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CN110645709A - A high-efficiency condensing gas-fired water heater and system with mixed heat exchange - Google Patents

A high-efficiency condensing gas-fired water heater and system with mixed heat exchange Download PDF

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CN110645709A
CN110645709A CN201910972757.XA CN201910972757A CN110645709A CN 110645709 A CN110645709 A CN 110645709A CN 201910972757 A CN201910972757 A CN 201910972757A CN 110645709 A CN110645709 A CN 110645709A
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heat exchanger
heat
isobaric
water heater
water
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CN110645709B (en
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赵钦新
桂雍
梁志远
王云刚
邵怀爽
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Xian Jiaotong University
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H4/00Fluid heaters characterised by the use of heat pumps
    • F24H4/02Water heaters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H8/00Fluid heaters characterised by means for extracting latent heat from flue gases by means of condensation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H8/00Fluid heaters characterised by means for extracting latent heat from flue gases by means of condensation
    • F24H8/006Means for removing condensate from the heater
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/0005Details for water heaters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/14Arrangements for connecting different sections, e.g. in water heaters 
    • F24H9/146Connecting elements of a heat exchanger
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/18Arrangement or mounting of grates or heating means
    • F24H9/1809Arrangement or mounting of grates or heating means for water heaters
    • F24H9/1832Arrangement or mounting of combustion heating means, e.g. grates or burners
    • F24H9/1836Arrangement or mounting of combustion heating means, e.g. grates or burners using fluid fuel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/20Arrangement or mounting of control or safety devices
    • F24H9/2007Arrangement or mounting of control or safety devices for water heaters
    • F24H9/2035Arrangement or mounting of control or safety devices for water heaters using fluid fuel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D3/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium flows in a continuous film, or trickles freely, over the conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H2210/00Burner and heat exchanger are integrated
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Instantaneous Water Boilers, Portable Hot-Water Supply Apparatuses, And Control Of Portable Hot-Water Supply Apparatuses (AREA)

Abstract

本发明公开了一种混合热交换的高效冷凝燃气热水炉及系统,该热水炉包括燃烧器,换热器,将直接接触换热的喷淋系统与换热器隔开的等压烟罩以及烟囱;合理的热工设计使高温烟气经换热器换热后降温并无冷凝水产生,换热器因无需考虑冷凝水腐蚀,可降低间壁换热器材料级别和工艺成本;直接接触换热的喷淋系统雾化喷出循环喷淋液充分吸收低温烟气潜热,循环喷淋液可采用安全无毒、导热性好、粘度低且疏水的有机工质或水工质;高效冷凝燃气热水炉与热泵连接形成增效节能系统,降低循环喷淋液温度并进一步提升低温烟气冷凝传热效率从而提高热水炉及系统整体运行效率,该发明有效提高整体系统运行效率,并通过喷淋系统进一步降低烟气碳排量。

Figure 201910972757

The invention discloses a high-efficiency condensing gas-fired water heater with mixed heat exchange and a system. The water heater includes a burner, a heat exchanger, and an isobaric smoke separating a spray system that directly contacts heat exchange from the heat exchanger. hood and chimney; reasonable thermal design makes the high-temperature flue gas cool down after heat exchange in the heat exchanger and no condensate water is generated. Since the heat exchanger does not need to consider the corrosion of condensate water, the material level and process cost of the partition heat exchanger can be reduced; direct The spray system of contact heat exchange atomizes and sprays the circulating spray liquid to fully absorb the latent heat of the low-temperature flue gas. The circulating spray liquid can use the organic or water working medium that is safe, non-toxic, good thermal conductivity, low viscosity and hydrophobic; high efficiency The condensing gas water heater and the heat pump are connected to form an efficiency-enhancing and energy-saving system, which reduces the temperature of the circulating spray liquid and further improves the condensation heat transfer efficiency of the low-temperature flue gas, thereby improving the overall operation efficiency of the water heater and the system. The invention effectively improves the overall system operation efficiency. And through the spray system to further reduce the flue gas carbon emissions.

Figure 201910972757

Description

一种混合热交换的高效冷凝燃气热水炉及系统A high-efficiency condensing gas-fired water heater and system with mixed heat exchange

技术领域technical field

本发明属于提高能量利用效率、节能环保的热交换换热器领域,具体涉及一种混合热交换的高效冷凝燃气热水炉及系统。The invention belongs to the field of heat exchange heat exchangers with improved energy utilization efficiency, energy saving and environmental protection, and in particular relates to a high-efficiency condensing gas-fired water heater and a system for mixed heat exchange.

背景技术Background technique

低氮高效冷凝燃气热水炉是为应对世界范围内日益严格的节能环保排放要求经过多年的技术研发定型的新生代具有技术先进性和市场推广潜力的升级换代热水炉。现有低氮高效冷凝燃气热水炉有机结合超高效紧凑的换热器和超低氮、高效的全预混燃烧器,集成了热能工程领域气体低氮排放、辐射换热、紊流及冷凝强化传热、水循环、新材料、新工艺和气候补偿动态控制等多项关键技术,共同实现超低排放和超高效余热回收的双重技术目标。该技术目标可以大大提高天然气清洁供热利用效率,使低氮高效冷凝燃气热水炉成为替代传统钢制和铸铁燃气锅炉的的刚性选择。低氮高效冷凝燃气热水炉按照供热功率大小可以分为家用冷凝燃气热水炉和商用冷凝燃气热水炉,家用冷凝燃气热水炉的容量小于100kW,家用冷凝燃气热水炉可以细分为家用冷凝燃气壁挂热水炉(≤50kW)和冷凝燃气落地热水炉(<100kW),而商用燃气热水炉容量大于或等于100kW至2800kW,但其模块集成数目可至28MW(相当于传统40t/h的锅炉供热能力,可供40万m2建筑采暖)依然存在技术经济性。无论是冷凝燃气壁挂炉、冷凝燃气落地炉还是商用冷凝燃气热水炉,其基本构成就是超低氮全预混无焰燃烧器和超高效紧凑换热器的有机组合成的专门应用于民生供应生活热水和采暖热水的产品,其中冷凝燃气壁挂炉、冷凝燃气落地炉主要应用于家庭同时供应生活热水和采暖热水,而商用冷凝燃气热水炉主要应用于学校、医院、商用住宅、生活小区同时供应生活热水和采暖热水,或可单供采暖水。家用冷凝燃气热水炉和商用冷凝燃气热水炉在结构上会有一些产别,但总体技术原理和核心相同。The low-nitrogen high-efficiency condensing gas water heater is an upgraded water heater with advanced technology and market promotion potential in the new generation after years of technical research and development in response to the increasingly strict energy-saving and environmental protection emission requirements worldwide. The existing low-nitrogen high-efficiency condensing gas water heater organically combines ultra-efficient and compact heat exchangers and ultra-low-nitrogen, high-efficiency full premix burners, integrating low-nitrogen gas emissions, radiant heat transfer, turbulence and condensation in the field of thermal energy engineering Strengthen a number of key technologies such as heat transfer, water circulation, new materials, new processes and climate compensation dynamic control to jointly achieve the dual technical goals of ultra-low emissions and ultra-efficient waste heat recovery. This technical goal can greatly improve the utilization efficiency of natural gas clean heating, making low-nitrogen high-efficiency condensing gas-fired water heaters a rigid choice to replace traditional steel and cast-iron gas-fired boilers. Low-nitrogen and high-efficiency condensing gas water heaters can be divided into domestic condensing gas water heaters and commercial condensing gas water heaters according to the heating power. For domestic condensing gas wall-mounted water heaters (≤50kW) and condensing gas floor water heaters (<100kW), while the capacity of commercial gas water heaters is greater than or equal to 100kW to 2800kW, but the number of integrated modules can reach 28MW (equivalent to traditional gas water heaters). 40t/h boiler heating capacity, which can be used for 400,000 m 2 building heating) still has technical economy. Whether it is a condensing gas wall-hung boiler, a condensing gas floor furnace or a commercial condensing gas water heater, its basic composition is an organic combination of an ultra-low nitrogen fully premixed flameless burner and an ultra-efficient compact heat exchanger, which is specially used for livelihood supply. Domestic hot water and heating hot water products, among which condensing gas wall-hung boilers and condensing gas floor-standing boilers are mainly used in households to supply domestic hot water and heating hot water at the same time, while commercial condensing gas water heaters are mainly used in schools, hospitals, commercial residences , Living quarters supply domestic hot water and heating hot water at the same time, or can supply heating water alone. Domestic condensing gas water heaters and commercial condensing gas water heaters have some differences in structure, but the overall technical principle and core are the same.

