CN110410090A - A multi-arm, multi-drill, drilling and anchoring integrated machine with a telescopic structure - Google Patents
A multi-arm, multi-drill, drilling and anchoring integrated machine with a telescopic structure Download PDFInfo
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- CN110410090A CN110410090A CN201910076457.3A CN201910076457A CN110410090A CN 110410090 A CN110410090 A CN 110410090A CN 201910076457 A CN201910076457 A CN 201910076457A CN 110410090 A CN110410090 A CN 110410090A
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- 238000005553 drilling Methods 0.000 title claims abstract description 28
- 238000004873 anchoring Methods 0.000 title claims abstract description 13
- 238000009412 basement excavation Methods 0.000 claims abstract description 19
- 230000001050 lubricating effect Effects 0.000 claims description 5
- 239000010720 hydraulic oil Substances 0.000 claims description 3
- 238000013519 translation Methods 0.000 abstract description 10
- 238000011068 loading method Methods 0.000 abstract description 7
- 239000011435 rock Substances 0.000 abstract description 5
- 230000001360 synchronised effect Effects 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 239000003245 coal Substances 0.000 description 5
- 238000010276 construction Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910001208 Crucible steel Inorganic materials 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000008262 pumice Substances 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000003745 diagnosis Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/34—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with bucket-arms, i.e. a pair of arms, e.g. manufacturing processes, form, geometry, material of bucket-arms directly pivoted on the frames of tractors or self-propelled machines
- E02F3/3402—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with bucket-arms, i.e. a pair of arms, e.g. manufacturing processes, form, geometry, material of bucket-arms directly pivoted on the frames of tractors or self-propelled machines the arms being telescopic
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B15/00—Supports for the drilling machine, e.g. derricks or masts
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/02—Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/02—Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
- E21B7/026—Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting having auxiliary platforms, e.g. for observation purposes
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/02—Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
- E21B7/027—Drills for drilling shallow holes, e.g. for taking soil samples or for drilling postholes
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D20/00—Setting anchoring-bolts
- E21D20/003—Machines for drilling anchor holes and setting anchor bolts
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/10—Making by using boring or cutting machines
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/12—Devices for removing or hauling away excavated material or spoil; Working or loading platforms
- E21D9/126—Loading devices or installations
Landscapes
- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Geology (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Environmental & Geological Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Earth Drilling (AREA)
Abstract
本发明公开了一种具有伸缩结构的多臂钻钻装锚一体机,包括车架、输送槽体、挖掘工作臂、履带行走机构、电气系统和液压系统,挖掘工作臂一侧或两侧前部和后部分别设置有前锚杆机和后锚杆机,在前锚杆机的外侧设置有钻臂机构,输送槽体位于车架后端中间位置,在输送槽体两侧车架上分别设置有伸缩平台,伸出平台通过钻臂连接座与平动油缸和支臂平动油缸相连,平动油缸和支臂平动油缸与伸缩臂相连并通过摆动油缸座与摆动油缸相连,摆动油缸与滑架推进梁相连,伸缩平台包括固定平台和与固定平台相连并可伸缩的伸出平台,作业范围广、能实现全断面挖掘装载、打炮眼及打锚杆锚索眼,前后钻臂可进行同步作业,是实现岩巷快速掘进的新型钻装锚一体机。
The invention discloses a multi-arm drilling, drilling and anchoring integrated machine with a telescopic structure, which includes a vehicle frame, a conveying tank body, an excavating working arm, a crawler walking mechanism, an electrical system and a hydraulic system, and one or both sides of the excavating working arm are front There are front bolter and rear bolter at the front and rear respectively, and a drill arm mechanism is arranged outside the front bolter. Telescopic platforms are respectively provided, and the extended platform is connected with the translation cylinder and the support arm translation cylinder through the drill arm connecting seat, the translation cylinder and the support arm translation cylinder are connected with the telescopic arm and connected with the swing cylinder through the swing cylinder seat, and the swing The oil cylinder is connected with the propulsion beam of the slide frame. The telescopic platform includes a fixed platform and a telescopic extension platform connected with the fixed platform. It has a wide range of operations and can realize full-section excavation and loading, drilling blastholes and drilling bolt and anchor cable holes. The front and rear drilling arms It can perform synchronous operation, and it is a new type of integrated drilling and anchoring machine that can realize rapid excavation in rock roadways.
