CN110475844A - Gas is modified furnace - Google Patents
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- C—CHEMISTRY; METALLURGY
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- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K3/00—Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide
- C10K3/001—Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide by thermal treatment
- C10K3/003—Reducing the tar content
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- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K3/00—Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide
- C10K3/001—Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide by thermal treatment
- C10K3/003—Reducing the tar content
- C10K3/005—Reducing the tar content by partial oxidation
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K3/00—Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide
- C10K3/001—Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide by thermal treatment
- C10K3/003—Reducing the tar content
- C10K3/006—Reducing the tar content by steam reforming
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0913—Carbonaceous raw material
- C10J2300/0916—Biomass
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0913—Carbonaceous raw material
- C10J2300/0946—Waste, e.g. MSW, tires, glass, tar sand, peat, paper, lignite, oil shale
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/16—Integration of gasification processes with another plant or parts within the plant
- C10J2300/164—Integration of gasification processes with another plant or parts within the plant with conversion of synthesis gas
- C10J2300/1643—Conversion of synthesis gas to energy
- C10J2300/165—Conversion of synthesis gas to energy integrated with a gas turbine or gas motor
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/16—Integration of gasification processes with another plant or parts within the plant
- C10J2300/1671—Integration of gasification processes with another plant or parts within the plant with the production of electricity
- C10J2300/1675—Integration of gasification processes with another plant or parts within the plant with the production of electricity making use of a steam turbine
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/18—Details of the gasification process, e.g. loops, autothermal operation
- C10J2300/1861—Heat exchange between at least two process streams
- C10J2300/1884—Heat exchange between at least two process streams with one stream being synthesis gas
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/18—Details of the gasification process, e.g. loops, autothermal operation
- C10J2300/1861—Heat exchange between at least two process streams
- C10J2300/1892—Heat exchange between at least two process streams with one stream being water/steam
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Abstract
本发明提供气体改性炉。在气体改性炉(1)中,炉主体(11)形成有用于使从气化炉(81)供给的热分解气体流通的流道(100)。填充层保持部(2)设置于流道(100),保持填充有烧焦物的烧焦物填充层(22)。焦油燃烧部(3)在流道(100)中的比烧焦物填充层(22)更靠上游侧的空间中向热分解气体供给含氧气体,从而在热分解气体经过烧焦物填充层(22)之前使热分解气体所含的焦油燃烧。水蒸气喷出部(4)从设置在烧焦物填充层(22)内部的喷出口喷出水蒸气。由此,能够使热分解气体所含的焦油的浓度大幅降低。
The invention provides a gas reforming furnace. In the gas reforming furnace (1), a furnace main body (11) is formed with a flow path (100) through which pyrolysis gas supplied from a gasification furnace (81) flows. The filled layer holding part (2) is provided in the flow channel (100), and holds the charred material filled layer (22) filled with the charred material. The tar burner (3) supplies oxygen-containing gas to the pyrolysis gas in a space upstream of the char-filled layer (22) in the flow channel (100), so that the pyrolysis gas passes through the char-filled layer. (22) Burn the tar contained in the pyrolysis gas beforehand. The water vapor ejection unit (4) ejects water vapor from an ejection port provided inside the charred material filling bed (22). Thereby, the density|concentration of the tar contained in pyrolysis gas can be reduced significantly.
Description
技术领域technical field
本发明涉及气体改性炉。The invention relates to a gas reforming furnace.
背景技术Background technique
以往,进行生物质等含碳原料的气化。原料的气化中,在气化炉中通过将原料以500~800℃进行热分解而生成热分解气体。热分解气体不仅包含气体,还包含焦油的蒸气和粉体的烧焦物(char)等。热分解气体被送往后级的气体改性炉。在气体改性炉的内部,利用氧气的供给带来的部分燃烧、高温气体的加热或加热器的加热而维持1000℃以上的高温状态,并且吹入水蒸气。由此,热分解气体中的焦油和烧焦物被水蒸气改性,转换为氢气(H2)和一氧化碳(CO)等燃料气体。改性后的热分解气体在气体精制部中被除去杂质等之后,被应用于燃气发动机等内燃机中的发电。Conventionally, gasification of carbonaceous raw materials such as biomass has been performed. In the gasification of the raw material, the raw material is thermally decomposed in a gasification furnace at 500 to 800° C. to generate pyrolysis gas. The pyrolysis gas includes not only gas but also vapor of tar, char of powder, and the like. The pyrolysis gas is sent to the subsequent gas reforming furnace. Inside the gas reforming furnace, a high temperature state of 1000° C. or higher is maintained by partial combustion by oxygen supply, heating of high-temperature gas, or heating of a heater, and steam is blown in. As a result, tar and charred substances in the pyrolysis gas are reformed by water vapor and converted into fuel gases such as hydrogen (H 2 ) and carbon monoxide (CO). The reformed pyrolysis gas is used for power generation in an internal combustion engine such as a gas engine after impurities and the like are removed in a gas purification unit.
另外,日本专利公开公报特开2007-177106号公开了生物质气化装置。所述装置的气化部包括:第一滞留部,使从热分解部流下的烧焦物暂时滞留并将烧焦物朝向下方引导;第一氧化气体供给部,向与第一滞留部连通的流下通道内导入空气等氧化气体;第二滞留部,使从流下通道流下的烧焦物暂时滞留;气体抽出口,形成在第二滞留部的上端;以及第二氧化气体供给部,向第二滞留部内导入空气等氧化气体。在所述装置中,包含焦油成分的热分解气体经过流下通道并流向气体抽出口。利用从第一氧化气体供给部供给的空气,使烧焦物和热分解气体产生燃烧反应,而使流下通道升温。由此,热分解气体中的焦油成分被热分解而气化。另一方面,流下到第二滞留部的烧焦物利用从第二氧化气体供给部供给的空气而产生燃烧反应,产生以二氧化碳和水蒸气为主要成分的燃烧气体。燃烧气体在朝向气体抽出口上升时,与烧焦物之间发生反应,产生一氧化碳和氢气。In addition, Japanese Patent Laid-Open Publication No. 2007-177106 discloses a biomass gasification device. The gasification part of the device includes: a first retention part temporarily retains the charred matter flowing down from the thermal decomposition part and guides the charred matter downward; a first oxidizing gas supply part communicates with the first retention part An oxidizing gas such as air is introduced into the flow-down passage; the second retention part temporarily retains the burnt matter flowing down from the flow-down passage; the gas extraction port is formed at the upper end of the second retention part; An oxidizing gas such as air is introduced into the retention unit. In the device, pyrolysis gas containing tar components passes through the downflow channel and flows toward the gas extraction port. The burnt material and the pyrolysis gas are combusted by the air supplied from the first oxidizing gas supply unit, thereby raising the temperature of the flow-down passage. Thus, the tar component in the pyrolysis gas is thermally decomposed and gasified. On the other hand, the burnt matter flowing down to the second stagnation part is subjected to a combustion reaction by the air supplied from the second oxidizing gas supply part, and a combustion gas mainly composed of carbon dioxide and water vapor is generated. When the combustion gas rises toward the gas outlet, it reacts with the charred material to generate carbon monoxide and hydrogen.
此外,在日本专利公开公报特开2007-231063号中公开了一种气化装置,在底部堆积烧焦物填充层的固定床式气化炉中,通过使热分解气体经过烧焦物填充层,从而进行烧焦物的气化和焦油的分解。此外,设置向烧焦物填充层内喷出压缩空气的空气喷嘴,根据比烧焦物填充层更靠上游的温度和比烧焦物填充层更靠下游的温度来控制空气喷嘴,从而防止在烧焦物填充层中发生通风。In addition, in Japanese Patent Laid-Open Publication No. 2007-231063, a gasification device is disclosed. In a fixed-bed gasification furnace with a packed bed of charred material deposited at the bottom, the pyrolysis gas is passed through the packed bed of charred material. , so as to carry out the gasification of char and the decomposition of tar. In addition, air nozzles for jetting compressed air into the charred-filled bed are provided, and the air nozzles are controlled according to the temperature upstream of the charred-filled bed and the temperature downstream of the charred-filled bed, thereby preventing the Ventilation occurs in the char pack.
