CN110586715B - A kind of pipe bending equipment for construction pipeline - Google Patents
A kind of pipe bending equipment for construction pipeline Download PDFInfo
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- CN110586715B CN110586715B CN201910920734.4A CN201910920734A CN110586715B CN 110586715 B CN110586715 B CN 110586715B CN 201910920734 A CN201910920734 A CN 201910920734A CN 110586715 B CN110586715 B CN 110586715B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/02—Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment
- B21D7/024—Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment by a swinging forming member
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Abstract
本发明公开了一种建筑管道用弯管设备,本发明在对管道进行弯管操作时,弯管转盘转动的过程中,可转动柱绕其自身竖直轴线相对于所述弯管转盘也做相应转动,可转动柱相对于弯管转盘的转动方向与所述弯管转盘的自身转动方向相同,这样,既可以使得活动端夹持机构对弯管保持一定的径向弯曲力,又能够防止弯曲力过大、角度过小而使得管道的固定抓取部位出现过度弯曲的问题;本发明的挡柱组件的外更换筒可以更换的设置,这样可以实现不同弧度的弯曲,根据需要旋转所需对应的弧度,提高弯曲的平滑性和可靠性,并保证弯曲处受力的均衡性。
The invention discloses a pipe bending equipment for construction pipelines. When the pipe bending operation is performed on the pipeline, the rotatable column also rotates relative to the pipe bending turntable around its own vertical axis during the rotation of the pipe bending turntable. Corresponding rotation, the rotation direction of the rotatable column relative to the elbow turntable is the same as the rotation direction of the elbow turntable itself, so that the movable end clamping mechanism can maintain a certain radial bending force on the elbow, and can prevent The bending force is too large and the angle is too small, which causes the problem of excessive bending of the fixed grasping part of the pipeline; the outer replacement cylinder of the stopper assembly of the present invention can be replaced, so that the bending of different radians can be realized, and the rotation needs to be rotated according to the needs. The corresponding radian improves the smoothness and reliability of the bend, and ensures the balance of the force at the bend.
Description
技术领域technical field
本发明涉及一种材料折弯设备,具体是一种建筑管道用弯管设备。The invention relates to a material bending equipment, in particular to a pipe bending equipment for construction pipelines.
背景技术Background technique
建筑施工时,常用到折弯设备,来折弯一些工件,如钢筋、钢管等,传统的折弯设备,在进行折弯钢管使,往往会使钢管的两端变形,被挤扁,而钢管的弯曲直径不能够进行调节。现有技术中,其中一种弯管方式是利用旋转盘的方式,将待弯曲的管道的一端固定在工作台上,另一端固定在旋转盘上,并使得弯管的中间弯曲部位置于限位柱上,利用旋转盘的旋转,实现管道的弯曲。但是,现有的这种弯管方式,旋转盘上固定弯管的卡盘或者机械手一般是固定不动的,这就导致在弯管时,该卡盘或者机械手部位随着弯管的进行,对弯管的夹持部位产生弯曲力增大,这容易导致卡盘或者机械手抓取固定部位出现较大弯度的挠曲,如图1中的虚线所示。对此,目前也出现了一些卡盘或者机械手在弯曲时虽然转动,但是,其转动一般是自由的,这种自由转动使得对管道的弯曲力产生大大的损失,当管的弯曲一定程度后,这种方式会使得对管的拉力增大,而弯曲力很小,影响弯曲的效率,同时也会使得管被拉长或者拉断。During construction, bending equipment is often used to bend some workpieces, such as steel bars, steel pipes, etc. Traditional bending equipment, when bending steel pipes, often deforms both ends of the steel pipe and is squashed flat, while the steel pipe is bent. The bending diameter cannot be adjusted. In the prior art, one of the pipe bending methods is to use a rotating disk to fix one end of the pipe to be bent on the workbench, and the other end to the rotating disk, and make the middle bending part of the pipe bend at the limit. On the bit column, the rotation of the rotating disk is used to realize the bending of the pipe. However, in the existing pipe bending method, the chuck or manipulator for fixing the pipe bend on the rotating disk is generally fixed, which leads to the fact that when the pipe is bent, the part of the chuck or the manipulator moves along with the pipe bending. The bending force on the clamping part of the elbow increases, which easily leads to a large bending deflection of the clamping part of the chuck or the manipulator, as shown by the dotted line in Figure 1. In this regard, there are also some chucks or manipulators that rotate when they are bent, but their rotation is generally free. This free rotation causes a great loss to the bending force of the pipe. When the pipe is bent to a certain extent, This method will increase the pulling force on the tube, while the bending force is small, which will affect the bending efficiency, and will also cause the tube to be elongated or broken.
