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CN110504472A - A direct methanol fuel cell membrane electrode for improving catalyst utilization and its preparation method - Google Patents

A direct methanol fuel cell membrane electrode for improving catalyst utilization and its preparation method Download PDF

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CN110504472A
CN110504472A CN201910638280.1A CN201910638280A CN110504472A CN 110504472 A CN110504472 A CN 110504472A CN 201910638280 A CN201910638280 A CN 201910638280A CN 110504472 A CN110504472 A CN 110504472A
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徐谦
孙巍
马强
张玮琦
苏华能
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/88Processes of manufacture
    • H01M4/8803Supports for the deposition of the catalytic active composition
    • H01M4/8807Gas diffusion layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/88Processes of manufacture
    • H01M4/8825Methods for deposition of the catalytic active composition
    • H01M4/8828Coating with slurry or ink
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/88Processes of manufacture
    • H01M4/8875Methods for shaping the electrode into free-standing bodies, like sheets, films or grids, e.g. moulding, hot-pressing, casting without support, extrusion without support
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
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    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/88Processes of manufacture
    • H01M4/8878Treatment steps after deposition of the catalytic active composition or after shaping of the electrode being free-standing body
    • H01M4/8882Heat treatment, e.g. drying, baking
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    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
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    • H01M8/10Fuel cells with solid electrolytes
    • H01M8/1004Fuel cells with solid electrolytes characterised by membrane-electrode assemblies [MEA]
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    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

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Abstract

本发明公开了一种能够提高催化剂利用率的直接甲醇燃料电池膜电极及其制备方法,涉及燃料电池技术领域,通过本发明方法所制备的燃料电池膜电极中,微孔层为双层结构,包括一层含有憎水性聚合物的外微孔层,和一层含有具有质子传导能力的聚合物的内微孔层。这种双微孔层结构具有很高的三相反应界面和电化学反应面积,有效降低电极内部的物质传输阻力,有力地提高催化剂的利用率,从而提高电极放电性能并延长电池的寿命。通过单电池性能测试,本发明所述制备方法制备膜电极比传统方法所制备的膜电极在单体性能方面得到明显提升。

The invention discloses a direct methanol fuel cell membrane electrode capable of improving catalyst utilization and a preparation method thereof, and relates to the technical field of fuel cells. In the fuel cell membrane electrode prepared by the method of the invention, the microporous layer has a double-layer structure. It includes an outer microporous layer comprising a hydrophobic polymer, and an inner microporous layer comprising a proton-conducting polymer. This double microporous layer structure has a high three-phase reaction interface and electrochemical reaction area, which can effectively reduce the material transport resistance inside the electrode, effectively improve the utilization rate of the catalyst, thereby improving the discharge performance of the electrode and prolonging the life of the battery. Through the single cell performance test, the membrane electrode prepared by the preparation method of the present invention is significantly improved in monomer performance compared with the membrane electrode prepared by the traditional method.

Description

一种提高催化剂利用率的直接甲醇燃料电池膜电极及其制备 方法A direct methanol fuel cell membrane electrode with improved catalyst utilization and its preparation method

技术领域technical field

本发明涉及燃料电池技术领域,特别涉及一种能够提高催化剂利用率的直接甲醇燃料电池膜电极及其制备方法。The invention relates to the technical field of fuel cells, in particular to a direct methanol fuel cell membrane electrode capable of improving catalyst utilization and a preparation method thereof.

背景技术Background technique

直接甲醇燃料电池(DMFC)是一种能够将燃料和氧化剂中的化学能连续不断地直接转化为电能的发电装置,由于其环保、高效的特性,引起了全世界的广泛重视。甲醇燃料电池直接利用甲醇或甲醇水溶液作为阳极燃料,氧或空气作为氧化剂。由于其具有甲醇来源广泛,便于携带,储存、补充方便,体积和质量比能量高,结构简单,无需要外重整设备等特点,在便携电源、小型民用电源及车用电源等方面具有广阔的应用前景。Direct Methanol Fuel Cell (DMFC) is a power generation device that can continuously and directly convert the chemical energy in fuel and oxidant into electrical energy. Due to its environmental protection and high efficiency, it has attracted worldwide attention. Methanol fuel cells directly use methanol or methanol aqueous solution as the anode fuel, and oxygen or air as the oxidant. Because of its wide source of methanol, easy to carry, convenient storage and replenishment, high volume and mass specific energy, simple structure, no need for external reforming equipment, etc., it has broad applications in portable power supplies, small civil power supplies and vehicle power supplies. Application prospects.

膜电极作为直接甲醇燃料电池的核心部件,直接决定了电池的性能。然而,目前DMFC存在着甲醇阳极电催化活性不高的问题。由甲醇氧化机理非常复杂,在此过程中会生成一些不稳定的、不可溶的中间产物,某些中间产物就会吸附在催化剂的表面,抑制了催化剂的活性,造成催化剂中毒和催化剂利用率低。所以研究优化膜电极结构,提高催化剂利用率和电化学反应面积等是DMFC研究的热点。Membrane electrode, as the core component of direct methanol fuel cell, directly determines the performance of the cell. However, the current DMFC has the problem of low electrocatalytic activity of the methanol anode. Methanol oxidation mechanism is very complex, some unstable and insoluble intermediate products will be generated in this process, some intermediate products will be adsorbed on the surface of the catalyst, inhibiting the activity of the catalyst, resulting in catalyst poisoning and low catalyst utilization . Therefore, it is a hotspot in DMFC research to optimize the membrane electrode structure, improve catalyst utilization and electrochemical reaction area.

