CN110497698A - An integrated nozzle module structure for inkjet printing - Google Patents
An integrated nozzle module structure for inkjet printing Download PDFInfo
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- CN110497698A CN110497698A CN201910757729.6A CN201910757729A CN110497698A CN 110497698 A CN110497698 A CN 110497698A CN 201910757729 A CN201910757729 A CN 201910757729A CN 110497698 A CN110497698 A CN 110497698A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/07—Ink jet characterised by jet control
- B41J2/125—Sensors, e.g. deflection sensors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/14—Structure thereof only for on-demand ink jet heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/14—Structure thereof only for on-demand ink jet heads
- B41J2/1433—Structure of nozzle plates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/145—Arrangement thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J29/00—Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
- B41J29/377—Cooling or ventilating arrangements
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- Coating Apparatus (AREA)
Abstract
本发明属于喷墨打印设备相关技术领域,并公开了一种集成式喷头模组结构,其呈现由多个板状组件共同封闭而成的框架式模组形式,并且在其内部设置有墨水喷头及其配套的喷头附件,其中底板组件用于精确定位及安装墨水喷头,后板组件用于喷头模组的自动快速外接电气接口,前板组件用于喷头模组的稳定提升,顶板组件用于灌装墨液及拿取模组,封板组件用于封闭模组及散热等。通过本发明,在获得便捷组装、通用性强的喷头模组结构的同时,还便于实现XYZ三轴方向上的自由调节,动态实时地调整喷头的高精度位姿,同时可自动快速地与外部电气接头相连等,因而尤其适用于喷墨打印柔性器件制造之类的应用场合。
The invention belongs to the related technical field of inkjet printing equipment, and discloses an integrated nozzle module structure, which is in the form of a frame module closed by a plurality of plate-shaped components, and an ink nozzle is arranged inside it And its matching nozzle accessories, the bottom plate assembly is used for precise positioning and installation of ink nozzles, the rear plate assembly is used for the automatic and fast external electrical interface of the print head module, the front plate assembly is used for the stable lifting of the print head module, and the top plate assembly is used for Filling the ink and taking the module, the sealing plate assembly is used to seal the module and dissipate heat. Through the present invention, while obtaining a nozzle module structure with convenient assembly and strong versatility, it is also convenient to realize free adjustment in the XYZ three-axis direction, adjust the high-precision pose of the nozzle dynamically and in real time, and at the same time automatically and quickly communicate with the outside It is especially suitable for applications such as the manufacture of inkjet printed flexible devices.
Description
技术领域technical field
本发明属于喷墨打印设备相关技术领域,更具体地,涉及一种用于喷墨打印的集成式喷头模组结构。The invention belongs to the related technical field of inkjet printing equipment, and more specifically relates to an integrated nozzle module structure for inkjet printing.
背景技术Background technique
喷墨打印技术在信息、能源、医疗、国防等多个制造领域具有广泛的应用前景,并越来越多地应用于OLED、RFID、薄膜太阳能电池、可穿戴柔性设备、PCB、智能蒙皮等柔性器件领域。Inkjet printing technology has broad application prospects in many manufacturing fields such as information, energy, medical treatment, and national defense, and is increasingly used in OLED, RFID, thin-film solar cells, wearable flexible devices, PCB, smart skin, etc. field of flexible devices.
实践应用中发现,作为喷墨打印技术核心之一的喷头结构,它的安装方式、调节精度及具体构造形式等均对喷墨打印的效果影响非常大。在喷墨打印设备中,喷头的控制系统和供墨系统,需要集成一起才能有效的工作。然而,如何设计一种更为紧凑和合理的喷头模组结构,实现喷头及其附件的集成设计,并尤其能够适用于柔性器件之类制造场合的需求,正构成本领域亟待解决的关键技术需求所在。In practical application, it is found that the nozzle structure, which is one of the cores of inkjet printing technology, has a great influence on the effect of inkjet printing, such as its installation method, adjustment accuracy and specific structural form. In inkjet printing equipment, the control system of the nozzle and the ink supply system need to be integrated to work effectively. However, how to design a more compact and reasonable nozzle module structure, realize the integrated design of the nozzle and its accessories, and be especially applicable to the needs of manufacturing occasions such as flexible devices, constitutes a key technical demand to be solved in this field where.
发明内容Contents of the invention
针对现有技术的以上缺陷或改进需求,本发明提供了一种用于喷墨打印的集成式喷头模组结构,其中在采用多个底板组件共同组建一种框架式的紧凑化模组构造的设计基础上,进一步对其多个关键组件如底板组件、后板组件等的具体结构及设置方式作出专门的优化改进,相应在获得便捷组装、通用性强的喷头模组结构的同时,还便于实现XYZ三轴方向上的自由调节,动态实时地调整喷头的高精度位姿,同时可自动快速地与外部电气接头相连等,因而尤其适用于喷墨打印柔性器件制造之类的应用场合。In view of the above defects or improvement needs of the prior art, the present invention provides an integrated nozzle module structure for inkjet printing, in which a frame-type compact module structure is formed by using multiple bottom plate components On the basis of the design, further special optimization and improvement are made to the specific structure and setting methods of several key components such as the bottom plate component and the rear plate component. It realizes free adjustment in the XYZ three-axis direction, dynamically and real-time adjusts the high-precision pose of the nozzle, and can automatically and quickly connect to external electrical connectors, etc., so it is especially suitable for applications such as inkjet printing flexible device manufacturing.