大功率低氮高效冷凝燃气热水炉的投入使用虽然有效节约能源,但其制造成本居高不下,主要原因在于大功率所对应的热水炉换热器本体体积重量大。在烟气温度较高的区域由于端差大而换热能力强;在烟气温度较低的区域,端差小,热流密度小,换热器换热能力弱,所需要的换热面积、体积很大。烟气温度较低的低效换热区域是影响热水炉换热器质量及控制成本的关键因素。对于小端差换热,采用喷淋方式的直接接触换热方式热阻明显小于采用换热器的间接换热方式,采用直接接触换热方式可以有效降低换热器成本。Although the high-power, low-nitrogen, high-efficiency condensing gas-fired water heater is put into use, it can effectively save energy, but its manufacturing cost remains high, mainly due to the large volume and weight of the heat exchanger body corresponding to the high-power water heater. In the area with high flue gas temperature, the heat exchange capacity is strong due to the large end difference; in the area with low flue gas temperature, the end difference is small, the heat flux density is small, the heat exchange capacity of the heat exchanger is weak, and the required heat exchange area, It is very bulky. The low-efficiency heat exchange area with lower flue gas temperature is the key factor affecting the quality and cost control of the heat exchanger of the hot water boiler. For small-end differential heat exchange, the thermal resistance of the direct contact heat exchange method using the spray method is significantly smaller than the indirect heat exchange method using the heat exchanger, and the direct contact heat exchange method can effectively reduce the cost of the heat exchanger.

发明内容SUMMARY OF THE INVENTION

为了有效降低低氮高效冷凝燃气热水炉的成本并进一步地提高低氮高效冷凝燃气热水炉的换热效率,本发明提供一种混合热交换的高效冷凝燃气热水炉及系统。In order to effectively reduce the cost of the low-nitrogen high-efficiency condensing gas-fired water heater and further improve the heat exchange efficiency of the low-nitrogen high-efficiency condensing gas-fired water heater, the present invention provides a hybrid heat-exchange high-efficiency condensing gas-fired water heater and a system.

本发明通过以下技术方案予以实现:The present invention is achieved through the following technical solutions:

一种混合热交换的高效冷凝燃气热水炉,包括燃烧产生高温烟气的燃烧器1,吸收高温烟气热量的换热器2,将喷淋系统4与换热器2隔离并在换热器2外壁形成烟气等压通道的等压烟罩3,包覆燃烧器1、换热器2、等压烟罩3和喷淋系统4的外壳5,设置在外壳5上的烟囱6;经换热器2放热后的低温烟气经过外壳5与等压烟罩3间通道进一步地被喷淋系统4吸收显热及潜热后最后从烟囱6排出;A high-efficiency condensing gas-fired water heater with mixed heat exchange, comprising a burner 1 that burns to generate high-temperature flue gas, a heat exchanger 2 that absorbs the heat of the high-temperature flue gas, and a spray system 4 that isolates the heat exchanger 2 and exchanges heat during heat exchange. The outer wall of the burner 2 forms the isobaric hood 3 of the flue gas isobaric channel, which covers the burner 1, the heat exchanger 2, the isobaric hood 3 and the shell 5 of the spray system 4, and the chimney 6 is arranged on the shell 5; The low-temperature flue gas released by the heat exchanger 2 passes through the passage between the shell 5 and the isobaric hood 3 and is further absorbed by the spray system 4 after sensible heat and latent heat, and finally discharged from the chimney 6;

所述燃烧器1截面形状为圆形、腰圆形或椭圆形,布置在热水炉整体中心线上或偏置热水炉整体中心线以优化烟气流动,减小流动阻力;The cross-sectional shape of the burner 1 is a circle, a waist circle or an ellipse, and is arranged on the overall centerline of the water heater or offsets the overall centerline of the water heater to optimize the flow of flue gas and reduce the flow resistance;

所述换热器2包含换热器主体21,与换热器主体21连通的换热器进水口22和换热器出水口23;The heat exchanger 2 includes a heat exchanger body 21, a heat exchanger water inlet 22 and a heat exchanger water outlet 23 communicated with the heat exchanger body 21;

所述等压烟罩3包含盖板31和低温烟气出口32;The isobaric fume hood 3 includes a cover plate 31 and a low temperature fume outlet 32;

所述喷淋系统4包含位于外壳5顶端或外壳5周侧的喷淋进液口41,当喷淋进液口41位于外壳5顶端时,包括连接喷淋进液口41和环管43的均流管42,在垂直方向上环管43位于均流管42与盖板31之间且环管43与均流管42构成90°~120°夹角,当喷淋进液口41位于外壳5周侧时,采用高压均流喷淋方式以消除均流管42结构,简化制造工艺并保证结构强度,环管43则与喷淋进液口41高度平行;还包括位于环管43底端的雾化喷嘴44,位于外壳5底端的冷凝水排出口45和喷淋液出口46;The spray system 4 includes a spray liquid inlet 41 located at the top of the casing 5 or on the peripheral side of the casing 5. When the spray liquid inlet 41 is located at the top of the casing 5, it includes a connection between the spray liquid inlet 41 and the ring pipe 43. The flow equalizing pipe 42, the annular pipe 43 is located between the equalizing pipe 42 and the cover plate 31 in the vertical direction, and the annular pipe 43 and the equalizing pipe 42 form an included angle of 90° to 120°. When the spray inlet 41 is located in the casing On the 5th side, the high-pressure equalizing spray method is adopted to eliminate the structure of the equalizing pipe 42, simplify the manufacturing process and ensure the structural strength, and the ring pipe 43 is highly parallel to the spray inlet 41; The atomizing nozzle 44, the condensed water discharge port 45 and the spray liquid outlet 46 at the bottom end of the casing 5;

所述外壳5内顶部设置烟囱连接通道51,底部设置呈露盘52。A chimney connection channel 51 is arranged at the top of the casing 5, and a dew plate 52 is arranged at the bottom.

所述换热器主体21在任何工况下控制壁面温度高于60℃,控制排烟温度在110~260℃范围,使换热器壁面不产生冷凝水,由于不会出现冷凝水腐蚀问题,换热器主体21采用铸铝、铸铁、碳钢、焊接不锈钢、铜或铜翅片管材质。The heat exchanger main body 21 controls the wall temperature to be higher than 60°C under any working conditions, and controls the exhaust gas temperature to be in the range of 110 to 260°C, so that the heat exchanger wall does not produce condensed water. The heat exchanger body 21 is made of cast aluminum, cast iron, carbon steel, welded stainless steel, copper or copper finned tubes.

