CN110405239B - Damage-proof lathe machining auxiliary device - Google Patents
Damage-proof lathe machining auxiliary device Download PDFInfo
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- CN110405239B CN110405239B CN201910764844.6A CN201910764844A CN110405239B CN 110405239 B CN110405239 B CN 110405239B CN 201910764844 A CN201910764844 A CN 201910764844A CN 110405239 B CN110405239 B CN 110405239B
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- 238000003754 machining Methods 0.000 title 1
- 238000012545 processing Methods 0.000 claims abstract description 28
- 230000005540 biological transmission Effects 0.000 claims description 72
- 238000001125 extrusion Methods 0.000 claims description 23
- 238000009434 installation Methods 0.000 claims description 21
- 238000004891 communication Methods 0.000 claims description 16
- 230000000694 effects Effects 0.000 claims description 9
- 239000010687 lubricating oil Substances 0.000 claims description 7
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 239000010720 hydraulic oil Substances 0.000 claims description 4
- 239000000919 ceramic Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims 1
- 230000002040 relaxant effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000010586 diagram Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 238000003825 pressing Methods 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B25/00—Accessories or auxiliary equipment for turning-machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B31/00—Chucks; Expansion mandrels; Adaptations thereof for remote control
- B23B31/02—Chucks
- B23B31/24—Chucks characterised by features relating primarily to remote control of the gripping means
- B23B31/30—Chucks characterised by features relating primarily to remote control of the gripping means using fluid-pressure means in the chuck
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/02—Driving main working members
- B23Q5/04—Driving main working members rotary shafts, e.g. working-spindles
- B23Q5/20—Adjusting or stopping working-spindles in a predetermined position
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- Mechanical Engineering (AREA)
- Gripping On Spindles (AREA)
Abstract
本发明公开了一种防损伤的车床加工辅助装置,包括制动盘、外护套、三爪卡盘和内护套,所述三爪卡盘的外侧套设有内护套。本发明通过设有制动盘,并在制动盘的内侧分别对称设有一对第一制动片与第二制动片,且将制动片的制动由脚踏开关进行控制,一方面便于实现三爪卡盘的自动夹紧与放松,不需要手动操作,利用脚踏开关控制制动盘的使用,减小手部操作的强度,避免手部操作步骤较多影响车床正常操作,且第一制动片的使用还能在工件加工完成后快速地对内护套及三爪卡盘进行制动,缩短三爪卡盘加工完成后由于惯性产生的转动占用加工时间,提升生产效率,并在紧急状况下可利用第一制动片对三爪卡盘进行紧急制动,增加车床加工的安全性。
The invention discloses an anti-damage lathe processing auxiliary device, which comprises a brake disc, an outer sheath, a three-jaw chuck and an inner sheath. The outer sleeve of the three-jaw chuck is provided with an inner sheath. In the present invention, a brake disc is provided, and a pair of first brake pads and second brake pads are respectively symmetrically arranged on the inner side of the brake disc, and the braking of the brake pads is controlled by a foot switch, on the one hand It is convenient to realize the automatic clamping and loosening of the three-jaw chuck without manual operation. The use of the brake disc is controlled by the foot switch, which reduces the intensity of hand operation and avoids many hand operation steps affecting the normal operation of the lathe. The use of the first brake pad can also quickly brake the inner sheath and the three-jaw chuck after the workpiece is processed, shorten the processing time caused by the inertial rotation after the three-jaw chuck is processed, and improve the production efficiency. And in an emergency situation, the first brake pad can be used to perform emergency braking on the three-jaw chuck to increase the safety of lathe processing.
Description
技术领域technical field
本发明涉及机械制造技术领域,具体为一种防损伤的车床加工辅助装置。The invention relates to the technical field of mechanical manufacturing, in particular to an anti-damage lathe processing auxiliary device.
背景技术Background technique
车床是主要用车刀对旋转的工件进行车削加工的机床,在车床上还可用钻头、扩孔钻、铰刀、丝锥、板牙和滚花工具等进行相应的加工。A lathe is a machine tool that mainly uses turning tools to turn rotating workpieces. On the lathe, drills, reaming drills, reamers, taps, dies and knurling tools can also be used for corresponding processing.
