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CN110485054A - A kind of centre is without supporting movement overlength crossbeam bend preventing device - Google Patents

A kind of centre is without supporting movement overlength crossbeam bend preventing device Download PDF

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Publication number
CN110485054A
CN110485054A CN201910688213.0A CN201910688213A CN110485054A CN 110485054 A CN110485054 A CN 110485054A CN 201910688213 A CN201910688213 A CN 201910688213A CN 110485054 A CN110485054 A CN 110485054A
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China
Prior art keywords
lower hook
hook
centre
preventing device
supporting movement
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CN201910688213.0A
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CN110485054B (en
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孙以泽
明灿坤
刘洋
孙志军
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Hunan Xinhai Co Ltd
Donghua University
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Hunan Xinhai Co Ltd
Donghua University
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04GMAKING NETS BY KNOTTING OF FILAMENTARY MATERIAL; MAKING KNOTTED CARPETS OR TAPESTRIES; KNOTTING NOT OTHERWISE PROVIDED FOR
    • D04G1/00Making nets by knotting of filamentary material
    • D04G1/02Making nets by knotting of filamentary material in machines

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)

Abstract

本发明公开了一种中间无支撑运动超长横梁防弯装置,其特征在于,包括左右两端分别通过下钩倾侧电机的安装板穿过下钩滑槽与下钩前后运动电机连接的下钩横板,下钩横板上固定有下钩,下钩横板上固定有上梁与下梁,上梁与下梁均为截面形状为割圆的柱体,上梁的圆弧面与下梁的圆弧面呈相切配合,下梁的平面与下钩横板上表面贴合连接。本发明的机构组成简易,拆卸方便,维修成本低且可靠性高;下钩运动速度快,编织效率高,有较好的力学性能效果;结构简单,生产方便,可有效减少横梁变形量;实现了尽可能减少中间无支撑的超长横梁在运动过程中的弯曲变形量。

The invention discloses an anti-bending device for an ultra-long crossbeam with no support in the middle, which is characterized in that it includes a lower hook connected to the front and rear movement motor of the lower hook through the mounting plate of the lower hook tilting motor at the left and right ends respectively through the lower hook chute The horizontal plate, the lower hook is fixed on the horizontal plate with the lower hook, and the upper beam and the lower beam are fixed on the lower hook horizontal plate. The arc surface of the beam is in tangential fit, and the plane of the lower beam fits and connects with the upper surface of the lower hook horizontal plate. The mechanism of the present invention is simple in composition, convenient in disassembly, low in maintenance cost and high in reliability; the movement speed of the lower hook is fast, the weaving efficiency is high, and it has good mechanical properties; the structure is simple, the production is convenient, and the deformation of the beam can be effectively reduced; In order to minimize the amount of bending deformation of the unsupported super-long beam in the middle during the movement.

Description

一种中间无支撑运动超长横梁防弯装置An anti-bending device for super-long beams without support in the middle

技术领域technical field

本发明涉及一种打结网编织装备,尤其涉及一种中间无支撑运动超长横梁防弯装置,属于高端纺织装备技术领域。The invention relates to a knotted net weaving equipment, in particular to an anti-bending device for an extra-long beam with no support in the middle, and belongs to the technical field of high-end textile equipment.

背景技术Background technique

随着高性能纤维技术的发展及编织网技术的创新,远洋渔业增长的网具需求,不断衍生出海洋牧场、海洋国土防护、重点工程防护等高端网类产品新需求,驱动了网类编织技术与装备的不断创新。打结网编织机是上述网类产品的关键生产设备,直接影响了网类产品的质量和效率。With the development of high-performance fiber technology and the innovation of weaving net technology, the increasing demand for net gear in the ocean fishing industry has continuously derived new demands for high-end net products such as marine pastures, marine land protection, and key project protection, driving net weaving technology. Continuous innovation with equipment. Knotted net knitting machine is the key production equipment of the above-mentioned net products, which directly affects the quality and efficiency of net products.