因此,本发明提供了一种建筑管道用弯管设备,以解决上述背景技术中提出的问题。Therefore, the present invention provides a pipe bending device for building pipelines to solve the above-mentioned problems in the background art.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种建筑管道用弯管设备,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a pipe bending device for building pipelines, so as to solve the problems raised in the above-mentioned background art.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种建筑管道用弯管设备,包括工作台、弯管转盘、调节固定盘、固定端夹持机构、活动端夹持机构和可转动柱,其中,所述工作台的上端面一侧可驱动绕竖直轴线转动的设置有所述弯管转盘,所述弯管转盘的中心固定设置有挡柱组件,所述工作台的上端面另一侧设置有可转动以便调节初始角度的所述调节固定盘;其特征在于,A pipe bending equipment for construction pipelines, comprising a workbench, a pipe bend turntable, an adjustment fixed disc, a fixed end clamping mechanism, a movable end clamping mechanism and a rotatable column, wherein one side of the upper end face of the workbench can be driven The curved pipe turntable is arranged to rotate around the vertical axis, the center of the curved pipe turntable is fixedly provided with a blocking column assembly, and the other side of the upper end face of the worktable is provided with the adjustment device that can be rotated to adjust the initial angle Fixed plate; characterized in that,
所述固定端夹持机构固定在所述调节固定盘上,且所述固定端夹持机构能够对待弯管的管道的一端进行夹持并锁紧;The fixed end clamping mechanism is fixed on the adjustment fixing plate, and the fixed end clamping mechanism can clamp and lock one end of the pipe to be bent;
所述弯管转盘上还设置有可绕自身竖直轴线相对于所述弯管转盘转动的所述可转动柱,所述活动端夹持机构固定在所述可转动柱的侧壁上,且所述活动端夹持机构能够对待弯管的管道的另一端进行夹持并锁紧;The turntable is also provided with the rotatable column that can rotate relative to the turntable around its vertical axis, the movable end clamping mechanism is fixed on the side wall of the rotatable column, and The movable end clamping mechanism can clamp and lock the other end of the pipe to be bent;
在对管道进行弯管操作时,所述弯管转盘转动的过程中,所述可转动柱绕其自身竖直轴线相对于所述弯管转盘也做相应转动,所述可转动柱相对于所述弯管转盘的转动方向与所述弯管转盘的自身转动方向相同。When the pipe is bent, during the rotation of the pipe bending turntable, the rotatable column also rotates relative to the pipe bending turntable around its own vertical axis, and the rotatable column is relatively The rotation direction of the pipe bend turntable is the same as the rotation direction of the bend pipe turntable itself.
进一步,作为优选,所述可转动柱由转动控制组件控制转动,以便使得所述可转动柱相对于所述弯管转盘的转动角度构设为使得所述活动端夹持机构对所述弯管W的径向方向的弯曲力始终大于一设定值。Further, preferably, the rotation of the rotatable column is controlled by a rotation control assembly, so that the rotation angle of the rotatable column relative to the elbow turntable is configured so that the movable end clamping mechanism can prevent the elbow The bending force in the radial direction of W is always greater than a set value.
进一步,作为优选,所述挡柱组件包括定位柱机构和更换外筒,其中,所述定位柱机构固定在所述弯管转盘的中心,所述更换外筒包括多种外径尺寸的多个,且每个所述更换外筒均可套设在所述定位柱机构上,且所述定位柱机构和更换外筒之间不可转动的设置。Further, preferably, the stopper column assembly includes a positioning column mechanism and a replacement outer cylinder, wherein the positioning column mechanism is fixed at the center of the elbow turntable, and the replacement outer cylinder includes a plurality of outer diameters of various sizes. , and each of the replacement outer cylinders can be sleeved on the positioning column mechanism, and the positioning column mechanism and the replacement outer cylinder are non-rotatable.
进一步,作为优选,所述定位柱机构包括下固定柱、定位盘和上连接套柱,其中,所述下固定柱固定套设在所述弯管转盘中心,所述下固定柱的上端同轴一体连接设置有所述定位盘,所述定位盘的上端同轴设置有上连接套柱,所述上连接套柱的外圆周一侧设置有沿着轴向延伸的防转定位卡槽,所述更换外筒的中心通孔的内壁上沿着其轴向延伸设置有防转定位卡肩,所述防转定位卡肩卡合定位于所述防转定位卡槽内。Further, preferably, the positioning column mechanism includes a lower fixing column, a positioning plate and an upper connecting sleeve, wherein the lower fixing column is fixedly sleeved at the center of the elbow turntable, and the upper end of the lower fixing column is coaxial The positioning plate is integrally connected and provided, the upper end of the positioning plate is coaxially provided with an upper connecting sleeve, and an anti-rotation positioning slot extending along the axial direction is arranged on one side of the outer circumference of the upper connecting sleeve. The inner wall of the central through hole of the replacement outer cylinder is provided with an anti-rotation positioning shoulder extending along its axial direction, and the anti-rotation positioning shoulder is engaged and positioned in the anti-rotation positioning slot.