三爪卡盘是指利用均布在卡盘体上的三个活动卡爪的径向移动,把工件夹紧和定位的机床附件,三爪卡盘由卡盘体、活动卡爪和卡爪驱动机构组成,三爪卡盘上三个卡爪导向部分的下面,有螺纹与碟形伞齿轮背面的平面螺纹相啮合,当用扳手通过四方孔转动小伞齿轮时,碟形齿轮转动,背面的平面螺纹同时带动三个卡爪向中心靠近或退出,用以夹紧不同直径的工件。The three-jaw chuck is a machine tool accessory that clamps and positions the workpiece by the radial movement of the three movable jaws evenly distributed on the chuck body. The three-jaw chuck consists of the chuck body, the movable jaw and the jaws. The drive mechanism is composed of the three-jaw chuck on the lower part of the guide part of the three jaws, and the thread meshes with the plane thread on the back of the bevel bevel gear. The flat thread of the machine simultaneously drives the three jaws to approach or withdraw from the center to clamp workpieces of different diameters.
目前,现有的车床在进行加工的过程中,大多采用三爪卡盘对毛坯工件进行夹持固定,在工件加工完成后,需要等待三爪卡盘停止转动后再手动操作将卡盘钥匙对准卡盘上的四方孔后转动卡盘钥匙调整三爪卡盘的张开,将工件取出并重新放置下一次加工的毛坯工件进行夹紧后控制车床工作进行循环加工,而从毛坯工件的放置-毛坯工件的夹紧-工件加工完成后的卸料-毛坯工件的放置过程中,操作者需要耗费较多的时间进行操作,频繁控制卡盘的关闭与开启,频繁插入卡盘钥匙容易对卡盘造成损坏,劳动强度较大,存在较大的安全隐患,不便于对已经投入生产的车床进行改善后使用,且对工件进行夹紧的过程中,夹紧力度不便于进行调整,夹紧力度过大容易对工件及三爪卡盘造成损伤。At present, most of the existing lathes use a three-jaw chuck to clamp and fix the blank workpiece during the processing. After the workpiece is processed, it is necessary to wait for the three-jaw chuck to stop rotating and then manually operate the chuck key After aligning the square hole on the chuck, turn the chuck key to adjust the opening of the three-jaw chuck, take out the workpiece and re-place the blank workpiece for next processing for clamping, and then control the lathe work for cyclic processing. - Clamping of the blank workpiece - Unloading after the workpiece is processed - During the placement of the blank workpiece, the operator needs to spend a lot of time to operate, frequently control the closing and opening of the chuck, and frequently insert the chuck key. It is not convenient to use the lathe that has been put into production after improvement, and the clamping force is not easy to adjust in the process of clamping the workpiece. If it is too large, it will easily cause damage to the workpiece and the three-jaw chuck.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种防损伤的车床加工辅助装置,以解决上述背景技术中提出的现有车床在进行加工的过程中,大多采用三爪卡盘对毛坯工件进行夹持固定,在工件加工完成后,需要等待三爪卡盘停止转动后再手动操作将卡盘钥匙对准卡盘上的四方孔后转动卡盘钥匙调整三爪卡盘的张开,将工件取出并重新放置下一次加工的毛坯工件进行夹紧后控制车床工作进行循环加工,而从毛坯工件的放置-毛坯工件的夹紧-工件加工完成后的卸料-毛坯工件的放置过程中,操作者需要耗费较多的时间进行操作,频繁控制卡盘的关闭与开启,频繁插入卡盘钥匙容易对卡盘造成损坏,劳动强度较大,存在较大的安全隐患,不便于对已经投入生产的车床进行改善后使用,且对工件进行夹紧的过程中,夹紧力度不便于进行调整,夹紧力度过大容易对工件及三爪卡盘造成损伤问题。The purpose of the present invention is to provide an anti-damage lathe processing auxiliary device, so as to solve the problem that the three-jaw chuck is mostly used to clamp and fix the blank workpiece during the processing of the existing lathe proposed in the above background technology. After the processing is completed, it is necessary to wait for the three-jaw chuck to stop rotating, and then manually align the chuck key with the square hole on the chuck, then turn the chuck key to adjust the opening of the three-jaw chuck, take out the workpiece and place it again for the next time. After the processed blank workpiece is clamped, the lathe work is controlled for cyclic processing. From the placement of the blank workpiece - the clamping of the blank workpiece - the unloading after the workpiece is processed - the placement of the blank workpiece, the operator needs to spend a lot of time. Time operation, frequent control of the closing and opening of the chuck, frequent insertion of the chuck key is easy to cause damage to the chuck, labor-intensive, and there is a greater safety hazard. Moreover, in the process of clamping the workpiece, the clamping force is inconvenient to adjust, and if the clamping force is too large, it is easy to cause damage to the workpiece and the three-jaw chuck.