在打结网编织机械中,幅宽较长(6M)的机器很多,一些用于关键织件配合的织件安装横梁因运动和空间关系,往往只在超长横梁的两侧做简支,这就造成6M长横梁在自重作用下中间弯曲达60mm左右(横向无约束)或10mm左右(横向有约束),变形量太大,会影响织件间的配合,所以必须有相应措施减少横梁变形。In knotted net weaving machines, there are many machines with a long width (6M). Some fabric installation beams used for key fabric matching are often simply supported on both sides of the super long beam due to movement and space. This causes the 6M long beam to bend in the middle of about 60mm (without horizontal constraints) or 10mm (with horizontal constraints) under the action of its own weight. The deformation is too large, which will affect the cooperation between the fabric parts, so corresponding measures must be taken to reduce the deformation of the beam. .

打结网编织机的下钩数量达400以上,其安装在横梁上,所以横梁的长度超过了6米。按照网片生产工艺的要求,在上钩对经线完成成圈运动后,下钩会沿着两侧的下钩轨道上移,穿过经线圈,勾住经线再返回,完成勾纱运动。此次运动中,横梁沿着固定轨道做空间运动,只在两端做简支,中间处于悬空状态,也没有任何空间给横梁做静态支撑,势必导致横梁中间下坠,所有的下钩不在一个水平面上。弯曲的横梁会影响上钩、下钩和梳钩的配合,导致结网失败。The number of lower hooks of the knotted net weaving machine is more than 400, which are installed on the beam, so the length of the beam exceeds 6 meters. According to the requirements of the mesh production process, after the upper hook completes the looping movement of the warp thread, the lower hook will move up along the lower hook tracks on both sides, pass through the warp loop, catch the warp thread and then return to complete the hooking movement. During this movement, the beam moves in space along the fixed track, only simply supported at both ends, and the middle is in a suspended state, and there is no space for the beam to be statically supported, which will inevitably cause the beam to fall in the middle, and all the lower hooks are not on the same level superior. A bent beam will affect the coordination of the upper hook, lower hook and comb hook, resulting in netting failure.

发明内容Contents of the invention

本发明要解决的技术问题是:解决了如何减少打结网编织机的横梁变形的问题。The technical problem to be solved by the invention is: solve the problem of how to reduce the beam deformation of the knotted net weaving machine.

为了解决上述技术问题,本发明的技术方案是提供了一种中间无支撑运动超长横梁防弯装置,其特征在于,包括左右两端分别通过下钩倾侧电机的安装板穿过下钩滑槽与下钩前后运动电机连接的下钩横板,下钩横板上固定有下钩,下钩横板上固定有上梁与下梁,上梁与下梁均为截面形状为割圆的柱体,上梁的圆弧面与下梁的圆弧面呈相切配合,下梁的平面与下钩横板上表面贴合连接。In order to solve the above-mentioned technical problems, the technical solution of the present invention is to provide an anti-bending device for an extra-long beam without support in the middle, which is characterized in that the left and right ends respectively pass through the lower hook chute through the mounting plate of the lower hook tilting motor The lower hook horizontal plate is connected with the lower hook front and rear movement motor, the lower hook is fixed on the lower hook horizontal plate, and the upper beam and the lower beam are fixed on the lower hook horizontal plate. Both the upper beam and the lower beam are columns with a cut circle shape. body, the arc surface of the upper beam and the arc surface of the lower beam are tangentially matched, and the plane of the lower beam is fitted and connected with the upper surface of the lower hook horizontal plate.

优选地,所述的下钩前后运动电机通过大连杆及关节轴承与下钩倾侧电机的安装板连接。Preferably, the motor for forward and backward motion of the lower hook is connected to the mounting plate of the tilting motor of the lower hook through a large connecting rod and joint bearings.

优选地,所述的下钩滑槽固定于机架上,下钩滑槽的形状为下钩前后运动轨迹。Preferably, the lower hook chute is fixed on the frame, and the shape of the lower hook chute is the forward and backward movement track of the lower hook.