相应地,按照本发明,提供了一种用于喷墨打印的集成式喷头模组结构,其特征在于,该集成式喷头模组结构呈现由多个板状组件也即底板组件(100)、后板组件(200)、前板组件(300)、顶板组件(400)、左封板组件(500)和右封边组件(600)共同封闭而成的框架式模组形式,并且在其内部设置有墨水喷头(102)及其配套的喷头附件(700),其中:Correspondingly, according to the present invention, an integrated nozzle module structure for inkjet printing is provided, which is characterized in that the integrated nozzle module structure is composed of a plurality of plate-like components, that is, the bottom plate component (100), The rear plate assembly (200), the front plate assembly (300), the top plate assembly (400), the left sealing plate assembly (500) and the right edge sealing assembly (600) are jointly closed in the form of a frame module, and inside it An ink nozzle (102) and its supporting nozzle accessories (700) are provided, wherein:
该底板组件(100)用于安装所述墨水喷头(102),并对其执行安装时位置及角度的精确定位调整;该底板组件(100)包括底板(101)、转接板(108)、喷头控制卡(115)、定位销一(104)、定位销二(105)、成套使用的螺旋测微器一(111)和弹簧一(113)、成套使用的螺旋测微器二(112)和弹簧二(114)、底盖板(103)、加热片(109)和底板传感器(110);The base plate assembly (100) is used to install the ink jet head (102), and perform precise positioning and adjustment of its position and angle during installation; the base plate assembly (100) includes a base plate (101), an adapter plate (108), Nozzle control card (115), positioning pin 1 (104), positioning pin 2 (105), screw micrometer 1 (111) and spring 1 (113) used in a complete set, screw micrometer 2 used in a complete set (112) And spring two (114), bottom cover plate (103), heating sheet (109) and base plate sensor (110);
其中,所述墨水喷头(102)固定在该底板(101)下侧且安装在该转接板(108)上,同时与所述喷头控制卡(115)保持信号连通;该定位销一(104)、定位销二(105)成对角线安装在所述底板(101)上,并用于初步确定所述墨水喷头(102)的放置位置,同时对该墨水喷头在X轴方向也即水平纵向方向上的直线运动起导向作用;该螺旋测微器一(111)和弹簧一(113)对应安装在所述墨水喷头(102)的侧面,并用于该墨水喷头被放置到位后继续精调它的角度偏差,该螺旋测微器二(112)和弹簧二(114)对应安装在所述墨水喷头(102)的长度方向上,并用于对该墨水喷头继续精调它在X轴方向也即水平纵向方向上的位置偏差;此外,该底盖板(103)用于将所述墨水喷头及其配套的喷头附件(700)封闭起来,该加热片(109)用于将所述墨水喷头加热至所需温度,该底板传感器(110)则用于对所述墨水喷头安装后的位置及角度是否精确定位进行检测;Wherein, the ink nozzle (102) is fixed on the lower side of the bottom plate (101) and installed on the adapter plate (108), and at the same time maintains signal communication with the nozzle control card (115); the positioning pin one (104 ), positioning pin 2 (105) is installed on the described base plate (101) as diagonal line, and is used for initially determining the placement position of described ink jet head (102), simultaneously to this ink jet head in the X-axis direction, that is, horizontal and vertical The linear motion in the direction plays a guiding role; the screw micrometer one (111) and the spring one (113) are correspondingly installed on the side of the ink nozzle (102), and are used to continue to fine-tune it after the ink nozzle is placed in place. The second screw micrometer (112) and the second spring (114) are correspondingly installed in the length direction of the ink jet head (102), and are used to continue to fine-tune the ink jet head in the X-axis direction, that is, position deviation in the horizontal and longitudinal directions; in addition, the bottom cover plate (103) is used to seal the ink nozzle and its supporting nozzle accessories (700), and the heating sheet (109) is used to heat the ink nozzle to the required temperature, the bottom plate sensor (110) is used to detect whether the position and angle of the ink jet head are installed accurately;
该后板组件(200)用于实现所述喷头模组需要外接的电气接口的安装,同时执行所述喷头模组沿着X轴方向也即水平纵向方向的直线运动;该后板组件包括后板(201)、电连接器母头(202)、气管接口(204)、拉紧块(205)和后板传感器(203),其中该电连接器母头(202)、气管接口(204)分别布置在所述后板(201)的上部,并各自用于所述墨水喷头对外的电连接和气路连接;该拉紧块(205)布置在所述后板的下部且与所述墨水喷头保持联接,由此用于带动该墨水喷头沿着X轴方向也即水平横向方向的直线运动,同时夹紧或放松该墨水喷头;该后板传感器(203)则用于对所述墨水喷头在X轴方向上是否移动到位进行检测;The rear plate assembly (200) is used to realize the installation of the electrical interface that the shower head module needs to be connected to externally, and at the same time execute the linear movement of the shower head module along the X-axis direction, that is, the horizontal and longitudinal directions; the rear board assembly includes a rear Board (201), electrical connector female head (202), air pipe interface (204), tension block (205) and rear plate sensor (203), wherein the electrical connector female head (202), air pipe interface (204) respectively arranged on the upper part of the rear plate (201), and are respectively used for the external electrical connection and gas circuit connection of the ink jet; the tension block (205) is arranged on the lower part of the rear plate and connected Keep the connection, thus used to drive the ink jet head to move along the X-axis direction, that is, the horizontal and transverse direction, while clamping or loosening the ink jet head; the rear plate sensor (203) is used to control the ink jet head in the Check whether it moves in place in the X-axis direction;
该前板组件(300)用于实现所述喷头模组沿着Z轴方向也即竖直方向的直线运动,同时防止晃动造成的影响;该顶板组件(400)用于提供向所述喷头模组提供墨液灌注的注墨孔;该左封板组件(500)和右封边组件(600)上分别设有散热孔,并用于对所述喷头模组及其他附属元件所产生的热量进行散热;此外,该喷头附件(700)用于对所述喷头模组供墨和供气。The front plate assembly (300) is used to realize the linear movement of the nozzle module along the Z-axis direction, that is, the vertical direction, while preventing the impact caused by shaking; The group provides ink filling holes for ink filling; the left sealing plate assembly (500) and the right edge sealing assembly (600) are respectively provided with heat dissipation holes, and are used to dissipate the heat generated by the nozzle module and other auxiliary components. heat dissipation; in addition, the print head attachment (700) is used to supply ink and air to the print head module.