为实现上述目的,本发明提供如下技术方案:一种防损伤的车床加工辅助装置,包括制动盘、外护套、三爪卡盘和内护套,所述三爪卡盘的外侧套设有内护套,所述内护套的外侧套设有外护套,所述外护套顶端的外侧包裹有制动盘,且制动盘一端的中间位置处设有固定板,所述外护套内部的两侧皆设有环形滑槽,所述内护套外侧壁的两侧皆设有与环形滑槽相配合的环形滑板,两侧环形滑板之间的内护套外侧壁上等间距均匀布置有3个安装槽,所述安装槽位置处的内护套外侧壁上皆通过轴承安装有转轴,所述转轴一端的外侧固定有柱状传动座,所述柱状传动座的内部呈环形等间距均匀布置有收缩槽,所述收缩槽一端的柱状传动座内部皆设有调节槽,所述收缩槽的另一端皆延伸至柱状传动座外侧壁位置处,所述收缩槽的内部皆穿插有传动块,所述传动块的顶端皆延伸至柱状传动座外侧,所述传动块的底端皆延伸至调节槽内部并设有与调节槽相配合的限位块,且限位块与调节槽的底端之间皆设有第一复位弹簧,所述柱状传动座一侧的转轴上固定有第一锥齿轮,所述安装槽一侧的内护套上设有通孔,所述通孔的一端与安装槽相连通,所述通孔的另一端贯穿内护套并延伸至内护套内侧壁位置处,所述通孔的内部皆通过轴承安装有传动轴,所述传动轴的一端皆延伸至安装槽位置处并设有与第一锥齿轮相啮合的第二锥齿轮,所述传动轴远离安装槽一端的内部皆设有活动槽,所述活动槽的内部穿插有与三爪卡盘上的四方孔相适配的固定柱,固定柱呈正四棱柱状,且固定柱与活动槽之间设有挤压弹簧,所述柱状传动座同一竖直平面内的外护套内侧壁上呈环形等间距均匀布置有与传动块相啮合的轮齿,所述轮齿一侧的外护套内侧壁上设有凹槽,所述凹槽位置处的外护套内部设有第一活塞槽,所述第一活塞槽的内部设有第一活塞,所述第一活塞的顶部与第一活塞槽之间设有第二复位弹簧,所述第一活塞底端的中间位置处设有第一挤压杆,所述第一挤压杆的底部延伸至凹槽内部并设有与内护套相配合的固定片,固定片厚度与凹槽厚度一致,且固定片与凹槽皆呈圆弧状,所述外护套的内部等间距均匀布置有3个第二活塞槽,所述第二活塞槽与第一活塞下方的第一活塞槽之间皆设有连接孔,所述外护套的一端设有挤压套,所述第二活塞槽位置处的挤压套上皆焊接有第二挤压杆,所述第二挤压杆远离挤压套的一端皆延伸至第二活塞槽内部并设有与第二活塞槽相配合的第二活塞,所述内护套同一高度位置处的制动盘外侧壁相对应的两侧对称设有一对第一气缸,所述第一气缸的输出端皆延伸至制动盘内侧并设有与内护套相配合的第一制动片,两端第一气缸之间连接有第一连通管,所述第一连通管上连接有第一导管,且第一导管远离第一连通管的一端设有第一脚踏开关,所述外护套同一高度位置处的制动盘外侧壁相对应的两侧对称设有一对第二气缸,所述第二气缸的输出端皆延伸至制动盘内侧并设有与外护套相配合的第二制动片,两端第二气缸之间连接有第二连通管,所述第二连通管上连接有第二导管,且第二导管远离第二连通管的一端设有第二脚踏开关。In order to achieve the above purpose, the present invention provides the following technical solutions: an anti-damage lathe processing auxiliary device, comprising a brake disc, an outer sheath, a three-jaw chuck and an inner sheath, and the outer side of the three-jaw chuck is sleeved. There is an inner sheath, the outer sheath of the inner sheath is provided with an outer sheath, the outer side of the top end of the outer sheath is wrapped with a brake disc, and a fixing plate is arranged at the middle position of one end of the brake disc, and the outer sheath is Both sides inside the sheath are provided with annular sliding grooves, both sides of the outer side wall of the inner sheath are provided with annular sliding plates matched with the annular sliding grooves, and the outer side walls of the inner sheath between the two annular sliding plates are superior. There are 3 installation grooves evenly spaced. The outer side wall of the inner sheath at the position of the installation groove is equipped with a rotating shaft through a bearing. The outer side of one end of the rotating shaft is fixed with a cylindrical transmission seat, and the interior of the cylindrical transmission seat is annular. Shrinkage grooves are evenly arranged at equal intervals. Adjustment grooves are arranged inside the cylindrical transmission seat at one end of the shrinkage groove. The other end of the shrinkage groove extends to the position of the outer side wall of the cylindrical transmission seat. There are transmission blocks, the top ends of the transmission blocks all extend to the outside of the column-shaped transmission base, and the bottom ends of the transmission blocks all extend to the inside of the adjustment groove and are provided with a limit block matched with the adjustment groove, and the limit block is connected to the adjustment groove. A first return spring is arranged between the bottom ends of the grooves, a first bevel gear is fixed on the rotating shaft on one side of the cylindrical transmission seat, and a through hole is formed on the inner sheath on one side of the installation groove, and the One end of the hole is communicated with the installation groove, and the other end of the through hole penetrates the inner sheath and extends to the position of the inner side wall of the inner sheath. One end extends to the position of the installation groove and is provided with a second bevel gear that meshes with the first bevel gear. The inside of one end of the transmission shaft away from the installation groove is provided with a movable groove, and the interior of the movable groove is interspersed with three bevel gears. The fixed column is adapted to the square hole on the jaw chuck, the fixed column is in the