目前大部分工作集中在催化剂载体或催化层结构的改性上,但由于装配压力、甲醇流动、气体流动导致的催化剂下沉而引发的电池性能下降的问题仍有待解决。当电池运行一段时间后,部分催化剂不能与离子聚合物接触,使质子不能传递,催化剂无法工作,因此电极具有较大的电化学反应阻力,导致电池性能下降。鉴于此,我们构造了一种新型的双微孔层膜电极。双微孔层由内微孔层(添加Nafion聚合物)和外微孔层(添加PTFE聚合物)构成。内微孔层的存在可以扩大反应的三相界面区域,提高催化剂的利用率。Most of the current work focuses on the modification of the catalyst support or the structure of the catalytic layer, but the problem of battery performance degradation due to catalyst sinking caused by assembly pressure, methanol flow, and gas flow remains to be solved. When the battery runs for a period of time, some catalysts cannot The ionic polymer contacts, so that the protons cannot be transferred, and the catalyst cannot work, so the electrode has a large electrochemical reaction resistance, resulting in a decrease in battery performance. In view of this, we constructed a new type of double microporous membrane electrode. The dual microporous layer consists of an inner microporous layer (added with Nafion polymer) and an outer microporous layer (added with PTFE polymer). The existence of the inner microporous layer can expand the three-phase interface area of the reaction and improve the utilization rate of the catalyst.

发明内容Contents of the invention

本发明的目的在于提供一种提高催化剂利用率的直接甲醇燃料电池膜电极,从而达到增大三相反应界面和电化学活性面积,提高催化剂利用率,减小电极的电化学反应阻力和传质阻力,提高单电池性能的目的。The purpose of the present invention is to provide a direct methanol fuel cell membrane electrode with improved catalyst utilization, so as to increase the three-phase reaction interface and electrochemical active area, improve the catalyst utilization, and reduce the electrochemical reaction resistance and mass transfer of the electrode Resistance, the purpose of improving the performance of the single cell.

本发明的技术方案如下:Technical scheme of the present invention is as follows:

一种能够提高催化剂利用率的直接甲醇燃料电池膜电极,包括直接甲醇燃料电池膜电极,在所述直接甲醇燃料电池膜电极上制备微孔层,所述微孔层具有双层结构包括一层含有憎水性聚合物的外微孔层和一层含有具有质子传导能力的聚合物的内微孔层;A direct methanol fuel cell membrane electrode capable of improving catalyst utilization, comprising a direct methanol fuel cell membrane electrode, a microporous layer is prepared on the direct methanol fuel cell membrane electrode, and the microporous layer has a double-layer structure including a an outer microporous layer comprising a hydrophobic polymer and an inner microporous layer comprising a proton-conducting polymer;

一种双微孔层膜电极的制备方法,包括如下步骤:A method for preparing a double-microporous membrane electrode, comprising the steps of:

步骤一:气体扩散层的处理Step 1: Treatment of the gas diffusion layer

将气体扩散层浸泡在一定浓度的憎水性聚合物溶液中,浸泡30秒-90秒,将气体扩散层放入烘箱中干燥,待气体扩散层烘干后放入马弗炉进行烧结,得到表面疏水的气体扩散层,其中憎水性聚合物在气体扩散层上的质量分数为20wt.%-40wt.%。Soak the gas diffusion layer in a certain concentration of hydrophobic polymer solution for 30 seconds to 90 seconds, put the gas diffusion layer in an oven to dry, and after the gas diffusion layer is dried, put it into a muffle furnace for sintering to obtain a surface Hydrophobic gas diffusion layer, wherein the mass fraction of hydrophobic polymer on the gas diffusion layer is 20wt.%-40wt.%.

步骤二:外微孔层的制备Step 2: Preparation of the outer microporous layer

将步骤一)中得到的表面疏水的气体扩散层均匀喷涂上含有碳粉和憎水性聚合物的浆料,将喷覆上浆料的碳纸放入烘箱烘干,后放入马弗炉进行烧结,获得外微孔层,聚四氟乙烯在外微孔层中的质量分数为15wt.%-30wt.%。The surface hydrophobic gas diffusion layer obtained in step 1) is evenly sprayed with a slurry containing carbon powder and a hydrophobic polymer, and the carbon paper sprayed with the slurry is put into an oven for drying, and then put into a muffle furnace for Sintering to obtain the outer microporous layer, the mass fraction of polytetrafluoroethylene in the outer microporous layer is 15wt.%-30wt.%.

步骤三:内微孔层的制备Step 3: Preparation of inner microporous layer

将步骤二)中得到的外微孔层表面均匀喷涂上碳粉和具有质子传导能力的聚合物的浆料,将喷覆上浆料的微孔层放入烘箱烘干,具有质子传导能力的聚合物在内微孔层中的质量分数为20wt.%-40wt.%,由此获得具有双层结构的微孔层。The surface of the outer microporous layer obtained in step 2) is evenly sprayed with carbon powder and a slurry of a polymer with proton conductivity, and the microporous layer sprayed with the slurry is put into an oven for drying, and the polymer with proton conductivity The mass fraction of the polymer in the inner microporous layer is 20wt.%-40wt.%, thereby obtaining a microporous layer with a double-layer structure.

步骤四:催化层的制备Step 4: Preparation of the catalytic layer

将步骤三)中的得到的双层结构的微孔层上均匀涂覆含有质子导体的催化剂浆料,催化剂为金属的重量百分比为40wt.%-70wt.%的Pt/C或PtRu/C,喷涂后放入烘箱中保持一段时间直至烘干,即获得提高催化剂利用率的直接甲醇燃料电池的电极。The microporous layer of the double-layer structure obtained in step 3) is uniformly coated with a catalyst slurry containing a proton conductor, and the catalyst is Pt/C or PtRu/C with a metal weight percentage of 40wt.%-70wt.%. After spraying, it is put into an oven for a period of time until it is dried, and the electrode of the direct methanol fuel cell with improved catalyst utilization rate is obtained.

