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CN110528133A - A kind of preparation method and device of looping structure elastic ring circle composite yarn - Google Patents

A kind of preparation method and device of looping structure elastic ring circle composite yarn Download PDF

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Publication number
CN110528133A
CN110528133A CN201910863545.8A CN201910863545A CN110528133A CN 110528133 A CN110528133 A CN 110528133A CN 201910863545 A CN201910863545 A CN 201910863545A CN 110528133 A CN110528133 A CN 110528133A
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yarn
elastic
wrapping
loop
composite
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CN110528133B (en
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敖利民
方瑞峰
唐雯
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Jiaxing University
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Jiaxing University
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/32Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
    • D02G3/322Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic using hollow spindles
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/32Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
    • D02G3/328Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic containing elastane
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/34Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
    • D02G3/343Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns using hollow spindles
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/34Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
    • D02G3/346Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns with coloured effects, i.e. by differential dyeing process
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/38Threads in which fibres, filaments, or yarns are wound with other yarns or filaments, e.g. wrap yarns, i.e. strands of filaments or staple fibres are wrapped by a helically wound binder yarn
    • D02G3/385Threads in which fibres, filaments, or yarns are wound with other yarns or filaments, e.g. wrap yarns, i.e. strands of filaments or staple fibres are wrapped by a helically wound binder yarn using hollow spindles, e.g. making coverspun yarns

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

本发明公开了一种包缠结构弹力圈圈复合纱的制备方法及装置,涉及复合纱线加工领域。本发明通过将处于牵伸状态下的弹力纱线与非弹力纱线并合形成弹性/非弹性双芯纱,并使用外包缠纱包缠形成包缠结构复合纱线,最后退去包缠结构复合纱线中对弹力纱线的牵伸力,使得包缠结构复合纱线中弹力纱线弹性回缩至未牵伸状态,非弹力纱线因弹力纱线弹性回缩作用发生纱轴方向上的压缩弯曲,进而在外包缠纱螺线间凸起形成纱圈,制备得到包缠结构弹力圈圈复合纱。本发明制得的包缠结构弹力圈圈复合纱在纱圈形成前以包缠结构复合纱线形式卷绕存储备用,在使用时退绕形成纱圈,可保障圈圈复合纱在长时间存储输送后纱圈质量不受影响,利于圈圈复合纱的后续应用。

The invention discloses a method and a device for preparing a composite yarn with an elastic loop wrapping structure, and relates to the field of composite yarn processing. In the present invention, the elastic yarn and the non-elastic yarn in the drafting state are combined to form an elastic/non-elastic double-core yarn, and the wrapping yarn is wrapped to form a wrapping structure composite yarn, and finally the wrapping structure is removed to form a composite yarn. The drafting force on the elastic yarn in the yarn makes the elastic yarn in the wrapped structure composite yarn elastically retract to the undrawn state, and the non-elastic yarn in the direction of the yarn axis due to the elastic retraction of the elastic yarn Compressing and bending, and then protruding between the helical threads of the wrapping yarn to form loops, to prepare the composite yarn with wrapping structure elastic loops. The elastic loop composite yarn with wrapping structure prepared by the present invention is wound and stored in the form of wrapping structure composite yarn before the yarn loop is formed, and is unwound to form a loop during use, which can ensure that the loop composite yarn can be stored for a long time The quality of the loops after conveying will not be affected, which is beneficial to the subsequent application of loop composite yarns.

Description

一种包缠结构弹力圈圈复合纱的制备方法及装置Preparation method and device of a kind of wrapping structure elastic loop composite yarn

技术领域technical field

本发明涉及复合纱线加工领域,特别涉及一种包缠结构弹力圈圈复合纱的制备方法及装置。The invention relates to the field of composite yarn processing, in particular to a method and a device for preparing a composite yarn with elastic loops in a wrapping structure.

背景技术Background technique

空心锭包缠纺纱是一种专门生产包缠结构复合纱线的技术,其技术核心是空心锭包缠技术,即以一根纱线螺旋状缠绕到另一根纱线和/或须条上,形成具有包缠结构的复合纱线。目前,空心锭包缠技术在平行纺纱机、空心锭花式捻线机、空心锭包覆机等纺纱设备上都有应用。Hollow spindle wrap spinning is a technology specialized in the production of wrapped structural composite yarns, the core of which is hollow spindle wrapping technology, that is, one yarn is helically wound to another yarn and/or sliver On, a composite yarn with an entangled structure is formed. At present, the hollow spindle wrapping technology is used in spinning equipment such as parallel spinning machines, hollow spindle fancy twisters, and hollow spindle wrapping machines.

圈圈纱一般用于编织针织毛衫,纱圈分布到毛衫表面,可大大提高毛衫的接触柔软性和保暖性,是目前用于毛衫编织的一种主要花式纱线。现有圈圈纱主要采用空心锭花式捻线机纺制,纱圈由经牵伸装置牵伸后的纤维须条超喂形成,并由固纱固定在芯纱上组成复合纱,进而制备得到圈圈纱。Loop yarn is generally used to weave knitted sweaters. The yarn loops are distributed on the surface of the sweater, which can greatly improve the softness and warmth of the sweater. It is currently a main fancy yarn used for sweater knitting. The existing loop yarn is mainly spun by a hollow spindle fancy twister. The yarn loop is formed by overfeeding the fiber strands drafted by the drafting device, and the fixed yarn is fixed on the core yarn to form a composite yarn, and then prepared Get boucle yarn.

在实现本发明的过程中,发明人发现相关技术至少存在以下问题:In the process of realizing the present invention, the inventors have found that the related technologies have at least the following problems:

现有圈圈纱的制备方法中,圈圈纱中纱圈的形成通过超喂实现,且纱圈的组成主要为短纤维须条而非完整纱线,纱圈结构不稳定易被破坏,制备得到的圈圈纱在后续的卷绕、运输和存储过程中 ,各个纱圈很容易因挤压而变形、缠绕、甚至断裂,从而影响圈圈纱的后续使用。In the existing method for preparing loop yarn, the formation of loops in loop yarn is realized by overfeeding, and the loops are mainly composed of short fiber strands rather than complete yarns, and the structure of the loops is unstable and easily destroyed. During the subsequent winding, transportation and storage of the obtained loop yarn, each loop is easily deformed, entangled, or even broken due to extrusion, thereby affecting the subsequent use of the loop yarn.

发明内容Contents of the invention

针对相关技术存在的上述问题,本发明提供了一种包缠结构弹力圈圈复合纱的制备方法及装置,通过将处于牵伸状态下的弹力纱线与非弹力纱线并合形成弹性/非弹性双芯纱,并使用外包缠纱包缠形成包缠结构复合纱线,最后退去包缠结构复合纱线中对弹力纱线的牵伸力,使得所述包缠结构复合纱线中的弹力纱线弹性回缩至未牵伸状态,非弹力纱线因弹力纱线的弹性回缩作用发生纱轴方向上的压缩弯曲,进而在包缠结构复合纱线中外包缠纱的螺线间凸起形成纱圈,制备得到包缠结构弹力圈圈复合纱。Aiming at the above-mentioned problems in the related art, the present invention provides a method and device for preparing elastic loop composite yarn with wrapping structure. The elastic/non-elastic yarn is formed by merging the elastic yarn and the non-elastic yarn in the drafting state. Elastic double-core yarn, and use the outer wrapping yarn to wrap to form a wrapped structure composite yarn, and finally recede the drafting force on the elastic yarn in the wrapped structure composite yarn, so that the elastic force in the wrapped structure composite yarn The yarn is elastically retracted to the undrawn state, and the non-elastic yarn is compressed and bent in the direction of the yarn axis due to the elastic retraction of the elastic yarn, and then the helical convexity of the wrapped yarn in the wrapped structure composite yarn The yarn loops are formed together, and the elastic loop composite yarn with wrapping structure is prepared.

根据本发明实施例的第一个方面,提供一种包缠结构弹力圈圈复合纱的制备方法,所述方法包括:According to a first aspect of an embodiment of the present invention, there is provided a method for preparing a composite yarn with wrapped elastic loops, the method comprising:

对弹力纱线持续施加预设牵伸倍数的牵伸力,使所述弹力纱线处于牵伸状态;Continuously applying a draft force of a preset draft multiple to the elastic yarn, so that the elastic yarn is in a draft state;

将非弹力纱线与处于牵伸状态下的所述弹力纱线并合,形成弹性/非弹性双芯纱;combining a non-elastic yarn with said elastic yarn under draft to form an elastic/non-elastic dual core yarn;

将外包缠纱呈螺线状包缠于所述弹性/非弹性双芯纱表面,形成包缠结构复合纱线;Wrapping the outer wrapping yarn on the surface of the elastic/non-elastic double-core yarn in a spiral shape to form a wrapped structure composite yarn;

退去对所述包缠结构复合纱线中所述弹力纱线的牵伸力,使得所述包缠结构复合纱线中的所述弹力纱线弹性回缩至未牵伸状态,所述包缠结构复合纱线中所述非弹力纱线因所述弹力纱线的弹性回缩作用发生纱轴方向上的压缩弯曲,进而在所述包缠结构复合纱线中外包缠纱的螺线间凸起形成纱圈,制备得到包缠结构弹力圈圈复合纱。receding the drafting force on the elastic yarn in the wrapping structure composite yarn, so that the elastic yarn in the wrapping structure composite yarn elastically retracts to an undrawn state, and the wrapping The non-elastic yarn in the structural composite yarn is compressed and bent in the direction of the yarn axis due to the elastic retraction of the elastic yarn, and then the helical inter-convexity of the wrapped yarn in the wrapped structural composite yarn The yarn loops are formed together, and the elastic loop composite yarn with wrapping structure is prepared.

在一个优选的实施例中,所述包缠结构复合纱线中外包缠纱的各个螺线的螺距按预设规律变化。In a preferred embodiment, the pitch of each helix of the wrapping yarn in the wrapping structure composite yarn varies according to a preset rule.

在一个优选的实施例中,所述对弹力纱线持续施加预设牵伸倍数的牵伸力,使所述弹力纱线处于牵伸状态,包括:In a preferred embodiment, the continuous application of a draft force of a preset draft multiple to the elastic yarn, so that the elastic yarn is in a draft state, includes:

将弹力纱线经喂入辊摩擦传动作用从第一芯纱筒退绕后绕过导纱辊,所述喂入辊与所述导纱辊之间通过链传动系统传动,所述导纱辊的表面线速度大于所述喂入辊的表面线速度,从而对所述导纱辊与所述喂入辊之间的所述弹力纱线施加预设牵伸倍数的牵伸力,使所述弹力纱线处于牵伸状态。The elastic yarn is unwound from the first core bobbin through the friction transmission of the feeding roller and then bypasses the guide roller, and the feed roller and the guide roller are driven by a chain transmission system, and the guide roller The surface linear velocity is greater than the surface linear velocity of the feed roller, thereby applying a draft force of a preset draft multiple to the elastic yarn between the guide roller and the feed roller, so that the The elastic yarn is in a draft state.