作为进一步优选地,对于上述底板组件(100)而言,所述底板(101)上优选还设有第一面(101-2)、第二面(101-3)、视觉定位件一(106)和视觉定位件二(107),并且在所述喷头模组被放置到其底座的过程中,优选采用以下方式进行操作:As a further preference, for the above-mentioned base plate assembly (100), the base plate (101) is preferably further provided with a first surface (101-2), a second surface (101-3), a visual positioning part one (106 ) and visual positioning part two (107), and during the process of the nozzle module being placed on its base, it is preferable to operate in the following manner:
首先通过成对角线安装在所述底板(101)上的所述定位销一(104)、定位销二(105)与所述第一面、第二面以及所述底座上的定位销孔相配合,由此初步确定喷头模组的放置位置;接着,通过识别所述视觉定位件一(106)和视觉定位件二(107)上的特征点,进一步调节所述喷头模组的放置位置。First, through the positioning pins one (104) and two (105) of positioning pins (105) installed on the bottom plate (101) in a diagonal line and the positioning pin holes on the first surface, the second surface and the base Cooperate, thereby preliminarily determine the placement position of the nozzle module; then, by identifying the feature points on the visual positioning part one (106) and the visual positioning part two (107), further adjust the placement position of the nozzle module .
作为进一步优选地,所述墨水喷头(102)上优选布置有喷头安装基准(102-1),所述底板(101)上对应布置有参考基准特征(101-1);当所述墨水喷头(102)安装过程中,优选采用以下方式继续调节其安装位置精度:As a further preference, a nozzle installation datum (102-1) is preferably arranged on the inkjet head (102), and a reference datum feature (101-1) is correspondingly arranged on the bottom plate (101); when the inkjet head ( 102) During the installation process, it is preferable to continue to adjust its installation position accuracy in the following ways:
首先,分别旋转成套使用的螺旋测微器一(111)和弹簧一(113)以及螺旋测微器二(112)和弹簧二(114),使得该喷头安装基准(102-1)与该参考基准特征(101-1)的平行度等达到要求;接着,采用CCD相机对该喷头安装基准(102-1)与该参考基准特征(101-1)之间的偏差进行放大及实时测定,进而继续微调以使得偏差控制在设计要求范围之内。First, rotate the set of screw micrometer one (111) and spring one (113) and screw micrometer two (112) and spring two (114) respectively, so that the nozzle installation datum (102-1) is in line with the reference The parallelism of the datum feature (101-1) meets the requirements; then, the deviation between the nozzle installation datum (102-1) and the reference datum feature (101-1) is amplified and measured in real time by using a CCD camera, and then Continue to fine-tune to make the deviation control within the range of design requirements.
作为进一步优选地,上述两套螺旋测微器和弹簧的组合优选依照以下方式来执行对所述墨水喷头的位置及角度的精调:As a further preference, the combination of the above two sets of spiral micrometers and springs is preferably used to fine-tune the position and angle of the inkjet head in the following manner:
所述螺旋测微器二(112)顶在所述墨水喷头(102)的位置调整面上,而所述弹簧二(114)对应顶在沿着所述墨水喷头(102)长度方向的调整面上,通过对该墨水喷头施加一定的弹簧力,同时借助旋转所述螺旋测微器二对该墨水喷头施加顶力,由此相互配合来精调墨水喷头在X轴方向也即水平纵向方向上的位置偏差;此外,所述螺旋测微器一(111)和所述弹簧一(113)与Y轴方向也即水平横向方向成倾角地对应安装在所述墨水喷头(102)的侧面,相应以上述相同方式继续精调墨水喷头在X轴方向也即水平纵向方向上的角度偏差。The screw micrometer 2 (112) abuts on the position adjustment surface of the ink nozzle (102), and the spring 2 (114) corresponds to the adjustment surface along the length direction of the ink nozzle (102) Above, by applying a certain spring force to the inkjet head, and at the same time applying a top force to the inkjet head by rotating the screw micrometer 2, and thus cooperate with each other to fine-tune the inkjet head in the X-axis direction, that is, the horizontal and longitudinal directions In addition, the spiral micrometer one (111) and the spring one (113) are installed on the side of the inkjet head (102) at an inclination angle to the Y-axis direction, that is, the horizontal transverse direction, correspondingly Continue to fine-tune the angular deviation of the inkjet head in the X-axis direction, that is, the horizontal and vertical directions, in the same manner as above.