进一步,作为优选,所述弯管转盘的安装可转动柱的位置的底部设置有阶梯容纳槽,所述阶梯容纳槽内采用下盖定位固定有安装盘座,所述安装盘座上固定设置有控制旋转驱动器,所述控制旋转驱动器的输出端同轴固定连接所述可转动柱,所述可转动柱由所述控制旋转驱动器驱动转动。Further, preferably, the bottom of the curved tube turntable where the rotatable column is installed is provided with a stepped accommodating groove, and a lower cover is used in the stepped accommodating groove to locate and fix a mounting disk seat, and the mounting disk seat is fixedly provided with a A control rotary driver, the output end of the control rotary driver is coaxially and fixedly connected to the rotatable column, and the rotatable column is driven to rotate by the control rotary driver.
进一步,作为优选,所述弯管转盘的阶梯容纳槽的对应位置的顶部还设置有旋转辅助延伸肩,所述旋转辅助延伸肩内侧设置有转动导向套,所述可转动柱可转动的套设在所述转动导向套内。Further, preferably, the top of the corresponding position of the stepped accommodating groove of the elbow turntable is also provided with a rotation auxiliary extension shoulder, the inner side of the rotation auxiliary extension shoulder is provided with a rotation guide sleeve, and the rotatable column is rotatably sleeved. in the rotating guide sleeve.
进一步,作为优选,所述制旋转驱动器为转角气缸、转角液压缸或者步进电机,活动端夹持机构为三爪或者四爪卡盘。Further, preferably, the rotational drive is a corner cylinder, a corner hydraulic cylinder or a stepping motor, and the movable end clamping mechanism is a three-jaw or four-jaw chuck.
进一步,作为优选,所述固定端夹持机构包括前夹板和后夹板,前夹板和后夹板的底部均可滑动且相对的设置在所述调节固定盘上的滑槽上,所述前夹板和后夹板之间设置有锁紧螺杆,所述锁紧螺杆两端的螺纹连接于所述前夹板和后夹板,且所述锁紧螺杆两端的螺纹的旋向相反,所述锁紧螺杆的至少一端设置有旋钮。Further, preferably, the fixed end clamping mechanism includes a front splint and a rear splint, and the bottoms of the front splint and the rear splint can be slidably arranged on the chute on the adjusting fixing plate, the front splint and A locking screw is arranged between the rear splints, the threads at both ends of the locking screw are connected to the front splint and the rear splint, and the threads at both ends of the locking screw have opposite directions of rotation, and at least one end of the locking screw Set with knob.
进一步,作为优选,所述工作台下方设置有与之固定连接的支撑板,支撑板与工作台之间设置有驱动腔,驱动腔内设置有电机,电机上方与第一齿轮连接,第一齿轮左侧与第二齿轮啮合连接,所述第二齿轮通过管柱与弯管转盘一体固定连接。Further, as a preference, a support plate fixedly connected to the workbench is provided below the workbench, a drive cavity is set between the support plate and the workbench, a motor is set in the drive cavity, and the top of the motor is connected with a first gear, the first gear The left side is meshed and connected with the second gear, and the second gear is integrally and fixedly connected with the elbow turntable through the pipe column.