步骤五:膜电极的组装Step 5: Membrane Electrode Assembly

将步骤四)中得到的提高催化剂利用率的直接甲醇燃料电池的电极与具有离子传导能力的质子交换膜压合,压合压力6.0N·m-8.0N·m,在室温下进行压制,无需热压,即得到提高催化剂利用率的直接甲醇燃料电池膜电极。Pressing the electrode of the direct methanol fuel cell with improved catalyst utilization obtained in step 4) and the proton exchange membrane with ion conductivity, the pressing pressure is 6.0N·m-8.0N·m, and pressing at room temperature without By hot pressing, the direct methanol fuel cell membrane electrode with improved catalyst utilization can be obtained.

进一步的,步骤一)中气体扩散层浸泡在憎水性聚合物中的时间为30~90秒,在马弗炉中的烧结温度为350-400度,时间为40~60分钟。Further, in step 1), the gas diffusion layer is immersed in the hydrophobic polymer for 30-90 seconds, and the sintering temperature in the muffle furnace is 350-400 degrees for 40-60 minutes.

进一步的,步骤一)中气体扩散层为经过去除表面杂质的碳纸、碳布、泡沫镍或者其它具有导电能力的材料。Further, the gas diffusion layer in step 1) is carbon paper, carbon cloth, nickel foam or other conductive materials after removing surface impurities.

进一步的,步骤一)中的憎水性聚合物为聚四氟乙烯或者聚乙烯醇或者聚偏氟乙烯,憎水性聚合物在气体扩散层上的质量分数为20wt.%~40wt.%。Further, the hydrophobic polymer in step 1) is polytetrafluoroethylene or polyvinyl alcohol or polyvinylidene fluoride, and the mass fraction of the hydrophobic polymer on the gas diffusion layer is 20wt.%-40wt.%.

进一步的,步骤二)中浆料成分为碳粉、憎水性聚合物、分散溶剂的混合溶液;其中,憎水性聚合物在外微孔层中的质量分数为15wt.%-30wt.%。Further, the slurry component in step 2) is a mixed solution of carbon powder, hydrophobic polymer, and dispersing solvent; wherein, the mass fraction of the hydrophobic polymer in the outer microporous layer is 15wt.%-30wt.%.

进一步的,步骤三)中浆料成分为碳粉、具有质子传导能力的聚合物、分散溶剂的混合溶液,其中分散溶剂的体积在5-10ml。Further, the slurry component in step 3) is a mixed solution of carbon powder, a polymer with proton conductivity, and a dispersion solvent, wherein the volume of the dispersion solvent is 5-10 ml.

进一步的,步骤三)中具有质子传导能力的聚合物为全氟磺酸-聚四氟乙烯、分散溶剂为异丙醇、乙醇、丙酮;其中,全氟磺酸-聚四氟乙烯在内微孔层中的质量分数为20wt.%~40wt.%。Further, the polymer with proton conductivity in step 3) is perfluorosulfonic acid-polytetrafluoroethylene, and the dispersion solvent is isopropanol, ethanol, acetone; wherein, perfluorosulfonic acid-polytetrafluoroethylene is micro The mass fraction in the hole layer is 20wt.%-40wt.%.

进一步的,步骤四)中的阳极催化剂为金属的重量百分比为40wt.%-70wt.%的Pt/C或PtRu/C,阳极催化层中金属载量为2mg cm-2-5mg cm-2;阴极催化剂为金属的重量百分比为40wt.%-70wt.%的Pt/C或者PtRu/C,阴极催化层中金属载量为1.5mg cm-2-3mg cm-2Further, the anode catalyst in step 4) is Pt/C or PtRu/C with a metal weight percentage of 40wt.%-70wt.%, and the metal loading in the anode catalyst layer is 2mg cm - 2-5mg cm -2 ; The cathode catalyst is Pt/C or PtRu/C with a metal weight percentage of 40wt.%-70wt.%, and the metal loading in the cathode catalyst layer is 1.5mg cm -2 -3mg cm -2 .

进一步的,步骤四)中催化层中质子导体所占的质量分数为25wt.%-40wt.%。Further, the mass fraction of the proton conductor in the catalytic layer in step 4) is 25wt.%-40wt.%.

进一步的,步骤五)中所述质子交换膜为全氟磺酸膜,直接甲醇燃料电池的电极与质子交换膜的压合条件为压力6.0N·m~8.0N·m,室温下进行压制。Further, the proton exchange membrane described in step 5) is a perfluorosulfonic acid membrane, and the pressing condition of the electrode of the direct methanol fuel cell and the proton exchange membrane is a pressure of 6.0N·m-8.0N·m, and the pressing is carried out at room temperature.

(1)气体扩散层的处理(1) Treatment of the gas diffusion layer

将气体扩散层浸泡在一定浓度的聚四氟乙烯溶液中,浸泡30秒,将碳纸放入烘箱中干燥,待碳纸烘干后放入马弗炉进行烧结,得到表面疏水的碳纸,其中聚四氟乙烯在气体扩散层上的质量分数为20wt.%-30wt.%。Soak the gas diffusion layer in a polytetrafluoroethylene solution of a certain concentration for 30 seconds, put the carbon paper in an oven to dry, and after the carbon paper is dried, put it in a muffle furnace for sintering to obtain a carbon paper with a hydrophobic surface. Wherein the mass fraction of polytetrafluoroethylene on the gas diffusion layer is 20wt.%-30wt.%.