优选地,所述的下钩倾侧电机的安装板上固定有下钩前后运动滚子,下钩前后运动滚子的圆弧面与下钩滑槽内壁呈相切配合。Preferably, on the mounting plate of the lower hook tilting motor, the lower hook forward and backward movement rollers are fixed, and the arc surface of the lower hook forward and backward movement rollers is in tangential fit with the inner wall of the lower hook chute.

优选地,所述的下钩倾侧电机通过下钩倾侧电机的安装板与下钩滑槽连接。Preferably, the lower hook tilting motor is connected to the lower hook chute through the mounting plate of the lower hook tilting motor.

优选地,所述的下钩横板通过下钩摆轴及下钩摆轴支座与下钩倾侧电机连接。Preferably, the lower hook horizontal plate is connected with the lower hook tilting motor through the lower hook swing shaft and the lower hook swing shaft support.

优选地,所述的上梁与下梁均为截面形状为半圆形的柱体。Preferably, both the upper beam and the lower beam are cylinders with a semicircular cross-sectional shape.

本发明的下梁的平面与下钩横板的上表面贴合连接,下钩横板在运动过程中向下弯曲时,由于下梁端面为半圆形(拱形),抗弯能力强,可以在一定程度上阻止下钩横板向下弯曲,而上梁端面以亦为半圆形(拱形),且上下梁的圆弧面呈相切配合,故上梁又可以阻止下梁向下弯曲,以上即可实现中间无支撑运动超长横梁防弯的目的。The plane of the lower beam of the present invention is bonded and connected with the upper surface of the lower hook horizontal plate. When the lower hook horizontal plate bends downward during the movement, because the end surface of the lower beam is semicircular (arched), the bending resistance is strong. It can prevent the lower hook horizontal plate from bending downward to a certain extent, and the end surface of the upper beam is also semicircular (arched), and the arc surfaces of the upper and lower beams are tangentially matched, so the upper beam can prevent the lower beam from moving downward. Bending down, and above can achieve the purpose of anti-bending of the super-long beam without support in the middle.

本发明的机构组成简易,拆卸方便,维修成本低且可靠性高;下钩运动速度快,编织效率高,有较好的力学性能效果;结构简单,生产方便,可有效减少横梁变形量;实现了尽可能减少中间无支撑的超长横梁在运动过程中的弯曲变形量。The mechanism of the present invention is simple in composition, convenient in disassembly, low in maintenance cost and high in reliability; the movement speed of the lower hook is fast, the weaving efficiency is high, and it has good mechanical properties; the structure is simple, the production is convenient, and the deformation of the beam can be effectively reduced; In order to minimize the amount of bending deformation of the unsupported super long beam in the middle during the movement.

附图说明Description of drawings

图1为一种中间无支撑运动超长横梁防弯装置的示意图;Fig. 1 is a schematic diagram of a middle unsupported motion superlong beam anti-bending device;

图2为一种中间无支撑运动超长横梁防弯装置的一侧端面局部示意图;Fig. 2 is a partial schematic view of one side end face of a middle unsupported movement ultra-long beam anti-bending device;

图3为现有的打结网编织机下钩运动机构的示意图。Fig. 3 is a schematic diagram of the lower hook movement mechanism of the existing knotted net knitting machine.

具体实施方式Detailed ways

为使本发明更明显易懂,兹以优选实施例,并配合附图作详细说明如下。In order to make the present invention more comprehensible, preferred embodiments are described in detail below with accompanying drawings.

本发明为一种中间无支撑运动超长横梁防弯装置,如图1-图3所示,其包括下钩横板4,下钩1固定安装在下钩横板4上,螺杆3用于将上梁2、下梁5和下钩横板4固定为一体。上梁2与下梁5的截面形状均为割圆,上梁2的圆弧面与下梁5的圆弧面呈相切配合,下梁5的平面与下钩横板4的上表面贴合连接。The present invention is an anti-bending device for an extra-long beam without support in the middle, as shown in Figures 1-3, it includes a lower hook horizontal plate 4, the lower hook 1 is fixedly installed on the lower hook horizontal plate 4, and the screw rod 3 is used to The upper beam 2, the lower beam 5 and the lower hook horizontal plate 4 are fixed as one. The cross-sectional shapes of the upper beam 2 and the lower beam 5 are cut circles, the arc surface of the upper beam 2 is tangentially matched with the arc surface of the lower beam 5, and the plane of the lower beam 5 is in close contact with the upper surface of the lower hook horizontal plate 4. combined connection.

