 205, the intermediate shaft 304, the tenth The fourth gear 414 , the thirteenth gear 413 , and the fourth synchronizer 204 are finally output to the transmission output shaft 303 .

参见图7,的九速双离合变速器处于6档状态时,第四同步器204、第六同步器206工作,第四同步器204向右啮合第十三齿轮413,第六同步器206向右啮合中间轴304;发动机101动力通过第二离合器201和第二输入轴301输入变速箱模块后,依次经过第五齿轮405、第六齿轮406、中间轴套轴305、第六同步器206、中间轴304、第十四齿轮414、第十三齿轮413、第四同步器204,输出到变速箱输出轴303。Referring to Fig. 7, when the nine-speed dual-clutch transmission is in the 6th gear state, the fourth synchronizer 204 and the sixth synchronizer 206 work, the fourth synchronizer 204 meshes with the thirteenth gear 413 to the right, and the sixth synchronizer 206 rotates to the right Mesh the intermediate shaft 304; after the power of the engine 101 is input to the gearbox module through the second clutch 201 and the second input shaft 301, it passes through the fifth gear 405, the sixth gear 406, the intermediate shaft sleeve shaft 305, the sixth synchronizer 206, the intermediate The shaft 304 , the fourteenth gear 414 , the thirteenth gear 413 , and the fourth synchronizer 204 are output to the transmission output shaft 303 .

参见图8,的九速双离合变速器处于7档状态时,第四同步器204、第五同步器205工作,第四同步器204向右啮合第十三齿轮413,第五同步器205向右啮合第四齿轮404;发动机101动力通过第一离合器202和第一输入轴302输入变速箱模块后,依次经过第三齿轮403、第四齿轮404、第五同步器205、中间轴304、第十四齿轮414、第十三齿轮413、第四同步器204,最终输出到变速箱输出轴303。Referring to Fig. 8, when the nine-speed dual-clutch transmission is in the 7th gear state, the fourth synchronizer 204 and the fifth synchronizer 205 work, the fourth synchronizer 204 meshes with the thirteenth gear 413 to the right, and the fifth synchronizer 205 rotates to the right Mesh the fourth gear 404; the power of the engine 101 is input to the gearbox module through the first clutch 202 and the first input shaft 302, and then passes through the third gear 403, the fourth gear 404, the fifth synchronizer 205, the intermediate shaft 304, the tenth The fourth gear 414 , the thirteenth gear 413 , and the fourth synchronizer 204 are finally output to the transmission output shaft 303 .

参见图9,的九速双离合变速器处于8档状态时,第三同步器203工作,第三同步器203向左啮合第二输入轴301,发动机101动力通过第二离合器201和第二输入轴301直接输出到变速箱输出轴303。Referring to Fig. 9, when the nine-speed dual-clutch transmission is in the 8th gear state, the third synchronizer 203 works, and the third synchronizer 203 engages the second input shaft 301 to the left, and the power of the engine 101 passes through the second clutch 201 and the second input shaft 301 is directly output to the gearbox output shaft 303.

参见图10,的九速双离合变速器处于9档状态时,第三同步器203、第五同步器205工作,第三同步器203向左啮合第二输入轴301,第五同步器205向右啮合第四齿轮404;发动机101动力通过第一离合器202和第一输入轴302输入变速箱模块后,依次经过第三齿轮403、第四齿轮404、第五同步器205、中间轴304、第六同步器206、中间轴套轴305、第六齿轮406、第五齿轮405、第二输入轴301、第三同步器203,最终输出到变速箱输出轴303。Referring to Fig. 10, when the nine-speed dual-clutch transmission is in the 9th gear state, the third synchronizer 203 and the fifth synchronizer 205 work, the third synchronizer 203 meshes with the second input shaft 301 to the left, and the fifth synchronizer 205 to the right Mesh the fourth gear 404; after the power of the engine 101 is input to the gearbox module through the first clutch 202 and the first input shaft 302, it passes through the third gear 403, the fourth gear 404, the fifth synchronizer 205, the intermediate shaft 304, the sixth The synchronizer 206 , the intermediate shaft sleeve shaft 305 , the sixth gear 406 , the fifth gear 405 , the second input shaft 301 , and the third synchronizer 203 are finally output to the transmission output shaft 303 .