在一个优选的实施例中,所述将非弹力纱线与处于牵伸状态下的所述弹力纱线并合,形成弹性/非弹性双芯纱,包括:In a preferred embodiment, said combining non-elastic yarns with said elastic yarns in a draft state to form elastic/non-elastic double-core yarns includes:

采用消极喂入的方式将至少一根非弹力纱线从第二芯纱筒退绕并穿过导纱钩,经弹簧式张力器施加张力后,从下端喂入空心锭的中心管;At least one non-elastic yarn is unwound from the second core yarn bobbin and passed through the yarn guide hook by means of negative feeding, and fed into the central tube of the hollow spindle from the lower end after tension is applied by the spring tensioner;

将处于牵伸状态下的所述弹力纱线绕过导纱辊后,从下端喂入所述空心锭的中心管,使得所述非弹力纱线与处于牵伸状态下的所述弹力纱线在所述中心管并合,形成弹性/非弹性双芯纱;After the elastic yarn in the drafting state is passed around the guide roller, it is fed into the central tube of the hollow spindle from the lower end, so that the non-elastic yarn and the elastic yarn in the drafting state combined at said central tube to form an elastic/non-elastic dual core yarn;

将所述弹性/非弹性双芯纱穿过所述中心管后,在引纱辊的引导下送入会合导纱钩。After the elastic/non-elastic double-core yarn passes through the central tube, it is sent into the converging yarn guide hook under the guidance of the yarn delivery roller.

在一个优选的实施例中,所述将外包缠纱呈螺线状包缠于所述弹性/非弹性双芯纱表面,形成包缠结构复合纱线,包括:In a preferred embodiment, the wrapping yarn is helically wrapped on the surface of the elastic/non-elastic double-core yarn to form a wrapped structure composite yarn, including:

启动所述空心锭的电源,使得所述空心锭高速转动;Start the power supply of the hollow ingot, so that the hollow ingot rotates at high speed;

卷绕于所述铝锭管上的外包缠纱随所述空心锭的转动而退绕,在所述会合导纱钩处与所述弹性/非弹性双芯纱会合,并呈螺线状包缠于所述弹性/非弹性双芯纱表面,形成包缠结构复合纱线;The wrapping yarn wound on the aluminum spindle tube is unwound with the rotation of the hollow spindle, meets the elastic/non-elastic double-core yarn at the meeting guide hook, and wraps in a spiral shape. Wrapped on the surface of the elastic/non-elastic dual-core yarn to form a wrapped structure composite yarn;

将所述包缠结构复合纱线经引纱辊引出后,绕过导纱杆,经橫动导纱器上的导纱瓷眼引导,卷绕至由卷绕辊摩擦传动的筒管,其中,所述卷绕辊的表面线速度与所述引纱辊表面线速度的比值为0.5~0.7。After the composite yarn with wrapping structure is drawn out by the yarn-drawing roller, it goes around the yarn-guiding rod, is guided by the yarn-guiding ceramic eye on the traversing yarn guide, and is wound to the bobbin driven by the friction of the winding roller, wherein , the ratio of the surface linear velocity of the winding roller to the surface linear velocity of the drawing roller is 0.5-0.7.

在一个优选的实施例中,所述弹力纱线包括透明氨纶单丝,所述弹力纱线的线密度为70D~250D,所述弹力纱线的牵伸倍数为2.5~5倍,所述外包缠纱的包缠捻度为400-600捻/米。In a preferred embodiment, the elastic yarn includes transparent spandex monofilament, the linear density of the elastic yarn is 70D~250D, the draft ratio of the elastic yarn is 2.5~5 times, and the outsourcing The wrapping twist of the wrapping yarn is 400-600 twists/meter.

在一个优选的实施例中,所述非弹力纱线的数量为至少二根,各个非弹力纱线的颜色不同;所述非弹力纱线的颜色与所述外包缠纱的颜色不同。In a preferred embodiment, the number of said non-elastic yarns is at least two, and the color of each non-elastic yarn is different; the color of said non-elastic yarn is different from the color of said wrapping yarn.

根据本发明实施例的第二个方面,提供一种包缠结构弹力圈圈复合纱的制备装置,所述装置包括第一引纱模块、第二引纱模块、并合包缠模块和成纱卷绕模块;According to the second aspect of the embodiment of the present invention, there is provided a device for preparing elastic loop composite yarn with wrapped structure, the device includes a first yarn drawing module, a second yarn drawing module, a combining and wrapping module and a yarn forming winding module;

其中,所述第一引纱模块包括第一芯纱筒,所述第一芯纱筒上卷绕有弹力纱线,所述第一芯纱筒与喂入辊摩擦传动连接,所述第一芯纱筒转动方向一侧设有导纱辊,所述喂入辊和所述导纱辊用于对所述弹力纱线施加预设牵伸倍数的牵伸力,使所述弹力纱线处于牵伸状态;Wherein, the first yarn drawing module includes a first core yarn bobbin, elastic yarn is wound on the first core yarn bobbin, and the first core yarn bobbin is frictionally connected with a feeding roller. A guide roller is provided on one side of the core yarn drum in the direction of rotation, and the feeding roller and the guide roller are used to apply a draft force of a preset draft multiple to the elastic yarn, so that the elastic yarn is in the drawing state;

所述第二引纱模块包括第二芯纱筒,所述第二芯纱筒上卷绕有非弹力纱线,所述第二芯纱筒中心线上方设有导纱钩,所述导纱钩的一侧设有弹簧式张力器,所述弹簧式张力器用于对非弹力纱线施加张力;The second yarn introduction module includes a second core yarn drum, on which a non-elastic yarn is wound, and a yarn guide hook is arranged above the centerline of the second core yarn drum, and the yarn guide One side of the hook is provided with a spring tensioner for applying tension to the non-elastic yarn;

所述第一引纱模块和所述第二引纱模块上方设有所述并合包缠模块,所述并合包缠模块包括空心锭,所述空心锭上配套设有铝锭管,所述铝锭管上卷绕有外包缠纱,所述空心锭的中心管上方设有会合导纱钩,所述会合导纱钩用于将所述第一引纱模块引出的弹力纱线和所述第二引纱模块引出的非弹力纱线并合形成弹性/非弹性双芯纱;The merging and wrapping module is arranged above the first yarn drawing module and the second yarn drawing module, and the merging and wrapping module includes a hollow ingot, and an aluminum ingot tube is provided on the hollow ingot. The outer wrapping yarn is wound on the aluminum ingot tube, and a converging yarn guide hook is arranged above the central tube of the hollow ingot, and the converging yarn guide hook is used to guide the elastic yarn drawn out by the first yarn drawing module and the The non-elastic yarns drawn by the second yarn-drawing module are combined to form elastic/non-elastic double-core yarns;

所述并合包缠模块上方设有成纱卷绕模块,所述成纱卷绕模块由下至上依次包括引纱辊、导纱杆、橫动导纱器、卷绕辊和筒管,所述卷绕辊与所述筒管摩擦传动连接。A yarn forming and winding module is arranged above the combined and wrapping module, and the yarn forming and winding module includes a yarn drawing roller, a yarn guide rod, a traverse guide, a winding roller and a bobbin sequentially from bottom to top. The winding roller is frictionally connected with the bobbin tube.

在一个优选的实施例中,所述第一引纱模块中所述导纱辊的表面线速度大于所述喂入辊的表面线速度。In a preferred embodiment, the surface linear velocity of the guide roller in the first yarn drawing module is greater than the surface linear velocity of the feeding roller.

在一个优选的实施例中,所述成纱卷绕模块中所述卷绕辊的表面线速度与所述引纱辊表面线速度的比值为0.5~0.7。In a preferred embodiment, the ratio of the surface linear velocity of the winding roller in the yarn forming winding module to the surface linear velocity of the yarn delivery roller is 0.5-0.7.

与现有技术相比,本发明提供的一种制备包缠结构弹力圈圈复合纱及其加工方法具有以下优点:Compared with the prior art, the present invention provides a kind of elastic loop composite yarn for preparing wrapped structure and its processing method has the following advantages:

本发明提供的一种包缠结构弹力圈圈复合纱的制备方法及装置,通过将处于牵伸状态下的弹力纱线与非弹力纱线并合形成弹性/非弹性双芯纱,并使用外包缠纱包缠形成包缠结构复合纱线,最后退去包缠结构复合纱线中对弹力纱线的牵伸力,使得包缠结构复合纱线中的弹力纱线弹性回缩至未牵伸状态,非弹力纱线因弹力纱线的弹性回缩作用发生纱轴方向上的压缩弯曲,进而在包缠结构复合纱线中外包缠纱的螺线间凸起形成纱圈,制备得到包缠结构弹力圈圈复合纱。本发明制得的包缠结构弹力圈圈复合纱在纱圈形成前以包缠结构复合纱线的形式卷绕存储备用,而在使用时退绕形成纱圈,从而保障圈圈复合纱在长时间存储输送后纱圈质量不受影响,有利于圈圈复合纱的后续应用。The present invention provides a method and device for preparing elastic loop composite yarn with wrapping structure. The elastic yarn and the non-elastic yarn in the drafting state are combined to form an elastic/non-elastic double-core yarn, and an outsourcing Wrapped yarn wraps to form wrapped structure composite yarn, and finally recedes the drafting force on the elastic yarn in the wrapped structure composite yarn, so that the elastic yarn in the wrapped structure composite yarn elastically retracts to an undrawn state , the non-elastic yarn is compressed and bent in the direction of the yarn axis due to the elastic retraction of the elastic yarn, and then protrudes between the spirals of the wrapped yarn in the wrapped structure composite yarn to form a loop, and the wrapped structure is prepared Elastic loop composite yarn. The wrapped structure elastic loop composite yarn prepared by the present invention is wound and stored in the form of wrapped structure composite yarn before the yarn loop is formed, and is unwound to form a yarn loop during use, thereby ensuring the loop composite yarn in the long run The quality of the loops will not be affected after time storage and delivery, which is beneficial to the subsequent application of loop composite yarns.

进一步的,本发明在制备过程中对各项工艺参数的设计,比如弹力纱线线密度、外包缠纱的包缠捻度、弹力纱线的牵伸倍数和包缠结构复合纱线的卷绕牵伸倍数的数值范围等,均为发明人经大量创造性实验研究测试得到,从而保障最终制备得到的包缠结构弹力圈圈复合纱具备良好纱圈形态的同时,还具备较好的弹力性能,保障纱圈形态在存储输送以及后续使用过程中不易破坏。Further, the present invention designs various process parameters in the preparation process, such as the elastic yarn linear density, the wrapping twist of the outer wrapping yarn, the drafting ratio of the elastic yarn, and the winding draft of the wrapped structure composite yarn. The numerical range of the elongation multiple, etc., are all obtained by the inventor through a large number of creative experiments, research and tests, so as to ensure that the final prepared elastic loop composite yarn with wrapped structure has good loop shape and good elastic performance, ensuring The shape of the yarn loop is not easy to be damaged during storage, transportation and subsequent use.

附图说明Description of drawings

为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.

图1是根据一示例性实施例示出的一种包缠结构弹力圈圈复合纱的制备方法的方法示意图。Fig. 1 is a schematic diagram of a method for preparing an elastic loop composite yarn with wrapping structure according to an exemplary embodiment.

图2是根据一示例性实施例示出的一种包缠结构弹力圈圈复合纱中纱圈的形成示意图。Fig. 2 is a schematic diagram showing the formation of loops in an elastic loop composite yarn with wrapping structure according to an exemplary embodiment.

图3是根据一示例性实施例示出的一种包缠结构弹力圈圈复合纱的制备装置的装置示意图。Fig. 3 is a schematic diagram of a device for preparing elastic loop composite yarn with wrapping structure according to an exemplary embodiment.