shape of a regular square, and a compression spring is arranged between the fixed column and the movable groove, and the column-shaped transmission seat is on the inner side wall of the outer sheath in the same vertical plane. The gear teeth meshing with the transmission block are evenly arranged in a ring shape at equal intervals, a groove is arranged on the inner side wall of the outer sheath on one side of the gear teeth, and a first piston is arranged inside the outer sheath at the position of the groove A first piston is arranged inside the first piston slot, a second return spring is arranged between the top of the first piston and the first piston slot, and a second return spring is arranged at the middle position of the bottom end of the first piston. an extrusion rod, the bottom of the first extrusion rod extends to the inside of the groove and is provided with a fixing piece matched with the inner sheath, the thickness of the fixing piece is consistent with the thickness of the groove, and both the fixing piece and the groove are circular arc-shaped, three second piston grooves are evenly arranged inside the outer sheath at equal intervals, and connecting holes are provided between the second piston grooves and the first piston groove under the first piston. One end of the sleeve is provided with an extrusion sleeve, the extrusion sleeve at the position of the second piston groove is welded with a second extrusion rod, and the end of the second extrusion rod away from the extrusion sleeve extends to the second piston. A second piston matched with the second piston groove is arranged inside the groove, and a pair of first cylinders are symmetrically arranged on two sides corresponding to the outer side wall of the brake disc at the same height position of the inner sheath. The output ends of the first cylinders all extend to the inner side of the brake disc and are provided with first brake pads matched with the inner sheath, and a first communication pipe is connected between the first cylinders at both ends. A first conduit is connected, and the end of the first conduit away from the first communication pipe is provided with a first foot switch, and a pair of first foot switches are symmetrically arranged on both sides corresponding to the outer sidewall of the brake disc at the same height of the outer sheath. Two cylinders, the output ends of the second cylinders all extend to the inner side of the brake disc and are provided with second brake pads matched with the outer sheath, and a second communication pipe is connected between the second cylinders at both ends. The second communication pipe is connected with a second conduit, and one end of the second conduit away from the second communication pipe is provided with a second foot switch.
优选的,所述传动块延伸至柱状传动座外侧的两侧与轮齿相接触的外侧壁皆呈斜面状,且使柱状传动座转动对三爪卡盘产生夹紧效果的一侧外侧壁倾斜角度小于使柱状传动座转动对三爪卡盘产生放松效果的一侧外侧壁倾斜角度。Preferably, the outer sidewalls of the transmission block extending to the outside of the cylindrical transmission seat and in contact with the gear teeth are all inclined surfaces, and the outer sidewall of the side where the rotation of the cylindrical transmission seat produces a clamping effect on the three-jaw chuck is inclined The angle is smaller than the inclination angle of one side outer side wall which makes the rotation of the column-shaped transmission seat produce the relaxation effect on the three-jaw chuck.
优选的,所述安装槽位置处的内护套外侧壁一侧皆设有润滑油加注孔。Preferably, lubricating oil filling holes are provided on one side of the outer side wall of the inner sheath at the position of the installation groove.
优选的,所述内护套内侧相邻两个固定柱之间的夹角为120度。Preferably, the included angle between two adjacent fixing posts on the inner side of the inner sheath is 120 degrees.
优选的,所述活动槽横截面呈正四边形。Preferably, the cross section of the movable groove is a regular quadrilateral.
优选的,所述固定片、第一制动片与第二制动片皆为陶瓷刹车片材质。Preferably, the fixed pad, the first brake pad and the second brake pad are all made of ceramic brake pads.