作为进一步优选地,上述后板组件(200)优选依照以下方式来实现所述墨水喷头的自动电气对接/切断以及沿着X轴方向也即水平纵向方向上的直线运动:As a further preference, the above-mentioned back plate assembly (200) preferably realizes the automatic electrical docking/cutting off of the inkjet head and the linear movement along the X-axis direction, that is, the horizontal and longitudinal directions, in the following manner:
当所述喷头模组放置到位后,可在所述后板(201)后部施加一外力,该外力通过所述拉紧块(205)将喷头模组沿着X轴方向的正向进行运动,当所述后板传感器(203)检测喷头模组已运动到位后,通过所述拉紧块(205)夹紧喷头模组,同时将所述电连接器母头(202)和气管接口(204)均与外部电路和气路自动插入对接;而当需要拆下所述喷头模组时,首先断开与外部电路和气路的插入对接,并对所述拉紧块(205)施加一反向的外力以放松所述喷头模组,然后将该喷头模组沿着X轴方向的负向进行运动,直至所述电连接器母头(202)和气管接口(204)均自动脱离。After the nozzle module is placed in place, an external force can be applied to the rear of the rear plate (201), and the external force moves the nozzle module along the positive direction of the X-axis through the tension block (205) , when the rear panel sensor (203) detects that the nozzle module has moved into place, the nozzle module is clamped by the tension block (205), and at the same time, the electrical connector female head (202) and the air pipe interface ( 204) are automatically inserted and docked with the external circuit and gas circuit; and when it is necessary to remove the nozzle module, first disconnect the plug and dock with the external circuit and gas circuit, and apply a reverse force to the tension block (205). external force to loosen the nozzle module, and then move the nozzle module along the negative direction of the X-axis until the electrical connector female head (202) and the air pipe interface (204) are automatically disengaged.
作为进一步优选地,该前板组件(300)包括前板(301)、支撑块(302)和前板销钉(303),其中该支撑块(302)对称设置在所述前板(301)上,该前板销钉(303)则分别安装在所述支撑块上;该前板(301)上还设有挂钩槽孔一(301-1)和挂钩槽孔二(301-2),由此用于与所述前板销钉(303)相配合,借助于外部转移装置带动所述喷头模组沿着Z轴方向也即竖直方向做直线运动;此外,该前板(301)上设有长槽孔(301-3),该长槽孔用于插入一稳定头,由此降低所述喷头模组在Z轴方向上运动过程的晃动幅度。As further preferably, the front plate assembly (300) includes a front plate (301), a support block (302) and a front plate pin (303), wherein the support block (302) is symmetrically arranged on the front plate (301) , the front plate pins (303) are respectively installed on the support block; the front plate (301) is also provided with a hook slot one (301-1) and a hook slot two (301-2), thus It is used to cooperate with the front plate pin (303), and drive the nozzle module to move linearly along the Z-axis direction, that is, the vertical direction by means of an external transfer device; in addition, the front plate (301) is provided with A long slot hole (301-3), the long slot hole is used for inserting a stabilizing head, thereby reducing the shaking range of the spray head module during the movement process in the Z-axis direction.
作为进一步优选地,上述顶板组件(400)优选包括顶板(401)、提手(402)、注墨孔(403)和孔盖(404),其中该提手(402)安装在所述顶板(401)上,用于手动拿取所述喷头模组;该注墨孔(403)用于向所述喷头模组内灌注墨液,并在灌注完成后盖上所述孔盖(404)以防止墨液挥发。As a further preference, the above-mentioned top board assembly (400) preferably includes a top board (401), a handle (402), an ink filling hole (403) and a hole cover (404), wherein the handle (402) is installed on the top board ( 401), used to manually take the nozzle module; the ink hole (403) is used to pour ink into the nozzle module, and after the filling is completed, cover the hole cover (404) to Prevent ink from evaporating.
作为进一步优选地,上述左封板组件(500)优选包括左封板(501)和散热风扇一(502),其中该左封板(501)上有散热孔,该散热风扇一(502)安装在一侧,由此用于对所述墨水喷头及所述喷头附件(700)所产生的热量进行有效散热;上述右封板组件(600)优选包括右封板(601)和散热风扇二(602),其中该右封板(601)上有散热孔,该散热风扇二(602)安装在一侧,由此用于对所述喷头控制卡进行有效散热。As a further preference, the above-mentioned left sealing plate assembly (500) preferably includes a left sealing plate (501) and a cooling fan one (502), wherein the left sealing plate (501) has cooling holes, and the cooling fan one (502) is installed On one side, it is used to effectively dissipate heat generated by the ink nozzle and the nozzle attachment (700); the above-mentioned right sealing plate assembly (600) preferably includes a right sealing plate (601) and a cooling fan two ( 602), wherein the right sealing plate (601) has cooling holes, and the cooling fan 2 (602) is installed on one side, so as to effectively dissipate heat from the nozzle control card.