图4是本发明实施例1提供的一种包缠结构弹力圈圈复合纱的产品示意图。Fig. 4 is a product schematic diagram of an elastic loop composite yarn with wrapping structure provided in Example 1 of the present invention.

图5是本发明实施例2提供的一种包缠结构弹力圈圈复合纱的产品示意图。Fig. 5 is a product schematic diagram of an elastic loop composite yarn with wrapping structure provided by Example 2 of the present invention.

图6是本发明实施例3提供的一种包缠结构弹力圈圈复合纱的产品示意图。Fig. 6 is a product schematic diagram of an elastic loop composite yarn with wrapping structure provided by Example 3 of the present invention.

图7是本发明实施例4提供的一种包缠结构弹力圈圈复合纱的产品示意图。Fig. 7 is a product schematic diagram of an elastic loop composite yarn with wrapping structure provided by Example 4 of the present invention.

图8是本发明实施例5提供的一种包缠结构弹力圈圈复合纱的产品示意图。Fig. 8 is a product schematic diagram of an elastic loop composite yarn with wrapping structure provided in Example 5 of the present invention.

图9是本发明实施例6提供的一种包缠结构弹力圈圈复合纱的产品示意图。Fig. 9 is a product schematic diagram of an elastic loop composite yarn with wrapping structure provided by Example 6 of the present invention.

图10是本发明实施例7提供的一种包缠结构弹力圈圈复合纱的产品示意图。Fig. 10 is a product schematic diagram of an elastic loop composite yarn with wrapping structure provided by Example 7 of the present invention.

图11是本发明实施例8提供的一种包缠结构弹力圈圈复合纱的产品示意图。Fig. 11 is a product schematic diagram of an elastic loop composite yarn with wrapping structure provided in Example 8 of the present invention.

图12是本发明实施例9提供的一种包缠结构弹力圈圈复合纱的产品示意图。Fig. 12 is a product schematic diagram of an elastic loop composite yarn with wrapping structure provided by Example 9 of the present invention.

具体实施方式Detailed ways

为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.

图1是根据一示例性实施例示出的一种包缠结构弹力圈圈复合纱的制备方法的方法示意图,如图1所示,该包缠结构弹力圈圈复合纱的制备方法包括:Fig. 1 is a method schematic diagram of a method for preparing an elastic loop composite yarn with a wrapping structure shown according to an exemplary embodiment. As shown in Fig. 1, the preparation method for the elastic loop composite yarn with a wrapping structure includes:

步骤100:对弹力纱线持续施加预设牵伸倍数的牵伸力,使所述弹力纱线处于牵伸状态。Step 100: Continuously applying a drafting force of a preset drafting multiple to the elastic yarn, so that the elastic yarn is in a draft state.

在一个优选的实施例中,步骤100的实施步骤可以包括:将弹力纱线经喂入辊摩擦传动作用从第一芯纱筒退绕后绕过导纱辊,所述喂入辊与所述导纱辊之间通过链传动系统传动,所述导纱辊的表面线速度大于所述喂入辊的表面线速度,从而对所述导纱辊与所述喂入辊之间的所述弹力纱线施加预设牵伸倍数的牵伸力,使所述弹力纱线处于牵伸状态。In a preferred embodiment, the implementation step of step 100 may include: unwinding the elastic yarn from the first core bobbin through the friction drive action of the feeding roller and then passing around the guide roller, the feeding roller and the The guide rollers are driven by a chain drive system, and the surface linear velocity of the guide rollers is greater than that of the feeding rollers, so that the elastic force between the guide rollers and the feeding rollers A draft force of a preset draft multiple is applied to the yarn, so that the elastic yarn is in a draft state.

在一种可能的实现方式中,所述弹力纱线包括透明氨纶单丝,所述弹力纱线的线密度为70D~250D,所述弹力纱线的牵伸倍数为2.5~5倍,所述外包缠纱的包缠捻度为400-600捻/米。In a possible implementation manner, the elastic yarn includes transparent spandex monofilament, the linear density of the elastic yarn is 70D~250D, and the draft ratio of the elastic yarn is 2.5~5 times, the The wrapping twist of the wrapping yarn is 400-600 twists/m.

需要说明的是,本发明中对导纱辊与喂入辊之间的所述弹力纱线施加预设牵伸倍数的牵伸力,可以通过对导纱辊以及喂入辊表面线速度的配合调整实现,在其它参数相同的条件下,弹力纱线的牵伸倍数越大,最终制备得到包缠结构弹力圈圈复合纱所形成的纱圈尺寸越大,相应在织物表面形成的纱圈层越厚。It should be noted that in the present invention, the draft force of the preset draft multiple is applied to the elastic yarn between the guide roller and the feeding roller, which can be achieved by matching the surface linear speed of the guide roller and the feeding roller. The adjustment is realized. Under the condition of other parameters being the same, the larger the stretching ratio of the elastic yarn is, the larger the size of the loop formed by the elastic loop composite yarn with the wrapped structure is finally prepared, and the corresponding loop layer formed on the surface of the fabric will be larger. thicker.

步骤200:将非弹力纱线与处于牵伸状态下的所述弹力纱线并合,形成弹性/非弹性双芯纱。Step 200: Combining the non-elastic yarn with the elastic yarn in a draft state to form an elastic/non-elastic dual-core yarn.

非弹力纱线可以为聚乳酸纱线、纯棉纱线、腈纶纱线等长丝纱或短纤纱。The non-elastic yarns can be filament yarns or spun yarns such as polylactic acid yarns, pure cotton yarns, and acrylic yarns.

在一个优选的实施例中,步骤200可以包括:In a preferred embodiment, step 200 may include:

(1)采用消极喂入的方式将至少一根非弹力纱线从第二芯纱筒退绕并穿过导纱钩,经弹簧式张力器施加张力后,从下端喂入空心锭的中心管。(1) At least one non-elastic yarn is unwound from the second core bobbin and passed through the yarn guide hook by means of negative feeding. After tension is applied by the spring tensioner, it is fed into the center tube of the hollow spindle from the lower end .

(2)将处于牵伸状态下的所述弹力纱线绕过导纱辊后,从下端喂入所述空心锭的中心管,使得所述非弹力纱线与处于牵伸状态下的所述弹力纱线在所述中心管并合,形成弹性/非弹性双芯纱。(2) After passing the elastic yarn in the drafting state around the guide roller, feed it into the central tube of the hollow spindle from the lower end, so that the non-elastic yarn and the elastic yarn in the drafting state The elastic yarns are combined at the center tube to form an elastic/non-elastic dual core yarn.

(3)将所述弹性/非弹性双芯纱穿过所述中心管后,在引纱辊的引导下送入会合导纱钩。(3) After passing the elastic/non-elastic double-core yarn through the central tube, it is sent into the converging yarn guide hook under the guidance of the yarn delivery roller.

需要说明的是,非弹力纱线在退绕喂入过程中通过弹簧式张力器施加一定的张力,可保持非弹力纱线具备一定的张紧程度,避免松弛状态的非弹力纱线与弹力纱线在后续外包缠纱包缠过程中受到外包缠纱气圈张力作用而导致运动不稳定,影响包缠的正常进行与包缠结构的形成。其中,非弹力芯纱张力的调整通过弹簧式张力器夹片的弹簧压力实现。It should be noted that, during the unwinding and feeding process of the non-elastic yarn, a certain tension is applied by the spring tensioner, which can keep the non-elastic yarn with a certain degree of tension, and avoid the tension between the non-elastic yarn and the elastic yarn in the relaxed state. During the subsequent wrapping process of the wrapping yarn, the thread is affected by the tension of the wrapping yarn balloon, resulting in unstable motion, which affects the normal progress of wrapping and the formation of wrapping structure. Wherein, the adjustment of the tension of the non-elastic core yarn is realized by the spring pressure of the clip of the spring tensioner.

步骤300:将外包缠纱呈螺线状包缠于所述弹性/非弹性双芯纱表面,形成包缠结构复合纱线。Step 300: Wrap the wrapping yarn on the surface of the elastic/non-elastic double-core yarn in a helical shape to form a wrapping composite yarn.

在一个优选的实施例中,步骤300可以包括:In a preferred embodiment, step 300 may include:

(1)启动所述空心锭的电源,使得所述空心锭高速转动。(1) Start the power supply of the hollow ingot so that the hollow ingot rotates at high speed.

(2)卷绕于所述铝锭管上的外包缠纱随所述空心锭的转动而退绕,在所述会合导纱钩处与所述弹性/非弹性双芯纱会合,并呈螺线状包缠于所述弹性/非弹性双芯纱表面,形成包缠结构复合纱线。(2) The outer wrapped yarn wound on the aluminum ingot tube is unwound with the rotation of the hollow ingot, and meets the elastic/non-elastic double-core yarn at the meeting guide hook, and forms a spiral shape. The elastic/non-elastic double-core yarn is wrapped linearly to form a composite yarn with wrapped structure.

(3)将所述包缠结构复合纱线经引纱辊引出后,绕过导纱杆,经橫动导纱器上的导纱瓷眼引导,卷绕至由卷绕辊摩擦传动的筒管,其中,所述卷绕辊的表面线速度与所述引纱辊表面线速度的比值为0.5~0.7。(3) After the composite yarn with wrapping structure is led out by the yarn-drawing roller, it goes around the yarn-guiding rod, guided by the yarn-guiding ceramic eye on the traverse guide, and wound to the cylinder driven by the friction of the winding roller. tube, wherein the ratio of the surface linear velocity of the winding roller to the surface linear velocity of the yarn drawing roller is 0.5-0.7.

当包缠结构复合纱线被引纱辊引出时,其中的弹力纱线处于以较大牵伸倍数张紧的牵伸状态,如果将包缠结构复合纱线以大于等于引纱速度直接卷绕到筒管上,则弹力纱线的弹力会随着包缠结构复合纱线的存储、运输的时间效应而有所损失,因此,本发明通过调整卷绕辊的表面线速度来控制弹力纱线的卷绕牵伸倍数(即卷绕辊的表面线速度与引纱辊表面线速度的比值)为0.5~0.7,使得筒管上卷绕的包缠结构复合纱线不会因卷绕比过大或过小而导致成形松垮和损失弹性。When the wrapping structure composite yarn is pulled out by the drawing roller, the elastic yarn in it is in a draft state under tension with a large draft multiple, if the wrapping structure composite yarn is directly wound at a drawing speed greater than or equal to On the bobbin, the elastic force of the elastic yarn will be lost along with the time effect of the storage and transportation of the wrapping structure composite yarn. Therefore, the present invention controls the elastic yarn by adjusting the surface linear velocity of the winding roller. The winding draft ratio (that is, the ratio of the surface linear velocity of the winding roller to the surface linear velocity of the yarn delivery roller) is 0.5~0.7, so that the wrapped structure composite yarn wound on the bobbin will not be damaged due to excessive winding ratio. Too large or too small will result in loose forming and loss of elasticity.

步骤400:退去对所述包缠结构复合纱线中所述弹力纱线的牵伸力,使得所述包缠结构复合纱线中的所述弹力纱线弹性回缩至未牵伸状态,所述包缠结构复合纱线中所述非弹力纱线因所述弹力纱线的弹性回缩作用发生纱轴方向上的压缩弯曲,进而在所述包缠结构复合纱线中外包缠纱的螺线间凸起形成纱圈,制备得到包缠结构弹力圈圈复合纱。Step 400: Retreat the drafting force on the elastic yarn in the wrapping structure composite yarn, so that the elastic yarn in the wrapping structure composite yarn elastically retracts to an undrawn state, so The non-elastic yarn in the wrapping structure composite yarn is compressed and bent in the direction of the yarn axis due to the elastic retraction of the elastic yarn, and then the helical spiral of the wrapping yarn in the wrapping structure composite yarn The loops are formed by the protrusions between the threads, and the elastic loop composite yarn with wrapping structure is prepared.