参见图11,的九速双离合变速器处于倒1档状态时,第三同步器203、第五同步器205和第六同步器206工作,第三同步器203向右啮合第七齿轮407,第五同步器205向左啮合第二齿轮402,第六同步器206向左啮合中间轴套轴304,发动机101动力通过第一离合器202和第一输入轴302输入变速箱模块后,依次经过第一齿轮401、第二齿轮402、第五同步器205、中间轴304、第六同步器206、中间轴套轴305、第八齿轮408、惰轮415、第七齿轮407、第三同步器203,最终输出到变速箱输出轴303。Referring to Fig. 11, when the nine-speed dual-clutch transmission is in the reverse first gear state, the third synchronizer 203, the fifth synchronizer 205 and the sixth synchronizer 206 work, the third synchronizer 203 meshes with the seventh gear 407 to the right, and the The fifth synchronizer 205 meshes with the second gear 402 to the left, and the sixth synchronizer 206 meshes with the intermediate shaft sleeve shaft 304 to the left. After the power of the engine 101 is input to the transmission module through the first clutch 202 and the first input shaft 302, it passes through the first gear 401, second gear 402, fifth synchronizer 205, intermediate shaft 304, sixth synchronizer 206, intermediate shaft sleeve shaft 305, eighth gear 408, idler gear 415, seventh gear 407, third synchronizer 203, Finally output to the gearbox output shaft 303.

参见图12,的九速双离合变速器处于倒2档状态时,第三同步器203工作,第三同步器203向右啮合第七齿轮407,发动机101动力通过第二离合器201和第二输入轴301输入变速箱模块后,依次经过第五齿轮405、第六齿轮406、中间轴套轴305、第八齿轮408、惰轮415、第七齿轮407、第三同步器203,最终输出到变速箱输出轴303。Referring to Fig. 12, when the nine-speed dual-clutch transmission is in the reverse second gear state, the third synchronizer 203 works, and the third synchronizer 203 engages the seventh gear 407 to the right, and the power of the engine 101 passes through the second clutch 201 and the second input shaft After 301 is input into the gearbox module, it passes through the fifth gear 405, the sixth gear 406, the intermediate shaft sleeve shaft 305, the eighth gear 408, the idler gear 415, the seventh gear 407, and the third synchronizer 203, and finally outputs to the gearbox output shaft 303 .

参见图13,的九速双离合变速器处于倒3档状态时,第三同步器203、第五同步器205和第六同步器206工作,第三同步器203向右啮合第七齿轮407,第五同步器205向右合第四齿轮404,第六同步器206向左啮合中间轴套轴305,发动机101动力通过第一离合器202和第一输入轴302输入变速箱模块后,依次经过第三齿轮403、第四齿轮404、第五同步器205、中间轴304、第六同步器206、中间轴套轴305、第八齿轮408、惰轮415、第七齿轮407、第三同步器203,最终输出到变速箱输出轴303。Referring to Fig. 13, when the nine-speed dual-clutch transmission is in the reverse third gear state, the third synchronizer 203, the fifth synchronizer 205 and the sixth synchronizer 206 work, the third synchronizer 203 engages the seventh gear 407 to the right, and the third synchronizer 203 engages the seventh gear 407 to the right. The fifth synchronizer 205 engages the fourth gear 404 to the right, and the sixth synchronizer 206 engages the intermediate shaft sleeve shaft 305 to the left. After the power of the engine 101 is input to the transmission module through the first clutch 202 and the first input shaft 302, it passes through the third gear in turn. gear 403, fourth gear 404, fifth synchronizer 205, intermediate shaft 304, sixth synchronizer 206, intermediate shaft sleeve shaft 305, eighth gear 408, idler gear 415, seventh gear 407, third synchronizer 203, Finally output to the gearbox output shaft 303.