优选的,所述第一活塞槽与第二活塞槽之间的介质为液压油。Preferably, the medium between the first piston groove and the second piston groove is hydraulic oil.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1:本发明通过在三爪卡盘的外侧分别套设有内护套与外护套,并在内护套与外护套之间设有相互啮合的柱状传动座与轮齿,与制动盘相配合,当第二制动片对挤压套与外护套进行制动时,三爪卡盘转动带动内护套进行转动,内护套的转动则使内护套上的3个传动轴围绕三爪卡盘的轴心进行公转,并在传动轴公转的过程中与外护套内部的轮齿相配合产生自转,调整三爪卡盘的夹紧与放松,从而控制车床主轴箱的转动就能调整三爪卡盘的夹紧与放松,不需要额外的动力控制三爪卡盘的夹紧放松,使用方便,降低劳动强度,减小车床加工过程中的安全隐患,增加工件的生产效率,提升生产效益,不需要额外的动力驱动工件的夹紧放松,节能环保,节约能耗;1: In the present invention, an inner sheath and an outer sheath are respectively sleeved on the outside of the three-jaw chuck, and a cylindrical transmission seat and gear teeth that mesh with each other are arranged between the inner sheath and the outer sheath. When the second brake pad brakes the extrusion sleeve and the outer sheath, the rotation of the three-jaw chuck drives the inner sheath to rotate, and the rotation of the inner sheath causes the three transmissions on the inner sheath to rotate. The shaft revolves around the axis of the three-jaw chuck, and cooperates with the gear teeth inside the outer sheath to generate rotation during the revolution of the drive shaft, and adjusts the clamping and loosening of the three-jaw chuck, thereby controlling the lathe headstock. The clamping and loosening of the three-jaw chuck can be adjusted by turning it, and no additional power is required to control the clamping and loosening of the three-jaw chuck. It is easy to use, reduces labor intensity, reduces safety hazards during lathe processing, and increases the production of workpieces. Efficiency, improve production efficiency, no need for additional power to drive workpiece clamping and loosening, energy saving, environmental protection, and energy saving;
2:本发明通过将柱状传动座上与轮齿相啮合的传动块设置成可收缩的状态,并将传动块上的夹紧斜面倾斜角度设置成小于松动斜面的倾斜角度,一方面,斜面状的侧壁有助于传动块的挤压收缩,与第一复位弹簧相配合,当三爪卡盘对工件夹紧后,主轴箱具有持续转动的趋势,长时间硬性连接强制制动容易对主轴箱造成损失,而可收缩状的传动块在对工件进行夹紧后可以受挤压收缩至收缩槽内部,润滑油可以减小磨损,不影响主轴箱的转动,避免对主轴箱造成损失,且避免对工件造成过大的夹紧力度造成磨损,在实用的过程中,传动块的收缩与复位与轮齿碰撞还会产生异响,提示操作者对工件夹紧完成,而斜面倾斜角度越大则越不容易受到挤压收缩,使松动三爪卡盘的力度大于工件夹紧所需的力度,很好的解决了三爪卡盘夹紧工件的惯性使夹紧力度相对于理想状态下的夹紧力度较大,则松动时不易转动的弊端,且三爪卡盘的张开也能在达到最大张开幅度时使传动块收缩,也避免对三爪卡盘造成损失,使用效果好;2: The present invention sets the transmission block meshing with the gear teeth on the cylindrical transmission base into a retractable state, and sets the inclination angle of the clamping inclined plane on the transmission block to be smaller than the inclination angle of the loosening inclined plane. The side wall helps the transmission block to squeeze and shrink. It cooperates with the first return spring. After the three-jaw chuck clamps the workpiece, the spindle box has a tendency to continue to rotate. Long-term hard connection is easy to force the brake on the spindle. The shrinkable transmission block can be squeezed and contracted into the shrinkage groove after clamping the workpiece, the lubricating oil can reduce the wear and tear, does not affect the rotation of the spindle box, and avoids the loss of the spindle box, and Avoid excessive clamping force to the workpiece and cause wear. In the practical process, the contraction and reset of the transmission block and the collision of the gear teeth will also produce abnormal noise, prompting the operator to complete the clamping of the workpiece, and the larger the inclined angle of the inclined plane is. It is less likely to be squeezed and contracted, so that the force of loosening the three-jaw chuck is greater than the force required for clamping the workpiece, which solves the problem of the inertia of the three-jaw chuck clamping the workpiece, which makes the clamping force relative to the ideal state. If the clamping force is large, it is not easy to rotate when it is loose, and the opening of the three-jaw chuck can also shrink the transmission block when it reaches the maximum opening range, which also avoids the loss of the three-jaw chuck, and the use effect is good;