(2)外微孔层的制备(2) Preparation of outer microporous layer

将步骤(1)中得到的表面疏水的碳纸均匀喷涂上含有碳粉和聚四氟乙烯的浆料,将喷覆上浆料的碳纸放入烘箱烘干,后放入马弗炉进行烧结,获得外微孔层,聚四氟乙烯在外微孔层中的质量分数为15wt.%-20wt.%。The surface hydrophobic carbon paper obtained in step (1) is evenly sprayed with a slurry containing carbon powder and polytetrafluoroethylene, and the carbon paper sprayed with the slurry is put into an oven for drying, and then put into a muffle furnace for Sintering to obtain the outer microporous layer, the mass fraction of polytetrafluoroethylene in the outer microporous layer is 15wt.%-20wt.%.

(3)内微孔层的制备(3) Preparation of inner microporous layer

将步骤(2)中得到的外微孔层表面均匀喷涂上碳粉和全氟磺酸-聚四氟乙烯(Nafion)共聚物的浆料,将喷覆上浆料的微孔层放入烘箱烘干,Nafion在内微孔层中的质量分数为25wt.%-35wt.%,由此获得具有双层结构的微孔层。The surface of the outer microporous layer obtained in step (2) is uniformly sprayed with a slurry of carbon powder and perfluorosulfonic acid-polytetrafluoroethylene (Nafion) copolymer, and the microporous layer sprayed with the slurry is put into an oven After drying, the mass fraction of Nafion in the inner microporous layer is 25wt.%-35wt.%, thereby obtaining a microporous layer with a double-layer structure.

(4)催化层的制备(4) Preparation of catalytic layer

将步骤(3)中的得到的双层结构的微孔层上均匀涂覆含有质子导体的催化剂浆料,催化剂为金属的重量百分比为40wt.%-70wt.%的Pt/C或PtRu/C,喷涂后放入烘箱中保持一段时间直至烘干,即获得提高催化剂利用率的直接甲醇燃料电池的电极。The microporous layer of the double-layer structure obtained in step (3) is evenly coated with a catalyst slurry containing a proton conductor, and the catalyst is Pt/C or PtRu/C with a weight percentage of metal of 40wt.%-70wt.%. After spraying, put it in an oven and keep it for a period of time until it is dried, that is, the electrode of the direct methanol fuel cell with improved catalyst utilization can be obtained.

(5)膜电极的组装(5) Assembly of Membrane Electrode

将步骤(4)中得到的提高催化剂利用率的直接甲醇燃料电池的电极与具有离子传导能力的质子交换膜压合,压合压力7.5N·m,在室温下进行压制,无需热压,即得到提高催化剂利用率的直接甲醇燃料电池膜电极。Pressing the electrode of the direct methanol fuel cell obtained in step (4) to improve the utilization rate of the catalyst and the proton exchange membrane with ion conductivity, the pressing pressure is 7.5N·m, pressing at room temperature without hot pressing, that is A direct methanol fuel cell membrane electrode with improved catalyst utilization is obtained.

与传统的单微孔层的膜电极相比,本发明所提出的双微孔层膜电极具有如下优点:Compared with the traditional single microporous layer membrane electrode, the double microporous layer membrane electrode proposed by the present invention has the following advantages:

(1)更大的电化学活性面积(1) Larger electrochemical active area

当电池运行一段时间后,由于装配压力、甲醇进料和气体流动的影响,会使得一部分催化剂下沉到微孔层中,常规电极单微孔层的结构中不含有质子传导物,这就使得这部分催化剂得不到利用,从而减小了三相反应界面。而本发明所提出的双微孔层电极中,由于内微孔层中添加了质子传导物使得这部分催化剂得以利用,从而扩大了电化学活性面积。When the battery runs for a period of time, due to the influence of assembly pressure, methanol feed and gas flow, a part of the catalyst will sink into the microporous layer. The structure of the conventional electrode single microporous layer does not contain proton conductors, which makes This part of the catalyst is not utilized, thereby reducing the three-phase reaction interface. However, in the double microporous layer electrode proposed by the present invention, since the proton conductor is added in the inner microporous layer, this part of the catalyst can be utilized, thereby enlarging the electrochemically active area.

(2)更高的催化剂利用率(2) Higher catalyst utilization

而本发明所述的内微孔层使得渗漏到微孔层中的这部分催化剂得以利用,提高了催化剂的利用率,从而大大降低了电极的制备成本。However, the inner microporous layer of the present invention makes use of the part of the catalyst leaked into the microporous layer, improves the utilization rate of the catalyst, and thus greatly reduces the preparation cost of the electrode.

(3)更低的传质阻力(3) Lower mass transfer resistance

常规电极单微孔层通常是疏水结构,这就造成了甲醇在低浓度下的进料困难,加大了电极中的传质阻力,影响了单电池的性能。而本发明所述的双微孔层中添加有Nafion聚合物,其具有高度的亲水性,强化了甲醇的传输,减小了电极的传质阻力。The single microporous layer of conventional electrodes is usually a hydrophobic structure, which makes it difficult to feed methanol at low concentrations, increases the mass transfer resistance in the electrode, and affects the performance of the single cell. The double microporous layer of the present invention is added with Nafion polymer, which has a high degree of hydrophilicity, strengthens the transmission of methanol, and reduces the mass transfer resistance of the electrode.