可是,在气体改性炉的内部仅仅吹入氧气和水蒸气的上述方法中,有时不能将热分解气体中的焦油充分分解。此时,由于残留焦油的影响,存在使气体精制部中的处理和燃气发动机中的发电产生故障的风险。因此,渴望使热分解气体所含的焦油的浓度大幅降低的方法。However, in the above method of blowing only oxygen and water vapor into the gas reforming furnace, tar in the pyrolysis gas may not be sufficiently decomposed. At this time, due to the influence of the residual tar, there is a risk that the process in the gas refining unit and the power generation in the gas engine will fail. Therefore, a method for significantly reducing the concentration of tar contained in pyrolysis gas has been desired.
发明内容Contents of the invention
本发明涉及使从气化炉供给的热分解气体改性的气体改性炉,其目的在于使热分解气体所含的焦油的浓度大幅降低。The present invention relates to a gas reforming furnace for reforming pyrolysis gas supplied from a gasification furnace, and aims to significantly reduce the concentration of tar contained in the pyrolysis gas.
本发明的气体改性炉包括:炉主体,形成流通热分解气体的流道;填充层保持部,设置于所述流道,保持填充有烧焦物的烧焦物填充层;焦油燃烧部,通过在所述流道中的比所述烧焦物填充层更靠上游侧的空间中向所述热分解气体供给含氧气体,从而在所述热分解气体经过所述烧焦物填充层之前使所述热分解气体所含的焦油燃烧;以及水蒸气喷出部,从设置在所述烧焦物填充层的内部或所述烧焦物填充层的附近的喷出口喷出水蒸气。The gas reforming furnace of the present invention includes: a furnace main body forming a flow channel through which pyrolysis gas flows; a filling layer holding part arranged in the flow channel to hold a char filling layer filled with char; a tar burning part, By supplying an oxygen-containing gas to the pyrolysis gas in a space on the upstream side of the charred material-filled bed in the flow channel, the pyrolysis gas is used before the pyrolysis gas passes through the charred material-filled bed. tar contained in the pyrolysis gas is combusted; and a water vapor ejection unit ejects water vapor from an ejection port provided inside or near the charred matter filled bed.
按照本发明,能够使热分解气体所含的焦油的浓度大幅降低。According to the present invention, the concentration of tar contained in pyrolysis gas can be significantly reduced.
在本发明的一个优选方式中,所述填充层保持部具有保持构件,所述保持构件形成有多个孔,并且从下方保持所述烧焦物填充层。In a preferred aspect of the present invention, the filled layer holding unit has a holding member formed with a plurality of holes and holds the charred material filled layer from below.
在本发明的其他优选方式中,气体改性炉还包括:烧焦物供给部,向所述填充层保持部供给烧焦物;层厚取得部,取得所述烧焦物填充层的厚度;以及控制部,根据所述厚度控制所述烧焦物供给部供给的烧焦物的供给量。In another preferred aspect of the present invention, the gas reforming furnace further includes: a charred material supply unit that supplies the charred material to the filled layer holding unit; a layer thickness acquisition unit that acquires the thickness of the charred material filled layer; and a control unit that controls a supply amount of the charred material supplied from the charred material supply unit based on the thickness.
在本发明的另一优选方式中,在所述热分解气体的流通方向上,从所述含氧气体的供给位置至所述烧焦物填充层的表面为止的所述焦油燃烧部的长度,大于所述烧焦物填充层的厚度。In another preferred aspect of the present invention, in the flow direction of the pyrolysis gas, the length of the tar burning part from the supply position of the oxygen-containing gas to the surface of the charred material filled layer is, greater than the thickness of the char-filled layer.
在本发明的另一优选方式中,所述流道中的比所述烧焦物填充层更靠下游侧的空间的温度,低于所述烧焦物填充层中的温度。In another preferred aspect of the present invention, the temperature of a space on the downstream side of the charred material filled layer in the flow channel is lower than the temperature in the charred material filled layer.
参照附图并根据以下的本发明的详细说明,可以更清楚地了解上述目的及其他目的、特征、方式和优点。The above and other objects, features, modes and advantages will be more clearly understood from the following detailed description of the present invention with reference to the accompanying drawings.
附图说明Description of drawings
图1是表示气化系统的结构的图。FIG. 1 is a diagram showing the configuration of a gasification system.
图2是表示水蒸气喷出部的结构的图。FIG. 2 is a diagram showing the configuration of a steam ejection unit.
图3是表示水蒸气喷出部的结构的图。FIG. 3 is a diagram showing the configuration of a water vapor ejection unit.
图4是表示实验装置的结构的图。Fig. 4 is a diagram showing the configuration of an experimental device.
图5是表示实验结果的图。FIG. 5 is a graph showing experimental results.
图6是表示水蒸气喷出部的另一例的图。Fig. 6 is a diagram showing another example of a water vapor ejection unit.
图7是表示水蒸气喷出部的另一例的图。Fig. 7 is a diagram showing another example of a steam ejection unit.
图8是表示水蒸气喷出部的另一例的图。Fig. 8 is a diagram showing another example of a steam ejection unit.
附图标记说明Explanation of reference signs
1 气体改性炉1 Gas modification furnace
2 填充层保持部2 Filling layer holding part
3 焦油燃烧部3 Tar combustion department
4 水蒸气喷出部4 Water vapor ejection part
10 控制部10 Control Department
11 炉主体11 Furnace body
21 保持构件21 holding member
22 烧焦物填充层22 Charred Fill Layers
51 烧焦物供给部51 Charred material supply department
52 层厚取得部52 Layer thickness acquisition department
81 气化炉81 Gasifier
100 流道100 runners
101 上游侧空间101 Upstream side space
102 下游侧空间102 Downstream side space
411 喷出口411 Discharge port
具体实施方式Detailed ways
图1是表示本发明一个实施方式的气化系统8的结构的图。气化系统8具备气化炉81、气体改性炉1、锅炉82、气体精制部83、引风机84、燃气发动机85和烟囱86。在气化系统8中,形成有依次经过气化炉81、气体改性炉1、锅炉82、气体精制部83、引风机84、燃气发动机85和烟囱86的整体流道。利用引风机84的驱动,在气化炉81中生成的后述的热分解气体在所述整体流道中向烟囱86流动。FIG. 1 is a diagram showing the configuration of a gasification system 8 according to one embodiment of the present invention. The gasification system 8 includes a gasification furnace 81 , a gas reforming furnace 1 , a boiler 82 , a gas refining unit 83 , an induced draft fan 84 , a gas engine 85 , and a chimney 86 . In the gasification system 8 , there is formed an overall flow passage passing through the gasification furnace 81 , the gas reforming furnace 1 , the boiler 82 , the gas refining unit 83 , the induced draft fan 84 , the gas engine 85 and the chimney 86 in sequence. By driving the induced draft fan 84 , pyrolysis gas, which will be described later, generated in the gasification furnace 81 flows toward the chimney 86 through the overall flow path.