所述换热器进水口22和换热器出水口23根据换热器主体21的选型不同均置于换热器主体21底部或分别布置于底部或顶部。The heat exchanger water inlet 22 and the heat exchanger water outlet 23 are placed at the bottom of the heat exchanger body 21 or at the bottom or the top respectively according to different types of the heat exchanger body 21 .

所述等压烟罩3采用单独制造或与外壳5一体成型方式制造,等压烟罩3采用底部的低温烟气出口32时与竖直方向呈预设角度,或等压烟罩3表面具有均匀的屋脊式排气口时采用垂直布置形式,均能使额定负荷下烟气等压的流通过等压烟罩3与换热器主体21间的烟气等压通道,保证换热器主体21内高温烟气均匀换热,等压烟罩3的盖板31根据换热器进水口22和换热器出水口23布置方式设计为顶部、底部或顶部与底部双重布置以确保换热器2能够放置于等压烟罩3内,位于等压烟罩3底部的低温烟气出口32为均匀4~24个环向开孔,两两之间具有辐条,强化结构强度,低温烟气出口32所在平面与水平方向夹角呈0~60°,等压烟罩3与外壳5一体成型制造时,顶部盖板31兼具了低温烟气出口32结构。The isobaric fume hood 3 is manufactured separately or integrally formed with the outer shell 5. When the isobaric fume hood 3 adopts the low-temperature flue gas outlet 32 at the bottom, it forms a preset angle with the vertical direction, or the surface of the isobaric fume hood 3 has a The uniform ridge-type exhaust port is vertically arranged, which can make the flow of flue gas under the rated load to pass through the flue gas isobaric channel between the isobaric hood 3 and the main body of the heat exchanger 21, so as to ensure the main body of the heat exchanger. The high temperature flue gas in 21 exchanges heat evenly, and the cover plate 31 of the isobaric fume hood 3 is designed to be top, bottom or top and bottom double arrangement according to the arrangement of the heat exchanger inlet 22 and the heat exchanger outlet 23 to ensure the heat exchanger 2. It can be placed in the isobaric fume hood 3. The low-temperature fume outlet 32 at the bottom of the isobaric fume hood 3 has 4 to 24 annular openings, and there are spokes between them to strengthen the structural strength. The low-temperature fume outlet The included angle between the plane 32 and the horizontal direction is 0-60°. When the isobaric fume hood 3 and the outer shell 5 are integrally formed and manufactured, the top cover plate 31 also has the structure of the low-temperature fume outlet 32 .

所述喷淋进液口41位于外壳5顶端时喷淋进液口41与环管43间有3~9个均流管42连接,使喷淋液均匀的从喷淋进液口41流入环管43中,所述环管43截面为腰圆形、方形、圆形或椭圆形,并且环管43周向上布置6~18个雾化喷嘴44,径向上同时布置1~4个雾化喷嘴44,所述雾化喷嘴44截面为腰圆形、方形、圆形或椭圆形,且与垂直方向呈角度θ为0~90°,所述环管43采用单环管或多环管形成单级或多级的喷淋系统4,喷淋系统4采用顶置或倒置或顶置与倒置结合的喷淋形式实现高效传热。When the spray liquid inlet 41 is located at the top of the casing 5, there are 3 to 9 equalizing pipes 42 connected between the spray liquid inlet 41 and the ring pipe 43, so that the spray liquid flows into the ring from the spray liquid inlet 41 evenly. In the pipe 43, the cross-section of the ring pipe 43 is a waist circle, a square, a circle or an ellipse, and the ring pipe 43 is arranged with 6 to 18 atomizing nozzles 44 in the circumferential direction, and 1 to 4 atomizing nozzles in the radial direction at the same time. 44. The cross section of the atomizing nozzle 44 is a waist circle, a square, a circle or an ellipse, and the angle θ to the vertical direction is 0 to 90°. The spray system 4 of one stage or multi-stage is adopted, and the spray system 4 adopts the spray form of overhead or inversion or a combination of overhead and inversion to achieve high-efficiency heat transfer.

所述冷凝水排出口45为U型结构使呈露盘52能积蓄一定液位,在热水炉持续运行中所产生的冷凝水从冷凝水排出口45排出,喷淋液出口46用于排出循环喷淋液,同样位于外壳5底端但其位置高于冷凝水排出口45,循环喷淋液采用安全无毒、导热性好、粘度低且疏水的有机工质或采用水工质。The condensate water outlet 45 has a U-shaped structure, so that the dew plate 52 can accumulate a certain liquid level, the condensate water generated during the continuous operation of the water heater is discharged from the condensate water outlet 45, and the spray liquid outlet 46 is used for discharge circulation. The spray liquid is also located at the bottom end of the shell 5 but higher than the condensate water outlet 45. The circulating spray liquid adopts a safe, non-toxic, good thermal conductivity, low viscosity and hydrophobic organic working medium or a water working medium.

所述外壳5采用耐冷凝水腐蚀的不锈钢、铸铝硅或塑料材质,呈露盘52具有一定的高度以容纳循环喷淋液与冷凝水,同时能使循环喷淋液采用安全无毒、导热性好、粘度低且疏水的有机工质与冷凝水分液,使冷凝水和循环喷淋液分别从底部冷凝水排出口45和喷淋液出口46排除。The casing 5 is made of stainless steel, cast aluminum silicon or plastic material that is resistant to condensation water corrosion, and the exposed plate 52 has a certain height to accommodate the circulating spray liquid and condensed water, and at the same time, the circulating spray liquid can be made of safe, non-toxic, thermally conductive material. Good, low viscosity and hydrophobic organic working medium and condensed water liquid, so that the condensed water and the circulating spray liquid are discharged from the bottom condensed water discharge port 45 and the spray liquid outlet 46 respectively.

采用所述的一种混合热交换的高效冷凝燃气热水炉的增效节能系统,包括热泵系统7、板式换热器8、阀组9以及所述的一种混合热交换的高效冷凝燃气热水炉,所述换热器2与热泵系统7中的冷凝器72构成主体换热子系统,主体换热子系统的连接方式为:换热器出水口23、板式换热器8进口、板式换热器8出口—冷凝器72进口、冷凝器72出口、换热器进水口22依次连接,所述喷淋系统4与热泵系统7中的蒸发器71构成次级喷淋换热子系统,次级喷淋换热子系统的连接方式为:喷淋液出口46、蒸发器71进口、蒸发器71出口、喷淋液进口41依次连接;所述热泵系统7中的蒸发器71和冷凝器72的进出口管道均安装有阀91形成阀组9,冷凝器72进出口短接管道上安装有短接阀92,当热泵系统7启用时,短接阀92关闭,阀组9中所有阀91打开,当热泵系统关闭时,阀组9中所有阀91关闭。The efficiency-enhancing and energy-saving system for a high-efficiency condensing gas-fired water heater using the mixed heat exchange described above includes a heat pump system 7, a plate heat exchanger 8, a valve group 9, and the above-mentioned high-efficiency condensing gas-fired heat exchanger for mixed heat exchange. Water boiler, the heat exchanger 2 and the condenser 72 in the heat pump system 7 constitute the main heat exchange subsystem, and the connection mode of the main heat exchange subsystem is: the water outlet 23 of the heat exchanger, the inlet of the plate heat The outlet of the heat exchanger 8—the inlet of the condenser 72, the outlet of the condenser 72, and the water inlet 22 of the heat exchanger are connected in sequence, and the spray system 4 and the evaporator 71 in the heat pump system 7 constitute a secondary spray heat exchange subsystem, The connection mode of the secondary spray heat exchange subsystem is as follows: the spray liquid outlet 46, the evaporator 71 inlet, the evaporator 71 outlet, and the spray liquid inlet 41 are connected in sequence; the evaporator 71 and the condenser in the heat pump system 7 are connected in sequence; The inlet and outlet pipes of 72 are installed with valves 91 to form valve group 9, and short-circuit valves 92 are installed on the inlet and outlet short-circuit pipes of condenser 72. When the heat pump system 7 is activated, the short-circuit valve 92 is closed, and all valves in valve group 9 are closed. 91 is open, when the heat pump system is turned off, all valves 91 in the valve group 9 are closed.