附图说明Description of drawings

图1为本发明所述提高催化剂利用率的直接甲醇燃料电池膜电极结构示意图;Fig. 1 is the direct methanol fuel cell membrane electrode structure schematic diagram that improves catalyst utilization rate of the present invention;

图2为本发明所述提高催化剂利用率的直接甲醇燃料电池电极制备工艺流程图;Fig. 2 is the flow chart of the preparation process of the direct methanol fuel cell electrode for improving the catalyst utilization rate of the present invention;

图3为本发明所述提高催化剂利用率的直接甲醇燃料电池膜电极组装工艺流程图;Fig. 3 is the flow chart of the direct methanol fuel cell membrane electrode assembly process of improving the catalyst utilization rate of the present invention;

图4为实施例1燃料电池放电性能曲线;Fig. 4 is the fuel cell discharge performance curve of embodiment 1;

图5为实施例2燃料电池放电性能曲线;Fig. 5 is the discharge performance curve of the fuel cell of embodiment 2;

图6为实施例3燃料电池放电性能曲线;Fig. 6 is the fuel cell discharge performance curve of embodiment 3;

图7为实施例4燃料电池放电性能曲线;Fig. 7 is the discharge performance curve of the fuel cell of embodiment 4;

图8为对比例1燃料电池放电性能曲线;Fig. 8 is the discharge performance curve of the fuel cell of Comparative Example 1;

图9为对比例2燃料电池放电性能曲线;Fig. 9 is the discharge performance curve of the fuel cell of Comparative Example 2;

图10为对比例3燃料电池放电性能曲线;Fig. 10 is the discharge performance curve of the fuel cell of Comparative Example 3;

图11为对比例4燃料电池放电性能曲线。Fig. 11 is the discharge performance curve of the fuel cell of Comparative Example 4.

附图标记如下:The reference signs are as follows:

1-气体扩散层;2-含有PTFE的微孔层;3-含有Nafion的微孔层;4-阳极催化层;5-质子交换膜;6-阴极催化层。1-gas diffusion layer; 2-microporous layer containing PTFE; 3-microporous layer containing Nafion; 4-anode catalyst layer; 5-proton exchange membrane; 6-cathode catalyst layer.

具体实施方式Detailed ways

实施例1Example 1

按图2所示流程和工艺来制备提高催化剂利用率的直接甲醇燃料电池电极和膜电极,并进行放电测试,主要步骤如下:According to the process and process shown in Figure 2 to prepare direct methanol fuel cell electrodes and membrane electrodes with improved catalyst utilization, and conduct discharge tests, the main steps are as follows:

(1)电极的制备(1) Preparation of electrodes

以含聚四氟乙烯(PTFE)的碳纸为扩散层,在疏水的扩散层上涂覆含有PTFE的微孔层2,其中聚四氟乙烯含量为15wt.%。在外微孔层上涂覆有含有Nafion的微孔层3,其中Nafion含量为30wt.%。调配适当比例的催化剂浆料,使用异丙醇作为溶剂。在阳极侧使用Pt Ru/C作为催化剂,在阴极侧使用Pt/C作为催化剂,在含有Nafion的微孔层3上喷涂催化剂浆料,以形成催化剂层。Carbon paper containing polytetrafluoroethylene (PTFE) is used as a diffusion layer, and a microporous layer 2 containing PTFE is coated on the hydrophobic diffusion layer, wherein the content of polytetrafluoroethylene is 15 wt.%. A microporous layer 3 containing Nafion is coated on the outer microporous layer, wherein the content of Nafion is 30wt.%. Prepare the appropriate proportion of catalyst slurry, using isopropanol as solvent. Use PtRu/C as a catalyst on the anode side and Pt/C as a catalyst on the cathode side, and spray catalyst slurry on the microporous layer 3 containing Nafion to form a catalyst layer.

(2)质子交换膜的处理(2) Treatment of proton exchange membrane

将膜在5wt.%的H2O2溶液中煮沸1小时,然后在去离子水中清洗,然后在0.5M的硫酸溶液中煮沸1小时,最后在去离子水中煮沸1小时。预处理膜在压制MEA前保存在去离子水中。The membrane was boiled in 5 wt.% H2O2 solution for 1 hour, then washed in deionized water, then boiled in 0.5 M sulfuric acid solution for 1 hour, and finally boiled in deionized water for 1 hour. Pretreated membranes were kept in deionized water prior to pressing the MEA.

(3)膜电极组装(3) Membrane electrode assembly

将两片具有双微孔层结构的电极与Nafion 212膜压合,压合条件为压力7.5N·m,在室温下进行压制即可,无需热压,即得到本发明所述提高催化剂利用率的直接甲醇燃料电池膜电极。Press two electrodes with double microporous layer structure and Nafion 212 membrane, the pressing condition is pressure 7.5N·m, just press at room temperature, without hot pressing, the improved catalyst utilization rate of the present invention can be obtained Membrane electrodes for direct methanol fuel cells.

(4)放电性能测试(4) Discharge performance test

将所得膜电极组件与密封气垫在单电池中组装后进行测试,测试条件为:电池工作温度60℃,常压,阳极燃料为0.5M甲醇(流量为3ml min-1),阴极进气为干燥氧气(流量为199ml min-1)。极限电流密度可达120.17mA cm-2,最大功率密度达到22.23mW cm-2,相较于对比例1,实施例1的最大功率密度提高了56.53%。The obtained membrane electrode assembly and sealing air cushion were assembled in a single cell and then tested. The test conditions were: cell operating temperature 60°C, normal pressure, anode fuel 0.5M methanol (flow 3ml min -1 ), cathode air intake was dry Oxygen (flow rate 199ml min -1 ). The limiting current density can reach 120.17mA cm -2 , and the maximum power density can reach 22.23mW cm -2 . Compared with Comparative Example 1, the maximum power density of Example 1 is increased by 56.53%.

实施例2Example 2

将本发明所述的催化剂利用率的直接甲醇燃料电池膜电极在高浓度的甲醇,干燥氧气的条件下进行测试。首先,按与实施例1相同的程序制备双微孔层电极。The direct methanol fuel cell membrane electrode of the catalyst utilization rate of the present invention is tested under the conditions of high concentration methanol and dry oxygen. First, a double microporous layer electrode was prepared according to the same procedure as in Example 1.