气化炉81例如为窑气化炉、固定床气化炉、流动床气化炉等。气化炉81中投入废弃物或生物质(以下简称为“原料”)。原料例如为一般废弃物、工业废弃物、污泥、木质生物质等。例如以400~800℃对原料进行加热而使原料热分解并气化。由此,生成热分解气体。热分解气体不仅包含气体,还包含焦油的蒸气和粉体的烧焦物等。热分解气体被供给到气体改性炉1。在气化炉81的底部设置有烧焦物回收部(省略图示),所述烧焦物回收部用于回收未包含于热分解气体的烧焦物。回收的烧焦物(以下称为“回收烧焦物”)由后述的螺旋送料器511供给到气体改性炉1的炉主体11内。The gasifier 81 is, for example, a kiln gasifier, a fixed-bed gasifier, a fluidized-bed gasifier, or the like. Waste or biomass (hereinafter simply referred to as "raw material") is charged into the gasification furnace 81 . The raw materials are, for example, general waste, industrial waste, sludge, woody biomass, and the like. For example, the raw material is heated at 400 to 800° C. to thermally decompose and vaporize the raw material. As a result, pyrolysis gas is generated. The pyrolysis gas includes not only gas but also tar vapor, charred powder, and the like. The pyrolysis gas is supplied to the gas reforming furnace 1 . At the bottom of the gasification furnace 81, a charred matter recovery unit (not shown) for recovering charred matter not included in the pyrolysis gas is provided. The recovered charred matter (hereinafter referred to as “recovered charred matter”) is supplied into the furnace main body 11 of the gas reforming furnace 1 by a screw feeder 511 described later.
在气体改性炉1中,对热分解气体中所含的焦油、烧焦物等含碳非气体成分进行改性等。气体改性炉1的结构后述。被气体改性炉1改性后的热分解气体(以下称为“改性气体”)流入锅炉82内。在锅炉82中,改性气体与在锅炉82内部流通的循环水进行热交换,从而改性气体的温度降低。改性气体从锅炉82流入气体精制部83。在气体精制部83中,针对改性气体进行灰尘和水汽的去除、脱盐、脱硫等精制处理。精制处理后的改性气体例如为50℃左右,借助引风机84被供给到燃气发动机85。在燃气发动机85中,把改性气体作为燃料进行发电。在燃气发动机85中燃烧改性气体而得到的废气借助烟囱86向大气排出。In the gas reforming furnace 1 , carbon-containing non-gas components such as tar and burnt matter contained in the pyrolysis gas are reformed and the like. The structure of the gas reforming furnace 1 will be described later. The pyrolysis gas reformed by the gas reforming furnace 1 (hereinafter referred to as “reformed gas”) flows into the boiler 82 . In the boiler 82, the reformed gas exchanges heat with the circulating water flowing through the boiler 82, thereby reducing the temperature of the reformed gas. The reformed gas flows from the boiler 82 into the gas refining unit 83 . In the gas refining unit 83, refining processes such as removal of dust and water vapor, desalination, and desulfurization are performed on the reformed gas. The refined reformed gas is, for example, about 50° C., and is supplied to the gas engine 85 via the induced draft fan 84 . In the gas engine 85, the reformed gas is used as fuel to generate electricity. Exhaust gas obtained by combusting the reformed gas in the gas engine 85 is discharged to the atmosphere through a chimney 86 .
锅炉82中的循环水通过与改性气体进行热交换而成为水蒸气。所述水蒸气的一部分被供给到气体改性炉1中的后述的水蒸气喷出部4。剩余的所述水蒸气被用于蒸汽涡轮821的驱动,随后作为循环水返回锅炉82的内部。上述水蒸气也可以供给到气化炉81,用于原料的加热。The circulating water in the boiler 82 turns into water vapor by exchanging heat with reformed gas. Part of the steam is supplied to a steam ejection unit 4 described later in the gas reforming furnace 1 . The remaining steam is used to drive the steam turbine 821 and then returns to the inside of the boiler 82 as circulating water. The aforementioned water vapor may also be supplied to the gasification furnace 81 and used for heating the raw material.
气体改性炉1具备炉主体11、填充层保持部2、烧焦物供给部51、层厚取得部52、焦油燃烧部3、水蒸气喷出部4和控制部10。控制部10负责气体改性炉1的整体控制。控制部10也可以负责气化系统8的整体控制。The gas reforming furnace 1 includes a furnace main body 11 , a packed bed holding unit 2 , a char supply unit 51 , a layer thickness acquisition unit 52 , a tar combustion unit 3 , a steam ejection unit 4 , and a control unit 10 . The control unit 10 is in charge of overall control of the gas reforming furnace 1 . The control unit 10 may also be in charge of overall control of the gasification system 8 .
炉主体11例如为大致圆筒状。炉主体11的一个端部设置有与气化炉81连接的流入口111。炉主体11的另一个端部设置有与锅炉82连接的流出口112。来自气化炉81的热分解气体借助流入口111流入炉主体11的内部。所述热分解气体在炉主体11的内部朝向流出口112流动,并借助流出口112流出到锅炉82。由此,在炉主体11中形成有流通热分解气体的流道100。炉主体11的形状可以适当变更,例如也可以是U形等。The furnace main body 11 is, for example, substantially cylindrical. One end of the furnace main body 11 is provided with an inflow port 111 connected to the gasification furnace 81 . The other end of the furnace main body 11 is provided with an outlet 112 connected to the boiler 82 . The pyrolysis gas from the gasification furnace 81 flows into the interior of the furnace main body 11 through the inflow port 111 . The pyrolysis gas flows toward the outflow port 112 inside the furnace main body 11 , and flows out to the boiler 82 through the outflow port 112 . Thereby, the flow path 100 through which the pyrolysis gas flows is formed in the furnace main body 11 . The shape of the furnace main body 11 can be appropriately changed, for example, it may be U-shaped or the like.
填充层保持部2具有设置于流道100的板状的保持构件21。保持构件21相对于从流入口111朝向流出口112的热分解气体的流动方向(以下称为“气体流动方向”)大体垂直扩展,并与炉主体11的侧壁整周进行连接。本实施方式中,气体流动方向平行于铅直方向。多个孔均匀地分散形成于保持构件21,热分解气体经过所述多个孔。保持构件21例如由陶瓷、磁器、耐火材料、混凝土、金属等形成。烧焦物堆积在保持构件21上。换句话说,保持构件21上设置有填充了烧焦物的烧焦物填充层22。烧焦物填充层22在保持构件21的整个上表面扩展。烧焦物填充层22由保持构件21从下方保持。The filled layer holding unit 2 has a plate-shaped holding member 21 provided in the flow channel 100 . The holding member 21 extends substantially vertically with respect to the flow direction of the pyrolysis gas from the inlet 111 to the outlet 112 (hereinafter referred to as “gas flow direction”), and is connected to the entire circumference of the side wall of the furnace body 11 . In this embodiment, the gas flow direction is parallel to the vertical direction. A plurality of holes through which the pyrolysis gas passes is uniformly dispersed and formed in the holding member 21 . The holding member 21 is formed of, for example, ceramics, porcelain, refractory material, concrete, metal, or the like. Burnt matter is deposited on the holding member 21 . In other words, the char-filled layer 22 filled with char is provided on the holding member 21 . The char-filled layer 22 spreads over the entire upper surface of the holding member 21 . The charred material filled layer 22 is held by the holding member 21 from below.