降低循环喷淋液温度进一步强化低温烟气的冷凝传热效率,提高换热器进水口22回水温度,使热水炉与热泵增效耦合,有效提高整体系统运行效率,并降低负荷回水温度波动对运行效率的敏感性。Reduce the temperature of the circulating spray liquid to further strengthen the condensation heat transfer efficiency of the low-temperature flue gas, increase the return water temperature of the water inlet 22 of the heat exchanger, make the water heater and the heat pump synergistically coupled, effectively improve the overall system operation efficiency, and reduce the load return water Sensitivity of temperature fluctuations to operating efficiency.

间接与直接接触换热一体化的高效燃气热水炉内所有部件灵活配置,整体可呈包围式布置、左右布置和上下布置形式。All components in the high-efficiency gas-fired water heater integrating indirect and direct contact heat exchange are flexibly configured, and the overall arrangement can be in the form of surrounding arrangement, left-right arrangement and up-down arrangement.

与现有技术相比较,本发明具有如下优点:Compared with the prior art, the present invention has the following advantages:

1、本发明热水炉采用间接与直接接触复合换热形式,换热器主体在任何工况下控制壁面温度高于60℃,优选地排烟温度控制在180~300℃范围,使换热器壁面不产生冷凝水,不会出现冷凝水腐蚀等问题,可以采用铸铝、铸铁、碳钢、焊接不锈钢、铜翅片管材质且任意工艺及结构的换热器,降低换热器使用门槛。1. The water heater of the present invention adopts the form of indirect and direct contact composite heat exchange. The main body of the heat exchanger controls the wall temperature to be higher than 60°C under any working conditions, and preferably the exhaust gas temperature is controlled within the range of 180 to 300°C, so that the heat exchange can be achieved. No condensed water will be generated on the wall of the heat exchanger, and there will be no problems such as condensed water corrosion. You can use cast aluminum, cast iron, carbon steel, welded stainless steel, copper finned tube materials and heat exchangers with any process and structure to reduce the threshold for use of heat exchangers. .

2、本发明热水炉采用间接与直接接触复合换热形式,用喷淋直接接触换热方式取代换热器中烟气温度较低、端差小、热流密度小且换热能力弱的区域,从而削除大量换热器低效区,有效降低换热器原材料用量及工艺成本。2. The water heater of the present invention adopts the indirect and direct contact composite heat exchange form, and uses the spray direct contact heat exchange method to replace the areas in the heat exchanger where the flue gas temperature is low, the end difference is small, the heat flux density is small and the heat exchange capacity is weak. , thereby eliminating a large number of inefficient areas of heat exchangers, effectively reducing the amount of raw materials and process costs of heat exchangers.

3、本发明热水炉在端差小的低温烟气换热中采用喷淋直接接触换热方式强化冷凝换热有效缩小热水炉体积使炉体更紧凑。3. In the heat exchange of low temperature flue gas with small end difference, the water heater of the present invention adopts spray direct contact heat exchange to strengthen condensation heat exchange, effectively reducing the volume of the water heater and making the furnace body more compact.

4、本发明系统采用耦合热泵设计,降低循环喷淋液温度进一步强化低温烟气的冷凝传热效率,提高换热器进水口回水温度,使热水炉与热泵增效耦合,有效提高整体系统运行效率,并降低负荷回水温度波动对运行效率的敏感性。4. The system of the present invention adopts a coupled heat pump design, which reduces the temperature of the circulating spray liquid to further strengthen the condensation heat transfer efficiency of the low-temperature flue gas, increases the temperature of the return water at the water inlet of the heat exchanger, and couples the efficiency of the water heater and the heat pump, effectively improving the overall efficiency. System operation efficiency, and reduce the sensitivity of load return water temperature fluctuations to operation efficiency.

附图说明Description of drawings

图1为本发明一体化的高效冷凝燃气热水炉与热泵耦合构成增效节能系统的整体示意图。FIG. 1 is an overall schematic diagram of an integrated high-efficiency condensing gas-fired water heater and a heat pump coupled to form an efficiency-enhancing and energy-saving system according to the present invention.

图2为间接与直接接触换热一体化的高效冷凝燃气热水炉三维视图,其中图2(a)为主视图,图2(b)为半剖图。Fig. 2 is a three-dimensional view of a high-efficiency condensing gas-fired water heater integrating indirect and direct contact heat exchange, wherein Fig. 2(a) is a front view, and Fig. 2(b) is a half-section view.

图3为采用等压烟罩3与外壳5整体注塑成型的间接与直接接触换热一体化的高效冷凝燃气热水炉三维视图,其中图3(a)为主视图,图3(b)为半剖图。Figure 3 is a three-dimensional view of a high-efficiency condensing gas-fired water heater integrated with indirect and direct contact heat exchange using the integral injection molding of the isobaric fume hood 3 and the casing 5, in which Figure 3(a) is a front view, and Figure 3(b) is a Half cutaway.

图4为采用喷淋进液口41布置于外壳5外侧,采用单侧或双侧进液方式的一体化的高效冷凝燃气热水炉三维视图,其中图4(a)为主视图,图4(b)为半剖图,图4(c)为俯视剖面图。Fig. 4 is a three-dimensional view of an integrated high-efficiency condensing gas-fired water heater using the spray liquid inlet 41 arranged on the outer side of the casing 5 and adopting a single-side or double-side liquid inlet method, in which Fig. 4(a) is a front view, and Fig. 4 (b) is a half cross-sectional view, and FIG. 4(c) is a top cross-sectional view.

图5为采用屋脊式排气口等压烟罩3的一体化的高效冷凝燃气热水炉三维视图,其中图5(a)为主视图,图5(b)为半剖图,图5(c)为俯视剖面图,图5(d)为屋脊式排气口示意图。Fig. 5 is a three-dimensional view of an integrated high-efficiency condensing gas-fired water heater using a ridge-type exhaust port isobaric fume hood 3, wherein Fig. 5(a) is a front view, Fig. 5(b) is a half-section view, Fig. 5( c) is a top cross-sectional view, and Figure 5(d) is a schematic diagram of a ridge-type exhaust port.

图6为采用多级的喷淋形式的一体化的高效冷凝燃气热水炉三维视图,其中图6(a)为主视图,图6(b)为半剖图,图6(c)为俯视剖面图。Fig. 6 is a three-dimensional view of an integrated high-efficiency condensing gas-fired water heater with multi-stage spraying, wherein Fig. 6(a) is a front view, Fig. 6(b) is a half-section view, and Fig. 6(c) is a top view Sectional drawing.

图7为采用倒置喷淋形式的一体化的高效冷凝燃气热水炉三维视图,其中图7(a)为主视图,图7(b)为半剖图。Fig. 7 is a three-dimensional view of an integrated high-efficiency condensing gas-fired water heater in the form of inverted spray, wherein Fig. 7(a) is a front view, and Fig. 7(b) is a half-section view.

图8为采用顶置与倒置喷淋结合的一体化的高效冷凝燃气热水炉三维视图,其中图8(a)为主视图,图8(b)为半剖图。Fig. 8 is a three-dimensional view of an integrated high-efficiency condensing gas-fired water heater combined with overhead and inverted spray, wherein Fig. 8(a) is a front view, and Fig. 8(b) is a half-section view.