包缠结构复合纱线卷绕至筒管形成筒纱后,由于包缠结构复合纱线中的弹力纱线依然处于牵伸状态,复合纱线线身产生的纱圈较小且少,因此在长时间的存储、运输过程中不容易发生变形、缠绕或断裂现象。After the wrapping structure composite yarn is wound to the bobbin to form the bobbin yarn, since the elastic yarn in the wrapping structure composite yarn is still in a draft state, the yarn loops produced by the composite yarn body are small and few, so in It is not easy to be deformed, entangled or broken during long-term storage and transportation.

当用户需要使用包缠结构复合纱线进行织物的织造时,可以将包缠结构复合纱线从筒管上无牵伸正常退绕,此时,包缠结构复合纱线中弹力纱线弹性回缩至未牵伸状态,包缠结构复合纱线中非弹力纱线因弹力纱线的弹性回缩作用发生纱轴方向上的压缩弯曲,进而在包缠结构复合纱线中外包缠纱的螺线间凸起形成纱圈,且纱圈随弹力纱线的弹性逐渐恢复而变大,最终形成包缠结构弹力圈圈复合纱。When the user needs to use the wrapped structure composite yarn for fabric weaving, the wrapped structure composite yarn can be unwound normally from the bobbin without drafting. At this time, the elastic yarn in the wrapped structure composite yarn elastically rebounds Shrunk to the undrawn state, the non-elastic yarn in the wrapping structure composite yarn is compressed and bent in the direction of the yarn axis due to the elastic retraction of the elastic yarn, and then the helical spiral of the wrapping yarn in the wrapping structure composite yarn The protrusions between the threads form a yarn loop, and the yarn loop becomes larger as the elasticity of the elastic yarn gradually recovers, and finally forms an elastic loop composite yarn with a wrapping structure.

为了说明本发明提供的包缠结构弹力圈圈复合纱中纱圈的形成过程,示出如图2所示的包缠结构弹力圈圈复合纱中纱圈的形成示意图,在图2中,A为纱圈形成的第一阶段,在A阶段中,包缠结构弹力圈圈复合纱出于张紧状态;B为纱圈形成的第二阶段,在B阶段中,包缠结构弹力圈圈复合纱中的弹力纱线发生回缩,纱圈逐渐产生;C为纱圈形成的第三阶段,在C阶段中,包缠结构弹力圈圈复合纱中的弹力纱线继续回缩,纱圈继续增大;D为纱圈形成的第四阶段,在D阶段中,包缠结构弹力圈圈复合纱中的弹力纱线回缩结束,可观察到明显且圆整的圈圈纱。In order to illustrate the forming process of the yarn loop in the wrapping structure elastic loop composite yarn provided by the present invention, the formation schematic diagram of the loop in the wrapping structure elastic loop composite yarn as shown in Figure 2 is shown, in Figure 2, A It is the first stage of yarn loop formation. In stage A, the composite yarn of wrapping structure elastic loops is under tension; B is the second stage of yarn loop formation. In stage B, the wrapping structure elastic loops are compounded. The elastic yarn in the yarn retracts, and the yarn loop is gradually produced; C is the third stage of the yarn loop formation. In the C stage, the elastic yarn in the composite yarn with the wrapped structure elastic loop continues to retract, and the yarn loop continues Increase; D is the fourth stage of yarn loop formation. In the D stage, the elastic yarn in the elastic loop composite yarn with wrapped structure ends, and obvious and round loop yarn can be observed.

需要说明的是,现有圈圈纱中纱圈的形成方式主要为短纤维须条起圈,这种方式得到的纱圈整体由松散交错的短纤维须条纠缠构成,纱圈结构易受外力破坏,采用现有圈圈纱进行后续织物的织造后,织物本身也容易因纱圈结构破坏而影响织物的面料服用性能,进一步导致织物本身结构的连锁破坏;而本发明提供的包缠结构弹力圈圈复合纱中纱圈的形成方式为弹力起圈,这种方式得到的纱圈整体由完整的纱线构成,因此纱圈结构稳定不易被破坏,在长期的存储使用以及后续产品制备过程中能够长期保持纱圈效果,将该包缠结构弹力圈圈复合纱进行后续织物的织造后,织物的面料服用性能,尤其是触觉舒适性相较现有圈圈纱织物更为优秀。It should be noted that the loops in the existing loop yarn are mainly formed by short fiber whiskers. The loops obtained in this way are composed of loosely interlaced short fiber strands as a whole, and the loop structure is easily affected by external forces. Destruction, after using the existing loop yarn for subsequent fabric weaving, the fabric itself is also likely to affect the fabric wearability of the fabric due to the destruction of the loop structure, which further leads to the chain damage of the fabric itself; and the wrapping structure provided by the present invention The loops in the loop composite yarn are formed by elastic looping. The loops obtained in this way are composed of complete yarns as a whole, so the loop structure is stable and not easy to be damaged. During long-term storage and use and subsequent product preparation process The loop effect can be maintained for a long time, and after weaving the fabric with the elastic loop composite yarn with wrapping structure, the wearing performance of the fabric, especially the tactile comfort, is better than that of the existing loop yarn fabric.

进一步的,圈圈纱为沿长度方向分布有大量纱圈的纱线,由其制备得到的圈圈纱产品在使用过程中,产品表面的各个纱圈很容易受到外物拉扯,比如被尖锐的桌椅棱角钩挂、被用户穿戴的饰物钩挂等。由于起圈方式的限制,市场上现有圈圈纱尚不具备任何弹性特征,也使得现有圈圈纱产品在日常使用过程中,纱圈更易受外力拉扯而形成断裂面,在影响产品外观同时,也使得断裂纱线从圈圈纱产品中抽离而导致圈圈纱产品整体报废;而本发明提供的包缠结构弹力圈圈复合纱采用独有的弹力起圈方式,使得包缠结构弹力圈圈复合纱本身具备一定的弹力性能,使用该包缠结构弹力圈圈复合纱织造而成的圈圈纱产品,其表面各个纱圈在受到外物钩挂时,包缠结构弹力圈圈复合纱结构中的弹性纱线能够产生缓冲效果,从而保障各个纱圈结构不被破坏。Furthermore, the loop yarn is a yarn with a large number of loops distributed along the length direction. During the use of the loop yarn product prepared by it, each loop on the surface of the product is easily pulled by foreign objects, such as being pulled by a sharp object. Hooks on the edges and corners of tables and chairs, and accessories worn by users, etc. Due to the limitation of the looping method, the existing loop yarns on the market do not have any elastic characteristics, which also makes the loops of the existing loop yarn products more likely to be pulled by external forces to form fracture surfaces during daily use, which affects the appearance of the product. At the same time, the broken yarn is also pulled away from the loop yarn product, resulting in the overall scrapping of the loop yarn product; while the elastic loop composite yarn with wrapping structure provided by the present invention adopts a unique elastic looping method, so that the wrapping structure The elastic loop composite yarn itself has a certain elastic performance. The loop yarn products woven by using the elastic loop composite yarn with wrapping structure, when each yarn loop on the surface is hooked by foreign objects, wrap the elastic loop loop The elastic yarns in the composite yarn structure provide a cushioning effect, which ensures that the individual loop structures are not damaged.

在一个优选的实施例中,所述包缠结构复合纱线中外包缠纱的各个螺线的螺距按预设规律变化。In a preferred embodiment, the pitch of each helix of the wrapping yarn in the wrapping structure composite yarn varies according to a preset rule.

包缠结构复合纱线中外包缠纱的各个螺线的螺距可通过包缠过程中包缠捻度的大小调整,其中,包缠捻度为单位长度芯纱上缠绕外包缠纱的圈数,数值上等于空心锭转速(r/min)与成纱引纱辊引纱速度(表面线速度m/min)之比,单位为捻/米(T/m)。当包缠捻度较小时,单位长度芯纱上缠绕外包缠纱的圈数少,外包缠纱对弹性/非弹性双芯纱的束缚作用弱,非弹力纱线在弹力纱线回缩时易于从较大的外包缠纱螺距间凸出、起圈,单位长度复合纱起圈数量多而圈形小;反之,当包缠捻度较大时,单位长度芯纱上缠绕外包缠纱的圈数多,包缠螺线的螺距小,外包缠纱对弹性/非弹性双芯纱束缚作用强,非弹力纱线在弹力纱线回缩时从较小的外包缠纱螺距间凸出、起圈困难,单位长度复合纱起圈数量少而圈形大。在本发明中,包缠捻度可以通过调整空心锭锭速实现,在喂入辊和引纱辊速度不变的情况下,空心锭转速越大,包缠捻度越大。在一种可能的实施方式中,本技术的包缠捻度为400-600T/m。The pitch of each helix of the wrapping yarn in the wrapped structure composite yarn can be adjusted by the size of the wrapping twist during the wrapping process, wherein the wrapping twist is the number of turns of the wrapping yarn wrapped around the core yarn per unit length, numerically It is equal to the ratio of the hollow spindle speed (r/min) to the yarn drawing speed (surface line speed m/min) of the yarn forming roller, and the unit is twist/meter (T/m). When the wrapping twist is small, the number of wrapping yarns wrapped around the core yarn per unit length is small, and the binding effect of the wrapping yarn on the elastic/non-elastic double-core yarn is weak, and the non-elastic yarn is easy to fall from the elastic yarn when the elastic yarn retracts. Larger wrapping yarns have protruding pitches and loops, and the number of loops per unit length of the composite yarn is large and the loop shape is small; on the contrary, when the wrapping twist is large, the number of loops of the wrapping yarn per unit length of the core yarn is more , the pitch of the wrapping spiral is small, the outer wrapping yarn has a strong binding effect on the elastic/non-elastic double-core yarn, and the non-elastic yarn protrudes from the smaller pitch of the outer wrapping yarn when the elastic yarn retracts, making it difficult to loop , the number of loops per unit length of the composite yarn is small and the loop shape is large. In the present invention, the wrapping twist can be realized by adjusting the speed of the hollow spindle. Under the condition that the speeds of the feeding roller and the drawing roller are constant, the larger the rotating speed of the hollow spindle, the larger the wrapping twist. In a possible implementation manner, the wrapping twist of this technology is 400-600 T/m.

本发明可以通过控制包缠结构复合纱线中外包缠纱的各个螺线的螺距按预设规律变化,从而使得最终形成的包缠结构弹力圈圈复合纱中纱圈的分布可控。The present invention can control the pitch of each helix of the wrapping yarn in the wrapping structure composite yarn to change according to a preset rule, so that the distribution of the loops in the finally formed wrapping structure elastic loop composite yarn can be controlled.