进一步,作为优选,所述挡柱组件的底部插入固定于所述管柱的中心孔内。Further, preferably, the bottom of the blocking column assembly is inserted and fixed into the central hole of the pipe column.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
(1)、本发明的弯管转盘上还设置有可绕自身竖直轴线相对于弯管转盘转动的所述可转动柱,活动端夹持机构固定在可转动柱的侧壁上,活动端夹持机构能够对待弯管的管道的另一端进行夹持并锁紧,本发明在对管道进行弯管操作时,弯管转盘转动的过程中,可转动柱绕其自身竖直轴线相对于所述弯管转盘也做相应转动,可转动柱相对于弯管转盘的转动方向与所述弯管转盘的自身转动方向相同,这样,既可以使得活动端夹持机构对弯管保持一定的径向弯曲力,又能够防止弯曲力过大、角度过小而使得管道的固定抓取部位出现过度弯曲的问题;(1), the elbow turntable of the present invention is also provided with the rotatable column that can rotate relative to the elbow turntable around its own vertical axis, the movable end clamping mechanism is fixed on the side wall of the rotatable column, and the movable end The clamping mechanism can clamp and lock the other end of the pipe to be bent. In the present invention, when the pipe is bent, the rotatable column can be rotated around its own vertical axis relative to the other end of the pipe. The pipe bend turntable also rotates accordingly, and the rotation direction of the rotatable column relative to the bend pipe turntable is the same as the rotation direction of the bend pipe turntable itself. In this way, the movable end clamping mechanism can maintain a certain radial direction to the bend pipe. The bending force can also prevent the problem of excessive bending of the fixed grasping part of the pipeline due to the excessive bending force and the small angle;
(2)本发明的挡柱组件的外更换筒可以更换的设置,这样可以实现不同弧度的弯曲,根据需要旋转所需对应的弧度,提高弯曲的平滑性和可靠性,并保证弯曲处受力的均衡性。(2) The outer replacement cylinder of the blocking post assembly of the present invention can be replaced, so that the bending of different radians can be realized, and the corresponding radian required by the rotation can be rotated according to the needs, so as to improve the smoothness and reliability of the bending, and ensure that the bending part is stressed. balance.
附图说明Description of drawings
图1为一种建筑管道用弯管设备的结构示意图;Fig. 1 is a kind of structural schematic diagram of pipe bending equipment for construction pipelines;
图2为一种建筑管道用弯管设备中的局部放大图A;Fig. 2 is a partial enlarged view A in the pipe bending equipment for construction pipelines;
图3为一种建筑管道用弯管设备的剖视图;Fig. 3 is a sectional view of pipe bending equipment for construction pipelines;
图4为现有技术中以及本发明中一种建筑管道用弯管设备的弯曲原理结构示意图;4 is a schematic structural diagram of the bending principle of a kind of pipe bending equipment for building pipelines in the prior art and the present invention;
图5为一种建筑管道用弯管设备的可转动柱额转动控制组件结构示意图;5 is a schematic structural diagram of a rotatable column amount rotation control assembly of a pipe bending equipment for construction pipelines;
图6为一种建筑管道用弯管设备的挡柱组件结构示意图。FIG. 6 is a schematic structural diagram of a blocking post assembly of a pipe bending equipment for construction pipelines.
具体实施方式Detailed ways
请参阅图1~6,本发明实施例中,一种建筑管道用弯管设备,包括工作台1、弯管转盘2、调节固定盘12、固定端夹持机构25、活动端夹持机构5和可转动柱4,其中,所述工作台1的上端面一侧可驱动绕竖直轴线转动的设置有所述弯管转盘2,所述弯管转盘2的中心固定设置有挡柱组件3,所述工作台的上端面另一侧设置有可转动以便调节初始角度的所述调节固定盘12;其特征在于,所述固定端夹持机构25固定在所述调节固定盘上,且所述固定端夹持机构能够对待弯管的管道的一端进行夹持并锁紧;Referring to FIGS. 1 to 6 , in an embodiment of the present invention, a pipe bending device for construction pipelines includes a
所述弯管转盘上还设置有可绕自身竖直轴线相对于所述弯管转盘转动的所述可转动柱4,所述活动端夹持机构5固定在所述可转动柱的侧壁上,且所述活动端夹持机构5能够对待弯管的管道的另一端进行夹持并锁紧;在对管道进行弯管操作时,所述弯管转盘2转动的过程中,所述可转动柱绕其自身竖直轴线相对于所述弯管转盘也做相应转动,所述可转动柱相对于所述弯管转盘的转动方向与所述弯管转盘2的自身转动方向相同。The turntable is also provided with the
在本发明中,所述可转动柱由转动控制组件11控制转动,以便使得所述可转动柱相对于所述弯管转盘的转动角度构设为使得所述活动端夹持机构5对所述弯管W的径向方向的弯曲力始终大于一设定值。In the present invention, the rotation of the rotatable column is controlled by the rotation control assembly 11, so that the rotation angle of the rotatable column relative to the elbow turntable is configured so that the movable end clamping mechanism The bending force in the radial direction of the elbow W is always greater than a set value.