3:本发明通过设有制动盘,并在制动盘的内侧分别对称设有一对第一制动片与第二制动片,且将制动片的制动由脚踏开关进行控制,一方面便于实现三爪卡盘的自动夹紧与放松,不需要手动操作,利用脚踏开关控制制动盘的使用,减小手部操作的强度,避免手部操作步骤较多影响车床正常操作,且第一制动片的使用还能在工件加工完成后快速地对内护套及三爪卡盘进行制动,缩短三爪卡盘加工完成后由于惯性产生的转动占用加工时间,提升生产效率,并在紧急状况下可利用第一制动片对三爪卡盘进行紧急制动,增加车床加工的安全性;3: The present invention is provided with a brake disc, and a pair of first brake pads and second brake pads are symmetrically arranged on the inner side of the brake disc, and the braking of the brake pads is controlled by a foot switch, On the one hand, it is convenient to realize the automatic clamping and loosening of the three-jaw chuck, and no manual operation is required. The use of the brake disc is controlled by the foot switch, which reduces the intensity of hand operation and avoids that many hand operation steps affect the normal operation of the lathe. , and the use of the first brake pad can also quickly brake the inner sheath and the three-jaw chuck after the workpiece is processed, shorten the processing time due to the inertial rotation after the three-jaw chuck is processed, and improve production. efficiency, and in emergency situations, the first brake pad can be used for emergency braking of the three-jaw chuck, which increases the safety of lathe processing;
4:通过在内护套内侧等间距均匀布置有3个传动轴,并在传动轴的内部设有与固定柱相配合的活动槽,巧妙地利用三爪卡盘的形状特点对内护套与外护套进行固定,三点同时固定,固定效果较好,利用固定柱充当卡盘钥匙与卡盘上的四方孔相适配,且固定柱可以在在传动轴的内部伸缩,便于对装置进行拆卸安装,便于对具有不同深度四方孔的三爪卡盘进行安装使用;4: By arranging 3 drive shafts evenly at the inner side of the inner sheath, and inside the transmission shaft, there are movable grooves matching with the fixed column, cleverly using the shape characteristics of the three-jaw chuck to align the inner sheath and the inner sheath. The outer sheath is fixed at three points at the same time, and the fixing effect is good. The fixing column is used as the chuck key to match the square hole on the chuck, and the fixing column can be retracted inside the drive shaft, which is convenient for disassembly and installation of the device , it is convenient to install and use three-jaw chucks with square holes of different depths;
5:本发明可直接加装在已经投入生产的车床上进行辅助使用。5: The present invention can be directly installed on a lathe that has been put into production for auxiliary use.
附图说明Description of drawings
图1为本发明加装在三爪卡盘上的侧视结构示意图;Fig. 1 is the side view structure schematic diagram that the present invention is installed on the three-jaw chuck;
图2为本发明加装在三爪卡盘上制动盘内部侧视结构示意图;Figure 2 is a schematic diagram of the internal side view of the brake disc installed on the three-jaw chuck according to the present invention;
图3为本发明去除制动盘后加装在三爪卡盘上的正视结构示意图;3 is a schematic front view of the structure of the present invention after the brake disc is removed and installed on the three-jaw chuck;
图4为本发明的内护套与外护套内部正视结构示意图;4 is a schematic diagram of the inner frontal structure of the inner sheath and the outer sheath of the present invention;
图5为本发明的外护套内部正视结构示意图;Figure 5 is a schematic view of the inner frontal structure of the outer sheath of the present invention;
图6为本发明的外护套侧面内部结构示意图;6 is a schematic diagram of the inner structure of the outer sheath side of the present invention;
图7为本发明的内护套内部正视结构示意图;Figure 7 is a schematic diagram of the internal frontal structure of the inner sheath of the present invention;
图8为本发明的内护套侧面内部结构示意图;8 is a schematic diagram of the inner structure of the inner sheath side of the present invention;
图9为本发明的传动轴内部结构示意图;9 is a schematic diagram of the internal structure of the transmission shaft of the present invention;
图10为本发明的转轴正视放大结构示意图;FIG. 10 is a schematic diagram of the enlarged front view of the rotating shaft of the present invention;
图11为本发明的柱状传动座内部放大结构示意图。FIG. 11 is a schematic diagram of the enlarged internal structure of the cylindrical transmission seat of the present invention.