比如,在包缠过程中,喂入辊和引纱辊速度不变的情况下,调整空心锭锭速按照“第一单位时间3倍预设转速、第二单位时间1倍预设转速”的周期性转速变化,使得包缠结构复合纱线中外包缠纱每隔单位时间捻度缩小3倍,形成的包缠结构复合纱线线身上外包缠纱的螺距每隔单位时间周期性增大,纱圈在这些较大的螺距间更容易形成。For example, in the wrapping process, when the speed of the feed roller and yarn delivery roller is constant, adjust the speed of the hollow spindle according to the "3 times the preset speed per unit time, 1 times the preset speed per unit time" Periodic rotation speed changes, so that the twist of the wrapping yarn in the wrapping structure composite yarn is reduced by 3 times per unit time, and the pitch of the wrapping yarn on the formed wrapping structure composite yarn body is periodically increased every unit time. Loops are easier to form between these larger pitches.

在一个优选的实施例中,所述非弹力纱线的数量为至少二根,各个非弹力纱线的颜色不同;所述非弹力纱线的颜色与所述外包缠纱的颜色不同。In a preferred embodiment, the number of said non-elastic yarns is at least two, and the color of each non-elastic yarn is different; the color of said non-elastic yarn is different from the color of said wrapping yarn.

当本发明采用的非弹力纱线的数量为至少二根,且各个非弹力纱线的颜色不同时,制得包缠结构弹力圈圈复合纱表面可形成颜色各异的各个纱圈,这种包缠结构弹力圈圈复合纱织成织物后,在织物的表层呈多种颜色纱圈的混色效果,且由于纱圈数量增加,而使织物的纱圈层密度增大,从而厚度和弹性增加。当采用同色的多根非弹力纱线,也会有增加织物的纱圈层密度,从而增加织物纱圈层厚度和弹性的效果,不同材质的纱圈形成织物表层,在织物的服用性能上也可以相互弥补、优化;当非弹力纱线与外包缠纱异色,则其织物形成类似毛皮结构,即毛层由纱圈形成,颜色为纱圈颜色;皮层由纱体形成,颜色为非弹力纱线与外包缠纱的混色,且,当纱圈相对稀疏时,织物主体的颜色也会透过纱圈层得以部分呈现,增加了织物表观颜色的层次。When the number of non-elastic yarns used in the present invention is at least two, and the colors of each non-elastic yarn are different, the surface of the composite yarn with wrapped structure elastic loops can form various loops of different colors. After the composite yarn with wrapped elastic loops is woven into a fabric, the surface layer of the fabric has a mixed-color effect of multi-color loops, and due to the increase in the number of loops, the density of the loop layer of the fabric increases, thereby increasing the thickness and elasticity. . When multiple non-elastic yarns of the same color are used, it will also increase the density of the loop layer of the fabric, thereby increasing the thickness and elasticity of the loop layer of the fabric. It can complement and optimize each other; when the non-elastic yarn and the outer wrapping yarn have different colors, the fabric will form a fur-like structure, that is, the fur layer is formed by yarn loops, and the color is the color of the loop; the cortex is formed by the yarn body, and the color is non-elastic The color mixing of the yarn and the wrapping yarn, and when the yarn loops are relatively sparse, the color of the main body of the fabric will also be partially presented through the yarn loop layer, which increases the level of the apparent color of the fabric.

需要说明的是,多根非弹力纱线的喂入可以通过增加非弹力纱线的喂入单元实现。It should be noted that the feeding of multiple non-elastic yarns can be realized by adding a feeding unit of non-elastic yarns.

综上所述,本发明提供的一种包缠结构弹力圈圈复合纱的制备方法,通过将处于牵伸状态下的弹力纱线与非弹力纱线并合形成弹性/非弹性双芯纱,并使用外包缠纱包缠形成包缠结构复合纱线,最后退去包缠结构复合纱线中对弹力纱线的牵伸力,使得包缠结构复合纱线中的弹力纱线弹性回缩至未牵伸状态,非弹力纱线因弹力纱线的弹性回缩作用发生纱轴方向上的压缩弯曲,进而在包缠结构复合纱线中外包缠纱的螺线间凸起形成纱圈,制备得到包缠结构弹力圈圈复合纱。本发明制得的包缠结构弹力圈圈复合纱在纱圈形成前以包缠结构复合纱线的形式卷绕存储备用,而在使用时退绕形成纱圈,从而保障圈圈复合纱在长时间存储输送后纱圈质量不受影响,有利于圈圈复合纱的后续应用。In summary, the present invention provides a method for preparing elastic loop composite yarn with wrapped structure, by merging elastic yarns and non-elastic yarns in a draft state to form elastic/non-elastic double-core yarns, And use the outer wrapping yarn to wrap to form the wrapped structure composite yarn, and finally recede the drafting force on the elastic yarn in the wrapped structure composite yarn, so that the elastic yarn in the wrapped structure composite yarn elastically retracts to the limit. In the drafting state, the non-elastic yarn is compressed and bent in the direction of the yarn axis due to the elastic retraction of the elastic yarn, and then protrudes between the spirals of the wrapping yarn in the wrapping structure composite yarn to form a loop, and the obtained Wrap structure elastic loop composite yarn. The wrapped structure elastic loop composite yarn prepared by the present invention is wound and stored in the form of wrapped structure composite yarn before the yarn loop is formed, and is unwound to form a yarn loop during use, thereby ensuring the loop composite yarn in the long run The quality of the loops will not be affected after time storage and delivery, which is beneficial to the subsequent application of loop composite yarns.

进一步的,本发明在制备过程中对各项工艺参数的设计,比如弹力纱线线密度、外包缠纱的包缠捻度、弹力纱线的牵伸倍数和包缠结构复合纱线的卷绕牵伸倍数的数值范围等,均为发明人经大量创造性实验研究测试得到,从而保障最终制备得到的包缠结构弹力圈圈复合纱具备良好纱圈形态的同时,还具备较好的弹力性能,保障纱圈形态在存储输送以及后续使用过程中不易破坏。Further, the present invention designs various process parameters in the preparation process, such as the elastic yarn linear density, the wrapping twist of the outer wrapping yarn, the drafting ratio of the elastic yarn, and the winding draft of the wrapped structure composite yarn. The numerical range of the elongation multiple, etc., are all obtained by the inventor through a large number of creative experiments, research and tests, so as to ensure that the final prepared elastic loop composite yarn with wrapped structure has good loop shape and good elastic performance, ensuring The shape of the yarn loop is not easy to be damaged during storage, transportation and subsequent use.

图3是根据一示例性实施例示出的一种包缠结构弹力圈圈复合纱的制备装置的装置示意图,该装置应用于上述包缠结构弹力圈圈复合纱得制备,该包缠结构弹力圈圈复合纱的制备装置包括第一引纱模块、第二引纱模块、并合包缠模块和成纱卷绕模块;Fig. 3 is a schematic diagram of a device for preparing a composite yarn with elastic loops with wrapping structure according to an exemplary embodiment. The device is applied to the preparation of the composite yarn with elastic loops with wrapping structure. The preparation device of the loop composite yarn includes a first yarn drawing module, a second yarn drawing module, a combining and wrapping module and a yarn forming and winding module;

其中,所述第一引纱模块包括第一芯纱筒110,所述第一芯纱筒110上卷绕有弹力纱线,所述第一芯纱筒110与喂入辊120摩擦传动连接,所述第一芯纱筒110转动方向一侧设有导纱辊130,所述喂入辊120和所述导纱辊130用于对所述弹力纱线施加预设牵伸倍数的牵伸力,使所述弹力纱线处于牵伸状态。Wherein, the first yarn drawing module includes a first core yarn bobbin 110, elastic yarns are wound on the first core yarn bobbin 110, and the first core yarn bobbin 110 is frictionally connected with the feeding roller 120, A guide roller 130 is provided on one side of the rotation direction of the first core yarn bobbin 110, and the feed roller 120 and the guide roller 130 are used to apply a draft force of a preset draft multiple to the elastic yarn , making the elastic yarn in a stretched state.

所述第二引纱模块包括第二芯纱筒210,所述第二芯纱筒210上卷绕有非弹力纱线,所述第二芯纱筒210中心线上方设有导纱钩220,所述导纱钩220的一侧设有弹簧式张力器230,所述弹簧式张力器230用于对非弹力纱线施加张力。The second yarn introduction module includes a second core yarn bobbin 210, on which non-elastic yarns are wound, and a yarn guide hook 220 is arranged above the center line of the second core yarn bobbin 210, One side of the yarn guide hook 220 is provided with a spring tensioner 230, and the spring tensioner 230 is used to apply tension to the non-elastic yarn.

所述第一引纱模块和所述第二引纱模块上方设有所述并合包缠模块,所述并合包缠模块包括空心锭310,所述空心锭310上配套设有铝锭管320,所述铝锭管320上卷绕有外包缠纱,所述空心锭310的中心管上方设有会合导纱钩330,所述会合导纱钩330用于将所述第一引纱模块引出的弹力纱线和所述第二引纱模块引出的非弹力纱线并合形成弹性/非弹性双芯纱。The merging and wrapping module is arranged above the first yarn drawing module and the second yarn drawing module, and the merging and wrapping module includes a hollow ingot 310, and an aluminum ingot tube is provided on the hollow ingot 310 320, the aluminum ingot tube 320 is wound with an outer wrapping yarn, the central tube of the hollow ingot 310 is provided with a converging yarn guide hook 330, and the converging yarn guide hook 330 is used to guide the first yarn drawing module The elastic yarn drawn out and the non-elastic yarn drawn out by the second yarn drawing module are combined to form an elastic/non-elastic dual-core yarn.

所述并合包缠模块上方设有成纱卷绕模块,所述成纱卷绕模块由下至上依次包括引纱辊410、导纱杆420、橫动导纱器430、卷绕辊440和筒管450,所述卷绕辊440与所述筒管450摩擦传动连接。A yarn forming and winding module is provided above the merging and wrapping module, and the yarn forming and winding module includes a yarn drawing roller 410, a yarn guide rod 420, a traverse guide 430, a winding roller 440 and The bobbin 450, the winding roller 440 is in friction transmission connection with the bobbin 450.

在一个优选的实施例中,所述第一引纱模块中所述导纱辊130的表面线速度大于所述喂入辊120的表面线速度。In a preferred embodiment, the surface linear velocity of the guide roller 130 in the first yarn drawing module is greater than the surface linear velocity of the feeding roller 120 .

在一个优选的实施例中,所述成纱卷绕模块中所述卷绕辊440的表面线速度与所述引纱辊410表面线速度的比值为0.5~0.7。In a preferred embodiment, the ratio of the surface linear velocity of the winding roller 440 in the yarn forming winding module to the surface linear velocity of the yarn delivery roller 410 is 0.5-0.7.