图9为喷淋系统细节图,其中图9(1a)、9(2a)、9(3a)和9(4a)分别环管43截面为腰圆形、方形、圆形和椭圆形环向单级或多级雾化喷嘴44布置示意图,图9(1b)、9(2b)、9(3b)和9(4b)分别为雾化喷嘴44为腰圆形、方形、圆形和椭圆形外观示意图,图9(c)为雾化喷嘴44与垂直方向所呈角度示意图。Figure 9 is a detailed view of the sprinkler system, wherein the cross-sections of the annular pipes 43 in Figures 9(1a), 9(2a), 9(3a) and 9(4a) are waist circular, square, circular and elliptical, respectively. Schematic diagram of the arrangement of stage or multistage atomizing nozzles 44, Figures 9(1b), 9(2b), 9(3b) and 9(4b) respectively show that the atomizing nozzles 44 are waist circular, square, circular and oval in appearance Schematic diagram, FIG. 9( c ) is a schematic diagram of the angle formed by the atomizing nozzle 44 and the vertical direction.

图10为燃烧器1多种外观示意图,其中图10(a)、图10(b)和图10(c)分别为圆形、腰圆形和椭圆形。Fig. 10 is a schematic diagram of various appearances of the burner 1, wherein Fig. 10(a), Fig. 10(b) and Fig. 10(c) are respectively circular, waist circular and oval.

图11为左右布置的间接与直接接触换热一体化的高效冷凝燃气热水炉示意图。11 is a schematic diagram of a high-efficiency condensing gas-fired water heater with integrated indirect and direct contact heat exchange arranged on the left and right sides.

图12为上下布置的间接与直接接触换热一体化的高效冷凝燃气热水炉示意图。12 is a schematic diagram of a high-efficiency condensing gas-fired water heater with integrated indirect and direct contact heat exchange arranged up and down.

具体实施方式Detailed ways

下面结合附图和具体实施例对本发明作进一步地详细描述:Below in conjunction with accompanying drawing and specific embodiment, the present invention is described in further detail:

实施例一Example 1

如图2中图2(a)和图2(b)所示,本发明一种混合热交换的高效冷凝燃气热水炉,包括燃烧产生高温烟气的燃烧器1,包裹住燃烧器1吸收高温烟气热量的换热器2,设置在换热器(2)上的喷淋系统(4),将喷淋系统(4)与换热器(2)隔离并在换热器(2)外壁形成烟气等压通道的等压烟罩(3),包覆燃烧器(1)、换热器(2)、等压烟罩(3)和喷淋系统(4)的外壳(5),设置在外壳(5)上的烟囱(6);经换热器(2)放热后的低温烟气经过外壳5与等压烟罩3间通道进一步地被喷淋系统4吸收显热及潜热后最后从烟囱6排出。As shown in Figure 2(a) and Figure 2(b) in Figure 2, a high-efficiency condensing gas-fired water heater with mixed heat exchange of the present invention includes a burner 1 that burns to generate high-temperature flue gas, and wraps the burner 1 to absorb The heat exchanger 2 for high temperature flue gas heat, the spray system (4) arranged on the heat exchanger (2), the spray system (4) is isolated from the heat exchanger (2) and the spray system (4) is installed in the heat exchanger (2) An isobaric fume hood (3) whose outer wall forms an isobaric flue gas channel, and a casing (5) covering the burner (1), the heat exchanger (2), the isobaric fume hood (3) and the spray system (4) , the chimney (6) arranged on the shell (5); the low-temperature flue gas after heat release by the heat exchanger (2) passes through the channel between the shell 5 and the isobaric fume hood 3 and is further absorbed by the spray system 4 sensible heat and The latent heat is finally discharged from the chimney 6 .

所述换热器2包含换热器主体21、与换热器主体(21)连通的换热器进水口22和换热器出水口23。The heat exchanger 2 includes a heat exchanger main body 21, a heat exchanger water inlet 22 and a heat exchanger water outlet 23 communicated with the heat exchanger main body (21).

所述等压烟罩3包含盖板31和位于等压烟罩3底端的低温烟气出口32。The isobaric fume hood 3 includes a cover plate 31 and a low-temperature flue gas outlet 32 located at the bottom end of the isobaric fume hood 3 .

所述喷淋系统4包含位于外壳5顶端的喷淋进液口41,连接喷淋进液口41和环管43的均流管42及位于环管43底端的雾化喷嘴44,在垂直方向上环管43位于均流管42与盖板31之间且环管43与均流管42构成90°~120°夹角,位于外壳5底端的冷凝水排出口45和喷淋液出口46。The spray system 4 includes a spray liquid inlet 41 at the top of the casing 5, a flow equalizing pipe 42 connecting the spray liquid inlet 41 and the ring pipe 43, and an atomizing nozzle 44 at the bottom end of the ring pipe 43. The upper ring pipe 43 is located between the equalizing pipe 42 and the cover plate 31 , and the ring pipe 43 and the equalizing pipe 42 form an included angle of 90° to 120°.

所述外壳5包含位于外壳5顶部的烟囱连接通道51和底部的呈露盘52。The casing 5 includes a chimney connection channel 51 at the top of the casing 5 and a dew plate 52 at the bottom.

所述换热器主体21在任何工况下控制壁面温度高于60℃,优选地排烟温度在任何工况下控制在200℃左右,使换热器壁面不产生冷凝水。The heat exchanger main body 21 controls the wall temperature to be higher than 60°C under any working condition, preferably the exhaust gas temperature is controlled to be around 200°C under any working condition, so that no condensed water is generated on the heat exchanger wall.

所述换热器主体21因任何工况下不产生冷凝水不会出现冷凝水腐蚀等问题,采用带有集水盘结构的铜翅片管换热器,使其形成四回程的水工质流道。The heat exchanger main body 21 does not produce condensed water under any working conditions and will not cause problems such as condensed water corrosion. A copper finned tube heat exchanger with a water collecting tray structure is used to form a four-return water working medium. runner.

所述换热器进水口22和换热器出水口23布置于带有集水盘结构的铜翅片管换热器底部,与换热器底部的集水盘相连。The heat exchanger water inlet 22 and the heat exchanger water outlet 23 are arranged at the bottom of the copper finned tube heat exchanger with a water collecting pan structure, and are connected to the water collecting pan at the bottom of the heat exchanger.

所述等压烟罩3与竖直方向所呈角度能使额定负荷下烟气等压的流通过等压烟罩3与换热器主体21间的烟气等压通道,保证换热器主体21内高温烟气均匀换热,所述盖板31根据换热器进水口22和换热器出水口23布置方式设计为顶部、底部或顶部与底部双重布置以确保换热器2能够放置于等压烟罩3内,位于等压烟罩3底部的低温烟气出口32为均匀18个环向开孔,两两之间具有辐条,强化结构强度,低温烟气出口32所在平面与水平方向夹角呈45°。The angle formed between the isobaric fume hood 3 and the vertical direction can make the flow of flue gas under the rated load at the same pressure pass through the flue gas isobaric passage between the isobaric fume hood 3 and the heat exchanger main body 21, so as to ensure the heat exchanger main body The high temperature flue gas in 21 exchanges heat evenly, and the cover plate 31 is designed to be top, bottom or top and bottom double arrangement according to the arrangement of the heat exchanger water inlet 22 and the heat exchanger water outlet 23 to ensure that the heat exchanger 2 can be placed in the In the isobaric fume hood 3, the low-temperature fume outlet 32 at the bottom of the isobaric fume hood 3 is a uniform 18 annular openings with spokes between them to strengthen the structural strength. The low-temperature fume outlet 32 is located in the plane and horizontal direction. The included angle is 45°.

