CN110354993A - A kind of residual-heat used type electric dust separator - Google Patents
A kind of residual-heat used type electric dust separator Download PDFInfo
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- CN110354993A CN110354993A CN201910658360.3A CN201910658360A CN110354993A CN 110354993 A CN110354993 A CN 110354993A CN 201910658360 A CN201910658360 A CN 201910658360A CN 110354993 A CN110354993 A CN 110354993A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/01—Pretreatment of the gases prior to electrostatic precipitation
- B03C3/014—Addition of water; Heat exchange, e.g. by condensation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/34—Constructional details or accessories or operation thereof
- B03C3/36—Controlling flow of gases or vapour
- B03C3/361—Controlling flow of gases or vapour by static mechanical means, e.g. deflector
- B03C3/363—Controlling flow of gases or vapour by static mechanical means, e.g. deflector located before the filter
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Abstract
本发明公开了一种余热利用式电除尘器,包括壳体,所述壳体的一端设有进风喇叭口,所述壳体的另一端设有出风喇叭口;所述壳体内设有按照行列布置的阳极板,与每个阳极板位置一一对应设有阴极线;每个阳极板内均设有蛇形换热管;所述壳体的上方设有多个联箱,每个联箱的两端分别一进水箱贯通,每个联箱的另一端与一出水箱贯通,每个联箱上设有一个进水口和出水口;同一个联箱中,所述进水口与一蛇形换热管的一端贯通,所述出水口与所述蛇形换热管的另一端贯通。采用本发明不仅可以降低粉尘颗粒比电阻,提高除尘效率,而且还可以充分利用锅炉尾部烟气余热,节能环保。
The invention discloses an electric precipitator utilizing waste heat, which comprises a housing, one end of the housing is provided with an air inlet bell mouth, the other end of the housing is provided with an air outlet bell mouth; the housing is provided with The anode plates arranged in rows and columns are provided with cathode wires corresponding to the position of each anode plate; each anode plate is equipped with serpentine heat exchange tubes; above the shell is provided with multiple headers, each The two ends of the header are connected to a water inlet respectively, and the other end of each header is connected to a water outlet. Each header is provided with a water inlet and a water outlet; in the same header, the water inlet and One end of a serpentine heat exchange tube is connected, and the water outlet is connected with the other end of the serpentine heat exchange tube. Adopting the invention can not only reduce the specific resistance of dust particles and improve the dust removal efficiency, but also can make full use of the residual heat of flue gas at the tail of the boiler, which is energy-saving and environment-friendly.
Description
技术领域technical field
本发明属于电除尘技术领域,具体涉及一种具有余热回收功能的电除尘器。The invention belongs to the technical field of electric dust removal, and in particular relates to an electric dust collector with waste heat recovery function.
背景技术Background technique
现阶段,我国现存的许多工业锅炉还普遍存在着排放的烟气内有害气体含量过高,排放温度过高,未充分利用的热量排放量太大,带有大量微细颗粒物等问题。节能环保已成为工业发展的必然要求。节能在我国日益紧张的能源形势中发挥着不可替代的作用,对工业排放废热等回收再利用对缓解工业发展带来的环境污染问题,有着重大的现实意义。所以,有必要从环保节能的角度将除尘器与换热器综合起来达到对烟气的除尘换热。At this stage, many existing industrial boilers in our country still have problems such as excessively high harmful gas content in the exhausted flue gas, excessively high discharge temperature, too much underutilized heat discharge, and a large number of fine particles. Energy conservation and environmental protection have become an inevitable requirement for industrial development. Energy conservation plays an irreplaceable role in my country's increasingly tense energy situation. The recycling and reuse of industrial waste heat is of great practical significance to alleviate the environmental pollution caused by industrial development. Therefore, from the perspective of environmental protection and energy saving, it is necessary to combine the dust collector and heat exchanger to achieve dust removal and heat exchange for flue gas.
发明内容Contents of the invention
针对上述现有技术,本发明提出一种余热利用式电除尘器,为换热除尘一体化结构,不仅能够提高烟气余热利用,而且换热部分会促进除尘器除尘效率的提升,同样除尘部分也会提升换热部分换热效率的提高,达到二者相互统一,相互促进的目的。In view of the above prior art, the present invention proposes a waste heat utilization type electric dust collector, which is an integrated structure of heat exchange and dust removal, which can not only improve the utilization of waste heat of flue gas, but also the heat exchange part will promote the improvement of the dust removal efficiency of the dust collector, and the dust removal part It will also improve the heat exchange efficiency of the heat exchange part, and achieve the purpose of mutual unification and mutual promotion of the two.
为了解决上述技术问题,本发明提出的一种余热利用式电除尘器,包括壳体,所述壳体的一端设有进风喇叭口,所述壳体的另一端设有出风喇叭口;所述壳体内设有按照行列布置的阳极板,与每个阳极板位置一一对应设有阴极线;每个阳极板内均设有蛇形换热管;所述壳体的上方设有多个联箱,每个联箱的两端分别一进水箱贯通,每个联箱的另一端与一出水箱贯通,每个联箱上设有一个进水口和出水口;同一个联箱中,所述进水口与一蛇形换热管的一端贯通,所述出水口与所述蛇形换热管的另一端贯通。In order to solve the above technical problems, the present invention proposes a waste heat utilization type electrostatic precipitator, which includes a housing, one end of the housing is provided with an air inlet bell mouth, and the other end of the housing is provided with an air outlet bell mouth; The housing is provided with anode plates arranged in rows and columns, and cathode wires are provided corresponding to the position of each anode plate; each anode plate is provided with serpentine heat exchange tubes; the upper part of the housing is provided with multiple Two headers, one water inlet tank runs through the two ends of each header respectively, and the other end of each header connects with a water outlet tank, and each header is provided with a water inlet and a water outlet; in the same header , the water inlet communicates with one end of a serpentine heat exchange tube, and the water outlet communicates with the other end of the serpentine heat exchange tube.