在一种可能的实施方式中,采用上述包缠结构弹力圈圈复合纱的制备装置制备包缠结构弹力圈圈复合纱的工艺流程包括:In a possible implementation, the process for preparing the elastic loop composite yarn with wrapped structure by using the above-mentioned preparation device for elastic loop composite yarn with wrapped structure includes:

将弹力纱线经第一引纱模块的喂入辊120摩擦传动作用从第一芯纱筒110退绕后绕过导纱辊130,从下方穿入并合包缠模块中空心锭310的中心管;同时,将非弹力纱线从第二引纱模块的第二芯纱筒210退绕并穿过导纱钩220,经弹簧式张力器230施加张力后,从下方穿入并合包缠模块中空心锭310的中心管,使得非弹力纱线与弹力纱线在所述中心管中并合形成弹性/非弹性双芯纱;弹性/非弹性双芯纱穿过空心锭310的中心管后,经会合导纱钩330引导向上,同时卷绕于铝锭管320上的外包缠纱随空心锭310的转动而退绕,在会合导纱钩330处与弹性/非弹性双芯纱会合,并呈螺线状包缠于弹性/非弹性双芯纱表面,形成包缠结构复合纱线;将包缠结构复合纱线经成纱卷绕模块的引纱辊410引出后,绕过导纱杆420,经橫动导纱器430上的导纱瓷眼引导,卷绕至由卷绕辊440摩擦传动的筒管450;当需要制备织物时,将筒管450上的包缠结构复合纱线无牵伸退绕,从而退去对包缠结构复合纱线中所述弹力纱线的牵伸力,使得包缠结构复合纱线中的弹力纱线弹性回缩至未牵伸状态,包缠结构复合纱线中非弹力纱线因弹力纱线的弹性回缩作用发生纱轴方向上的压缩弯曲,进而在包缠结构复合纱线中外包缠纱的螺线间凸起形成纱圈,制备得到包缠结构弹力圈圈复合纱。The elastic yarn is unwound from the first core yarn bobbin 110 through the frictional transmission of the feeding roller 120 of the first yarn delivery module, then bypasses the yarn guide roller 130, and passes through the center of the hollow spindle 310 in the combining and wrapping module from below At the same time, the non-elastic yarn is unwound from the second core yarn tube 210 of the second yarn drawing module and passed through the yarn guide hook 220, and after the tension is applied by the spring tensioner 230, it is inserted from below and wrapped The central tube of the hollow spindle 310 in the module, so that the non-elastic yarn and the elastic yarn are combined in the central tube to form an elastic/non-elastic dual-core yarn; the elastic/non-elastic dual-core yarn passes through the central tube of the hollow spindle 310 Finally, it is guided upward by the meeting guide hook 330, and at the same time, the outer wrapped yarn wound on the aluminum spindle tube 320 is unwound with the rotation of the hollow spindle 310, and meets the elastic/non-elastic double-core yarn at the meeting guide hook 330 , and spirally wrapped on the surface of the elastic/non-elastic double-core yarn to form a composite yarn with a wrapping structure; The yarn rod 420 is guided by the yarn guide ceramic eye on the traverse guide 430, and wound to the bobbin 450 driven by the friction of the winding roller 440; when fabric needs to be prepared, the wrapping structure on the bobbin 450 is compounded The yarn is unwound without drafting, so as to recede the drafting force on the elastic yarn in the wrapping structure composite yarn, so that the elastic yarn in the wrapping structure composite yarn elastically retracts to an undrawn state, wrapping The non-elastic yarn in the entangled structure composite yarn is compressed and bent in the direction of the yarn axis due to the elastic retraction of the elastic yarn, and then protrudes between the spirals of the wrapped yarn in the wrapped structure composite yarn to form a yarn loop. The elastic loop composite yarn with wrapping structure is prepared.

综上所述,本发明提供的一种包缠结构弹力圈圈复合纱的制备装置,通过将现有空心锭包覆机进行改进,从而将处于牵伸状态下的弹力纱线与非弹力纱线并合形成弹性/非弹性双芯纱,并使用外包缠纱包缠形成包缠结构复合纱线,最后退去包缠结构复合纱线中对弹力纱线的牵伸力,使得包缠结构复合纱线中的弹力纱线弹性回缩至未牵伸状态,非弹力纱线因弹力纱线的弹性回缩作用发生纱轴方向上的压缩弯曲,进而在包缠结构复合纱线中外包缠纱的螺线间凸起形成纱圈,制备得到包缠结构弹力圈圈复合纱。本发明制得的包缠结构弹力圈圈复合纱在纱圈形成前以包缠结构复合纱线的形式卷绕存储备用,而在使用时退绕形成纱圈,从而保障圈圈复合纱在长时间存储输送后纱圈质量不受影响,有利于圈圈复合纱的后续应用。In summary, the present invention provides a preparation device for elastic loop composite yarn with wrapped structure. By improving the existing hollow spindle covering machine, the elastic yarn and non-elastic yarn in the draft state The threads are combined to form an elastic/non-elastic double core yarn, and the wrapping yarn is wrapped to form a wrapping structure composite yarn, and finally the drafting force on the elastic yarn in the wrapping structure composite yarn is receded, so that the wrapping structure is compounded The elastic yarn in the yarn elastically retracts to the undrawn state, and the non-elastic yarn is compressed and bent in the direction of the yarn axis due to the elastic retraction of the elastic yarn, and then wraps the yarn in the wrapped structure composite yarn The protrusions between the helical threads form yarn loops, and the elastic loop composite yarn with wrapping structure is prepared. The wrapped structure elastic loop composite yarn prepared by the present invention is wound and stored in the form of wrapped structure composite yarn before the yarn loop is formed, and is unwound to form a yarn loop during use, thereby ensuring the loop composite yarn in the long run. The quality of the loops will not be affected after time storage and delivery, which is beneficial to the subsequent application of loop composite yarns.

为了更好地说明本发明提供的包缠结构弹力圈圈复合纱的制备方法及装置,示出采用上述包缠结构弹力圈圈复合纱的制备方法和制备装置制备得到包缠结构弹力圈圈复合纱的各个实施例1-9:In order to better illustrate the preparation method and device of the wrapping structure elastic loop composite yarn provided by the present invention, it is shown that the preparation method and the preparation device of the wrapping structure elastic loop composite yarn are prepared to obtain the wrapping structure elastic loop composite yarn. Various examples 1-9 of yarns:

实施例1:Example 1:

工艺参数如下:The process parameters are as follows:

弹力纱线:氨纶弹力纱线140D/F1(单丝),透明;Elastic yarn: spandex elastic yarn 140D/F1 (monofilament), transparent;

非弹力纱线:纯棉本白环锭纱32S(英支);Non-elastic yarn: pure cotton natural white ring yarn 32S (English branch);

外包缠纱:涤纶DTY(拉伸变形丝)低弹丝,70D/24F(复丝,24根单丝组成,总线密度70D),本白;Outer wrapping yarn: polyester DTY (stretch textured yarn) low elastic yarn, 70D/24F (multifilament, composed of 24 monofilaments, total density 70D), natural white;

弹力纱线牵伸倍数:2.2;Elastic yarn draft ratio: 2.2;

包缠捻度:468捻/米;Wrapping twist: 468 twists/m;

包缠捻向:S捻;Wrapping twist direction: S twist;

卷绕牵伸倍数:0.6;Winding draft ratio: 0.6;

制备得到的包缠结构弹力圈圈复合纱的产品示意图如图4所示,当氨纶弹力芯丝牵伸倍数较小时,复合纱起圈较小,纱圈不明显。The product schematic diagram of the prepared elastic loop composite yarn with wrapping structure is shown in Figure 4. When the spandex elastic core filament draft ratio is small, the composite yarn has small loops and the yarn loops are not obvious.

实施例2:Example 2:

工艺参数如下:The process parameters are as follows:

弹力纱线:氨纶弹力纱线140D/F1(单丝),透明;Elastic yarn: spandex elastic yarn 140D/F1 (monofilament), transparent;

非弹力纱线:纯棉本白环锭纱32S(英支);Non-elastic yarn: pure cotton natural white ring yarn 32S (English branch);

外包缠纱:涤纶DTY(拉伸变形丝)低弹丝,70D/24F(复丝,24根单丝组成,总线密度70D),本白;Outer wrapping yarn: polyester DTY (stretch textured yarn) low elastic yarn, 70D/24F (multifilament, composed of 24 monofilaments, total density 70D), natural white;

弹力纱线牵伸倍数:2.8;Elastic yarn draft ratio: 2.8;

包缠捻度:468捻/米;Wrapping twist: 468 twists/m;

包缠捻向:S捻;Wrapping twist direction: S twist;

卷绕牵伸倍数:0.6;Winding draft ratio: 0.6;

制备得到的包缠结构弹力圈圈复合纱的产品示意图如图5所示,本实施例与实施例1的区别仅在于氨纶弹力纱线的牵伸倍数的不同,从图5可以看出,当氨纶弹力纱线牵伸倍数增大到2.8时,复合纱具有比较好的起圈效果。The product schematic diagram of the prepared wrapped structure elastic loop composite yarn is shown in Figure 5. The difference between this embodiment and Example 1 is only the difference in the drafting ratio of the spandex elastic yarn. As can be seen from Figure 5, when When the draft ratio of spandex elastic yarn is increased to 2.8, the composite yarn has better looping effect.

实施例3:Example 3:

工艺参数如下:The process parameters are as follows:

弹力纱线:氨纶弹力纱线140D/F1(单丝),透明;Elastic yarn: spandex elastic yarn 140D/F1 (monofilament), transparent;

非弹力纱线:聚乳酸(PLA)本白环锭纱32S(英支);Non-elastic yarn: polylactic acid (PLA) white ring-spun yarn 32S (English branch);

外包缠纱:涤纶DTY(拉伸变形丝)低弹丝,70D/24F(复丝,24根单丝组成,总线密度70D),黑;Outer wrapping yarn: polyester DTY (stretch textured yarn) low elastic yarn, 70D/24F (multifilament, composed of 24 monofilaments, total density 70D), black;

弹力纱线牵伸倍数:2.8;Elastic yarn draft ratio: 2.8;

包缠捻度:468捻/米;Wrapping twist: 468 twists/m;

包缠捻向:S捻;Wrapping twist direction: S twist;

卷绕牵伸倍数:0.6;Winding draft ratio: 0.6;

制备得到的包缠结构弹力圈圈复合纱的产品示意图如图6所示,本实施例与实施例2的区别在于非弹力纱线和外包缠纱的种类不同,实施例2为纯棉本白环锭纱,本实施例为聚乳酸本白环锭纱,线密度相同。从图6可以看出,由于聚乳酸纱弯曲刚度大于纯棉纱,因此形成的纱圈圆度更好。本实施例采用黑色外包缠纱,则复合纱纱圈为白色,而主体为黑白混色的麻灰色,因黑色外包缠纱包缠白色芯纱,所以灰度较深。The product schematic diagram of the prepared wrapping structure elastic loop composite yarn is shown in Figure 6. The difference between this example and Example 2 is that the types of non-elastic yarn and wrapping yarn are different. Example 2 is pure cotton white Ring-spun yarn, the present embodiment is polylactic acid white ring-spun yarn with the same linear density. It can be seen from Figure 6 that since the bending stiffness of polylactic acid yarn is greater than that of pure cotton yarn, the roundness of the loop formed is better. In this embodiment, black wrapping yarn is used, so the loop of the composite yarn is white, and the main body is black and white mixed-color hemp gray. Because the black wrapping yarn wraps the white core yarn, the gray scale is darker.