将所得膜电极组件与密封气垫在单电池中组装后进行测试,测试条件为:电池工作温度60℃,常压,阳极燃料为2M甲醇(流量为3ml min-1),阴极进气为干燥氧气(流量为199ml min-1)。极限电流密度可达500.21mA cm-2,最大功率密度达到76.29mW cm-2,实施例2相较于对比例2提高了41.01%。The obtained membrane electrode assembly and sealing air cushion were assembled in a single cell and then tested. The test conditions were: cell operating temperature 60°C, normal pressure, anode fuel was 2M methanol (flow rate: 3ml min -1 ), cathode gas intake was dry oxygen (The flow rate is 199ml min -1 ). The limiting current density can reach 500.21mA cm -2 , and the maximum power density can reach 76.29mW cm -2 , which is 41.01% higher in Example 2 than in Comparative Example 2.

实施例3Example 3

将本发明所述的催化剂利用率的直接甲醇燃料电池膜电极在低浓度的甲醇,加湿氧气的条件下进行测试。首先,按与实施例1相同的程序制备双微孔层电极。The direct methanol fuel cell membrane electrode of the catalyst utilization rate of the present invention is tested under the conditions of low concentration of methanol and humidified oxygen. First, a double microporous layer electrode was prepared according to the same procedure as in Example 1.

将所得膜电极组件与密封气垫在单电池中组装后进行测试,测试条件为:电池工作温度60℃,常压,阳极燃料为0.5M甲醇(流量为3ml min-1),阴极进气为加湿氧气(相对湿度为60%,流量为199ml min-1)。极限电流密度可达135.05mA cm-2,最大功率密度达到29.12mW cm-2,实施例3相较于对比例3提高了97.38%。The obtained membrane electrode assembly and sealing air cushion were assembled in a single cell and then tested. The test conditions were: cell operating temperature 60°C, normal pressure, anode fuel was 0.5M methanol (flow rate: 3ml min -1 ), cathode intake air was humidified Oxygen (relative humidity 60%, flow rate 199ml min -1 ). The limiting current density can reach 135.05mA cm -2 , and the maximum power density can reach 29.12mW cm -2 , which is 97.38% higher in Example 3 than in Comparative Example 3.

实施例4Example 4

将本发明所述的催化剂利用率的直接甲醇燃料电池膜电极在高浓度的甲醇,加湿氧气条件下进行测试。首先,按与实施例1相同的程序制备双微孔层电极。The direct methanol fuel cell membrane electrode of the catalyst utilization rate of the present invention is tested under the conditions of high concentration methanol and humidified oxygen. First, a double microporous layer electrode was prepared according to the same procedure as in Example 1.

将所得膜电极组件与密封气垫在单电池中组装后进行测试,测试条件为:电池工作温度60℃,常压,阳极燃料为2M甲醇(流量为3ml min-1),阴极进气为加湿氧气(相对湿度为60%,流量为199ml min-1)。极限电流密度可达550.12mA cm-2,最大功率密度达到81.04mW cm-2,实施例4相较于对比例4提高了36.65%。The obtained membrane electrode assembly and sealing air cushion were assembled in a single cell and then tested. The test conditions were: cell operating temperature 60°C, normal pressure, anode fuel was 2M methanol (flow rate: 3ml min -1 ), cathode intake air was humidified oxygen (The relative humidity is 60%, the flow rate is 199ml min -1 ). The limiting current density can reach 550.12mA cm -2 , and the maximum power density can reach 81.04mW cm -2 , which is 36.65% higher in Example 4 than in Comparative Example 4.

对比例1Comparative example 1

制备常规微孔层结构的燃料电池电极和膜电极进行放电性能对比。步骤如下:The fuel cell electrode and membrane electrode with conventional microporous layer structure were prepared to compare the discharge performance. Proceed as follows:

(1)膜电极制备:使用含聚四氟乙烯(PTFE)的碳纸作为阳极扩散层。在疏水的扩散层上涂覆外微孔层,其中聚四氟乙烯含量为15wt.%。将适量的催化剂分散在去离子水、异丙醇和Nafion溶液中,制备了催化剂浆料。在阳极侧使用Pt Ru/C作为催化剂,在阴极侧使用Pt/C作为催化剂。在微孔层上涂上催化剂浆料,形成催化剂层。对Nafion 212膜进行预处理,去除有机和无机污染物。预处理过程包括将膜在5wt%的H2O2溶液中煮沸1小时,然后在去离子水中洗涤,然后在0.5M的硫酸溶液中煮沸1小时,最后在去离子水中煮沸1小时。在组装MEA之前,将预处理膜保存在去离子水中。(1) Membrane electrode preparation: carbon paper containing polytetrafluoroethylene (PTFE) was used as the anode diffusion layer. An outer microporous layer with a polytetrafluoroethylene content of 15 wt. % was coated on the hydrophobic diffusion layer. Catalyst slurry was prepared by dispersing appropriate amount of catalyst in deionized water, isopropanol and Nafion solution. Pt Ru/C was used as a catalyst on the anode side and Pt/C was used as a catalyst on the cathode side. The catalyst slurry is coated on the microporous layer to form a catalyst layer. Pretreatment of Nafion 212 membranes to remove organic and inorganic contaminants. The pretreatment process consisted of boiling the membrane in 5 wt% H2O2 solution for 1 h, then washing in deionized water, then boiling in 0.5 M sulfuric acid solution for 1 h, and finally boiling in deionized water for 1 h. Before assembling the MEA, keep the pretreated membrane in deionized water.