等压烟罩3独立制造,采用换热系数低且耐温的塑料、不锈钢或玻璃钢材质防止喷淋液与低温烟气换热使等压烟罩3内壁产生冷凝水。The isobaric fume hood 3 is independently manufactured, and is made of plastic, stainless steel or glass fiber reinforced plastic with low heat transfer coefficient and temperature resistance to prevent the heat exchange between the spray liquid and the low-temperature flue gas to cause condensation water on the inner wall of the isobaric fume hood 3.

所述位于外壳5顶端的喷淋进液口41布置在热水炉中心轴上,环管43与喷淋进液口41间有3个均流管42连接,使喷淋液均匀的从喷淋进液口41流入环管43中,喷淋液由位于均流管42底端18个雾化喷嘴44雾化喷出。The spray liquid inlet 41 at the top of the casing 5 is arranged on the central axis of the water heater, and there are three equalizing pipes 42 connected between the ring pipe 43 and the spray liquid inlet 41, so that the spray liquid can be evenly sprayed from the water. The spray liquid inlet 41 flows into the ring pipe 43 , and the spray liquid is atomized and sprayed by the 18 atomizing nozzles 44 located at the bottom end of the equalizing pipe 42 .

所述冷凝水排出口45位于外壳5底端,其U型结构使呈露盘52可积蓄一定液位,在热水炉持续运行中所产生的冷凝水从冷凝水排出口45排出,喷淋液出口46用于排出循环喷淋液,同样位于外壳5底端但其位置高于冷凝水排出口45,循环喷淋液采用安全无毒、导热性好、粘度低且疏水的有机溶液。The condensed water discharge port 45 is located at the bottom end of the casing 5, and its U-shaped structure enables the dew plate 52 to accumulate a certain liquid level, and the condensed water generated during the continuous operation of the water heater is discharged from the condensed water discharge port 45, and the spray liquid is discharged. The outlet 46 is used to discharge the circulating spray liquid, which is also located at the bottom end of the casing 5 but higher than the condensed water discharge port 45. The circulating spray liquid adopts a safe, non-toxic, good thermal conductivity, low viscosity and hydrophobic organic solution.

所述外壳5采用耐冷凝水腐蚀的不锈钢、铸铝硅或塑料材质,呈露盘52具有一定的高度以容纳循环喷淋液与冷凝水,同时能使循环喷淋液采用导热油或其他安全无毒、导热性好、粘度低且疏水的有机溶液与冷凝水分液,让冷凝水和循环喷淋液分别从底部冷凝水排出口45和喷淋液出口46排除。The casing 5 is made of stainless steel, cast aluminum silicon or plastic material that is resistant to condensation water corrosion, and the exposed plate 52 has a certain height to accommodate the circulating spray liquid and the condensed water, and at the same time, the circulating spray liquid can be made of heat-conducting oil or other safe and non-toxic materials. Poisonous, good thermal conductivity, low viscosity and hydrophobic organic solution and condensed water liquid, so that the condensed water and the circulating spray liquid are discharged from the bottom condensate water discharge port 45 and the spray liquid outlet 46 respectively.

如图1所示,一种混合热交换的高效冷凝燃气热水炉的增效节能系统,包括热泵系统7、板式换热器8、阀组9以及所述的一种混合热交换的高效冷凝燃气热水炉,所述换热器2与热泵系统7中的冷凝器72构成主体换热子系统,主体换热子系统的连接方式为:换热器出水口23、板式换热器8进口、板式换热器8出口—冷凝器72进口、冷凝器72出口、换热器进水口22依次连接,所述喷淋系统4与热泵系统7中的蒸发器71构成次级喷淋换热子系统,次级喷淋换热子系统的连接方式为:喷淋液出口46、蒸发器71进口、蒸发器71出口、喷淋液进口41依次连接;所述热泵系统7中的蒸发器71和冷凝器72的进出口管道均安装有阀91形成阀组9,冷凝器72进出口短接管道上安装有短接阀92,当热泵系统7启用时,短接阀92关闭,阀组9中所有阀91打开,当热泵系统关闭时,阀组9中所有阀91关闭。热泵系统7的并联能降低循环喷淋液温度进一步强化低温烟气的冷凝传热效率,提高换热器进水口22回水温度,使热水炉与热泵增效耦合,有效提高整体系统运行效率,并降低负荷回水温度波动对运行效率的敏感性。As shown in FIG. 1 , an efficiency-enhancing and energy-saving system for a high-efficiency condensing gas-fired water heater with mixed heat exchange includes a heat pump system 7, a plate heat exchanger 8, a valve group 9, and the above-mentioned high-efficiency condensing heat exchanger with mixed heat exchange. Gas-fired water heater, the heat exchanger 2 and the condenser 72 in the heat pump system 7 constitute the main heat exchange subsystem, and the connection mode of the main heat exchange subsystem is: the water outlet 23 of the heat exchanger and the inlet of the plate heat exchanger 8 , The outlet of the plate heat exchanger 8—the inlet of the condenser 72, the outlet of the condenser 72, and the water inlet 22 of the heat exchanger are connected in sequence, and the spray system 4 and the evaporator 71 in the heat pump system 7 constitute a secondary spray heat exchanger. The connection method of the secondary spray heat exchange subsystem is as follows: the spray liquid outlet 46, the evaporator 71 inlet, the evaporator 71 outlet, and the spray liquid inlet 41 are connected in sequence; the evaporator 71 in the heat pump system 7 and the The inlet and outlet pipes of the condenser 72 are installed with valves 91 to form a valve group 9, and a short-circuit valve 92 is installed on the inlet and outlet short-circuit pipes of the condenser 72. When the heat pump system 7 is activated, the short-circuit valve 92 is closed, and the valve group 9 is in the All valves 91 are open, and when the heat pump system is turned off, all valves 91 in the valve group 9 are closed. The parallel connection of the heat pump system 7 can reduce the temperature of the circulating spray liquid, further strengthen the condensation heat transfer efficiency of the low-temperature flue gas, increase the return water temperature of the water inlet 22 of the heat exchanger, make the water heater and the heat pump efficient coupling, and effectively improve the overall system operation efficiency , and reduce the sensitivity of load return water temperature fluctuations to operating efficiency.

实施案例二Implementation case two

在本实施例中,对于与实施案例一相同的结构,给予相同的符号,并省略相同的说明。In the present embodiment, the same symbols are given to the same structures as those in the first embodiment, and the same descriptions are omitted.

如图3中图3(a)和图3(b)所示,所述等压烟罩3与外壳5相连,可以采用注塑工艺或铸造铁、铝合金使等压烟罩3与外壳5一体成型,方便换热器2的安装和换热器进水口22和换热器出水口23的布置。As shown in Figure 3(a) and Figure 3(b) in Figure 3, the isobaric fume hood 3 is connected to the housing 5, and the isobaric fume hood 3 and the housing 5 can be integrated by injection molding process or cast iron or aluminum alloy The molding is convenient for the installation of the heat exchanger 2 and the arrangement of the water inlet 22 of the heat exchanger and the water outlet 23 of the heat exchanger.

实施案例三Implementation case three

在本实施例中,对于与实施案例一相同的结构,给予相同的符号,并省略相同的说明。In the present embodiment, the same symbols are given to the same structures as those in the first embodiment, and the same descriptions are omitted.

如图4中图4(a)、图4(b)和图4(c)所示,所述喷淋进液口41布置于外壳5周侧,采用单侧或双侧进液方式,同时采用高压均流喷淋方式以取消均流管42结构,简化制造工艺并保证结构强度。As shown in FIG. 4(a), FIG. 4(b) and FIG. 4(c), the spray liquid inlet 41 is arranged on the peripheral side of the outer casing 5, and adopts a single-side or double-side liquid inlet method. The high-pressure flow-equalizing spray method is adopted to cancel the structure of the flow-equalizing pipe 42, simplify the manufacturing process and ensure the structural strength.