Description
技术领域technical field
本发明涉及一种煤矿用钻装锚一体机,尤其是涉及一种具有伸缩结构的多臂多钻钻装锚一体机。The invention relates to an integrated drilling and anchoring machine for coal mines, in particular to a multi-arm and multi-drilling and anchoring integrated machine with a telescopic structure.
背景技术Background technique
目前在煤矿、非煤矿山、铁路、公路及水电等部门的大型岩石巷道掘进施工中,普遍采用钻爆法进行巷道掘进,这种施工方式存在以下不足:1)所需的设备多:液压钻车+锚杆机+挖掘式装载机三台设备,或钻装一体机+锚杆机二台设备;2)作业效率低:施工过程中由于要多次交替更换设备,设备进出工作地需要占用不少时间;3)施工成本高:设备多人员也就多,另外还要在巷道内每隔一定的距离专门打停放设备的洞室或者做错车道等;4)存在安全隐患:设备在道巷内要频繁交叉开进或退出,而每台设备都是采用电动机驱动的,巷道内光线不好,连接电缆又多,加上工作人员也多,所以存在设备和人身等多方面的安全隐患;5)现有的钻装一体机和钻装(锚)一体机的钻臂和挖掘工作臂作业范围不大,且作业时存在局部干扰不能实现全断面作业;对于大型巷道则使用的钻装一体机外形尺寸比较大,但这种大机型的拆装、下井、井下运输和组装等都不方便。At present, in coal mines, non-coal mines, railways, highways, hydropower and other departments of large-scale rock roadway excavation construction, the drilling and blasting method is generally used for roadway excavation. This construction method has the following disadvantages: 1) The required equipment is large: hydraulic drill Truck + bolter + excavator loader, or drilling-installation machine + bolter two equipment; 2) Low operating efficiency: During the construction process, due to the need to alternately replace equipment many times, the equipment needs to occupy the work site A lot of time; 3) High construction cost: more equipment means more personnel, and it is necessary to build caverns for parking equipment at certain distances in the roadway or make wrong lanes; 4) There are potential safety hazards: equipment in the roadway There are frequent crossings in and out of the alley, and each device is driven by a motor. The light in the alley is not good, there are many connecting cables, and there are many workers, so there are many potential safety hazards in equipment and personal safety. ;5) The drilling arm and excavating arm of the existing drilling-mounting integrated machine and drilling-mounting (anchor) integrated machine have a small operating range, and there is local interference during operation, which cannot realize full-section operations; The overall size of the all-in-one machine is relatively large, but the disassembly, assembly, downhole, underground transportation and assembly of this large model are inconvenient.
发明内容Contents of the invention
针对上述现有技术中所存在的问题,本发明提供了一种集钻爆破孔、钻锚杆锚索孔和挖掘装载等功能于一体,适应巷道范围大的伸缩结构多臂多钻钻装锚一体机。Aiming at the problems existing in the above-mentioned prior art, the present invention provides a multi-arm, multi-drill, drill-install and anchor-drilling structure that integrates the functions of drilling blast holes, drilling anchor rod and anchor cable holes, and digging and loading, and adapts to a wide range of roadways. One machine.