烧焦物供给部51具有螺旋送料器511。螺旋送料器511的一端连接于气化炉81的烧焦物回收部。螺旋送料器511的另一端连接于气体改性炉1的炉主体11。炉主体11中,在填充层保持部2与流入口111之间设置有烧焦物供给口113。利用螺旋送料器511的驱动,回收烧焦物被从烧焦物回收部向烧焦物供给口113输送,并供给到填充层保持部2。在气体改性炉1中,通过由控制部10控制螺旋送料器511,从而调整回收烧焦物的供给量(回收烧焦物的输送速度)。在烧焦物供给部51中,除了螺旋送料器511以外,还可以设置台式送料器等粉体供给机,借助滑槽向填充层保持部2供给回收烧焦物。此外,根据气化炉81和气体改性炉1的结构,也可以使气化炉81的底部与炉主体11的上部连接,通过仅仅使回收烧焦物从所述底部落下,从而向填充层保持部2供给回收烧焦物。此时,例如也可以设置有用于调整来自气化炉81的底部的回收烧焦物的落下量的机构(例如闸门)。The charred material supply unit 51 has a screw feeder 511 . One end of the screw feeder 511 is connected to the charred material recovery part of the gasification furnace 81 . The other end of the screw feeder 511 is connected to the furnace main body 11 of the gas reforming furnace 1 . In the furnace main body 11 , a charred material supply port 113 is provided between the packed bed holding portion 2 and the inflow port 111 . The recovered charred material is conveyed from the charred material recovery unit to the charred material supply port 113 by driving the screw feeder 511 , and supplied to the packed bed holding unit 2 . In the gas reforming furnace 1 , by controlling the screw feeder 511 by the control unit 10 , the supply amount of the recovered charred matter (the conveying speed of the recovered charred matter) is adjusted. In the charred material supply part 51, besides the screw feeder 511, a powder supply machine such as a table top feeder may be provided, and the recovered charred material may be supplied to the packed bed holding part 2 via a chute. In addition, depending on the structure of the gasification furnace 81 and the gas reforming furnace 1, the bottom of the gasification furnace 81 may be connected to the upper part of the furnace main body 11, and only the collected charred matter may be dropped from the bottom so that it can be injected into the filling bed. The holding unit 2 supplies and collects burnt matter. At this time, for example, a mechanism (such as a gate) for adjusting the falling amount of recovered charred material from the bottom of the gasification furnace 81 may be provided.
层厚取得部52具有料位传感器521。料位传感器521为激光式,检测烧焦物填充层22的表面(图1中的上表面)的高度。料位传感器521的检测值向控制部10输出。实际上,通过检测烧焦物填充层22的表面的高度,从而取得填充层保持部2的保持构件21与烧焦物填充层22的表面之间的距离,即烧焦物填充层22的厚度(以下称为“层厚”)。控制部10根据取得的层厚,控制烧焦物供给部51向填充层保持部2供给的回收烧焦物的供给量。实际上,以使层厚维持恒定值的方式控制回收烧焦物的供给量。The layer thickness acquisition unit 52 has a level sensor 521 . The level sensor 521 is a laser type, and detects the height of the surface (upper surface in FIG. 1 ) of the charred material filled layer 22 . The detection value of the material level sensor 521 is output to the control part 10. Actually, by detecting the height of the surface of the charred matter filled layer 22, the distance between the holding member 21 of the packed layer holding part 2 and the surface of the charred matter filled layer 22, that is, the thickness of the charred matter filled layer 22 is obtained. (hereinafter referred to as "layer thickness"). The control unit 10 controls the supply amount of the recovered charred material supplied from the charred material supply unit 51 to the packed bed holding unit 2 based on the obtained layer thickness. Actually, the supply amount of recovered burnt material is controlled so that the layer thickness is maintained at a constant value.
如上所述,烧焦物供给部51通过从烧焦物供给口113挤出烧焦物而向烧焦物填充层22补充回收烧焦物,因此烧焦物填充层22的表面产生起伏,但是在本处理示例中,由于不严格要求层厚,所以不会产生问题。当然,通过设置多个料位传感器521而求出多个料位传感器521的检测值的平均值,从而也可以高精度地求出层厚。在层厚取得部52中,还可以通过求取比烧焦物填充层22更靠上游侧的位置处的压力与比烧焦物填充层22更靠下游侧的位置处的压力之差来取得层厚。As described above, the charred material supply part 51 replenishes and collects the charred material to the charred material filled layer 22 by extruding the charred material from the charred material supply port 113, so that the surface of the charred material filled layer 22 is undulated, but In this processing example, since the layer thickness is not strictly required, no problem arises. Of course, by providing a plurality of level sensors 521 and obtaining the average value of the detection values of the plurality of level sensors 521, the layer thickness can also be obtained with high accuracy. In the layer thickness acquiring unit 52, the difference between the pressure at the upstream side of the charred material filled layer 22 and the pressure at the downstream side of the charred material filled layer 22 can also be obtained. layer thickness.
在气化炉81中生成的烧焦物的量过度地多于烧焦物供给部51对填充层保持部2供给的回收烧焦物的供给量的情况下,可以借助省略图示的闸门等向外部排出回收烧焦物。此时,可以通过将排出到外部的回收烧焦物再次投入气化炉81,从而提高原料的气化效率。另一方面,在气化炉81中生成的烧焦物的量小于应供给到填充层保持部2的供给量的情况下,可以向填充层保持部2辅助性供给木炭、煤炭或活性炭等。另外,从原料生成的烧焦物的比例依赖于气化炉81中的加热温度。例如,在窑式的气化炉81的一例中,当加热温度为400℃时,从原料生成的烧焦物的比例为50%左右,当加热温度为600℃时,烧焦物的比例为30%左右。由此,如果气化炉81中的加热温度升高,则从原料生成的烧焦物的比例降低。When the amount of charred material generated in the gasification furnace 81 is excessively larger than the supply amount of recovered charred material supplied from the charred material supply unit 51 to the packed bed holding unit 2, it is possible to use a gate (not shown) or the like. Charred materials are discharged to the outside for recovery. At this time, the gasification efficiency of the raw material can be improved by putting the recovered charred material discharged to the outside into the gasification furnace 81 again. On the other hand, when the amount of charred material generated in the gasification furnace 81 is smaller than the amount to be supplied to the packed bed holding unit 2 , charcoal, coal, activated carbon, etc. may be auxiliary supplied to the packed bed holding unit 2 . In addition, the ratio of the charred material generated from the raw material depends on the heating temperature in the gasifier 81 . For example, in one example of the kiln-type gasifier 81, when the heating temperature is 400°C, the proportion of charred matter generated from raw materials is about 50%, and when the heating temperature is 600°C, the proportion of charred matter is About 30%. Accordingly, as the heating temperature in the gasification furnace 81 increases, the ratio of charred matter generated from the raw material decreases.
焦油燃烧部3具备多个氧化气体喷嘴31和氧化气体供给部32。多个氧化气体喷嘴31配置在流道100中的比烧焦物填充层22更靠上游侧的空间101(比烧焦物填充层22更靠流入口111侧的空间,以下简称为“上游侧空间101”)。氧化气体供给部32向氧化气体喷嘴31供给含氧气体(以下称为“氧化气体”)。氧化气体例如为空气。氧化气体也可以是氧气本身。来自氧化气体供给部32的氧化气体由多个氧化气体喷嘴31向上游侧空间101内喷出。在焦油燃烧部3中,可以在炉主体11的侧壁上沿着气体流动方向多级设置氧化气体喷嘴31。此外,氧化气体喷嘴31也可以设置于炉主体11的上表面部。The tar burning unit 3 includes a plurality of oxidizing gas nozzles 31 and an oxidizing gas supply unit 32 . A plurality of oxidizing gas nozzles 31 are arranged in the space 101 on the upstream side of the charred material filled layer 22 in the flow channel 100 (the space on the inflow port 111 side of the charred material filled layer 22 is hereinafter referred to as "upstream side". Space 101"). The oxidizing gas supply unit 32 supplies an oxygen-containing gas (hereinafter referred to as “oxidizing gas”) to the oxidizing gas nozzle 31 . The oxidizing gas is, for example, air. The oxidizing gas may also be oxygen itself. The oxidizing gas from the oxidizing gas supply unit 32 is sprayed from the plurality of oxidizing gas nozzles 31 into the upstream space 101 . In the tar burner 3 , oxidizing gas nozzles 31 may be provided in multiple stages along the gas flow direction on the side wall of the furnace main body 11 . In addition, the oxidizing gas nozzle 31 may be provided on the upper surface of the furnace main body 11 .