的九速双离合变速器由1档升2档换档过程为,发动机101降负荷,第一离合器202分离,第二离合器201接合;第五同步器205不再工作,转换为只有第四同步器204和第六同步器206工作,其第六同步器206向右啮合中间轴304,发动机101输出动力。The shift process of the nine-speed dual-clutch transmission from 1st gear to 2nd gear is as follows: the load of the engine 101 is reduced, the first clutch 202 is disengaged, and the second clutch 201 is engaged; the fifth synchronizer 205 no longer works, and only the fourth synchronizer 204 and the sixth synchronizer 206 work, and the sixth synchronizer 206 engages the intermediate shaft 304 to the right, and the engine 101 outputs power.

本实施例的九速双离合变速器各档位传动比数值以及各档之间的阶比如下表所示:The transmission ratio value of each gear of the nine-speed dual-clutch transmission of the present embodiment and the step ratio between each gear are shown in the following table:

该九速双离合变速器各档工作元件操纵逻辑如下表所示:The operating logic of each working element of the nine-speed dual-clutch transmission is shown in the following table:

其中:K1表示第一离合器,K2表示第二离合器;a表示第五同步器205向左结合,b表示第五同步器205向右结合;f表示第六同步器206向左结合,c表示第六同步器206向右结合;d表示第三同步器203向右结合,e表示第三同步器203向左结合;g表示第四同步器204向左结合,h表示第四同步器204向右结合。Among them: K1 indicates the first clutch, K2 indicates the second clutch; a indicates that the fifth synchronizer 205 is combined to the left, b indicates that the fifth synchronizer 205 is combined to the right; f indicates that the sixth synchronizer 206 is combined to the left, and c indicates that the fifth synchronizer 205 is combined to the left. Six synchronizers 206 are combined to the right; d indicates that the third synchronizer 203 is combined to the right, e indicates that the third synchronizer 203 is combined to the left; g indicates that the fourth synchronizer 204 is combined to the left, and h indicates that the fourth synchronizer 204 is combined to the right combined.

以上所述仅是本发明的优先实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only preferred implementations of the present invention. It should be pointed out that for those of ordinary skill in the art, some improvements and modifications can also be made without departing from the technical principle of the present invention. These improvements and modifications It should also be regarded as the protection scope of the present invention.

Claims (4)