图中:1、第二气缸;2、固定板;3、第一连通管;4、制动盘;5、第二连通管;6、第一气缸;7、外护套;8、三爪卡盘;9、挤压套;10、第二脚踏开关;11、第一脚踏开关;12、第二导管;13、第一导管;14、第二制动片;15、第一制动片;16、内护套;17、固定片;18、第一挤压杆;19、第一活塞槽;20、第二复位弹簧;21、第一活塞;22、凹槽;23、转轴;24、安装槽;25、通孔;26、轮齿;27、传动轴;28、固定柱;29、第二活塞槽;30、连接孔;31、环形滑槽;32、第二活塞;33、第二挤压杆;34、环形滑板;35、柱状传动座;36、第一锥齿轮;37、第二锥齿轮;38、活动槽;39、挤压弹簧;40、传动块;41、收缩槽;42、调节槽;43、第一复位弹簧;44、限位块;45、润滑油加注孔。In the figure: 1, the second cylinder; 2, the fixed plate; 3, the first connecting pipe; 4, the brake disc; 5, the second connecting pipe; 6, the first cylinder; 7, the outer sheath; 8, the three claws Chuck; 9, Squeeze sleeve; 10, Second foot switch; 11, First foot switch; 12, Second conduit; 13, First conduit; 14, Second brake pad; 15, First system Moving plate; 16, inner sheath; 17, fixed plate; 18, first extrusion rod; 19, first piston groove; 20, second return spring; 21, first piston; 22, groove; 23, shaft ;24, installation groove; 25, through hole; 26, gear teeth; 27, transmission shaft; 28, fixed column; 29, second piston groove; 30, connecting hole; 31, annular chute; 32, second piston; 33, the second extrusion rod; 34, the annular slide plate; 35, the cylindrical transmission seat; 36, the first bevel gear; 37, the second bevel gear; 38, the movable groove; 42, the adjustment groove; 43, the first return spring; 44, the limit block; 45, the lubricating oil filling hole.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-11,本发明提供的一种实施例:一种防损伤的车床加工辅助装置,包括制动盘4、外护套7、三爪卡盘8和内护套16,三爪卡盘8的外侧套设有内护套16,内护套16的外侧套设有外护套7,外护套7顶端的外侧包裹有制动盘4,且制动盘4一端的中间位置处设有固定板2,外护套7内部的两侧皆设有环形滑槽31,内护套16外侧壁的两侧皆设有与环形滑槽31相配合的环形滑板34,两侧环形滑板34之间的内护套16外侧壁上等间距均匀布置有3个安装槽24,安装槽24位置处的内护套16外侧壁一侧皆设有润滑油加注孔45,安装槽24位置处的内护套16外侧壁上皆通过轴承安装有转轴23,转轴23一端的外侧固定有柱状传动座35,柱状传动座35的内部呈环形等间距均匀布置有收缩槽41,收缩槽41一端的柱状传动座35内部皆设有调节槽42,收缩槽41的另一端皆延伸至柱状传动座35外侧壁位置处,收缩槽41的内部皆穿插有传动块40,传动块40的顶端皆延伸至柱状传动座35外侧,传动块40延伸至柱状传动座35外侧的两侧与轮齿26相接触的外侧壁皆呈斜面状,且使柱状传动座35转动对三爪卡盘8产生夹紧效果的一侧外侧壁倾斜角度小于使柱状传动座35转动对三爪卡盘8产生放松效果的一侧外侧壁倾斜角度,传动块40的底端皆延伸至调节槽42内部并设有与调节槽42相配合的限位块44,且限位块44与调节槽42的底端之间皆设有第一复位弹簧43,柱状传动座35一侧的转轴23上固定有第一锥齿轮36,安装槽24一侧的内护套16上设有通孔25,通孔25的一端与安装槽24相连通,通孔25的另一端贯穿内护套16并延伸至内护套16内侧壁位置处,通孔25的内部皆通过轴承安装有传动轴27,传动轴27的一端皆延伸至安装槽24位置处并设有与第一锥齿轮36相啮合的第二锥齿轮37,传动轴27远离安装槽24一端的内部皆设有活动槽38,活动槽38横截面呈正四边形,活动槽38的内部穿插有与三爪卡盘8上的四方孔相适配的固定柱28,固定柱28呈正四棱柱状,且固定柱28与活动槽38之间设有挤压弹簧39,内护套16内侧相邻两个固定柱28之间的