作为较佳的实施例,所述挡柱组件3包括定位柱机构和更换外筒34,其中,所述定位柱机构固定在所述弯管转盘的中心,所述更换外筒34包括多种外径尺寸的多个,且每个所述更换外筒34均可套设在所述定位柱机构上,且所述定位柱机构和更换外筒34之间不可转动的设置。As a preferred embodiment, the
其中,所述定位柱机构包括下固定柱30、定位盘31和上连接套柱32,其中,所述下固定柱固定套设在所述弯管转盘中心,所述下固定柱30的上端同轴一体连接设置有所述定位盘31,所述定位盘的上端同轴设置有上连接套柱32,所述上连接套柱的外圆周一侧设置有沿着轴向延伸的防转定位卡槽33,所述更换外筒34的中心通孔的内壁上沿着其轴向延伸设置有防转定位卡肩35,所述防转定位卡肩35卡合定位于所述防转定位卡槽33内。The positioning column mechanism includes a
在本发明中,所述弯管转盘的安装可转动柱4的位置的底部设置有阶梯容纳槽,所述阶梯容纳槽内采用下盖20定位固定有安装盘座24,所述安装盘座上固定设置有控制旋转驱动器21,所述控制旋转驱动器的输出端同轴固定连接所述可转动柱4,所述可转动柱由所述控制旋转驱动器21驱动转动。In the present invention, a step accommodating groove is provided at the bottom of the position where the
所述弯管转盘的阶梯容纳槽的对应位置的顶部还设置有旋转辅助延伸肩22,所述旋转辅助延伸肩22内侧设置有转动导向套23,所述可转动柱4可转动的套设在所述转动导向套23内。The top of the corresponding position of the stepped receiving groove of the curved tube turntable is also provided with a rotation
所述制旋转驱动器21为转角气缸、转角液压缸或者步进电机,活动端夹持机构5为三爪或者四爪卡盘。The
所述固定端夹持机构25包括前夹板13和后夹板19,前夹板13和后夹板19的底部均可滑动且相对的设置在所述调节固定盘12上的滑槽15上,所述前夹板13和后夹板19之间设置有锁紧螺杆16,所述锁紧螺杆两端的螺纹连接于所述前夹板13和后夹板19,且所述锁紧螺杆两端的螺纹17的旋向相反,所述锁紧螺杆的至少一端设置有旋钮18。The fixed
所述工作台1下方设置有与之固定连接的支撑板6,支撑板6与工作台之间设置有驱动腔7,驱动腔内设置有电机14,电机14上方与第一齿轮8连接,第一齿轮8左侧与第二齿轮9啮合连接,所述第二齿轮9通过管柱10与弯管转盘2一体固定连接。A
其中,所述挡柱组件3的底部插入固定于所述管柱10的中心孔内。Wherein, the bottom of the blocking
本发明的弯管转盘上还设置有可绕自身竖直轴线相对于弯管转盘转动的所述可转动柱,活动端夹持机构固定在可转动柱的侧壁上,活动端夹持机构能够对待弯管的管道的另一端进行夹持并锁紧,本发明在对管道进行弯管操作时,弯管转盘转动的过程中,可转动柱绕其自身竖直轴线相对于所述弯管转盘也做相应转动,可转动柱相对于弯管转盘的转动方向与所述弯管转盘的自身转动方向相同,这样,既可以使得活动端夹持机构对弯管保持一定的径向弯曲力,又能够防止弯曲力过大、角度过小而使得管道的固定抓取部位出现过度弯曲的问题;本发明的挡柱组件的外更换筒可以更换的设置,这样可以实现不同弧度的弯曲,根据需要旋转所需对应的弧度,提高弯曲的平滑性和可靠性,并保证弯曲处受力的均衡性。The elbow turntable of the present invention is also provided with the rotatable column that can rotate relative to the elbow turntable around its own vertical axis, the movable end clamping mechanism is fixed on the side wall of the rotatable column, and the movable end clamping mechanism can The other end of the pipe to be bent is clamped and locked. In the present invention, when the pipe is bent, the rotatable column is relative to the pipe bend turntable around its own vertical axis during the rotation of the pipe bend turntable. Also make corresponding rotation, the rotation direction of the rotatable column relative to the elbow turntable is the same as the rotation direction of the elbow turntable itself, so that the movable end clamping mechanism can maintain a certain radial bending force on the elbow, and It can prevent the problem of excessive bending of the fixed grasping part of the pipeline due to excessive bending force and small angle; the outer replacement cylinder of the stopper assembly of the present invention can be replaced, so that bending of different radians can be realized, and the rotation can be rotated as required. The required corresponding radian improves the smoothness and reliability of the bend, and ensures the balance of the force at the bend.
以上所述的,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. The equivalent replacement or modification of the solution and its inventive concept shall be included within the protection scope of the present invention.
Claims (10)
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