本发明要解决的技术问题所采取的技术方案是:一种具有伸缩结构的多臂多钻钻装锚一体机,它包括车架、输送槽体、挖掘工作臂、履带行走机构、电气系统和液压系统,所述挖掘工作臂一侧或两侧前部和后部分别设置有前锚杆机和后锚杆机,在前锚杆机的外侧设置有钻臂机构,输送槽体位于车架后端中间位置,所述钻臂机构包括动力头,所述动力头设置在滑架推进梁上,滑架推进梁位于挖掘工作臂的两侧,在输送槽体两侧下面的车架上分别设置有伸缩平台,伸缩平台包括固定在车架上的固定平台和与固定平台相连并可伸缩的伸出平台,所述伸出平台一端上设置有前钻臂或锚杆臂安装座,所述伸出平台通过活塞推杆与设置在固定平台内部或外侧的液压油缸相连。The technical solution adopted for the technical problem to be solved by the present invention is: a multi-arm multi-drilling and anchoring integrated machine with a telescopic structure, which includes a vehicle frame, a conveying tank body, an excavating arm, a crawler walking mechanism, an electrical system and Hydraulic system, the front and rear parts of one or both sides of the excavation arm are respectively provided with a front bolter and a rear bolter, and a drill arm mechanism is arranged outside the front bolter, and the delivery tank is located on the vehicle frame In the middle position of the rear end, the drill arm mechanism includes a power head, and the power head is arranged on the carriage propulsion beam. A telescopic platform is provided, and the telescopic platform includes a fixed platform fixed on the vehicle frame and a telescopic extension platform connected with the fixed platform. One end of the extension platform is provided with a front drill arm or an anchor arm mounting seat, and the The protruding platform is connected with the hydraulic oil cylinder arranged inside or outside the fixed platform through a piston push rod.
进一步地,所述伸出平台包括能在固定平台内移动的伸缩管,所述伸缩管通过活塞推杆与设置在固定平台内部或外侧的液压油缸相连。Further, the extended platform includes a telescopic tube that can move within the fixed platform, and the telescopic tube is connected with a hydraulic cylinder arranged inside or outside the fixed platform through a piston push rod.
进一步地,所述伸缩管包括至少一只二级伸缩管、与二级伸缩活动相连的三级伸缩管和与固定平台活动相连的一级伸缩管,所述三级伸缩管一端设置有连接座,所述三级伸缩管通过活塞推杆与设置在固定平台内部或外侧的液压油缸相连。Further, the telescopic tube includes at least one secondary telescopic tube, a tertiary telescopic tube connected to the secondary telescopic movement and a primary telescopic tube movably connected to the fixed platform, one end of the tertiary telescopic tube is provided with a connecting seat , the three-stage telescopic tube is connected with a hydraulic cylinder arranged inside or outside the fixed platform through a piston push rod.
本发明主要用于煤矿、非煤矿山、铁路、公路及水电等部门的大型岩石巷道掘进施工,产品主要由履带行走机构、车架、运输槽体、挖掘工作臂、电器系统和液压系统组成,本发明在此基础上增加了伸缩平台、前钻臂机构和前锚杆机以及后锚杆机(可选)、电缆卷筒(可选)及水系统和气路系统等。整机充分体现了先进性、可靠性、节约能源、噪音低、功能多、效率高等特点。它有以下特点:The invention is mainly used for excavation construction of large-scale rock roadways in coal mines, non-coal mines, railways, highways and hydropower departments. On this basis, the present invention adds a telescopic platform, a front drilling arm mechanism, a front bolter and a rear bolter (optional), a cable drum (optional), a water system and an air system, etc. The whole machine fully embodies the characteristics of advanced nature, reliability, energy saving, low noise, multiple functions and high efficiency. It has the following characteristics:
1)采用一组或二组多支多级伸缩平台结构,伸出行程长覆盖范围广,缩回尺寸小,有利于给挖掘工作臂让出作业空间。 1) One or two sets of multi-branch and multi-stage telescopic platform structures are adopted, the extension stroke is long and the coverage is wide, and the retraction size is small, which is beneficial to give way to the working space of the excavating arm.
2)伸缩式挖掘臂工作范围大,挖掘阻力小、操作者视线好,可全断面扒渣作业、清除巷道顶部和二侧的“浮石”、工作稳定性好,可加装液压破碎锤。 2) The telescopic excavating arm has a large working range, low excavating resistance, and good line of sight for the operator. It can remove slag across the entire section, remove "pumice" on the top and two sides of the roadway, and has good working stability. It can be equipped with a hydraulic breaker.