总体而言,通过本发明所构思的以上技术方案与现有技术相比,主要具备以下的技术优点:Generally speaking, compared with the prior art, the above technical solution conceived by the present invention mainly has the following technical advantages:
1、本发明对该集成式喷头模组结构的整体构造组成及空间布局重新进行了设计,其中不仅采用多个底板组件共同组建一种框架式的紧凑化模组构造的设计基础上,而且还重点对其多个关键组件如底板组件、后板组件等的具体结构及设置方式作出专门的优化改进,相应可获得便捷组装、通用性强的喷头模组结构,同时便于实现XYZ三轴方向上的自由调节;1. The present invention redesigns the overall structural composition and spatial layout of the integrated nozzle module structure, wherein not only a plurality of base plate components are used to jointly form a frame-type compact module structure design, but also Focus on making special optimization and improvement on the specific structure and setting method of several key components such as the bottom plate component and the rear plate component, so that a convenient assembly and a highly versatile nozzle module structure can be obtained, and at the same time it is convenient to realize the XYZ three-axis direction. free adjustment of
2、本发明还进一步对墨水喷头安装、位置及角度偏差相关的结构组件及其调节工序等方面进行了研究设计,其中通过采用螺旋测微器和弹簧分别顶在喷头的对应调整面上,可充分利用螺旋测微器的微动精度以及弹簧的弹簧力,方便快速的精细调整喷头安装位置,并采用两套结构,可从两个方向微调喷头;此外,在CCD视觉相机的辅助下,可以动态实时的调整参考基准特征与喷头安装基准的偏差,通过微调调整结构,可易于使喷头的角度偏差与位置偏差调整到设计范围内;而且当喷头装置移动到位后,通过对角定位销和对应槽孔的初步定位,再通过上视相机对特征点的识别,使喷头装置很精确的放置到位,为后面的水平移动提供精度基础;2. The present invention further researches and designs the structural components related to the installation, position and angle deviation of the ink nozzle and its adjustment process, etc., wherein the spiral micrometer and the spring are used to respectively push against the corresponding adjustment surface of the nozzle. Make full use of the micro-motion accuracy of the screw micrometer and the spring force of the spring to facilitate and quickly fine-tune the nozzle installation position, and adopt two sets of structures to fine-tune the nozzle from two directions; in addition, with the assistance of the CCD visual camera, you can Dynamic and real-time adjustment of the deviation between the reference reference feature and the installation datum of the nozzle. By fine-tuning the structure, the angle deviation and position deviation of the nozzle can be easily adjusted to the design range; The preliminary positioning of the slot hole, and then through the recognition of the feature points by the upward-looking camera, the nozzle device can be placed in place accurately, providing a precision basis for the subsequent horizontal movement;
3、本发明还进一步对喷头模组快速自动与外对接电/气相关的结构组件及操作方面进行了优化设计,通过外力使喷头装置水平滑动,采用插入力电连接器等设计方案,解决了喷头模组装置自动与外外电/气连接,快捷简单、且效果好;此外,通过采用挂钩钩取喷头装置,可确保喷头模组实现Z轴方向的稳定转移,同时防止因晃动而导致的碰撞;3. The present invention further optimizes the design of the structural components and operation related to the rapid and automatic connection of the nozzle module with the external electrical/gas connection. The nozzle device is horizontally slid by external force, and the design schemes such as inserting a power connector are adopted to solve the problem. The sprinkler module device is automatically connected with the external electrical/gas, which is fast, simple and effective; in addition, by using the hook to hook the sprinkler device, it can ensure the stable transfer of the sprinkler module in the Z-axis direction, and at the same time prevent collisions caused by shaking ;
4、按照本发明的集成式喷头模组结构整体布局合理,便于实现XYZ三轴方向上的自由调节,可动态实时地调整喷头的高精度位姿,同时可自动快速地与外部电气接头相连等,因而尤其适用于喷墨打印柔性器件制造之类的应用场合。4. According to the present invention, the overall layout of the integrated sprinkler module structure is reasonable, which is convenient for free adjustment in the XYZ three-axis direction, and can dynamically adjust the high-precision pose of the sprinkler in real time, and can automatically and quickly connect with external electrical connectors, etc. , so it is especially suitable for applications such as inkjet printing flexible device manufacturing.
附图说明Description of drawings
图1是按照本发明所构建的用于喷墨打印的集成式喷头模组结构的整体构造分解示意图;Fig. 1 is an exploded schematic view of the overall structure of the integrated nozzle module structure for inkjet printing constructed according to the present invention;
图2a、2b分别是按照本发明一个优选实施例的底板组件的结构示意图;Figures 2a and 2b are schematic structural views of a floor assembly according to a preferred embodiment of the present invention;
图3是用于示范性说明按照本发明用于对墨水喷头进行微调的相关结构意图;Fig. 3 is used for exemplarily illustrating the relevant structural diagram for fine-tuning the inkjet head according to the present invention;
图4是按照本发明一个优选实施例的后板组件的结构示意图;Fig. 4 is a schematic structural view of a rear plate assembly according to a preferred embodiment of the present invention;
图5是按照本发明一个优选实施例的前板组件的结构示意图;Fig. 5 is a schematic structural view of a front panel assembly according to a preferred embodiment of the present invention;
图6是按照本发明一个优选实施例的顶板组件的结构示意图;Fig. 6 is a schematic structural view of a roof assembly according to a preferred embodiment of the present invention;
图7是按照本发明一个优选实施例的左封板组件和右封板组件的结构示意图。Fig. 7 is a schematic structural view of a left cover assembly and a right cover assembly according to a preferred embodiment of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not constitute a conflict with each other.
图1是按照本发明所构建的用于喷墨打印的集成式喷头模组结构的整体构造分解示意图。如图1所示,该集成式喷头模组结构呈现由多个板状组件也即底板组件100、后板组件200、前板组件300、顶板组件400、左封板组件500和右封边组件600共同封闭而成的框架式模组形式,并且在其内部设置有墨水喷头(102)及其配套的喷头附件(700),下面将对各个功能组件进行详细的说明和描述。Fig. 1 is an exploded schematic view of the overall structure of the integrated nozzle module structure for inkjet printing constructed according to the present invention. As shown in Figure 1, the structure of the integrated nozzle module is composed of a plurality of plate components, namely the bottom plate assembly 100, the rear plate assembly 200, the front plate assembly 300, the top plate assembly 400, the left sealing plate assembly 500 and the right edge sealing assembly 600 are closed together in the form of a frame module, and an ink nozzle (102) and its matching nozzle accessories (700) are arranged inside it, and each functional component will be explained and described in detail below.