实施案例四Implementation case four

在本实施例中,对于与实施案例一相同的结构,给予相同的符号,并省略相同的说明。In the present embodiment, the same symbols are given to the same structures as those in the first embodiment, and the same descriptions are omitted.

如图5中图5(a)、图5(b)、图5(c)和图5(d)所示,所述等压烟罩3竖直放置,等压烟罩3表面具有均匀的屋脊式排气口,使低温烟气环向均匀排出,同时可有效隔离冷凝水、循环喷淋液与循环喷淋液,等压烟罩3可以采用注塑工艺或铸造铝合金或冲压不锈钢制造而成。As shown in Fig. 5(a), Fig. 5(b), Fig. 5(c) and Fig. 5(d), the isobaric fume hood 3 is placed vertically, and the surface of the isobaric fume hood 3 has a uniform surface. The ridge-type exhaust port makes the low-temperature flue gas uniformly discharged in the circumferential direction, and at the same time can effectively isolate the condensed water, the circulating spray liquid and the circulating spray liquid. to make.

实施案例五Implementation case five

在本实施例中,对于与实施案例一相同的结构,给予相同的符号,并省略相同的说明。In the present embodiment, the same symbols are given to the same structures as those in the first embodiment, and the same descriptions are omitted.

如图6中图6(a)、图6(b)和图6(c)所示,所述喷淋系统4包含2-6级环管43,采用分级喷淋优化换热提高热水炉整体运行效率。As shown in FIG. 6(a), FIG. 6(b) and FIG. 6(c), the spraying system 4 includes 2-6 stages of loop pipes 43, and the water heater is improved by optimizing the heat exchange by using graded spraying. overall operating efficiency.

实施案例六Implementation Case 6

在本实施例中,对于与实施案例一相同的结构,给予相同的符号,并省略相同的说明。In the present embodiment, the same symbols are given to the same structures as those in the first embodiment, and the same descriptions are omitted.

如图7中图7(a)和图7(b)所示,所述喷淋系统4采用整体倒置喷淋形式,同样也可以采用如图8中图8(a)、图8(b)所示的顶部与底部双侧布置的喷淋系统4形式。As shown in FIGS. 7(a) and 7(b) in FIG. 7 , the spraying system 4 adopts an integral inverted spraying form, and can also be used as shown in FIGS. 8(a) and 8(b) in FIG. 8 . Shown in the form of a top and bottom sprinkler system 4 arranged on both sides.

实施案例七Implementation case seven

在本实施例中,对于与实施案例一相同的结构,给予相同的符号,并省略相同的说明。In the present embodiment, the same symbols are given to the same structures as those in the first embodiment, and the same descriptions are omitted.

如图9所示,图9(1a)、9(2a)、9(3a)和9(4a)所示,所述环管43截面可为腰圆形、方形、圆形或椭圆形,并且环管43截面上可同时布置1~4个单级或多级的雾化喷嘴44,如图9(1b)、9(2b)、9(3b)和9(4b)所示,所述雾化喷嘴44截面可为腰圆形、方形、圆形或椭圆形,如图9(c)所示,所述雾化喷嘴44与垂直方向呈角度θ为0~90°。As shown in FIG. 9, as shown in FIGS. 9(1a), 9(2a), 9(3a) and 9(4a), the cross-section of the annular tube 43 may be a waist circle, a square, a circle or an ellipse, and One to four single-stage or multi-stage atomizing nozzles 44 may be arranged on the cross section of the ring pipe 43 at the same time, as shown in Figures 9(1b), 9(2b), 9(3b) and 9(4b). The cross section of the atomizing nozzle 44 can be a waist circle, a square, a circle or an ellipse. As shown in FIG. 9( c ), the atomizing nozzle 44 forms an angle θ with the vertical direction of 0-90°.

实施案例八Implementation case eight

在本实施例中,对于与实施案例一相同的结构,给予相同的符号,并省略相同的说明。In the present embodiment, the same symbols are given to the same structures as those in the first embodiment, and the same descriptions are omitted.

如图10中图10(a)、图10(b)和图10(c)所示,所述燃烧器1截面形状可以为圆形、腰圆形或椭圆形,所述燃烧器1布置在热水炉整体中心线上也可以偏置以优化烟气流动,减小流动阻力。As shown in FIG. 10(a), FIG. 10(b) and FIG. 10(c), the cross-sectional shape of the burner 1 may be a circle, a waist circle or an ellipse, and the burner 1 is arranged in a The overall centerline of the water heater can also be offset to optimize flue gas flow and reduce flow resistance.

实施案例九Implementation case nine

在本实施例中,对于与实施案例一相同的结构,给予相同的符号,并省略相同的说明。In the present embodiment, the same symbols are given to the same structures as those in the first embodiment, and the same descriptions are omitted.

如图11所示,所述燃烧器1放置于外壳5一侧,采用燃烧器1、换热器2、喷淋系统4左右或前后方向布置形式。As shown in FIG. 11 , the burner 1 is placed on one side of the casing 5 , and the burner 1 , the heat exchanger 2 , and the spray system 4 are arranged in the left-right or front-rear direction.

实施案例十Implementation case ten

在本实施例中,对于与实施案例一相同的结构,给予相同的符号,并省略相同的说明。In the present embodiment, the same symbols are given to the same structures as those in the first embodiment, and the same descriptions are omitted.

如图12所示,所述燃烧器1放置于外壳5顶部,采用燃烧器1、换热器2、喷淋系统4从上至下的布置形式。As shown in FIG. 12 , the burner 1 is placed on the top of the casing 5 , and the burner 1 , the heat exchanger 2 , and the spray system 4 are arranged from top to bottom.

Claims (10)