3)整机采用模块化设计,钻臂和锚杆臂安装座通用,可根据实际需要组装钻臂或锚杆臂,后部也可根据需要加装尾部或帮部锚杆机,还配有拆装式服务平台,可根据需要临时安装在钻臂的滑架上,以便人员站在此平台内进行锚护作业;整机集多种功能于一身,能满足多种不同的工况作业需求。 3) The whole machine adopts a modular design, the mounting base of the drill arm and the bolt arm is common, the drill arm or the bolt arm can be assembled according to the actual needs, and the tail or side bolter can also be installed at the rear according to the needs, and it is also equipped with The detachable service platform can be temporarily installed on the slide frame of the drill boom according to the needs, so that personnel can stand on the platform to carry out anchor protection operations; the whole machine integrates multiple functions and can meet the needs of various working conditions .
4)履带行走机构采用铸钢履带式结构,用与减速机集成一体的进口液压马达驱动,性能好,故障率低。履带涨紧油缸放置在履带架侧面,方便维护。履带板采用优质合金材料经热处理淬硬,保证其耐磨性好,运行可靠,寿命长。 4) The crawler walking mechanism adopts a cast steel crawler structure, driven by an imported hydraulic motor integrated with a reducer, with good performance and low failure rate. The track tensioning cylinder is placed on the side of the track frame for easy maintenance. The track shoe is made of high-quality alloy material and hardened by heat treatment to ensure its good wear resistance, reliable operation and long service life.
5)结构件全部采用高强度钢板焊接而成,整机强度高,刚性好。 5) The structural parts are all welded by high-strength steel plates, and the whole machine has high strength and good rigidity.
6)液压系统采用负载敏感液压系统,液压油缸采用二端缓冲结构,动作精准柔和无冲击,钻臂、锚杆臂和挖掘工作臂之间有互锁机构,能防止误操作,安全性好、可靠性高。 6) The hydraulic system adopts a load-sensitive hydraulic system. The hydraulic cylinder adopts a two-end buffer structure, and the movement is precise and soft without impact. There is an interlocking mechanism between the drill arm, the anchor arm and the excavation arm, which can prevent misoperation and is safe. High reliability.
7)电气系统具有多种过载保护和故障显示及储存,保护功能强,还有工况检测和故障诊断功能。 7) The electrical system has a variety of overload protection, fault display and storage, strong protection functions, and working condition detection and fault diagnosis functions.
8)采用伸缩臂结构的钻臂和锚杆臂安装在多节伸缩平台前端,工作时钻孔覆盖范围广,定位准、速度快、效率高。8) The drill arm and anchor arm with telescopic arm structure are installed at the front end of the multi-section telescopic platform. During operation, the drilling covers a wide range, accurate positioning, fast speed and high efficiency.
本发明在本机的前面中间装有伸缩式挖掘工作臂,二侧各装一组伸缩平台组,每组伸缩平台的前端可装二支或以上的钻臂或锚杆臂,后部二侧也可根据需要各装一支锚杆臂,这种设备作业范围广、能实现全断面挖掘装载、打炮眼及打锚杆锚索眼,前后钻臂可进行同步作业,是实现岩巷快速掘进的新型钻装锚一体机。In the present invention, a telescopic excavation working arm is installed in the middle of the front of the machine, and a group of telescopic platform groups are respectively installed on both sides. It can also be equipped with a bolt arm according to the needs. This kind of equipment has a wide range of operations and can realize full-section excavation and loading, drilling holes and drilling bolt and anchor cable holes. A new type of drilling and anchoring machine.
附图说明Description of drawings
图1是本发明的主视结构示意图,Fig. 1 is a front view structural schematic diagram of the present invention,
图2是本发明的俯视结构示意图,Fig. 2 is a top view structure schematic diagram of the present invention,
图3是本发明所述挖掘工作臂的主视结构示意图,Fig. 3 is a front structural schematic view of the excavating working arm of the present invention,
图4是本发明所述伸缩平台的主视结构示意图,Fig. 4 is a front view structural schematic diagram of the telescopic platform of the present invention,
图5是本发明所述伸缩平台的俯视结构示意图,Fig. 5 is a top view structural schematic diagram of the telescopic platform of the present invention,
图6是本发明所述前钻臂的主视结构示意图,Fig. 6 is a front structural schematic diagram of the front drill arm of the present invention,
图7是本发明所述伸缩平台的剖视结构示意图。Fig. 7 is a schematic cross-sectional structure diagram of the telescopic platform of the present invention.