实施例4:Example 4:

工艺参数如下:The process parameters are as follows:

弹力纱线:氨纶弹力纱线140D/F1(单丝),透明;Elastic yarn: spandex elastic yarn 140D/F1 (monofilament), transparent;

非弹力纱线:聚乳酸(PLA)本白环锭纱32S(英支);Non-elastic yarn: polylactic acid (PLA) white ring-spun yarn 32S (English branch);

外包缠纱:涤纶DTY(拉伸变形丝)低弹丝,70D/24F(复丝,24根单丝组成,总线密度70D),黑;Outer wrapping yarn: polyester DTY (stretch textured yarn) low elastic yarn, 70D/24F (multifilament, composed of 24 monofilaments, total density 70D), black;

包缠捻向:S捻;Wrapping twist direction: S twist;

弹力纱线牵伸倍数:4.4;Elastic yarn draft ratio: 4.4;

包缠捻度:468捻/米;Wrapping twist: 468 twists/m;

卷绕牵伸倍数:0.6;Winding draft ratio: 0.6;

制备得到的包缠结构弹力圈圈复合纱的产品示意图如图7所示,本实施例与实施例3的区别在于氨纶弹力纱线的牵伸倍数,从图7可以看出,氨纶弹力纱线牵伸倍数由实施例3的2.8增大到本实施例的4.4后,纱圈尺寸变大。The product schematic diagram of the prepared wrapping structure elastic loop composite yarn is shown in Figure 7. The difference between this embodiment and Example 3 lies in the drafting ratio of the spandex elastic yarn. As can be seen from Figure 7, the spandex elastic yarn After the draft ratio is increased from 2.8 in Example 3 to 4.4 in this example, the loop size becomes larger.

实施例5:Example 5:

工艺参数如下:The process parameters are as follows:

弹力纱线:氨纶弹力纱线140D/F1(单丝),透明;Elastic yarn: spandex elastic yarn 140D/F1 (monofilament), transparent;

非弹力纱线:腈纶(30)/粘胶(10)/天丝(20)/棉(10)/竹粘胶(30)紧密赛络纺纱,60S(英支),黑;Non-elastic yarn: acrylic (30)/viscose (10)/tencel (20)/cotton (10)/bamboo viscose (30) compact twin-spun yarn, 60S (English branch), black;

外包缠纱:锦纶6 DTY(拉伸变形丝)低弹丝,70D/24F(复丝,24根单丝组成,总线密度70D),本白;Outer wrapping yarn: nylon 6 DTY (stretch textured yarn) low elastic yarn, 70D/24F (multifilament, composed of 24 monofilaments, total density 70D), natural white;

包缠捻向:S捻;Wrapping twist direction: S twist;

弹力纱线牵伸倍数:4.4;Elastic yarn draft ratio: 4.4;

包缠捻度:468捻/米;Wrapping twist: 468 twists/m;

卷绕牵伸倍数:0.6;Winding draft ratio: 0.6;

制备得到的包缠结构弹力圈圈复合纱的产品示意图如图8所示,本实施例非弹力纱线为黑色,外包缠纱为白色,如图8所示纱圈为黑色,纱线主体因白色外包缠纱包缠线密度较小的非弹力纱线,因而呈浅麻灰色。The product schematic diagram of the prepared wrapped structure elastic loop composite yarn is shown in Figure 8. The non-elastic yarn in this embodiment is black, and the outer wrapped yarn is white. As shown in Figure 8, the yarn ring is black, and the main body of the yarn is White overwrap wraps non-elastic yarns with less linear density, giving it a light heather gray color.

实施例6:Embodiment 6:

工艺参数如下:The process parameters are as follows:

弹力纱线:氨纶弹力纱线140D/F1(单丝),透明;Elastic yarn: spandex elastic yarn 140D/F1 (monofilament), transparent;

非弹力纱线:羊绒纱,60S(英支),深灰;Non-elastic yarn: cashmere yarn, 60S (English count), dark gray;

外包缠纱:锦纶6 DTY(拉伸变形丝)低弹丝,70D/24F(复丝,24根单丝组成,总线密度70D),本白;Outer wrapping yarn: nylon 6 DTY (stretch textured yarn) low elastic yarn, 70D/24F (multifilament, composed of 24 monofilaments, total density 70D), natural white;

包缠捻向:S捻;Wrapping twist direction: S twist;

弹力纱线牵伸倍数:2.8;Elastic yarn draft ratio: 2.8;

包缠捻度:468捻/米;Wrapping twist: 468 twists/m;

卷绕牵伸倍数:0.6;Winding draft ratio: 0.6;

制备得到的包缠结构弹力圈圈复合纱的产品示意图如9所示,本实施例所用非弹力纱线为羊绒纱,以此纱线编织毛衫,羊绒纱形成的纱圈层与皮肤接触,虽然羊绒纱用量少,但仍可获得羊绒衫的穿着舒适性。The product schematic diagram of the prepared wrapped structure elastic loop composite yarn is shown in 9. The non-elastic yarn used in this embodiment is cashmere yarn, and the sweater is knitted with this yarn, and the loop layer formed by the cashmere yarn contacts the skin. Although the amount of cashmere yarn is less, the wearing comfort of cashmere sweater can still be obtained.

实施例7:Embodiment 7:

工艺参数如下:The process parameters are as follows:

弹力纱线:氨纶弹力纱线140D/F1(单丝),透明;Elastic yarn: spandex elastic yarn 140D/F1 (monofilament), transparent;

非弹力纱线:涤纶(PET)NSY(空气网络丝),167dtex/48F,140个节点/米,宝蓝色;Non-elastic yarn: polyester (PET) NSY (air network yarn), 167dtex/48F, 140 nodes/m, royal blue;

外包缠纱:锦纶6 DTY(拉伸变形丝)低弹丝,70D/24F(复丝,24根单丝组成,总线密度70D),本白;Outer wrapping yarn: nylon 6 DTY (stretch textured yarn) low elastic yarn, 70D/24F (multifilament, composed of 24 monofilaments, total density 70D), natural white;

包缠捻向:S捻;Wrapping twist direction: S twist;

弹力纱线牵伸倍数:2.8;Elastic yarn draft ratio: 2.8;

包缠捻度:468捻/米;Wrapping twist: 468 twists/m;

卷绕牵伸倍数:0.5;Winding draft ratio: 0.5;

制备得到的包缠结构弹力圈圈复合纱的产品示意图如图10所示,本实施例采用宝蓝色涤纶网络丝作为非弹力纱线,如图10所示所起纱圈为宝蓝色,纱体为白色外包缠纱与宝蓝色芯纱的混色,颜色较浅(白色外包缠纱包覆宝蓝色非弹力纱线)。The product diagram of the prepared wrapping structure elastic loop composite yarn is shown in Figure 10. In this embodiment, royal blue polyester network yarn is used as the non-elastic yarn. It is a melange of white overwrap and royal blue core yarn, lighter in color (white overwrap over royal blue non-elastic yarn).

实施例8:Embodiment 8:

工艺参数如下:The process parameters are as follows:

弹力纱线:氨纶弹力纱线140D/F1(单丝),透明;Elastic yarn: spandex elastic yarn 140D/F1 (monofilament), transparent;

非弹力纱线:涤纶(PET)NSY(空气网络丝),167dtex/48F,140个节点/米,宝蓝色;Non-elastic yarn: polyester (PET) NSY (air network yarn), 167dtex/48F, 140 nodes/m, royal blue;

外包缠纱:涤纶(PET)NSY(空气网络丝),167dtex/48F,140个节点/米,宝蓝色;Wrapped yarn: polyester (PET) NSY (air network yarn), 167dtex/48F, 140 nodes/m, royal blue;

包缠捻向:S捻;Wrapping twist direction: S twist;

弹力纱线牵伸倍数:2.8;Elastic yarn draft ratio: 2.8;

包缠捻度:468捻/米;Wrapping twist: 468 twists/m;

卷绕牵伸倍数:0.5;Winding draft ratio: 0.5;

制备得到的包缠结构弹力圈圈复合纱的产品示意图如图11所示,本实施例采用宝蓝色涤纶网络丝作为非弹力纱线和外包缠纱,如图11所示所起纱圈为宝蓝色,纱体也为宝蓝色。The product schematic diagram of the prepared wrapping structure elastic loop composite yarn is shown in Figure 11. In this example, royal blue polyester network yarn is used as the non-elastic yarn and the outer wrapping yarn, and the yarn loop is royal blue as shown in Figure 11 color, and the yarn body is also royal blue.

实施例9:Embodiment 9:

工艺参数如下:The process parameters are as follows:

弹力纱线:氨纶弹力纱线230D/F1(单丝),透明;Elastic yarn: Spandex elastic yarn 230D/F1 (monofilament), transparent;

非弹力纱线:涤纶(PET)NSY(空气网络丝),167dtex/48F,140个节点/米,宝蓝色;Non-elastic yarn: polyester (PET) NSY (air network yarn), 167dtex/48F, 140 nodes/m, royal blue;

非弹力纱线2:涤纶(PET)NSY(空气网络丝),167dtex/48F,140个节点/米,大红色;Non-elastic yarn 2: polyester (PET) NSY (air network yarn), 167dtex/48F, 140 nodes/m, bright red;

外包缠纱:涤纶(PET)DTY,75D/36F,本白色;Outer wrapping yarn: polyester (PET) DTY, 75D/36F, off-white;

包缠捻向:S捻;Wrapping twist direction: S twist;

弹力纱线牵伸倍数:4.4;Elastic yarn draft ratio: 4.4;

包缠捻度:468捻/米;Wrapping twist: 468 twists/m;

卷绕牵伸倍数:0.6;Winding draft ratio: 0.6;

制备得到的包缠结构弹力圈圈复合纱的产品示意图如图12所示,本实施例采用两根非弹力纱线双侧喂入,从图12中可以看出,两种颜色的起圈芯纱基本在纱体同一位置起圈。The product schematic diagram of the prepared wrapped elastic loop composite yarn is shown in Figure 12. In this embodiment, two non-elastic yarns are fed on both sides. It can be seen from Figure 12 that the loop cores of two colors The yarn is basically looped at the same position of the yarn body.

通过图4-图12可明显观察得到,本发明实施例提供的包缠结构弹力圈圈复合纱的纱圈形态良好,且纱圈结构较为稳定不易破坏。It can be clearly observed from Fig. 4-Fig. 12 that the loop shape of the elastic loop composite yarn with wrapped structure provided by the embodiment of the present invention is good, and the loop structure is relatively stable and not easily damaged.

此外,采用本发明制备得到的包缠结构弹力圈圈复合纱制备织物时,织物表层由纱圈覆盖,其结构相对疏松,本身也可以赋予织物下列性能:In addition, when using the elastic loop composite yarn with wrapping structure prepared by the present invention to prepare the fabric, the surface layer of the fabric is covered by loops, and its structure is relatively loose, which itself can also give the following properties to the fabric:

1)接触柔软度:疏松的纱圈层使皮肤接触上去更柔软。如果所用起圈纱线选择柔软度较好的纱线,则面料接触柔软度更佳。1) Touch softness: The loose loop layer makes the skin softer. If the yarn with better softness is selected as the looping yarn, the softness of the fabric contact will be better.

2)热湿舒适性。该纱线织成的织物具有疏松多孔的特征。除了表面圈圈层的疏松结构外,螺旋状缠绕的外包缠纱也会因氨纶的收缩而松弛并少量蓬起,使织物的内层结构疏松。疏松的结构,除了赋予织物蓬松、柔软的舒适触感外,作为外衣面料,可使空气在织物中易于流通,易于散热、散湿;作为内衣材料,又可以储存较多静止空气,具有良好的保暖性。即通过合理选择起圈芯纱和外包缠纱的材料,控制纱圈密度和大小,可制得具有良好综合服用性能的适用于不同季节的面料。2) Heat and humidity comfort. The fabric woven from the yarn is loose and porous. In addition to the loose structure of the surface ring layer, the helically wound outer wrapping yarn will also relax and fluff up a little due to the shrinkage of the spandex, making the inner structure of the fabric loose. The loose structure, in addition to giving the fabric a fluffy, soft and comfortable touch, as an outerwear fabric, the air can easily circulate in the fabric, and it is easy to dissipate heat and moisture; as an underwear material, it can store more static air and has good warmth retention sex. That is to say, by rationally selecting the materials of the loop core yarn and the wrapping yarn, and controlling the density and size of the yarn loops, fabrics suitable for different seasons with good comprehensive wearing properties can be produced.