1. The utility model provides a high-efficient condensation gas water heater of mixed heat exchange which characterized in that: the device comprises a combustor (1) for generating high-temperature flue gas through combustion, a heat exchanger (2) for absorbing heat of the high-temperature flue gas, an isobaric smoke hood (3) for isolating a spray system (4) from the heat exchanger (2) and forming a flue gas isobaric channel on the outer wall of the heat exchanger (2), a shell (5) for coating the combustor (1), the heat exchanger (2), the isobaric smoke hood (3) and the spray system (4), and a chimney (6) arranged on the shell (5); the low-temperature flue gas released by the heat exchanger (2) is further absorbed by a spraying system (4) through a channel between the shell (5) and the isobaric smoke hood (3) to absorb sensible heat and latent heat and is finally discharged from a chimney (6);
the cross section of the burner (1) is circular, oval or elliptical, and is arranged on the central line of the whole hot water furnace or is offset from the central line of the whole hot water furnace so as to optimize the flow of smoke and reduce the flow resistance;
the heat exchanger (2) comprises a heat exchanger main body (21), a heat exchanger water inlet (22) and a heat exchanger water outlet (23) which are communicated with the heat exchanger main body (21);
the isobaric smoke hood (3) comprises a cover plate (31) and a low-temperature smoke outlet (32);
the spraying system (4) comprises a spraying liquid inlet (41) positioned at the top end of the shell (5) or on the peripheral side of the shell (5), when the spraying liquid inlet (41) is positioned at the top end of the shell (5), the spraying system comprises a flow equalizing pipe (42) for connecting the spraying liquid inlet (41) and a ring pipe (43), the ring pipe (43) is positioned between the flow equalizing pipe (42) and the cover plate (31) in the vertical direction, and the ring pipe (43) and the flow equalizing pipe (42) form an included angle of 90-120 degrees, when the spraying liquid inlet (41) is positioned on the peripheral side of the shell (5), a high-pressure flow equalizing spraying mode is adopted to eliminate the structure of the flow equalizing pipe (42), the manufacturing process is simplified, the structural strength is ensured, and the ring pipe (; the atomizing nozzle (44) is positioned at the bottom end of the ring pipe (43), and the condensed water outlet (45) and the spraying liquid outlet (46) are positioned at the bottom end of the shell (5);
the top in the shell (5) is provided with a chimney connecting channel (51), and the bottom is provided with a dew presenting disc (52).
2. The hybrid heat exchange high-efficiency condensing gas water heater according to claim 1, wherein: the wall temperature of the heat exchanger main body (21) is controlled to be higher than 60 ℃ under any working condition, the exhaust gas temperature is controlled to be 110-260 ℃, so that no condensate water is generated on the wall surface of the heat exchanger, and the problem of condensate water corrosion is solved, and the heat exchanger main body (21) is made of cast aluminum, cast iron, carbon steel, welded stainless steel, copper or copper fin tubes.
3. The hybrid heat exchange high-efficiency condensing gas water heater according to claim 1, wherein: the heat exchanger water inlet (22) and the heat exchanger water outlet (23) are arranged at the bottom of the heat exchanger main body (21) or are respectively arranged at the bottom or the top according to different types of the heat exchanger main body (21).
4. The hybrid heat exchange high-efficiency condensing gas water heater according to claim 1, wherein: the isobaric smoke hood (3) is manufactured independently or integrally formed with the shell (5), the isobaric smoke hood (3) forms a preset angle with the vertical direction when a low-temperature smoke outlet (32) at the bottom is adopted, or is vertically arranged when the surface of the isobaric smoke hood (3) is provided with an even ridge type exhaust port, smoke isobaric flow of the smoke under rated load can pass through a smoke isobaric channel between the isobaric smoke hood (3) and the heat exchanger main body (21), uniform heat exchange of high-temperature smoke in the heat exchanger main body (21) is ensured, a cover plate (31) of the isobaric smoke hood (3) is designed to be doubly arranged at the top, the bottom or the top and the bottom according to the arrangement mode of a heat exchanger water inlet (22) and a heat exchanger water outlet (23) so as to ensure that the heat exchanger (2) can be placed in the isobaric smoke hood (3), and the low-temperature smoke outlet (32) at the bottom of, have the spoke between two liang, strengthen structural strength, low temperature exhanst gas outlet (32) place plane and horizontal direction contained angle are 0 ~ 60, when isobaric petticoat pipe (3) and shell (5) integrated into one piece were made, top apron (31) had low temperature exhanst gas outlet (32) structure concurrently.
5. The hybrid heat exchange high-efficiency condensing gas water heater according to claim 1, wherein: the isobaric smoke hood (3) is of a single-layer or double-layer structure, cast aluminum, cast iron, stainless steel or plastic and glass fiber reinforced plastic materials with low heat conductivity coefficient and temperature resistance are adopted, and both the single-layer low heat conductivity coefficient material and the double-layer structure can prevent low-temperature spray liquid from contacting the outer wall of the isobaric smoke hood (3) and low-temperature smoke from an isobaric channel between the isobaric smoke hood (3) and the heat exchanger main body (21) to exchange heat so as to enable the inner wall of the isobaric smoke hood (3) to generate condensed water.
6. The hybrid heat exchange high-efficiency condensing gas water heater according to claim 1, wherein: when the spraying liquid inlet (41) is positioned at the top end of the shell (5), 3-9 flow equalizing pipes (42) are arranged between the spraying liquid inlet (41) and the circular pipe (43) to be connected, so that spraying liquid uniformly flows into the circular pipe (43) from the spraying liquid inlet (41), the cross section of the circular pipe (43) is in a waist-round shape, a square shape, a round shape or an oval shape, 6-18 atomizing nozzles (44) are arranged on the circular pipe (43) in the circumferential direction, 1-4 atomizing nozzles (44) are arranged on the circular pipe in the radial direction, the cross section of each atomizing nozzle (44) is in a waist-round shape, a square shape, a round shape or an oval shape, and an angle theta is 0-90 degrees with the vertical direction, the circular pipe (43) adopts a single circular pipe or multiple circular pipes to form a single-stage overhead spraying system (4), and the spraying system (4).
7. The hybrid heat exchange high-efficiency condensing gas water heater according to claim 1, wherein: the condensation water outlet (45) is of a U-shaped structure, so that the exposure disc (52) can accumulate a certain liquid level, condensation water generated in the continuous operation of the water heater is discharged from the condensation water outlet (45), the spraying liquid outlet (46) is used for discharging circulating spraying liquid, the circulating spraying liquid is also positioned at the bottom end of the shell (5) but is higher than the condensation water outlet (45), and the circulating spraying liquid adopts a safe, non-toxic, organic working medium or a water working medium with good thermal conductivity, low viscosity and hydrophobicity.
8. The hybrid heat exchange high-efficiency condensing gas water heater according to claim 1, wherein: the shell (5) is made of stainless steel, cast aluminum silicon or plastic materials resistant to condensate water corrosion, the exposure disc (52) has a certain height to contain circulating spray liquid and condensate water, and meanwhile, the circulating spray liquid is separated from the condensate water by using a safe, non-toxic, good-heat-conductivity, low-viscosity and hydrophobic organic working medium, so that the condensate water and the circulating spray liquid are discharged from a condensate water outlet (45) and a spray liquid outlet (46) at the bottom respectively.
9. The hybrid heat exchange high-efficiency condensing gas water heater according to claim 1, wherein: according to the position relation of the heat exchanger (2) and the spraying system (4), the arrangement form of the water heater is in a surrounding arrangement form, a left-right arrangement form or an up-down arrangement form.
10. The energy-saving system for the high-efficiency condensing gas water heater using the mixed heat exchange of any one of claims 1 to 8, is characterized in that: the high-efficiency condensation gas water heater comprises a heat pump system (7), a plate type heat exchanger (8), a valve bank (9) and the high-efficiency condensation gas water heater with mixed heat exchange as claimed in any one of claims 1 to 8, wherein the heat exchanger (2) and a condenser (72) in the heat pump system (7) form a main body heat exchange subsystem, and the main body heat exchange subsystem is connected in a way that: the heat exchanger water outlet (23), the plate heat exchanger (8) import, the plate heat exchanger (8) export-condenser (72) import, condenser (72) export, heat exchanger water inlet (22) connect gradually, evaporimeter (71) in sprinkling system (4) and the heat pump system (7) constitute secondary and spray the heat transfer subsystem, and the connected mode that secondary sprayed the heat transfer subsystem is: the spraying liquid outlet (46), the evaporator (71) inlet, the evaporator (71) outlet and the spraying liquid inlet (41) are connected in sequence; the inlet and outlet pipelines of the evaporator (71) and the condenser (72) in the heat pump system (7) are respectively provided with a valve (91) to form a valve group (9), the inlet and outlet short-circuit pipelines of the condenser (72) are provided with a short-circuit valve (92), when the heat pump system (7) is started, the short-circuit valves (92) are closed, all the valves (91) in the valve group (9) are opened, and when the heat pump system is closed, all the valves (91) in the valve group (9) are closed.
CN201910972757.XA 2019-10-14 2019-10-14 A hybrid heat exchange high-efficiency condensing gas water heater and system Active CN110645709B (en)

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CN118687184A (en) * 2024-08-29 2024-09-24 湖南能圣智能装备有限公司 Central heating equipment

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