在图中,1、挖掘工作臂 2、滑架推进梁 3、摆动油缸 4、平动油缸5、支臂平动油缸6、连接座 7、前钻臂操作台 8、后锚杆机操作台 9、输送槽体 10、电缆卷筒 11、后锚杆机12、车架 13、固定平台 14、伸出平台 15、履带行走机构 16、前锚杆机操作台 17、安装座18、服务平台 19、活塞推杆 20、三级伸缩管 21、托板 22、活动槽体23、压板 24、二级伸缩管 25、一级伸缩管 26、润滑耐磨块 27、支架 28、液压油缸 29、密封垫 30、螺纹垫板 31、支撑板 32、伸缩臂 33、前锚杆机 34、摆动油缸座 35、抬槽油缸。In the figure, 1. Excavation working arm 2, carriage propulsion beam 3, swing cylinder 4, translation cylinder 5, support arm translation cylinder 6, connection seat 7, front drilling arm operation platform 8, rear bolter operation platform 9. Conveyor trough 10, cable reel 11, rear bolter 12, vehicle frame 13, fixed platform 14, extension platform 15, crawler belt traveling mechanism 16, front bolter console 17, mounting base 18, service platform 19. Piston push rod 20, third-stage telescopic tube 21, supporting plate 22, movable tank body 23, pressure plate 24, secondary telescopic tube 25, primary telescopic tube 26, lubricating and wear-resistant block 27, bracket 28, hydraulic cylinder 29, Gasket 30, threaded backing plate 31, support plate 32, telescopic arm 33, front bolter 34, swing oil cylinder seat 35, lift tank oil cylinder.
具体实施方式Detailed ways
在图中,一种具有伸缩结构的多臂多钻钻装锚一体机包括车架12、输送槽体9、挖掘工作臂1、履带行走机构15、电气系统和液压系统,所述挖掘工作臂一侧或两侧前部和后部分别设置有前锚杆机33和后锚杆机11,在前锚杆机的下端(靠挖掘工作臂)设置有钻臂机构,输送槽体位于车架后端中间位置,输送槽体的下(前)端为活动槽体22,所述钻臂机构包括钻臂头,所述钻臂头设置在滑架推进梁2上,滑架推进梁位于挖掘工作臂的两侧,在输送槽体两侧下面的车架上分别设置有伸缩平台,所述伸缩平台包括固定平台13和伸出平台14,所述伸出平台包括一节与固定平台相配合的三级伸缩管20;伸出平台也可是包括至少一节二级伸缩管24、与二级伸缩管活动相连的三级伸缩管20和与固定平台活动相连的一级伸缩管25,二级伸缩管除本实施例中为一节,所述伸出平台包括一只二级伸缩管24与二级伸缩管活动相连的三级伸缩管20与固定平台活动相连的一级伸缩管25,二级伸缩管除本例中为一只,也可不设二级伸缩管,不设二级伸缩管时为单级伸缩平台,设一只或二只或以上只二级伸缩管时为多级伸缩平台,伸出平台通过(前钻臂或锚杆臂)连接座6与平动油缸4和支臂平动油缸5相连,平动油缸和支臂平动油缸与伸缩臂32相连,伸缩臂通过摆动油缸座34与摆动油缸3相连,摆动油缸通过支架27与滑架推进梁相连,滑架推进梁上活动设置有服务平台18,所述活动槽体22与抬槽油缸35一端相连,抬槽油缸另一端用铰销与车架相连,所述伸缩平台包括固定在车架上的固定平台13和与固定平台相连并可伸缩的伸出平台14,固定平台上设置有后锚杆机操作台8和安装座17,在伸出平台上设置有前锚杆机操作台16,所述伸出平台包括一只二级伸缩管24与二级伸缩管活动相连的三级伸缩管20与固定平台活动相连的一级伸缩管25,二级伸缩管除本例中为一只,也可不设二级伸缩管,不设二级伸缩管时为单级伸缩平台,设一只或二只或以上只二级伸缩管时为多级伸缩平台,所述前三伸缩管一端上设置有(前钻臂或锚杆臂)连接座6,前钻臂或锚杆臂安装座再通过摆动油座34与摆动油缸3相连,摆动油缸再通过支架27与滑架推进梁2相连,滑架推进梁上设有钻臂头或锚杆头,在三级伸缩管的上方设置有固定在前钻臂或锚杆臂安装座上的托板21,托板上设置有前钻臂操作台7,三级伸缩管内设有支撑板31,支撑板与活塞推杆19一端相连,活塞推杆另一端与固定在固定平台内的液压油缸28相连,在输送槽体尾部设置有电缆卷筒10,所述伸缩管为铸管或焊接管,伸缩管横截面优选方形(也可以是圆形或其他多边形),方形伸缩管易于制造、加工和装配,伸缩更平稳,相互伸缩时径向窜动小。所述伸缩管之间沿径向间隔设置润滑耐磨块(伸缩管只有端头接触,中间不接触(伸缩管管壁相距在5毫米以上),在其径向间隔一端内设置有能与伸缩管内外表面均相接触的润滑耐磨块,当伸缩管为方形时,每个侧面上均设有润滑耐磨块26, 润滑耐磨块用螺丝固定在伸缩外管壁上,当润滑耐磨块26磨损较大时,可通过螺丝来调节其间隙大小;第三种是为防止碎石或灰尘进入到伸缩管内,在伸缩管一端设置有密封垫,所述密封垫29用螺纹垫板30和压板23固定在伸缩管一端上并与伸缩管外表面接触。In the figure, a multi-arm, multi-drill, drill-installation and anchor integrated machine with a telescopic structure includes a vehicle frame 12, a conveying tank body 9, an excavating arm 1, a crawler walking mechanism 15, an electrical system and a hydraulic system, and the excavating arm There are front bolter 33 and rear bolter 11 respectively at the front and rear of one or both sides, and a drill arm mechanism is arranged at the lower end of the front bolter (by the working arm of excavation), and the conveying tank is located on the vehicle frame. In the middle position of the rear end, the lower (front) end of the conveying trough is a movable trough 22. The drill arm mechanism includes a drill arm head, and the drill