1. nine fast double-clutch speed changers, comprising: motor (101), clutch module (102), gearbox module; Described motor (101) is connected with gearbox module by clutch module (102); It is characterized in that:
Described clutch module (102) comprising: first input shaft (302) of first clutch (202) and correspondence, second input shaft (301) of second clutch (201) and correspondence; The coaxial empty set of described first input shaft (302) described second input shaft (301) outward;
Described gearbox module (103) comprising: the output shaft of gear-box (303) coaxially arranged with described second input shaft (301); The jack shaft (304) be arranged in parallel with described output shaft of gear-box (303), coaxial empty set are at described jack shaft (304) jack shaft sleeve (305) outward;
Described first input shaft (302) connects the first gear (401) and the 3rd gear (403) successively along its transmission of power direction; The upper connection the 5th gear (405) of described second input shaft (301); Described output shaft of gear-box (303) connects the 3rd synchronizer (203), the 9th gear (409) and the 4th synchronizer (204) successively along its transmission of power direction; Described jack shaft (304) connects the 5th synchronizer (205), the 12 gear (412) and the 14 gear (414) successively along its transmission of power direction; Described jack shaft sleeve (305) connects successively the 6th gear (406), octadentate wheel (408) and the 6th synchronizer (206) along its transmission of power direction;
7th gear (407), the 11 gear (411) and the 13 gear (413) successively empty set on described output shaft of gear-box (303); Second gear (402) and the 4th gear (404) successively empty set on described jack shaft (304); Tenth gear (410) empty set is on described jack shaft sleeve (305);
Synchronous described output shaft of gear-box (303) and the second input shaft (301) when described 3rd synchronizer (203) engages left, to the right synchronous described output shaft of gear-box (303) and the 7th gear (407) during engagement; Synchronous described output shaft of gear-box (303) and the 11 gear (411) when described 4th synchronizer (204) engages left, to the right synchronous described output shaft of gear-box (303) and described 3rd gear (403) during engagement; Synchronous described jack shaft (304) and the second gear (402) when described 5th synchronizer (205) engages left, to the right synchronous described jack shaft (304) and described 4th gear (404) during engagement; Synchronous described jack shaft sleeve (305) and described tenth gear (410) when described 6th synchronizer (206) engages left, to the right synchronous described jack shaft sleeve (305) and jack shaft (304) during engagement;
Described first gear (401) is engaged with described second gear (402), described 3rd gear (403) engages with described 4th gear (404), described 5th gear (405) engages with described 6th gear (406), described 7th gear (407) is taken turns (408) by described idle pulley (415) with described octadentate and is engaged, described 9th gear (409) engages with described tenth gear (410), described 11 gear (411) engages with described 12 gear (412), described 13 gear (413) engages with described 14 gear (414).
2. nine fast double-clutch speed changers according to claim 1, is characterized in that: during 1 grade of state, described 4th synchronizer (204), described 5th synchronizer (205) work; Described 4th synchronizer (204) engages left, and described 5th synchronizer (205) engages left; Described motor (101) power is by after described first clutch (202) and described first input shaft (302) input gearbox module, successively through described first gear (401), described second gear (402), described 5th synchronizer (205), described jack shaft (304), described 12 gear (412), described 11 gear (411), described 4th synchronizer (204), output to described output shaft of gear-box (303);
During 2 grades of states, described 4th synchronizer (204), described 6th synchronizer (206) work, described 4th synchronizer (204) engages left, and described 6th synchronizer (206) engages to the right; Described motor (101) power is by after described second clutch (201) and described second input shaft (301) input gearbox module, successively through described 5th gear (405), described 6th gear (406), described jack shaft sleeve (305), described 6th synchronizer (206), described jack shaft (304), described 12 gear (412), described 11 gear (411), described 4th synchronizer (204), output to described output shaft of gear-box (303);
During 3 grades of states, described 4th synchronizer (204), described 5th synchronizer (205) work, described 4th synchronizer (204) engages left, and described 5th synchronizer (205) engages to the right; Described motor (101) power is by after described first clutch (202) and described first input shaft (302) input gearbox module, successively through described 3rd gear (403), described 4th gear (404), described 5th synchronizer (205), described jack shaft (304), described 12 gear (412), described 11 gear (411), described 4th synchronizer (204), output to described output shaft of gear-box (303);
During 4 grades of states, described 6th synchronizer (206) work, described 6th synchronizer (206) engages left; Described motor (101) power is by after described second clutch (201) and described second input shaft (301) input gearbox module, successively through described 5th gear (405), described 6th gear (406), described jack shaft sleeve (305), described 6th synchronizer (206), described tenth gear (410), described 9th gear (409), output to described output shaft of gear-box (303);