图2和图3是表示水蒸气喷出部4的结构的图。在图2中表示了后述的水蒸气管41的位置处的垂直于气体流动方向的炉主体11的断面(从流入口111侧观察的断面),在图3中表示了平行于气体流动方向的炉主体11的断面。水蒸气喷出部4具有水蒸气管41,水蒸气管41中流通有从锅炉82供给的水蒸气。水蒸气管41具有在垂直于气体流动方向的面上呈U形折返的多个折返部。多个折返部配置在炉主体11的内部,更具体而言,配置在烧焦物填充层22的内部。在水蒸气管41中的配置于炉主体11内部的部位,设置有多个喷出口411。图3的示例中,多个喷出口411朝向与保持构件21相反侧开口,即朝向上游侧空间101侧开口。水蒸气喷出部4从多个喷出口411喷出水蒸气。水蒸气的温度例如为300℃左右。图3中用标注了附图标记A1的箭头表示了各喷出口411中的水蒸气的喷出方向。FIG. 2 and FIG. 3 are diagrams showing the configuration of the steam ejection unit 4 . FIG. 2 shows a section of the furnace body 11 perpendicular to the gas flow direction at the position of the steam pipe 41 described later (the section viewed from the inlet 111 side), and FIG. 3 shows a cross section parallel to the gas flow direction. The section of the furnace main body 11. The steam ejection unit 4 has a steam pipe 41 through which steam supplied from a boiler 82 flows. The steam pipe 41 has a plurality of folded portions that are bent in a U shape on a surface perpendicular to the gas flow direction. A plurality of folded portions are arranged inside the furnace main body 11 , more specifically, inside the charred material filled bed 22 . A plurality of discharge ports 411 are provided in a portion of the steam pipe 41 disposed inside the furnace main body 11 . In the example of FIG. 3 , the plurality of discharge ports 411 open toward the side opposite to the holding member 21 , that is, open toward the upstream side space 101 side. The water vapor ejection unit 4 ejects water vapor from a plurality of ejection ports 411 . The temperature of water vapor is, for example, about 300°C. In FIG. 3 , the direction in which water vapor is ejected from each ejection port 411 is indicated by an arrow marked with reference sign A1.
优选水蒸气管41中的配置于炉主体11内部的部位的长度在炉主体11的直径以上,更优选在炉主体11的直径的2倍以上。由此,能在垂直于气体流动方向的面上的宽广范围内容易地分散喷出水蒸气。所述部位的长度例如为炉主体11的直径的10倍以下。多个喷出口411也可以朝向保持构件21侧开口。可以利用燃气发动机85的废气的热量或外部的热源,生成向水蒸气管41供给的水蒸气。The length of the portion of the steam pipe 41 disposed inside the furnace body 11 is preferably at least the diameter of the furnace body 11 , more preferably at least twice the diameter of the furnace body 11 . As a result, water vapor can be easily dispersed and sprayed over a wide range on a surface perpendicular to the gas flow direction. The length of the portion is, for example, 10 times or less the diameter of the furnace main body 11 . The plurality of ejection ports 411 may open toward the holding member 21 side. The water vapor to be supplied to the water vapor pipe 41 can be generated using the heat of the exhaust gas of the gas engine 85 or an external heat source.
在图1的气体改性炉1中,从流入口111供给到炉主体11内部(流道100)的热分解气体在上游侧空间101中流向烧焦物填充层22。在上游侧空间101中,利用多个氧化气体喷嘴31向热分解气体供给氧化气体,不仅使热分解气体所含的气体产生部分燃烧,也使焦油的蒸气产生部分燃烧。利用热分解气体的持续的部分燃烧,在上游侧空间101中维持高温状态,例如上游侧空间101的温度达到800~1200℃。由此,在焦油燃烧部3中,在热分解气体到达烧焦物填充层22之前,热分解气体所含的焦油发生燃烧,焦油的浓度降低。在焦油燃烧部3中,除了燃烧反应以外,还可以产生其他反应。In the gas reforming furnace 1 shown in FIG. 1 , the pyrolysis gas supplied from the inflow port 111 to the inside of the furnace main body 11 (flow path 100 ) flows into the charred material filled bed 22 in the upstream space 101 . In the upstream side space 101 , an oxidizing gas is supplied to the pyrolysis gas by a plurality of oxidizing gas nozzles 31 to combust not only the gas generation portion contained in the pyrolysis gas but also the vapor generation portion of tar. A high temperature state is maintained in the upstream side space 101 by continuous partial combustion of the pyrolysis gas, for example, the temperature of the upstream side space 101 reaches 800 to 1200°C. Thereby, in the tar combustion part 3, before the pyrolysis gas reaches the charred material filling layer 22, the tar contained in the pyrolysis gas burns, and the density|concentration of a tar falls. In the tar combustion unit 3, other reactions may occur besides the combustion reaction.
从确保焦油燃烧所需的充足空间的观点出发,优选在气体流动方向上,从氧化气体的供给位置(在此为距烧焦物填充层22最远的氧化气体喷嘴31)至烧焦物填充层22的表面为止的焦油燃烧部3的长度,大于烧焦物填充层22的厚度。在此,烧焦物填充层22的表面的位置例如为所述表面的平均化的位置。更优选的是,焦油燃烧部3的长度在烧焦物填充层22的厚度的1.5倍以上。焦油燃烧部3的长度例如在烧焦物填充层22的厚度的10倍以下。根据气体改性炉1的设计,焦油燃烧部3的长度也可以在烧焦物填充层22的厚度以下。From the viewpoint of securing a sufficient space required for tar combustion, it is preferable in the direction of gas flow, from the supply position of the oxidizing gas (here, the oxidizing gas nozzle 31 farthest from the charred material filled layer 22) to the charred material filling position. The length of the tar burning portion 3 up to the surface of the layer 22 is greater than the thickness of the charred material filled layer 22 . Here, the position of the surface of the char-filled layer 22 is, for example, an averaged position of the surface. More preferably, the length of the tar burning portion 3 is at least 1.5 times the thickness of the charred material filled layer 22 . The length of the tar burning part 3 is, for example, 10 times or less the thickness of the charred material filled layer 22 . Depending on the design of the gas reforming furnace 1 , the length of the tar burning portion 3 may also be less than the thickness of the char-filled layer 22 .
到达烧焦物填充层22的热分解气体经由烧焦物填充层22中的回收烧焦物之间的间隙和保持构件21的孔,流向流道100中的比烧焦物填充层22更靠下游侧的空间102(比烧焦物填充层22更靠流出口112侧的空间,以下简称为“下游侧空间102”)。在热分解气体经过烧焦物填充层22时,热分解气体中残留的焦油和粉体的烧焦物被烧焦物填充层22的回收烧焦物的细孔等捕集(采集)。此外,利用上游侧空间101中的热分解气体的燃烧,烧焦物填充层22和流过烧焦物填充层22的热分解气体达到高温。而且,从水蒸气喷出部4的多个喷出口411(参照图2)向烧焦物填充层22的回收烧焦物强势(例如,以比热分解气体的流速更快的流速)喷出水蒸气。其结果,被回收烧焦物捕集的焦油和粉体的烧焦物以及回收烧焦物自身,利用水蒸气改性反应而转换为(改性为)氢气和一氧化碳等燃料气体。在烧焦物填充层22中,也可以视为利用回收烧焦物促进了焦油的改性反应,即回收烧焦物作为催化剂发挥作用。The pyrolysis gas reaching the charred material filled layer 22 flows toward the channel 100 closer to the charred material filled layer 22 through the gap between the recovered charred material in the charred material filled layer 22 and the hole of the holding member 21 . The space 102 on the downstream side (the space on the side of the outflow port 112 from the charred material filled bed 22, hereinafter simply referred to as "the space 102 on the downstream side"). When the pyrolysis gas passes through the charred material filling layer 22 , the tar and powdery charred material remaining in the pyrolysis gas are trapped (collected) by the pores of the charred material filling layer 22 for recovering the charred material. Furthermore, by combustion of the pyrolysis gas in the upstream side space 101 , the charred matter filled layer 22 and the pyrolysis gas flowing through the charred matter filled layer 22 reach a high temperature. And, the recovered charred matter from the plurality of ejection ports 411 (refer to FIG. 2 ) of the steam ejection unit 4 to the charred matter filled layer 22 is strongly ejected (for example, at a flow rate faster than that of the pyrolysis gas). water vapor. As a result, the tar and powdery charred matter captured by the recovered charred matter, and the recovered charred matter itself are converted (reformed) into fuel gases such as hydrogen and carbon monoxide by a steam reforming reaction. In the charred material filled layer 22 , it can also be considered that the modification reaction of tar is promoted by the recovered charred material, that is, the recovered charred material functions as a catalyst.