3)混色及变色外观。当采用一根或多根有色非弹性起圈芯纱时,结合外包缠纱颜色的选择,可获得纱线及其织物的混色外观,织物受到拉伸作用,起圈纱线和外包缠纱的混色效果也会因纱圈部分伸直发生变化,从而改变织物的颜色。3) Color mixing and discoloration appearance. When one or more colored non-elastic looping core yarns are used, combined with the choice of the color of the outer wrapping yarn, the mixed-color appearance of the yarn and its fabric can be obtained. The melange effect is also altered by partially straightening the loops, thus changing the color of the fabric.

本发明以牵伸后的弹力纱线与非弹力纱线组成多芯纱,通过空心锭的顺向包缠可制得一种具有特殊结构和性能的、基于“收缩起圈”的“纱/纱”包缠结构弹力圈圈复合纱,拓展了空心锭包覆纺纱机的产品设计范围。所制取包缠结构弹力圈圈复合纱兼具弹性和“纱体-纱圈”分层结构,可用于弹力织物的开发,并赋予其织物特殊的外观和/或服用性能。In the present invention, stretched elastic yarns and non-elastic yarns are used to form multi-core yarns, and a kind of "yarn / "Yarn" wrapping structure elastic loop composite yarn, which expands the product design range of hollow spindle covered spinning machine. The prepared elastic loop composite yarn with wrapped structure has both elasticity and "yarn body-loop" layered structure, which can be used in the development of elastic fabrics, and endow the fabrics with special appearance and/or wearing properties.

当采用透明氨纶单丝作为弹力纱线时,以该包缠结构弹力圈圈复合纱织造而成的织物,只要纱线在织物中的伸长程度小于透明氨纶单丝的牵伸倍数(在实用中织物很少可能产生大于透明氨纶单丝牵伸倍数的伸长率),纱线表面的纱圈就会在织物表面形成结构相对疏松的纱圈层。即,纺制纱线时的非弹力芯纱,最终构成织物的表面纱圈层,由此面料加工成的服装,与皮肤接触的也就是纱圈层(想让何种成分的纤维接触皮肤,就用它的纱线作起圈芯纱)。此技术赋予了纱线、织物结构控制的能力,进而具备了控制面料服用性能的能力,主要是触觉舒适性,如接触柔软性、接触冷暖感等。比如,如果需要面料具有接触凉感,则可选择接触凉感的纤维材料(如竹浆纤维、蚕丝纤维)制成的纱线作为非弹性芯纱(起圈纱线);如果需要面料具有接触暖感,则可选择接触暖感的纤维材料(如棉纤维、毛绒纤维)制成的纱线作为非弹性起圈芯纱。When the transparent spandex monofilament is used as the elastic yarn, the fabric woven with the elastic loop composite yarn of the wrapped structure, as long as the elongation of the yarn in the fabric is less than the draft ratio of the transparent spandex monofilament (in practical The medium fabric is rarely likely to produce an elongation greater than the draft ratio of the transparent spandex monofilament), and the loops on the surface of the yarn will form a relatively loose loop layer on the surface of the fabric. That is, the non-elastic core yarn when spinning the yarn finally constitutes the surface loop layer of the fabric, and the clothing processed from this fabric is the loop layer that is in contact with the skin (what kind of fiber you want to contact the skin, Just use its yarn as core yarn). This technology endows the ability to control the structure of yarns and fabrics, and then has the ability to control the wearing performance of fabrics, mainly tactile comfort, such as touch softness, touch warmth and so on. For example, if the fabric is required to have a cool feeling on contact, yarns made of fiber materials with a cool feeling (such as bamboo pulp fiber and silk fiber) can be selected as the non-elastic core yarn (loop yarn); if the fabric is required to have a touch If you want a warm feeling, you can choose yarns made of fiber materials that are in contact with warmth (such as cotton fibers, plush fibers) as non-elastic loop core yarns.

虽然,前文已经用一般性说明、具体实施方式及试验,对本发明做了详尽的描述,但在本发明基础上,可以对之进行修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本发明精神的基础上所做的这些修改或改进,均属于本发明要求保护的范围。Although the foregoing has described the present invention in detail with general descriptions, specific embodiments and tests, it is obvious to those skilled in the art that modifications or improvements can be made on the basis of the present invention. Therefore, the modifications or improvements made on the basis of not departing from the spirit of the present invention all belong to the protection scope of the present invention.

本领域技术人员在考虑说明书及实践这里的发明的后,将容易想到本发明的其它实施方案。本发明旨在涵盖本发明的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本发明的一般性原理并包括本发明未公开的本技术领域中的公知常识或惯用技术手段。应当理解的是,本发明并不局限于上面已经描述并在附图中示出的精确结构及方法,并且可以在不脱离其范围进行各种修改和改变。Other embodiments of the invention will be readily apparent to those skilled in the art from consideration of the specification and practice of the invention herein. The present invention is intended to cover any modification, use or adaptation of the present invention. These modifications, uses or adaptations follow the general principles of the present invention and include common knowledge or conventional technical means in the technical field not disclosed in the present invention . It should be understood that the present invention is not limited to the precise structures and methods which have been described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from the scope thereof.

Claims (10)

1. a kind of preparation method of looping structure elastic ring circle composite yarn, which is characterized in that the described method includes:
It is continuously applied the drafting force of default drafting multiple to stretch yarn, the stretch yarn is made to be in drawing-off state;
It by non-elastic yarn and the stretch yarn under the drawing-off state and closes, forms elasticity/non-resilient twin-core yarn;
Outer fasciated yarn is wrapped in the elasticity/non-resilient twin-core yarn surface in spiral form, forms looping structure composite yarn simultaneously It winds, stretch yarn described in the looping structure composite yarn after winding is in drawing-off state;
The drafting force decorporated to stretch yarn described in the looping structure composite yarn, so that the looping structure composite yarn In the stretch yarn elastical retraction to undrawn state, non-elastic yarn described in the looping structure composite yarn is because of institute The bending compression in the elastical retraction effect generation yarn axis direction of stretch yarn is stated, and then in the looping structure composite yarn Looping structure elastic ring circle composite yarn is prepared in convex shaped resultant yarn circle between the helical of outer fasciated yarn.
2. the method according to claim 1, wherein looping structure composite yarn China and foreign countries fasciated yarn is each The screw pitch of helical is by default rule variation.
3. the method according to claim 1, wherein described be continuously applied default drafting multiple to stretch yarn Drafting force makes the stretch yarn be in drawing-off state, comprising:
Stretch yarn is acted on through feeding roller frictional drive and bypasses cord roller, the feeding roller and institute after the unwinding of the first heart yarn cylinder It states and is driven between cord roller by chain drive system, the linear resonance surface velocity of the cord roller is greater than the surface linear speed of the feeding roller Degree makes to apply the drafting force of default drafting multiple to the stretch yarn between the cord roller and the feeding roller The stretch yarn is in drawing-off state.
4. according to the method described in claim 3, it is characterized in that, described by non-elastic yarn and the institute under drawing-off state It states stretch yarn and closes, form elasticity/non-resilient twin-core yarn, comprising:
At least one non-elastic yarn is unwound and is passed through twizzle from the second heart yarn cylinder by the way of passiveness feeding, through spring After formula tensioner applies tension, from the central tube of lower end feeding hollow ingot;
By the stretch yarn under drawing-off state around after cord roller, the central tube of the hollow ingot is fed from lower end, So that the non-elastic yarn in the central tube and is closed with the stretch yarn under drawing-off state, formed elastic/non- Elastic twin-core yarn;
After the elasticity/non-resilient twin-core yarn is passed through the central tube, congregation twizzle is sent under the guidance for drawing yarn roller.
5. according to the method described in claim 4, it is characterized in that, described be wrapped in the bullet in spiral form for outer fasciated yarn Property/non-resilient twin-core yarn surface, it forms looping structure composite yarn and winds, comprising:
Start the power supply of the hollow ingot, so that the hollow ingot high-speed rotation;
The outer fasciated yarn being wound on the aluminium ingot pipe is unwound with the rotation of the hollow ingot, at the congregation twizzle with The elasticity/non-resilient twin-core yarn merges, and is wrapped in the elasticity/non-resilient twin-core yarn surface in spiral form, forms looping Structure composite yarn;
After the looping structure composite yarn is drawn the extraction of yarn roller, lever jack is bypassed, through the yarn poteye on traverse guide Guidance, is wound to by the bobbin of take-up roll frictional drive, wherein the linear resonance surface velocity of the take-up roll draws yarn roller surface with described The ratio of linear velocity is 0.5 ~ 0.7.
6. the method according to claim 1, wherein the stretch yarn includes transparent spandex monofilament, the bullet The line density of power yarn is 70D ~ 250D, and the drafting multiple of the stretch yarn is 2.5 ~ 5 times, and the looping of the outer fasciated yarn is twisted Degree is 400-600 twists/m.
7. each the method according to claim 1, wherein the quantity of the non-elastic yarn is at least two The color of non-elastic yarn is different;The color of the non-elastic yarn is different from the color of the outer fasciated yarn.
8. a kind of preparation facilities of looping structure elastic ring circle composite yarn, which is characterized in that described device draws yarn mould including first Block, second draw yarn module and close looping module and resultant yarn winding module;
Wherein, described first to draw yarn module include the first heart yarn cylinder, is wound with stretch yarn on the first heart yarn cylinder, and described the One heart yarn cylinder is connect with feeding roller frictional drive, and the first heart yarn cylinder rotation direction side is equipped with cord roller, the feeding roller It is used to apply the stretch yarn drafting force of default drafting multiple with the cord roller, the stretch yarn is made to be in drawing-off State;
Described second to draw yarn module include the second heart yarn cylinder, is wound with non-elastic yarn on the second heart yarn cylinder, and described second Twizzle is equipped with above heart yarn cylinder center line, the side of the twizzle is equipped with spring tensioner, the spring tensioner For applying tension to non-elastic yarn;
Described first, which draws yarn module and described second, draws and is equipped with described above yarn module and closes looping module, described and close looping mould Block includes hollow ingot, and with aluminium ingot pipe is arranged on the hollow ingot, outer fasciated yarn, the hollow ingot are wound on the aluminium ingot pipe Central tube above be equipped with congregation twizzle, the congregation twizzle be used for by described first draw yarn module extraction stretch yarn The non-elastic yarn and closing for drawing the extraction of yarn module with described second to form elasticity/non-resilient twin-core yarn;
Described and close and be equipped with resultant yarn winding module above looping module, the resultant yarn winding module successively includes drawing yarn from the bottom to top Roller, lever jack, traverse guide, take-up roll and bobbin, the take-up roll are connect with the bobbin frictional drive.
9. device according to claim 8, which is characterized in that described first draws the surface line of cord roller described in yarn module Speed is greater than the linear resonance surface velocity of the feeding roller.
10. device according to claim 8, which is characterized in that the surface of take-up roll described in the resultant yarn winding module Linear velocity and the ratio for drawing yarn roller surface linear velocity are 0.5 ~ 0.7.
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