作为本发明的关键改造之一,该底板组件100主要用于安装所述墨水喷头102,并对其执行安装时位置及角度的精确定位调整等。如图2a、2b更具体所示,该底板组件可包括底板101、转接板108、喷头控制卡115、定位销一104、定位销二105、成套使用的螺旋测微器一111和弹簧一113、成套使用的螺旋测微器二112和弹簧二114、底盖板103、加热片109和底板传感器110等。As one of the key modifications of the present invention, the bottom plate assembly 100 is mainly used for installing the inkjet head 102, and performing precise positioning and adjustment of its position and angle during installation. As shown more specifically in Figures 2a and 2b, the base plate assembly may include a base plate 101, an adapter plate 108, a nozzle control card 115, a positioning pin 104, a positioning pin 2 105, a set of screw micrometer 111 and a spring 113. The second screw micrometer 112 and the second spring 114 used in a complete set, the bottom cover plate 103, the heating plate 109 and the bottom plate sensor 110, etc.
更具体地,其中,所述墨水喷头102固定在该底板101下侧且安装在该转接板108上,同时与所述喷头控制卡115保持信号连通;该定位销一104、定位销二105譬如成对角线安装在所述底板101上,并用于初步确定所述墨水喷头102的放置位置,同时对该墨水喷头在X轴方向也即水平纵向方向上的直线运动起导向作用;该螺旋测微器一111和弹簧一113对应安装在所述墨水喷头102的侧面,并用于该墨水喷头被放置到位后继续精调它的角度偏差,该螺旋测微器二112和弹簧二114对应安装在所述墨水喷头102的长度方向上,并用于对该墨水喷头继续精调它在X轴方向也即水平纵向方向上的位置偏差;此外,该底盖板103用于将所述墨水喷头及其配套的喷头附件700封闭起来,该加热片109用于将所述墨水喷头加热至所需温度,该底板传感器110则用于对所述墨水喷头安装后的位置及角度是否精确定位进行检测。More specifically, the ink jet head 102 is fixed on the lower side of the base plate 101 and installed on the adapter plate 108, while maintaining signal communication with the jet head control card 115; the first positioning pin 104, the second positioning pin 105 For example, it is installed on the bottom plate 101 diagonally, and is used to initially determine the placement position of the ink nozzle 102, and at the same time guides the linear movement of the ink nozzle in the X-axis direction, that is, the horizontal and longitudinal directions; the spiral Micrometer one 111 and spring one 113 are correspondingly installed on the side of the inkjet head 102, and are used to fine-tune its angle deviation after the inkjet head is placed in place, and the screw micrometer two 112 and spring two 114 are correspondingly installed In the length direction of the ink jet head 102, it is used to continue to fine-tune the position deviation of the ink jet head in the X-axis direction, that is, the horizontal and vertical directions; in addition, the bottom cover plate 103 is used to place the ink jet head and The matching print head attachment 700 is closed, the heating plate 109 is used to heat the ink print head to the required temperature, and the bottom plate sensor 110 is used to detect whether the installed position and angle of the ink print head are accurately positioned.
按照本发明的一个优选实施方式,如图3所示,喷头调整相关结构可包括由两套螺旋测微器和弹簧组合成的、用于喷头角度与位置偏差的调整结构。具体来说,所述螺旋测微器顶在喷头调整面,所述弹簧顶在喷头对应的调整面,在安装弹簧的时候,即对喷头施加一定的弹簧力,当旋转螺旋测微器对喷头施加顶力,可在弹簧的弹簧力作用下,调整喷头的安装位置,同时利用螺旋测微器的精度,可以微动调整喷头安装偏差,调整精度可和螺旋测微器同样精度等级。According to a preferred embodiment of the present invention, as shown in FIG. 3 , the structure related to nozzle adjustment may include an adjustment structure for nozzle angle and position deviation composed of two sets of spiral micrometers and springs. Specifically, the spiral micrometer rests on the adjustment surface of the nozzle, and the spring rests on the corresponding adjustment surface of the nozzle. When the spring is installed, a certain spring force is applied to the nozzle. By applying the jacking force, the installation position of the nozzle can be adjusted under the action of the spring force of the spring. At the same time, the accuracy of the screw micrometer can be used to fine-tune the installation deviation of the nozzle. The adjustment accuracy can be the same as that of the screw micrometer.
按照本发明的另一优选实施方式,墨水喷头102安装在底板101后,需要利用调整机构微调喷头。所述喷头相应可存在喷头安装基准102-1,在底板101上设有参考基准特征101-1,以参考基准特征101-1为标准,分别旋转两套螺旋测微器,使喷头安装基准102-1和参考基准特征101-1的平行度等要求调整合格,以使墨水喷头102安装精度达到设计要求。所述喷头安装后,可以先放置在一辅助调整底座上面,观察测定喷头安装基准102-1与参考基准特征101-1之间的偏差,为了易于观察测定偏差,操作的实用性,在特征上面优选还可以加CCD相机放大两基准之间的偏差,并可实时测定偏差,根据测定的偏差数据与设计要求比对,微调调整机构,使偏差控制在设计要求范围内。According to another preferred embodiment of the present invention, after the inkjet head 102 is installed on the bottom plate 101, it is necessary to use an adjustment mechanism to fine-tune the inkjet head. The sprinkler head may have a sprinkler installation datum 102-1 correspondingly, and a reference datum feature 101-1 is provided on the bottom plate 101. Taking the reference datum feature 101-1 as a standard, two sets of spiral micrometers are respectively rotated to make the sprinkler head installation datum 102 -1 and the parallelism of the reference reference feature 101-1 are required to be adjusted so that the installation accuracy of the inkjet head 102 meets the design requirements. After the nozzle is installed, it can be placed on an auxiliary adjustment base to observe and measure the deviation between the nozzle installation datum 102-1 and the reference datum feature 101-1. Preferably, a CCD camera can be added to amplify the deviation between the two benchmarks, and the deviation can be measured in real time. According to the comparison between the measured deviation data and the design requirements, fine-tune the adjustment mechanism to make the deviation control within the design requirement range.