arm head is arranged on the carriage propulsion beam 2, and the carriage propulsion beam is located at the excavation On both sides of the working arm, telescopic platforms are respectively arranged on the vehicle frame below the two sides of the conveying tank body. The telescopic platforms include a fixed platform 13 and an extended platform 14. The extended platform includes a section that matches the fixed platform. Tertiary telescopic tube 20; Stretch out platform also can comprise at least one joint secondary telescopic tube 24, the tertiary telescopic tube 20 that links to each other with the secondary telescopic tube activity and the primary telescopic tube 25 that links to each other with fixed platform activity, secondary telescopic tube Except for one section in this embodiment, the extended platform includes a secondary telescopic tube 24 that is movably connected with the secondary telescopic tube, a tertiary telescopic tube 20 that is movably connected with the fixed platform, and a primary telescopic tube 25 that is movably connected with the In addition to one telescopic tube in this example, the secondary telescopic tube may not be provided. When no secondary telescopic tube is provided, it is a single-stage telescopic platform, and when one or two or more secondary telescopic tubes are provided, it is a multi-stage telescopic platform. , the extended platform is connected with the translation cylinder 4 and the arm translation cylinder 5 through the (front drill arm or anchor arm) connecting seat 6, the translation cylinder and the support arm translation cylinder are connected with the telescopic arm 32, and the telescopic arm is oscillated by Cylinder base 34 links to each other with swing oil cylinder 3, and swing oil cylinder links to each other with carriage propulsion beam through support 27, and service platform 18 is set movable on the carriage propulsion beam, and described movable tank body 22 is connected with one end of lifting tank oil cylinder 35, and lifts tank oil cylinder The other end is connected with the vehicle frame with a hinge pin, and the telescopic platform includes a fixed platform 13 fixed on the vehicle frame and a telescopic extending platform 14 connected with the fixed platform, and the rear bolter operating platform 8 is arranged on the fixed platform And mounting base 17, be provided with front bolter operating table 16 on the extension platform, described extension platform includes a secondary telescopic tube 24 and the tertiary telescopic tube 20 that is connected with the secondary telescopic tube movable and fixed platform activity Connected one-stage telescopic pipe 25, two-stage telescopic pipe except being one in this example, also can not establish secondary telescopic pipe, be single-stage telescopic platform when not setting secondary telescopic pipe, establish one or two or more than one When the two-stage telescopic tube is a multi-stage telescopic platform, one end of the first three telescopic tubes is provided with a (front drill arm or anchor arm) connecting seat 6, and the front drill arm or anchor arm mounting seat is connected to The swing oil cylinder 3 is connected, and