本实施例中,上梁2与下梁5的截面形状均为半圆形。In this embodiment, the cross-sectional shapes of the upper beam 2 and the lower beam 5 are both semicircular.

下钩横板4的左右两端分别连接两个下钩倾侧电机7的安装板的一端,每个下钩倾侧电机7的安装板的另一端穿过分别穿过一个下钩滑槽6与下钩前后运动电机8固定连接。下钩倾侧电机7的安装板上固定有下钩倾侧电机7。The left and right ends of the lower hook horizontal plate 4 are respectively connected to one end of the mounting plate of two lower hook tilting motors 7, and the other end of the mounting plate of each lower hook tilting motor 7 passes through a lower hook chute 6 and the lower hook respectively. Hook forward and backward motion motor 8 is fixedly connected. The lower hook tilting motor 7 is fixed on the mounting plate of the lower hook tilting motor 7.

下钩前后运动电机8通过大连杆及关节轴承与下钩倾侧电机7的安装板连接,即下钩前后运动电机8带动下钩倾侧电机7的安装板沿下钩滑槽6运动时,位于下钩倾侧电机7的安装板上的下钩前后运动滚子9会随其沿下钩滑槽6滚动,从而带动下钩1进行上下前后运动。The front and rear movement motor 8 of the lower hook is connected with the mounting plate of the lower hook tilting motor 7 through the large connecting rod and the joint bearing, that is, when the lower hook front and rear movement motor 8 drives the mounting plate of the lower hook tilting motor 7 to move along the lower hook chute 6, it is positioned at The lower hook front and rear motion roller 9 on the mounting plate of the lower hook tilting motor 7 can roll along the lower hook chute 6 with it, thereby driving the lower hook 1 to move up and down.

下钩滑槽6固定于机架上,下钩滑槽6的形状为下钩1前后运动轨迹。下钩前后运动滚子9固定在下钩倾侧电机7的安装板上,且下钩前后运动滚子9的圆弧面与下钩滑槽6内壁呈相切配合。下钩倾侧电机7通过下钩倾侧电机7的安装板与下钩滑槽6连接。下钩横板4通过下钩摆轴及下钩摆轴支座与下钩倾侧电机7连接,下钩倾侧电机7带动下钩横板4完成下钩脱线过程。The lower hook chute 6 is fixed on the frame, and the shape of the lower hook chute 6 is the front and rear movement track of the lower hook 1. The front and rear motion rollers 9 of the lower hook are fixed on the mounting plate of the lower hook tilting motor 7, and the arc surface of the lower hook front and rear motion rollers 9 is tangentially matched with the lower hook chute 6 inwalls. The lower hook tilting motor 7 is connected with the lower hook chute 6 by the mounting plate of the lower hook tilting motor 7 . The lower hook horizontal plate 4 is connected with the lower hook tilting motor 7 by the lower hook pendulum shaft and the lower hook swing shaft support, and the lower hook tilting motor 7 drives the lower hook horizontal plate 4 to complete the lower hook off-line process.