此外,按照本发明的又一优选实施方式,喷头装置在放置到底座上时,需要保证放置精度,并保证喷头装置易于水平滑动。相应地,本发明中可在底板101上设有第一面101-2和第二面101-3用于支撑和滑动,喷头放置,通过这两个面稳定放置在底座上。所述成对角线布置的定位销一104和定位销二105在放置在底座的过程中,定与底座上的定位销孔配合,确定喷头装置的放置位置。同时,上视相机可通过自动识别视觉定位件一106和视觉定位件二107的特征点,自动微调转移装置,使喷头放置在底座上的位置精度达到设计要求。In addition, according to yet another preferred embodiment of the present invention, when the spray head device is placed on the base, it is necessary to ensure the placement accuracy and ensure that the spray head device is easy to slide horizontally. Correspondingly, in the present invention, a first surface 101-2 and a second surface 101-3 can be provided on the bottom plate 101 for supporting and sliding, and the spray head is placed, and can be stably placed on the base through these two surfaces. The first positioning pin 104 and the second positioning pin 105 arranged in a diagonal line must cooperate with the positioning pin holes on the base during the process of placing them on the base to determine the placement position of the spray head device. At the same time, the upward-looking camera can automatically fine-tune the transfer device by automatically identifying the feature points of the first visual positioning part 106 and the second visual positioning part 107, so that the position accuracy of the nozzle placed on the base meets the design requirements.
作为本发明的另一关键改进所在,该后板组件200用于实现所述喷头模组需要外接的电气接口的安装,同时执行所述喷头模组沿着X轴方向也即水平纵向方向的直线运动。As another key improvement of the present invention, the rear plate assembly 200 is used to realize the installation of the electrical interface that the sprinkler module needs to be connected to externally, and at the same time execute the linear alignment of the sprinkler module along the X-axis direction, that is, the horizontal and longitudinal direction. sports.
更具体地,如图4所述,该后板组件优选可包括后板201、电连接器母头202、气管接口204、拉紧块205和后板传感器203,其中该电连接器母头202、气管接口204分别布置在所述后板201的上部,并各自用于所述喷头模组对外的电连接和气路连接;该拉紧块205布置在所述后板的下部且与所述喷头模组保持联接,由此用于带动该喷头模组沿着X轴方向也即水平纵向方向的直线运动,同时夹紧或放松该喷头模组;该后板传感器203则用于对所述喷头模组在X轴方向上是否移动到位进行检测。More specifically, as shown in FIG. 4 , the rear plate assembly may preferably include a rear plate 201, an electrical connector female head 202, an air pipe interface 204, a tension block 205 and a rear plate sensor 203, wherein the electrical connector female head 202 , the air pipe interface 204 is arranged on the upper part of the rear plate 201, and is used for the external electrical connection and gas circuit connection of the nozzle module; the tension block 205 is arranged on the lower part of the rear The modules are kept connected, so as to drive the nozzle module to move linearly along the X-axis direction, that is, the horizontal and longitudinal direction, and at the same time clamp or loosen the nozzle module; the rear plate sensor 203 is used to control the nozzle Whether the module moves in place in the X-axis direction is detected.
按照本发明的一个优选实施方式,喷头装置放置在底座上后,优选被设计为自动与外进行电/气对接,并快速准确,不能出现接触不良、漏气等现象,此外在拆下喷头装置时,也需要自动与外切断电/气路连接。According to a preferred embodiment of the present invention, after the nozzle device is placed on the base, it is preferably designed to automatically connect with the outside electrically/pneumatically, and it is fast and accurate without poor contact or air leakage. In addition, when the nozzle device is removed At the same time, it is also necessary to automatically cut off the electrical/air circuit connection with the outside.
相应地,所述喷头模组放置后,在后板201后部设有一外力,外力通过拉紧块205拉动喷头模组沿水平方向运动,同时,后板传感器203检测水平移动距离,检测运动到位后,拉紧喷头模组,与优选零插入力的电连接器母头202与公头自动插入对接,旋转锁紧,电连通,同步气管接口204与外部气路对接,气路接通。而当需要拆下喷头模组时,先断电/气,对接后的零插入力电连接器,反转放松,零插入力的电连接器母头与公头自动断电,对拉紧块205施加一反向外力,使喷头模组沿水平反向方向运动,喷头模组的电/气接口自动与外脱离。Correspondingly, after the nozzle module is placed, an external force is provided at the rear of the back plate 201, and the external force pulls the nozzle module to move in the horizontal direction through the tension block 205. At the same time, the rear board sensor 203 detects the horizontal movement distance and detects that the movement is in place. Finally, the nozzle module is tightened, and the preferably zero-insertion force female connector 202 and male connector are automatically inserted and docked, rotated and locked, and electrically connected, and the synchronous air pipe interface 204 is docked with the external air circuit, and the air circuit is connected. And when it is necessary to remove the nozzle module, first cut off the power/gas, and the zero-insertion force electrical connector after docking, reverse and loosen, the zero-insertion force electrical connector female head and male head will automatically power off, and tighten the tension block. 205 exerts a reverse external force to make the nozzle module move in the horizontal and reverse direction, and the electrical/pneumatic interface of the nozzle module is automatically separated from the outside.