(2)膜电极组装:电解质膜为Nafion 212膜,将制备好的两片相同的气体扩散电极置于电解质膜两侧,使用7.5N·m的装配压力进行压合,得到膜电极三合一组件。(2) Membrane electrode assembly: the electrolyte membrane is Nafion 212 membrane. Two prepared identical gas diffusion electrodes are placed on both sides of the electrolyte membrane, and pressed together with an assembly pressure of 7.5N m to obtain a three-in-one membrane electrode components.

(3)单电池测试:将所得膜电极三合一组件与密封气垫在单电池中组装后进行测试,测试条件为与实施例1相同。极限电流密度达到99.98mA cm-2,最大功率密度达到14.20mW cm-2(3) Single cell test: The obtained three-in-one membrane-electrode assembly and the sealing air cushion were assembled in a single cell and tested under the same test conditions as in Example 1. The limiting current density reaches 99.98mA cm -2 , and the maximum power density reaches 14.20mW cm -2 .

对比例2Comparative example 2

常规微孔层结构的燃料电池电极和膜电极在高浓度甲醇,干燥氧气条件下进行放电性能对比。The fuel cell electrode and membrane electrode with conventional microporous layer structure were compared in discharge performance under the condition of high concentration of methanol and dry oxygen.

首先,按与对比例1相同的程序制备和组装常规微孔层结构的燃料电池电极和膜电极。将所得膜电极三合一组件与密封气垫在单电池中组装后进行测试,测试条件为与实施例2相同。极限电流密度达到350.07mA cm-2,最大功率密度达到54.11mW cm-2First, fuel cell electrodes and membrane electrodes with a conventional microporous layer structure were prepared and assembled according to the same procedures as in Comparative Example 1. The obtained three-in-one membrane-electrode assembly and the sealing air cushion were assembled in a single cell and tested under the same test conditions as in Example 2. The limiting current density reaches 350.07mA cm -2 , and the maximum power density reaches 54.11mW cm -2 .

对比例3Comparative example 3

常规微孔层结构的燃料电池电极和膜电极在低浓度甲醇,加湿氧气条件下进行放电性能对比。The fuel cell electrode and membrane electrode with conventional microporous layer structure were compared in discharge performance under the condition of low concentration of methanol and humidified oxygen.

首先,按与对比例1相同的程序制备和组装常规微孔层结构的燃料电池电极和膜电极。将所得膜电极三合一组件与密封气垫在单电池中组装后进行测试,测试条件为与实施例3相同。极限电流密度达到82.34mA cm-2,最大功率密度达到14.75mW cm-2First, fuel cell electrodes and membrane electrodes with a conventional microporous layer structure were prepared and assembled according to the same procedures as in Comparative Example 1. The obtained three-in-one membrane-electrode assembly and the sealing air cushion were assembled in a single cell and tested under the same test conditions as in Example 3. The limiting current density reaches 82.34mA cm -2 , and the maximum power density reaches 14.75mW cm -2 .

对比例4Comparative example 4

常规微孔层结构的燃料电池电极和膜电极在低浓度甲醇,加湿氧气条件下进行放电性能对比。The fuel cell electrode and membrane electrode with conventional microporous layer structure were compared in discharge performance under the condition of low concentration of methanol and humidified oxygen.

首先,按与对比例1相同的程序制备和组装常规微孔层结构的燃料电池电极和膜电极。将所得膜电极三合一组件与密封气垫在单电池中组装后进行测试,测试条件为与实施例4相同。极限电流密度达到375.04mA cm-2,最大功率密度达到59.30mW cm-2First, fuel cell electrodes and membrane electrodes with a conventional microporous layer structure were prepared and assembled according to the same procedures as in Comparative Example 1. The obtained three-in-one membrane-electrode assembly and the sealing air cushion were assembled in a single cell and tested under the same test conditions as in Example 4. The limiting current density reaches 375.04mA cm -2 , and the maximum power density reaches 59.30mW cm -2 .

从对比例可以看出,本发明所述的提高催化剂利用率的直接甲醇燃料电池电极和膜电极具有更好的放电性能。当60℃时,无论是加湿还是干燥的情况,实施例相较于对比例在最大放电电流密度和最大功率密度上都有大幅度提高,相较于对比例1,实施例1的最大功率密度提高了56.53%;实施例2相较于对比例2提高了41.01%;实施例3相较于对比例3提高了97.38%;实施例4相较于对比例4提高了36.65%。说明了内微孔层的加入使得部分由于电池运行而下渗到微孔层的无法被利用的催化剂得到了利用,提高了催化剂的利用率。这种双微孔层结构增大了电池的电化学活性面积,减小了传质阻力,对电化学反应效率、传质起到了促进作用,使得电池的放电性能得到有效的提高。It can be seen from the comparison examples that the direct methanol fuel cell electrode and membrane electrode with improved catalyst utilization rate in the present invention have better discharge performance. At 60°C, no matter whether it is humidification or drying, compared with the comparative example, the maximum discharge current density and the maximum power density of the embodiment are greatly improved. Compared with the comparative example 1, the maximum power density of the embodiment 1 is Increased by 56.53%; Example 2 increased by 41.01% compared to Comparative Example 2; Example 3 increased by 97.38% compared to Comparative Example 3; Example 4 increased by 36.65% compared to Comparative Example 4. It shows that the addition of the inner microporous layer makes part of the unusable catalyst that seeps down to the microporous layer due to the operation of the battery to be utilized, and the utilization rate of the catalyst is improved. This double microporous layer structure increases the electrochemically active area of the battery, reduces the mass transfer resistance, promotes the electrochemical reaction efficiency and mass transfer, and effectively improves the discharge performance of the battery.

需要说明的是,按照本发明所述各实施例,本领域技术人员完全可以实现本发明独立权利要求及从属权利要求的全部范围,实现过程及方法同上述各实施例;且本发明未详细阐述部分属于本领域公知技术。It should be noted that, according to the various embodiments of the present invention, those skilled in the art can fully realize the full scope of the independent claims and dependent claims of the present invention, and the implementation process and method are the same as the above-mentioned embodiments; and the present invention is not elaborated Some of them belong to well-known technologies in the art.