the swing oil cylinder is connected with the carriage propulsion beam 2 through the bracket 27. The carriage propulsion beam is provided with a drill arm head or an anchor rod head. The supporting plate 21 on the lever arm mounting seat is provided with the front drill arm operating platform 7, and the three-stage telescopic tube is provided with a support plate 31, the support plate is connected with one end of the piston push rod 19, and the other end of the piston push rod is fixed on the 28-phase hydraulic cylinder in fixed platform Connected, a cable reel 10 is arranged at the end of the conveying trough, and the telescopic pipe is a cast pipe or a welded pipe. Assembled, the expansion and contraction are more stable, and the radial movement is small when mutually expanding and contracting. Lubricating and wear-resistant blocks are arranged radially between the telescopic tubes (only the ends of the telescopic tubes are in contact, and the middle is not in contact (the distance between the walls of the telescopic tubes is more than 5 mm), and one end of the radial interval is provided with a The lubricating and wear-resistant block that the inner and outer surfaces of the pipe are all in contact with each other is provided with a lubricating and wear-resistant block 26 on each side when the telescopic tube is square. When the block 26 wears a lot, the size of the gap can be adjusted by screws; the third is to prevent gravel or dust from entering the telescopic tube, and a gasket is provided at one end of the telescopic tube, and the gasket 29 uses a threaded backing plate 30 And the pressing plate 23 is fixed on one end of the telescopic tube and contacts with the outer surface of the telescopic tube.
一种伸缩结构多臂多钻钻装锚一体机,集钻爆破孔、钻锚杆锚索孔、挖掘装载和岩石输送到机器后部等功能于一体,一台机器可以替代二台或三台设备的作业功能,本产品的各部件布局及外形如附图1~图7。A telescopic structure multi-arm multi-drilling and anchoring integrated machine, which integrates the functions of drilling blast holes, drilling bolt and anchor cable holes, digging and loading, and rock transportation to the rear of the machine. One machine can replace two or three The operation function of the equipment, the layout and appearance of each component of this product are shown in attached drawings 1 to 7.
1、采用一组或二组多级伸缩平台(具体可根据实际需要确定),每组伸缩或多级伸缩平台后部的外筒是固定的,而其内部的伸缩内臂可以根据实际需要做成单支多级伸缩臂或多支(二支及以上)伸缩臂,全部伸出时可伸出到运输槽的前部,且每支伸缩臂之间有一定的安全距离,保证伸出或缩回时互不干扰。每支伸缩臂前端的安装座相同,既可装钻臂,也可装锚杆臂,具体根据实际需要确定。1. One or two sets of multi-stage telescopic platforms are adopted (determined according to actual needs). The outer cylinder at the rear of each set of telescopic or multi-stage telescopic platforms is fixed, and the internal telescopic inner arm can be made according to actual needs. A single multi-stage telescopic arm or multiple (two or more) telescopic arms can be extended to the front of the transport tank when they are all extended, and there is a certain safety distance between each telescopic arm to ensure that the extension or Do not interfere with each other when retracting. The mounting seat at the front end of each telescopic arm is the same, which can be used to install the drill arm or the anchor arm, which is determined according to actual needs.