改性后的热分解气体、即改性气体经过下游侧空间102到达流出口112,并向锅炉82排出。典型的是,在烧焦物填充层22和下游侧空间102中不供给氧化气体,不产生燃烧反应。此外,焦油等的水蒸气改性反应是吸热反应。因此,下游侧空间102中的温度例如小于1200℃,低于上游侧空间101和烧焦物填充层22中的温度。The reformed pyrolysis gas, that is, the reformed gas reaches the outflow port 112 through the downstream space 102 and is discharged to the boiler 82 . Typically, no oxidizing gas is supplied to the charred material filled layer 22 and the downstream side space 102, and no combustion reaction occurs. In addition, the water vapor modification reaction of tar and the like is an endothermic reaction. Therefore, the temperature in the downstream space 102 is, for example, less than 1200° C., which is lower than the temperatures in the upstream space 101 and the charred material filled layer 22 .
在烧焦物填充层22中,如果回收烧焦物因改性而减少,则由烧焦物供给部51补充新的回收烧焦物。此外,在烧焦物填充层22中未发生改性反应的残留物中的小于保持构件21的孔的物质从所述孔向下方落下。在炉主体11的底部,所述残留物由尘灰回收部19回收。In the charred material filled layer 22 , if the recovered charred material decreases due to modification, new recovered charred material is replenished from the charred material supply unit 51 . In addition, the substances smaller than the pores of the holding member 21 among the residues in which the modification reaction has not occurred in the char-filled layer 22 fall downward from the pores. At the bottom of the furnace body 11 , the residue is recovered by a dust recovery part 19 .
在此,说明实验例。图4是表示实验装置9的结构的图。在实验装置9中,有底的筒状容器91内填有石英珠92,通过在石英珠92上堆积模拟烧焦物而形成烧焦物填充层93。模拟烧焦物是木炭粉。在筒状容器91的周围设置有电加热器97,筒状容器91被加热到1100℃。在筒状容器91的上部安装有盖构件911,盖构件911设置有流入口912。借助流入口912,能向筒状容器91内供给模拟气体、模拟焦油、水蒸气、氧气和模拟烧焦物。模拟气体包含实际的热分解气体中存在的成分,是N2、CO2、H2、CO、CH4的混合气体。模拟焦油为甲苯。氧气用于模拟气体等的部分燃烧。Here, an experimental example will be described. FIG. 4 is a diagram showing the configuration of the experimental device 9 . In the experimental device 9 , quartz beads 92 were filled in a cylindrical container 91 with a bottom, and a charred material filling layer 93 was formed by depositing simulated charred material on the quartz beads 92 . The simulated char is powdered charcoal. An electric heater 97 is provided around the cylindrical container 91, and the cylindrical container 91 is heated to 1100°C. A cover member 911 is attached to the upper portion of the cylindrical container 91 , and the cover member 911 is provided with an inflow port 912 . Through the inflow port 912 , simulated gas, simulated tar, water vapor, oxygen, and simulated burnt matter can be supplied into the cylindrical container 91 . The simulated gas includes components present in actual pyrolysis gas, and is a mixed gas of N 2 , CO 2 , H 2 , CO, and CH 4 . The simulated tar is toluene. Oxygen is used to simulate partial combustion of gases and the like.
此外,盖构件911设置有喷嘴94(以下称为“层内喷嘴94”)。层内喷嘴94的顶端的喷出口配置在烧焦物填充层93的内部,具体而言,配置在上下方向上的烧焦物填充层93的中央。能向层内喷嘴94供给水蒸气。筒状容器91的下端设置有模拟气体等的流出口913。从流出口913排出的气体借助烧焦物捕集部951被导向检测器95(气相色谱分析仪),检测所述气体所含的模拟焦油的浓度。Furthermore, the cover member 911 is provided with nozzles 94 (hereinafter referred to as "in-layer nozzles 94"). The ejection port at the tip of the in-layer nozzle 94 is arranged inside the charred material-filled layer 93 , specifically, at the center of the charred material-filled layer 93 in the vertical direction. Water vapor can be supplied to the in-layer nozzle 94 . The lower end of the cylindrical container 91 is provided with an outflow port 913 for simulated gas or the like. The gas discharged from the outflow port 913 is guided to the detector 95 (gas chromatograph) via the burnt matter collecting part 951, and the concentration of simulated tar contained in the gas is detected.
在实验中,将模拟气体、模拟焦油和模拟烧焦物按照表1所示的条件从流入口912供给到筒状容器91内。而后,由检测器95测定了从筒状容器91排出的气体中的模拟焦油浓度。此时,情形1中,在省略烧焦物填充层93的状态下,从流入口912向筒状容器91内供给了氧气和水蒸气。情形2中,在设置有烧焦物填充层93的状态下,从流入口912向筒状容器91内供给了氧气和水蒸气。情形3中,在设置有烧焦物填充层93的状态下,从层内喷嘴94的喷出口向烧焦物填充层93内供给了氧气和水蒸气。情形4中,在设置有烧焦物填充层93的状态下,从流入口912向筒状容器91内供给氧气,并且从层内喷嘴94的喷出口向烧焦物填充层93内供给了水蒸气。氧气和水蒸气的供给量不论哪种情况都相同。In the experiment, simulated gas, simulated tar, and simulated burnt matter were supplied from the inflow port 912 into the cylindrical container 91 under the conditions shown in Table 1. Then, the simulated tar concentration in the gas discharged from the cylindrical container 91 was measured by the detector 95 . At this time, in Case 1, oxygen and water vapor were supplied from the inflow port 912 into the cylindrical container 91 in a state in which the charred material filling layer 93 was omitted. In Case 2, oxygen and water vapor were supplied from the inflow port 912 into the cylindrical container 91 with the charred material filled layer 93 provided. In Case 3, oxygen and water vapor were supplied into the charred matter filled layer 93 from the discharge ports of the in-layer nozzles 94 in the state where the charred matter filled layer 93 was provided. In Case 4, oxygen was supplied from the inflow port 912 into the cylindrical container 91 in the state where the charred material filled layer 93 was provided, and water was supplied into the charred material filled layer 93 from the discharge port of the nozzle 94 in the layer. steam. The supply amounts of oxygen and water vapor are the same in either case.
(表1)(Table 1)
图5是表示实验结果的图。如图5所示,可知在情形4中,与情形1至3中的任意一种情形相比,模拟焦油浓度大幅降低,模拟焦油的分解率(改性率)较高。在情形4中,由于从流入口912向筒状容器91内供给氧气,因此与图1的气体改性炉1的焦油燃烧部3同样,在模拟气体和模拟焦油(热分解气体)经过烧焦物填充层93之前,模拟气体和模拟焦油燃烧。此外,与填充层保持部2和水蒸气喷出部4同样,未燃烧的模拟焦油被烧焦物填充层93捕集,利用从层内喷嘴94的喷出口向烧焦物填充层93内喷出的水蒸气,将模拟焦油和模拟烧焦物改性。FIG. 5 is a graph showing experimental results. As shown in FIG. 5 , it can be seen that in Case 4, compared with any of Cases 1 to 3, the simulated tar concentration was significantly reduced, and the decomposition rate (modification rate) of simulated tar was higher. In Case 4, since oxygen is supplied from the inflow port 912 into the cylindrical container 91, similarly to the tar burner 3 of the gas reforming furnace 1 in FIG. Before filling the layer 93, simulate gas and simulate tar combustion. In addition, like the packed bed holding part 2 and the steam ejection part 4, the unburned simulated tar is collected by the charred matter filled layer 93, and is sprayed into the charred matter filled layer 93 from the ejection port of the nozzle 94 in the layer. The water vapor released can modify the simulated tar and simulated char.