During 5 grades of states, described 4th synchronizer (204), described 5th synchronizer (205) work, described 4th synchronizer (204) engages to the right, and described 5th synchronizer (205) engages left; Described motor (101) power is by after described first clutch (202) and described first input shaft (302) input gearbox module, successively through described first gear (401), described second gear (402), described 5th synchronizer (205), described jack shaft (304), described 14 gear (414), described 13 gear (413), described 4th synchronizer (204), output to described output shaft of gear-box (303);
During 6 grades of states, described 4th synchronizer (204), described 6th synchronizer (206) work, described 4th synchronizer (204) engages to the right, and described 6th synchronizer (206) engages to the right; Described motor (101) power is by after described second clutch (201) and described second input shaft (301) input gearbox module, successively through described 5th gear (405), described 6th gear (406), described jack shaft sleeve (305), described 6th synchronizer (206), described jack shaft (304), described 14 gear (414), described 13 gear (413), described 4th synchronizer (204), output to described output shaft of gear-box (303);
During 7 grades of states, described 4th synchronizer (204), described 5th synchronizer (205) work, described 4th synchronizer (204) engages to the right, and described 5th synchronizer (205) engages to the right; Described motor (101) power is by after described first clutch (202) and described first input shaft (302) input gearbox module, successively through described 3rd gear (403), described 4th gear (404), described 5th synchronizer (205), described jack shaft (304), described 14 gear (414), described 13 gear (413), described 4th synchronizer (204), output to described output shaft of gear-box (303);
During 8 grades of states, described 3rd synchronizer (203) work, described 3rd synchronizer (203) engages left, and described motor (101) power directly outputs to described output shaft of gear-box (303) by described second clutch (201) and described second input shaft (301);
During 9 grades of states, described 3rd synchronizer (203), described 5th synchronizer (205) work, described 3rd synchronizer (203) engages left, and described 5th synchronizer (205) engages to the right, described motor (101) power is by after described first clutch (202) and described first input shaft (302) input gearbox module, successively through described 3rd gear (403), described 4th gear (404), described 5th synchronizer (205), described jack shaft (304), described 6th synchronizer (206), described jack shaft sleeve (305), described 6th gear (406), described 5th gear (405), described second input shaft (301), described 3rd synchronizer (203), output to described output shaft of gear-box (303).
3. nine fast double-clutch speed changers according to claim 1, is characterized in that: during 1 grade of state, described 3rd synchronizer (203), described 5th synchronizer (205) and described 6th synchronizer (206) work, described 3rd synchronizer (203) engages to the right, described 5th synchronizer (205) engages left, described 6th synchronizer (206) engages left, after described motor (101) power inputs gearbox module by described first clutch (202) and described first input shaft (302), successively through described first gear (401), described second gear (402), described 5th synchronizer (205), described jack shaft (304), described 6th synchronizer (206), described jack shaft sleeve (305), described octadentate wheel (408), described idle pulley (415), described 7th gear (407), described 3rd synchronizer (203), outputs to described output shaft of gear-box (303),
During 2 grades of states, described 3rd synchronizer (203) work, described 3rd synchronizer (203) engages to the right, described motor (101) power is by after described second clutch (201) and described second input shaft (301) input gearbox module, successively through described 5th gear (405), described 6th gear (406), described jack shaft sleeve (305), described octadentate wheel (408), described idle pulley (415), described 7th gear (407), described 3rd synchronizer (203), output to described output shaft of gear-box (303),
During 3 grades of states, described 3rd synchronizer (203), described 5th synchronizer (205) and described 6th synchronizer (206) work, described 3rd synchronizer (203) engages to the right, described 5th synchronizer (205) engages to the right, described 6th synchronizer (206) engages left, described motor (101) power is by after described first clutch (202) and described first input shaft (302) input gearbox module, successively through described 3rd gear (403), described 4th gear (404), described 5th synchronizer (205), described jack shaft (304), described 6th synchronizer (206), described jack shaft sleeve (305), described octadentate wheel (408), described idle pulley (415), described 7th gear (407), described 3rd synchronizer (203), output to described output shaft of gear-box (303).
4. nine fast double-clutch speed changers according to claim 1, it is characterized in that: rising 2 gear shift processes by 1 grade is: described motor (101) load down, described first clutch (202) is separated, described second clutch (201) engages, described 5th synchronizer (205) no longer works, described 6th synchronizer (206) engages to the right, and described motor (101) provides torque support, realizes power gear shifting.
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CN106763550A (en) * 2016-12-30 2017-05-31 中国第汽车股份有限公司 Nine gear double-clutch automatic transmissions
CN110686053A (en) * 2019-10-17 2020-01-14 燕山大学 An eight-speed dual-clutch transmission
CN111452608A (en) * 2020-04-17 2020-07-28 苏州嵘波动力科技有限公司 Hybrid power transmission and electric drive device based on compound planetary gear train

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