2、前部采用伸缩式钻臂或伸缩式锚杆臂,伸出行程长覆盖范围广,这样工作时作业覆盖范围更广,由于前部钻臂或锚杆臂操作台布置在伸缩平台的前端,操作台离钻臂近而使得操作人员视线清晰,操作直观便捷。当前钻臂或锚杆臂缩回收拢时尺寸小,且可随伸缩平台退回到挖掘工作臂的后部,不会对挖掘装载的作业产生干扰。2. The front part adopts a telescopic drill boom or a telescopic bolt arm, which has a long extension stroke and a wide coverage, so that the operation coverage is wider during work. Because the front drill boom or bolt arm console is arranged at the front end of the telescopic platform , The operating table is close to the drill arm, so that the operator has a clear view and the operation is intuitive and convenient. When the front drill arm or bolt arm is retracted, the size is small, and it can be retracted to the rear of the excavation arm with the telescopic platform, which will not interfere with the excavation and loading operation.
3、采用可拆式服务平台,此服务平台可根据需要随时安装在钻臂滑架上,平台内可放置钎杆、锚固剂等锚护零件和必要的工具等,作业人员站在服务平台内,随钻臂的抬起而上升到锚杆机附近,方便加装锚杆、装锚固剂或锁紧锚杆等作业,有时为了保证服务平台的稳定性,可调整钻臂状态将其顶在巷道地面或侧面等合适的位置。3. A detachable service platform is adopted. This service platform can be installed on the drill boom carriage at any time according to the needs. The drilling rod, anchoring agent and other anchor protection parts and necessary tools can be placed in the platform. The operator stands on the service platform , with the lifting of the drill boom, it rises to the vicinity of the bolter, which is convenient for adding bolts, installing anchoring agent or locking the bolt. Appropriate locations such as the ground or side of the roadway.
4、采用伸缩式挖掘工作臂,即大臂和小臂均为伸缩式结构,当工作臂伸出时,挖掘装载工作范围明显增大,能将巷道顶部和二侧的“浮石”排除,可进行全断面扒渣作业、装载效率高、工作稳定性好,还可加装液压破碎锤对大块岩石进行二次破碎以便转运。4. The telescopic excavation working arm is adopted, that is, the large arm and the small arm are both telescopic structures. When the working arm is extended, the working range of excavation and loading is significantly increased, and the "pumice" on the top and two sides of the roadway can be removed. Full-section slag removal operation, high loading efficiency, good working stability, can also be equipped with hydraulic breaker for secondary crushing of large rocks for transfer.
5、将液压油箱、磁力启动器和后部锚杆机操作台布置在伸缩平台的固定外筒上,因操作台离后部锚杆机近而使得操作更直观更方便,这样布置整机结构更紧凑,外形尺寸更小,设备在巷道内转运方便。5. Arrange the hydraulic oil tank, magnetic starter and rear bolter operating table on the fixed outer cylinder of the telescopic platform. Because the operating table is close to the rear bolter, the operation is more intuitive and convenient. The whole machine structure is arranged in this way It is more compact, with smaller dimensions, and the equipment is conveniently transported in the roadway.
6、行走采用铸钢履带,行走机构负重能力强,重心更低,工作时稳定性更好。另外整机上还有前后车架、运输槽总成、液压系统、水系统、气路系统、电气系统及机罩等部件;钻臂、锚杆臂和挖掘工作臂之间有互锁机构,能防止误操作。6. The cast steel crawler is used for walking. The walking mechanism has a strong load-bearing capacity, a lower center of gravity, and better stability during work. In addition, there are front and rear frames, transport tank assembly, hydraulic system, water system, air system, electrical system and machine cover on the whole machine; there is an interlocking mechanism between the drill arm, bolt arm and excavation arm. Misoperation can be prevented.
最后应说明的是,以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应的技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limit them; although the present invention has been described in detail with reference to the foregoing examples, those of ordinary skill in the art should understand that: it still can The technical solutions described in the foregoing embodiments are modified, or some of the technical features are replaced equivalently; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
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