以上所述,仅为本发明部分具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本领域的人员在本发明揭露的技术范围内,可轻易想到的变化中替换,都应涵盖在本发明的保护范围之内。The above is only part of the specific implementation of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the art within the technical scope disclosed in the present invention, can be replaced in the changes that can be easily imagined, all should covered within the protection scope of the present invention.

Claims (11)

1. a kind of direct methanol fuel cell membrane electrode for improving catalyst utilization, including gas diffusion layers, microporous layers, catalysis Layer and proton exchange membrane, which is characterized in that the microporous layers of direct methanol fuel cell membrane electrode have double-layer structure, including one layer The interior microporous layers of outer microporous layers containing hydrophobic polymer and one layer of polymer with proton conductivity.
2. improving the preparation method of the direct methanol fuel cell membrane electrode of catalyst utilization, feature according to claim 1 It is, includes the following steps:
Step 1: the processing of gas diffusion layers: gas diffusion layers being immersed in the solution of certain density hydrophobic polymer, After being soaked for a period of time, gas diffusion layers are placed in oven and dried, Muffle furnace is put into after gas diffusion layers drying and is burnt Knot, obtains the gas diffusion layers of surface hydrophobicity;
Step 2: the preparation of outer microporous layers: by step 1) obtained in surface hydrophobicity gas diffusion layers even application on contain The slurry of carbon dust and hydrophobic polymer, by the gas diffusion layers for spraying spreading mass be put into baking oven drying, after be put into Muffle furnace into Row sintering, obtains outer microporous layers;
Step 3: the preparation of interior microporous layers: by step 2) obtained in carbon dust and there is matter on outer micropore layer surface even application The microporous layers for spraying spreading mass are put into baking oven drying by the slurry of the polymer of sub- conducting power, and obtaining has double-layer structure Microporous layers;
Step 4: the preparation of Catalytic Layer: by step 3) in obtained double-layer structure microporous layers on uniformly it is coated containing proton The catalyst pulp of conductor, and be put into baking oven and kept for a period of time until drying, that is, obtain and improve the straight of catalyst utilization Connect the electrode of methanol fuel cell;
Step 5: the assembling of membrane electrode: by step 4) obtained in raising catalyst utilization direct methanol fuel cell Electrode presses to arrive the direct methanol fuel electricity for improving catalyst utilization with the proton exchange membrane with ionic conductivity Pond membrane electrode.
3. improving the preparation method of the direct methanol fuel cell membrane electrode of catalyst utilization, feature according to claim 2 Be, step 1) in gas diffusion layers to be immersed in time in hydrophobic polymer be 30~90 seconds, the sintering in Muffle furnace Temperature is 350-400 degree, and the time is 40~60 minutes.
4. improving the preparation method of the direct methanol fuel cell membrane electrode of catalyst utilization, feature according to claim 2 Be, step 1) in gas diffusion layers be by the removal carbon paper of surface impurity, carbon cloth, nickel foam or other there is conduction The material of ability.
5. improving the preparation method of the direct methanol fuel cell membrane electrode of catalyst utilization, feature according to claim 2 Be, step 1) in hydrophobic polymer be polytetrafluoroethylene (PTFE) or polyvinyl alcohol or Kynoar, hydrophobic polymeric The mass fraction of object on the gas diffusion is 20wt.%~40wt.%.
6. improving the preparation method of the direct methanol fuel cell membrane electrode of catalyst utilization, feature according to claim 2 Be, step 2) in paste composition be carbon dust, hydrophobic polymer, dispersion solvent mixed solution;Wherein, hydrophobic polymeric Mass fraction of the object in outer microporous layers is 15wt.%-30wt.%.
7. improving the preparation method of the direct methanol fuel cell membrane electrode of catalyst utilization, feature according to claim 2 Be, step 3) in paste composition be carbon dust, the polymer with proton conductivity, dispersion solvent mixed solution, wherein The volume of dispersion solvent is in 5-10ml.
8. improving the preparation method of the direct methanol fuel cell membrane electrode of catalyst utilization, feature according to claim 7 Be, step 3) in proton conductivity polymer be perfluorinated sulfonic acid-polytetrafluoroethylene (PTFE), dispersion solvent be isopropanol, Ethyl alcohol, acetone;Wherein, mass fraction of the perfluorinated sulfonic acid-polytetrafluoroethylene (PTFE) in interior microporous layers is 20wt.%~40wt.%.
9. improving the preparation method of the direct methanol fuel cell membrane electrode of catalyst utilization, feature according to claim 2 Be, step 4) in anode catalyst be metal weight percent be 40wt.%-70wt.% Pt/C or PtRu/C, Metal ladings are 2mg cm in anode catalyst layer-2-5mg cm-2;Cathod catalyst is that the weight percent of metal is 40wt.%- The Pt/C or PtRu/C of 70wt.%, metal ladings are 1.5mg cm in cathode catalysis layer-2-3mg cm-2
10. according to the preparation method of the direct methanol fuel cell membrane electrode of claim 2 catalyst utilization, feature exists In step 4) in Catalytic Layer mass fraction shared by proton conductor be 25wt.%-40wt.%.
11. according to the preparation method of the direct methanol fuel cell membrane electrode of claim 2 catalyst utilization, feature exists In step 5) described in proton exchange membrane be perfluoro sulfonic acid membrane, the electrode of direct methanol fuel cell and the pressure of proton exchange membrane Conjunction condition is pressure 6.0N m~8.0N m, is suppressed at room temperature.
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