如上所述,气体改性炉1具备焦油燃烧部3、填充层保持部2和水蒸气喷出部4。在焦油燃烧部3中,在热分解气体经过烧焦物填充层22之前,进行热分解气体所含的焦油的燃烧。此外,在烧焦物填充层22中捕集热分解气体中残留的焦油,在水蒸气喷出部4中通过从设置在烧焦物填充层22内部的喷出口411喷出水蒸气,从而在烧焦物填充层22中进行焦油和烧焦物的水蒸气改性。由此,能够适当进行热分解气体的改性和回收烧焦物的气化,并且使热分解气体所含的焦油的浓度大幅降低。其结果,气体精制部83中的气体精制处理的负荷降低,并且还可以抑制燃气发动机85中的起因于残留焦油的故障的发生。As described above, the gas reforming furnace 1 includes the tar combustion unit 3 , the packed bed holding unit 2 , and the steam ejection unit 4 . In the tar combustion unit 3 , before the pyrolysis gas passes through the charred material filled layer 22 , the combustion of the tar contained in the pyrolysis gas proceeds. In addition, the tar remaining in the pyrolysis gas is collected in the charred matter-filled layer 22, and the water vapor is ejected from the ejection port 411 provided inside the charred matter-filled layer 22 in the steam ejection part 4, so that Steam modification of tar and char is carried out in the char-filled layer 22 . Thereby, reformation of the pyrolysis gas and gasification of recovered char can be performed appropriately, and the concentration of tar contained in the pyrolysis gas can be significantly reduced. As a result, the load of the gas refining process in the gas refining unit 83 is reduced, and the occurrence of troubles caused by residual tar in the gas engine 85 can also be suppressed.
也可以通过使用一般的催化剂将热分解气体中的焦油改性。可是,此时为了防止热分解气体所含的烧焦物和灰尘导致的催化剂堵塞,需要在气化炉与气体改性炉之间设置集尘装置。此外,在原料为废弃物的情况下,废弃物中的硫(S)和氯(Cl)等酸性气体成分会污染催化剂而使催化剂失活。因此,不能长期使用催化剂,需要更换催化剂,气体改性炉的运行成本提高。It is also possible to modify the tar in the pyrolysis gas by using a general catalyst. However, at this time, in order to prevent catalyst clogging due to burnt matter and dust contained in the pyrolysis gas, it is necessary to install a dust collector between the gasification furnace and the gas reforming furnace. In addition, when the raw material is waste, acid gas components such as sulfur (S) and chlorine (Cl) in the waste contaminate the catalyst and deactivate the catalyst. Therefore, the catalyst cannot be used for a long period of time, the catalyst needs to be replaced, and the operating cost of the gas reforming furnace increases.
对此,在气体改性炉1中,利用在气化炉81中生成的回收烧焦物形成烧焦物填充层22,并且利用烧焦物填充层22进行焦油的改性。此外,也进行烧焦物填充层22的回收烧焦物的改性(气化)。其结果,可以毫不浪费地利用原料的能量。此外,由于不使用上述的需要更换的催化剂,所以还可以抑制气体改性炉1的运行成本。On the other hand, in the gas reforming furnace 1 , the recovered char produced in the gasification furnace 81 is used to form the char-filled layer 22 , and the tar is reformed using the char-filled layer 22 . In addition, modification (gasification) of recovered charred material in the charred material filled layer 22 is also carried out. As a result, the energy of the raw material can be utilized without waste. In addition, since the above-mentioned catalyst requiring replacement is not used, the running cost of the gas reforming furnace 1 can also be suppressed.
在气体改性炉1中,基于层厚取得部52取得的层厚来控制烧焦物供给部51供给的回收烧焦物的供给量,从而可以将烧焦物填充层22的厚度高精度地保持恒定。其结果,能够适当维持焦油的燃烧所需的空间(上游侧空间101)以及捕集焦油的烧焦物填充层22的厚度,能够使热分解气体所含的焦油的浓度稳定地降低。此外,填充层保持部2具有形成多个孔的保持构件21,从而可以适当地保持烧焦物填充层22。In the gas reforming furnace 1, the supply amount of recovered charred matter supplied from the charred matter supply unit 51 is controlled based on the layer thickness acquired by the layer thickness acquiring unit 52, so that the thickness of the charred matter filled layer 22 can be accurately adjusted. keep constant. As a result, the space (upstream side space 101 ) required for burning tar and the thickness of the char-filled layer 22 that traps tar can be appropriately maintained, and the concentration of tar contained in the pyrolysis gas can be stably reduced. In addition, the filled layer holding unit 2 has a holding member 21 formed with a plurality of holes so that the charred material filled layer 22 can be properly held.
图6是表示水蒸气喷出部4的另一例的图。图6的水蒸气喷出部4设置有多个水蒸气喷嘴41a。多个水蒸气喷嘴41a在垂直于气体流动方向的面上,在以炉主体11的中心轴J1为中心的周向上以等角度间隔进行配置。各水蒸气喷嘴41a的顶端设置有喷出口411,图6中标注了附图标记A2的箭头表示了各水蒸气喷嘴41a中的水蒸气的喷出方向。图6的示例中,以使从多个水蒸气喷嘴41a喷出的水蒸气的轨迹呈井字形的方式,设定多个水蒸气喷嘴41a的喷出方向。从在水蒸气不易扩散的烧焦物填充层22的内部,向垂直于气体流动方向的面内的宽广范围供给水蒸气(换句话说,使水蒸气高效扩散)的观点出发,优选如图2和图6所示,水蒸气喷出部4中的三个以上的喷出口411在气体流动方向上配置在相同位置。FIG. 6 is a diagram showing another example of the steam ejection unit 4 . The steam ejection unit 4 of FIG. 6 is provided with a plurality of steam nozzles 41a. The plurality of steam nozzles 41a are arranged at equal angular intervals in the circumferential direction centering on the central axis J1 of the furnace main body 11 on a surface perpendicular to the gas flow direction. The tip of each steam nozzle 41a is provided with a discharge port 411, and the arrow marked with reference sign A2 in FIG. 6 indicates the direction in which steam is sprayed from each steam nozzle 41a. In the example of FIG. 6 , the ejection directions of the plurality of steam nozzles 41 a are set so that the trajectories of the water vapor ejected from the plurality of water vapor nozzles 41 a form a square shape. From the viewpoint of supplying water vapor (in other words, efficiently diffusing water vapor) to a wide range in the plane perpendicular to the gas flow direction inside the charred material filled layer 22 where water vapor is not easy to diffuse, it is preferable to As shown in FIG. 6 , three or more ejection ports 411 in the steam ejection unit 4 are arranged at the same position in the gas flow direction.