此外,该前板组件300用于实现所述喷头模组沿着Z轴方向也即竖直方向的直线运动,同时防止晃动造成的影响;该顶板组件400用于提供向所述喷头模组提供墨液灌注的注墨孔;该左封板组件500和右封边组件600上分别设有散热孔,并用于对所述墨水喷头及其他附属元件所产生的热量进行散热;该喷头附件700用于对所述喷头模组供墨和供气。In addition, the front plate assembly 300 is used to realize the linear movement of the spray head module along the Z-axis direction, that is, the vertical direction, while preventing the impact caused by shaking; the top plate assembly 400 is used to provide the spray head module with Ink injection holes for ink filling; the left sealing plate assembly 500 and the right edge sealing assembly 600 are respectively provided with heat dissipation holes, and are used to dissipate heat generated by the ink nozzle and other auxiliary components; the nozzle attachment 700 is used For supplying ink and air to the nozzle module.
更具体地,如图5所示,前板组件300优选可包括前板301、支撑块302、前板销钉303组成,组件通过前板301安装在喷头模组上。所述支撑块302可安装在前板一侧,所述前板销钉303安装在支撑块302上。所述喷头模组,需要可通过Z向转移,精确的放置在底座上。所述前板301上设有挂钩槽孔一301-1和挂钩槽孔二301-2,转移装置上的挂钩分别穿过挂钩槽孔一301-1和挂钩槽孔二301-2勾在前板销钉303上,转移装置通过前板钉303带动喷头装置做Z向转移。所述喷头模组在做Z向转移的过程中,左右/前后晃动幅度不能过大,以免影响喷头模组的放置精度以及碰撞,在前板301上设有长槽孔301-3,设有一稳定头插入其内,稳定头与长槽孔301-3配合,降低喷头模组在Z向转移过程中左右晃动幅度。在挂钩钩取在销钉上提升喷头装置后,喷头模组底部会向外侧倾斜,转移装置上的顶紧块顶住前板301的外侧面,可防止喷头模组的倾斜。More specifically, as shown in FIG. 5 , the front plate assembly 300 preferably includes a front plate 301 , a support block 302 , and a front plate pin 303 , and the assembly is installed on the nozzle module through the front plate 301 . The support block 302 can be installed on one side of the front board, and the front board pin 303 is installed on the support block 302 . The nozzle module needs to be able to be transferred in the Z direction and placed on the base precisely. The front plate 301 is provided with a hook slot 1 301-1 and a hook slot 2 301-2, and the hooks on the transfer device respectively pass through the hook slot 1 301-1 and the hook slot 2 301-2 to hook on the front On the plate pin 303, the transfer device drives the nozzle device to transfer in the Z direction through the front plate pin 303. During the transfer of the nozzle module in the Z direction, the left and right/backward shaking range should not be too large, so as not to affect the placement accuracy and collision of the nozzle module. The stabilizing head is inserted into it, and the stabilizing head cooperates with the long slot hole 301-3 to reduce the shaking range of the sprinkler module in the Z-direction transfer process. After the hook is hooked on the pin to lift the nozzle device, the bottom of the nozzle module will tilt outward, and the clamping block on the transfer device will withstand the outer side of the front plate 301 to prevent the nozzle module from tilting.
如图6所示,顶板组件400优选包括顶板401、提手402、注墨孔403、孔盖404等。其中,组件通过顶板401安装在喷头装置上。所述提手402安装在顶板401上,用于手动拿取喷头模组,注射器405可通过注墨孔403向喷头模组内墨液系统灌注墨液,灌注完成后,盖上孔盖404,防止墨液挥发。As shown in FIG. 6 , the top board assembly 400 preferably includes a top board 401 , a handle 402 , an ink filling hole 403 , a hole cover 404 and the like. Wherein, the assembly is installed on the shower head device through the top plate 401 . The handle 402 is installed on the top plate 401, and is used to manually take the nozzle module. The syringe 405 can pour ink into the ink system in the nozzle module through the ink injection hole 403. After the filling is completed, cover the hole cover 404, Prevent ink from evaporating.
此外,如图7所示,所述左封板组件500主要包括有左封板501、散热风扇一502,其中左封板501上有散热孔,散热风扇一502安装在一侧,主要用于对墨水喷头及喷头附件700所产生的热量进行散热,使其处于设计的工作温度环境中;所述右封板组件600主要包括有右封板601、散热风扇二602,右封板上有散热孔,散热风扇二602安装在一侧,且对应喷头控制卡,主要用于喷头控制卡的散热,防止控制系统过热影响喷头喷墨效果。In addition, as shown in FIG. 7 , the left sealing plate assembly 500 mainly includes a left sealing plate 501 and a cooling fan 1 502, wherein the left sealing plate 501 has cooling holes, and the cooling fan 1 502 is installed on one side, mainly for The heat generated by the ink nozzle and the nozzle attachment 700 is dissipated so that it is in the designed working temperature environment; the right sealing plate assembly 600 mainly includes a right sealing plate 601, a cooling fan 2 602, and a cooling fan 602 on the right sealing plate. The cooling fan 2 602 is installed on one side and corresponds to the nozzle control card. It is mainly used for heat dissipation of the nozzle control card and prevents the overheating of the control system from affecting the inkjet effect of the nozzle.
本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。It is easy for those skilled in the art to understand that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, All should be included within the protection scope of the present invention.
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