如图3所示,其为现有的打结网编织机下钩运动机构,其中下钩安装横梁10有6500mm长,是易弯件,运动过程中会影响上钩、下钩、梳钩的配合,致使成网失败。为了防止安装横梁弯曲,同时减少占空体积,本发明采用上下横梁加多螺杆预紧的方式进行约束,其组成与原理如图1所示,横梁由上梁2、下梁5、下钩横板4、螺杆3和下钩滑槽6组成,上下梁截面形状如图2所示,采用抗弯强度极强的半圆形平面组合,中间加加强筋的结构。安装时,将上下梁及下钩横板4、用螺杆3连接并预紧,使横梁达到预定刚度,然后运动横梁两侧与下钩滑槽6预紧,这样就可以保证横梁运动时弯曲较小,达到横梁校直的效果。As shown in Figure 3, it is the lower hook kinematic mechanism of the existing knotted net knitting machine, wherein the lower hook installation beam 10 has a length of 6500 mm, which is an easy-to-bend part, and the coordination of the upper hook, the lower hook, and the comb hook will be affected during the movement. , resulting in network failure. In order to prevent the bending of the installation beam and reduce the occupied volume, the present invention adopts the upper and lower beams plus multi-screw pre-tightening method for restraint. Its composition and principle are shown in Figure 1. Plate 4, screw rod 3 and lower hook chute 6. The cross-sectional shape of the upper and lower beams is shown in Figure 2. It adopts a semicircular plane combination with strong bending strength and a structure with reinforcing ribs in the middle. When installing, connect the upper and lower beams and the lower hook horizontal plate 4 with the screw rod 3 and pre-tighten the beam so that the beam reaches a predetermined rigidity, and then the two sides of the moving beam and the lower hook chute 6 are pre-tightened, so that the bending of the beam can be ensured when moving. Small, to achieve the effect of beam straightening.

Claims (7)

1. a kind of centre is without supporting movement overlength crossbeam bend preventing device, which is characterized in that pass through lower hook respectively including left and right ends The mounting plate of tilt motor (7) passes through lower hook sliding slot (6) and moves forward and backward the lower hook transverse slat (4) that motor (8) is connect, lower hook with lower hook It is fixed on transverse slat (4) lower hook (1), upper beam (2) and underbeam (5) is fixed on lower hook transverse slat (4), upper beam (2) and underbeam (5) are equal It is the cylinder of cyclotomy for cross sectional shape, the arc surface of upper beam (2) and the arc surface of underbeam (5) are in tangent cooperation, and underbeam (5) is put down Face is fitted and connected with lower hook transverse slat (4) upper surface.
2. a kind of centre as described in claim 1 is without supporting movement overlength crossbeam bend preventing device, which is characterized in that under described Hook moves forward and backward motor (8) and is connect by big connecting rod and oscillating bearing with the mounting plate of lower hook tilt motor (7).
3. a kind of centre as described in claim 1 is without supporting movement overlength crossbeam bend preventing device, which is characterized in that under described Hook sliding slot (6) is fixed in rack, and the shape of lower hook sliding slot (6) is that lower hook (1) moves forward and backward track.
4. a kind of centre as described in claim 1 is without supporting movement overlength crossbeam bend preventing device, which is characterized in that under described Lower hook is fixed on the mounting plate of hook tilt motor (7) and moves forward and backward roller (9), and lower hook moves forward and backward the arc surface of roller (9) It is in tangent cooperation with lower hook sliding slot (6) inner wall.
5. a kind of centre as described in claim 1 is without supporting movement overlength crossbeam bend preventing device, which is characterized in that under described Hook tilts motor (7) and is connect by the mounting plate of lower hook tilt motor (7) with lower hook sliding slot (6).
6. a kind of centre as described in claim 1 is without supporting movement overlength crossbeam bend preventing device, which is characterized in that under described Hook transverse slat (4) is connect by lower hook balance staff and lower hook pendulum bearing with lower hook tilt motor (7).
7. a kind of centre as described in claim 1 is without supporting movement overlength crossbeam bend preventing device, which is characterized in that described is upper Beam (2) and underbeam (5) are that cross sectional shape is semicircular cylinder.
CN201910688213.0A 2019-07-29 2019-07-29 A kind of middle unsupported movement super-long beam anti-bending device Active CN110485054B (en)

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WO2015122615A1 (en) * 2014-02-17 2015-08-20 주식회사 아이에스중공업 Welding beam for concrete slab composition structure and column-beam joint structure using same
CN207244135U (en) * 2017-09-20 2018-04-17 张家港市创拓机械制造有限公司 Lower hook guide rail mechanism in netting machine

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