图7是表示水蒸气喷出部4的另一例的图。在图7的水蒸气喷出部4中,多个(图7中为两个)水蒸气管41在气体流动方向上隔开间隔设置。由此,能在烧焦物填充层22的内部向气体流动方向的宽广范围供给水蒸气。其结果,能够进一步降低热分解气体所含的焦油的浓度。当然,也可以在气体流动方向上隔开间隔设置三个以上的水蒸气管4。此外,也可以在气体流动方向上隔开间隔配置多个水蒸气喷嘴41a。FIG. 7 is a diagram showing another example of the steam ejection unit 4 . In the water vapor ejection unit 4 of FIG. 7 , a plurality of (two in FIG. 7 ) water vapor tubes 41 are provided at intervals in the gas flow direction. Thereby, water vapor can be supplied to a wide range in the gas flow direction inside the charred material filled layer 22 . As a result, the concentration of tar contained in the pyrolysis gas can be further reduced. Of course, three or more steam pipes 4 may be arranged at intervals in the gas flow direction. In addition, a plurality of steam nozzles 41a may be arranged at intervals in the gas flow direction.
水蒸气喷出部4中的喷出口411只要设置在烧焦物填充层22的附近,则也可以设置在烧焦物填充层22的外部。图8的示例中,水蒸气管41设置在略微离开烧焦物填充层22的表面的位置。所述水蒸气管41的多个喷出口411朝向图8的下方开口,即朝向烧焦物填充层22侧开口。来自喷出口411的水蒸气向烧焦物填充层22的表面喷出(参照表示水蒸气的喷出方向的箭头A3)。此时,也可以在烧焦物填充层22中将焦油和烧焦物高效地改性。在此,配置在烧焦物填充层22附近的喷出口411与烧焦物填充层22的表面之间的距离优选在所述喷出口411与氧化气体喷嘴31之间的距离的1/3以下,更优选在1/5以下。此时,可以视为从喷出口411直接向烧焦物填充层22喷出水蒸气。The discharge port 411 in the steam discharge part 4 may be provided outside the charred material filled bed 22 as long as it is provided in the vicinity of the charred material filled bed 22 . In the example of FIG. 8 , the water vapor pipe 41 is provided at a position slightly separated from the surface of the charred material filled layer 22 . The plurality of outlets 411 of the steam pipe 41 open downward in FIG. 8 , that is, open toward the charred material filled bed 22 side. The water vapor from the ejection port 411 is ejected toward the surface of the charred material filled layer 22 (see arrow A3 indicating the ejection direction of the water vapor). In this case, too, tar and char can be efficiently modified in the char-filled layer 22 . Here, the distance between the discharge port 411 disposed near the charred material-filled layer 22 and the surface of the charred material-filled layer 22 is preferably 1/3 or less of the distance between the discharge port 411 and the oxidizing gas nozzle 31 , more preferably below 1/5. At this time, it can be considered that the water vapor is directly ejected from the ejection port 411 to the charred material filled layer 22 .
上述气化系统8和气体改性炉1可以进行各种变形。The above-mentioned gasification system 8 and gas reforming furnace 1 can be modified in various ways.
在上游侧空间101中的远离烧焦物填充层22的位置处,除了导入氧化气体以外,还可以导入水蒸气。可是,为了在上游侧空间101中使热分解气体所含的焦油适当燃烧,优选所述氧化气体的流量大于所述水蒸气的流量,更优选不导入所述水蒸气。此外,在烧焦物填充层22的内部或附近,除了喷出水蒸气以外,还可以喷出氧化气体。此时,为了在烧焦物填充层22中适当地进行焦油的水蒸气改性,优选所述水蒸气的流量大于所述氧化气体的流量,更优选不喷出所述氧化气体。In the upstream space 101 at a position away from the charred material filled layer 22 , water vapor may be introduced in addition to the oxidizing gas. However, in order to properly combust the tar contained in the pyrolysis gas in the upstream space 101, the flow rate of the oxidizing gas is preferably greater than the flow rate of the water vapor, and it is more preferable not to introduce the water vapor. In addition to spraying water vapor, an oxidizing gas may be sprayed inside or near the charred material filled layer 22 . At this time, in order to properly steam-modify the tar in the charred material-filled layer 22, it is preferable that the flow rate of the water vapor is larger than the flow rate of the oxidizing gas, and it is more preferable not to blow the oxidizing gas.
从扩展烧焦物填充层22中的产生焦油和烧焦物的水蒸气改性反应的气体流动方向的范围的观点出发,优选水蒸气喷出部4的至少一个喷出口411配置在从保持构件21向上游侧离开烧焦物填充层22的厚度的1/3以上的位置,更优选配置在从保持构件21向上游侧离开所述厚度的1/2以上的位置。From the viewpoint of widening the range of the gas flow direction of the steam reforming reaction of tar and char in the charred material filled layer 22, it is preferable that at least one outlet 411 of the steam ejection part 4 is arranged on the side from the holding member. 21 is located upstream by 1/3 or more of the thickness of the charred material filled layer 22 , more preferably located upstream from the holding member 21 by 1/2 or more of the thickness.
根据气体改性炉1的设计,也可以将填充层保持部2的保持构件21设置在流出口112的附近。此外,也可以在炉主体11的底部保持烧焦物填充层22,此时,所述底部作为填充层保持部2发挥作用。经过烧焦物填充层22的热分解气体借助设置于所述底部的流出口112从炉主体11排出。Depending on the design of the gas reforming furnace 1 , the holding member 21 of the packed bed holding unit 2 may be provided near the outflow port 112 . In addition, the charred material filling layer 22 may be held at the bottom of the furnace main body 11 , and in this case, the bottom functions as the filling layer holding portion 2 . The pyrolysis gas passing through the charred material filled layer 22 is discharged from the furnace main body 11 through the outflow port 112 provided at the bottom.
由气体改性炉1改性的热分解气体(即,改性气体)可以应用于燃气轮机、燃料电池(固体氧化物燃料电池(SOFC)等)。此外,改性气体可以作为燃料气体用于各种用途,进而也可以转换为液体而用作液体燃料。The pyrolysis gas (ie, reformed gas) reformed by the gas reforming furnace 1 can be applied to gas turbines, fuel cells (solid oxide fuel cells (SOFC), etc.). In addition, the reformed gas can be used for various purposes as a fuel gas, and can also be converted into a liquid to be used as a liquid fuel.
上述实施方式和各变形例中的结构在相互不矛盾的情况下可以适当组合。The configurations in the above-described embodiments and modifications can be appropriately combined as long as they do not contradict each other.
以上具体说明了本发明,但是上述说明仅仅是例示而非限定性说明。因此,可以在不脱离本发明的范围的情况下采用多种变形和方式。As mentioned above, although this invention was concretely demonstrated, the said description is an illustration rather than a limitative description. Accordingly, various modifications and modes may be employed without departing from the scope of the present invention.
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PCT/JP2018/011753 WO2018181012A1 (en) | 2017-03-31 | 2018-03-23 | Gas reformer furnace |
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CN101230296A (en) * | 2007-12-28 | 2008-07-30 | 中国科学院广州能源研究所 | Reforming reactor and method for preparing synthesis gas from raw biomass gas |
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JP2004275901A (en) * | 2003-03-17 | 2004-10-07 | Kurimoto Ltd | Pyrolytic gasification device for vegetable organic substance and power generation facility using pyrolytic gasification device |
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JP6055586B2 (en) * | 2010-11-08 | 2016-12-27 | 松下 靖治 | Reformer |
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CN101346455A (en) * | 2005-12-28 | 2009-01-14 | 中外炉工业株式会社 | Biomass gasification facility |
JP2009057497A (en) * | 2007-08-31 | 2009-03-19 | Bio Coke Lab Co Ltd | Gasification method, gas generator and gasifier |
CN101230296A (en) * | 2007-12-28 | 2008-07-30 | 中国科学院广州能源研究所 | Reforming reactor and method for preparing synthesis gas from raw biomass gas |
JP2012102180A (en) * | 2010-11-08 | 2012-05-31 | Yasuharu Matsushita | Gasification furnace and gasification system |
CN105754662A (en) * | 2016-03-17 | 2016-07-13 | 华东理工大学 | Method for preparing hydrogen-rich gas through gas-solid synchronous gasification of pyrolysis gas and biomass charcoal of biomass |
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