夹角为120度,柱状传动座35同一竖直平面内的外护套7内侧壁上呈环形等间距均匀布置有与传动块40相啮合的轮齿26,轮齿26一侧的外护套7内侧壁上设有凹槽22,凹槽22位置处的外护套7内部设有第一活塞槽19,第一活塞槽19的内部设有第一活塞21,第一活塞21的顶部与第一活塞槽19之间设有第二复位弹簧20,第一活塞21底端的中间位置处设有第一挤压杆18,第一挤压杆18的底部延伸至凹槽22内部并设有与内护套16相配合的固定片17,固定片17厚度与凹槽22厚度一致,且固定片17与凹槽22皆呈圆弧状,外护套7的内部等间距均匀布置有3个第二活塞槽29,第二活塞槽29与第一活塞21下方的第一活塞槽19之间皆设有连接孔30,外护套7的一端设有挤压套9,第二活塞槽29位置处的挤压套9上皆焊接有第二挤压杆33,第二挤压杆33远离挤压套9的一端皆延伸至第二活塞槽29内部并设有与第二活塞槽29相配合的第二活塞32,第一活塞槽19与第二活塞槽29之间的介质为液压油,内护套16同一高度位置处的制动盘4外侧壁相对应的两侧对称设有一对第一气缸6,第一气缸6的输出端皆延伸至制动盘4内侧并设有与内护套16相配合的第一制动片15,两端第一气缸6之间连接有第一连通管3,第一连通管3上连接有第一导管13,且第一导管13远离第一连通管3的一端设有第一脚踏开关11,外护套7同一高度位置处的制动盘4外侧壁相对应的两侧对称设有一对第二气缸1,第二气缸1的输出端皆延伸至制动盘4内侧并设有与外护套7相配合的第二制动片14,固定片17、第一制动片15与第二制动片14皆为陶瓷刹车片材质,两端第二气缸1之间连接有第二连通管5,第二连通管5上连接有第二导管12,且第二导管12远离第二连通管5的一端设有第二脚踏开关10。1-11, an embodiment provided by the present invention: an anti-damage lathe processing auxiliary device, including a
工作原理:当需要对车床进行辅助加工时,由润滑油加注孔45位置处对柱状传动座35及轮齿26加注润滑油,将固定柱28挤压收缩至传动轴27的内部,并将固定柱28的位置对准三爪卡盘8上的四方孔,将外护套7与内护套16整体套设在三爪卡盘8的外侧,当内护套16与外护套7整体套设在三爪卡盘8上后,固定柱28由于挤压弹簧39的挤压作用插入三爪卡盘8上的四方孔内部,完成对内护套16与外护套7整体的固定,将制动盘4套设在外护套7的外侧,并利用固定板2将制动盘4与车床进行固定,固定方式可为焊接,将第一脚踏开关11与第二脚踏开关10外接气泵,完成装置的安装,当车床加工使用的过程中需要夹持工件时,脚踩第二脚踏开关10控制第二气缸1通气后伸展,挤压第二制动片14对外护套7与固定于外护套7上的挤压套9进行夹持固定,挤压套9的挤压使其中一个第二活塞槽29内部的液压油输送至第一活塞槽19的内部,挤压第一活塞21克服第二复位弹簧20弹力带动固定片17上抬,固定片17脱离内护套16外侧壁后,内护套16可以轻松地在外护套7内侧沿环形滑槽31进行转动,此时控制车床的主轴箱正转,带动三爪卡盘8转动,由于内护套16内侧的三个传动轴27与固定柱28已经使内护套16固定在三爪卡盘8的外侧,则三爪卡盘8的转动带动内护套16进行转动,内护套16转动使柱状传动座35上的传动块40与外护套7内侧的轮齿26相互配合后带动转轴23转动,并利用第一锥齿轮36与第二锥齿轮37的相互啮合产生传动轴27与固定柱28垂直于三爪卡盘的自转效果,对工件件夹持固定,在夹持固定的过程中,当工件夹持力度达到最佳后,此时可利用传动块40上的斜面端挤压传动块40收缩至收缩槽41内部,暂时与轮齿26脱离,则不再增加对工件的夹持力度,避免对工件造成损失,且夹持完成后由于三爪卡盘8的持续转动,还会使传动块40与轮齿26碰撞产生异响,提醒使用者夹紧完成,固定完成后开起主轴箱转动并松动第二脚踏开关10,使固定片17与内护套16的外侧壁相抵触固定,主轴箱转动带动三爪卡盘8、内护套16、外护套7与夹持的工件转动进行生产加工,当工件加工完成后,关闭主轴箱电源并脚踩第一脚踏开关11,控制第一制动片15对内护套16、三爪卡盘8、外护套7及工件进行制动,避免三爪卡盘6由于惯性转动一段时间后才能停止的弊端,转盘停止后,松动第一脚踏开关11并再次脚踩第二脚踏开关10,主轴箱带动三爪卡盘8反转,产生对三爪卡盘8的松动效果,由于产生反转的传动块40斜面端倾斜角度更大,则更容易受到挤压,便于工件的卸料,完成对加工完成工件的快捷取下。Working principle: When auxiliary processing of the lathe is required, the
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the appended claims. All changes within the meaning and range of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
Claims (7)
Priority Applications (1)
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