进一步讲,所述联箱的个数与蛇形换热管的个数相同。Further speaking, the number of the headers is the same as the number of the serpentine heat exchange tubes.
所述进风喇叭口与所述壳体相通的通道中部设有气流分布板。An airflow distribution plate is provided in the middle of the channel where the air inlet bell mouth communicates with the housing.
所述进水箱与一进水管的一端相连,所述进水管的另一端安装有水泵。The water inlet box is connected with one end of a water inlet pipe, and a water pump is installed at the other end of the water inlet pipe.
所述壳体的外表面覆盖蒙皮和保温材料。The outer surface of the shell is covered with skin and heat insulating material.
所述阳极板的外壳采用乙烯基树脂导电玻璃制成。The shell of the anode plate is made of vinyl resin conductive glass.
所述阴极线为2205不锈钢材质的刚性芒刺线。The cathode wire is a rigid prickly wire made of 2205 stainless steel.
所述壳体内的底部设有灰斗。The bottom of the housing is provided with an ash hopper.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
使用本发明除尘器,烟气进入壳体时通过进风喇叭口内布置的气流分布板,会使烟气均匀分散,避免除尘腔体局部磨损严重,可以提高除尘效率。本发明除尘器给水时,从进水箱进入到联箱,再从联箱进入到阳极板内的蛇形换热管,增大了烟气与阳极板间的换热,不仅可以提高烟气余热利用,而且由于存在温差,会使电除尘内粉尘颗粒从高温区流向低温区,促进阳极板收尘,另外,作为收尘板的阳极板的表面温度可以冷却高温烟气,降低粉尘颗粒比电阻,从而有效抑制反电晕现象产生。采用本发明可以有效提高烟气余热利用,降低电除尘器内排烟温度,使烟气流动变缓,减小了二次扬尘,改善了电除尘器的除尘效率,有效节约能源,节能环保。Using the dust collector of the present invention, when the flue gas enters the casing, it passes through the airflow distribution plate arranged in the air inlet bell mouth, so that the flue gas can be evenly dispersed, avoiding severe local wear of the dust removal cavity, and improving the dust removal efficiency. When the dust collector of the present invention feeds water, it enters the header from the water inlet tank, and then enters the serpentine heat exchange tube in the anode plate from the header, which increases the heat exchange between the flue gas and the anode plate, and can not only improve the efficiency of the flue gas. Waste heat utilization, and because of the temperature difference, the dust particles in the electrostatic precipitator will flow from the high temperature area to the low temperature area, which will promote the dust collection of the anode plate. resistance, thereby effectively suppressing the back corona phenomenon. The invention can effectively improve the utilization of waste heat of the flue gas, reduce the exhaust gas temperature in the electric precipitator, slow down the flow of the flue gas, reduce the secondary dust, improve the dust removal efficiency of the electric precipitator, effectively save energy, and is energy-saving and environment-friendly.
将本发明用于工业锅炉烟气的除尘,可以充分利用烟气余热,不仅改善了电除尘器的除尘效率,而且有效节约能源,节能环保。When the present invention is used for dust removal of industrial boiler flue gas, the residual heat of flue gas can be fully utilized, which not only improves the dust removal efficiency of the electric dust collector, but also effectively saves energy and is energy-saving and environment-friendly.
附图说明Description of drawings
图1为本发明余热利用式电除尘器的壳体结构示意图;Fig. 1 is a schematic diagram of the shell structure of the waste heat utilization type electrostatic precipitator of the present invention;
图2为图1所示电除尘器内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of the electrostatic precipitator shown in Fig. 1;
图3为图1所示电除尘器中阳极板内部水系统连接示意图。Fig. 3 is a schematic diagram of the connection of the water system inside the anode plate in the electrostatic precipitator shown in Fig. 1 .
图中:1—壳体;2—进风喇叭口;3—出风喇叭口、4—气流分布板;5—联箱,51—进水口,52—出水口,6—阳极板;7—阴极线;8—灰斗;9—进水箱;10—出水箱;11—蛇形换热管。In the figure: 1—housing; 2—air inlet bell mouth; 3—air outlet bell mouth, 4—air distribution plate; 5—header, 51—water inlet, 52—water outlet, 6—anode plate; 7— Cathode line; 8—ash hopper; 9—water inlet tank; 10—water outlet tank; 11—serpentine heat exchange tube.
具体实施方式Detailed ways
下面结合附图及具体实施例对本发明做进一步的说明,但下述实施例绝非对本发明有任何限制。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, but the following embodiments in no way limit the present invention.
本发明提出的一种余热利用式电除尘器,如图1所示,该电除尘器包括壳体1,所述壳体1的一端设有进风喇叭口2,所述进风喇叭口2与所述壳体1相通的通道中部设有气流分布板4,所述壳体1的另一端设有出风喇叭口3。所述壳体1的外表面覆盖蒙皮和保温材料。A waste heat utilization type electric precipitator proposed by the present invention, as shown in Figure 1, the electric precipitator includes a housing 1, one end of the housing 1 is provided with an air inlet bell mouth 2, and the air inlet bell mouth 2 An air flow distribution plate 4 is provided in the middle of the channel communicating with the housing 1 , and an air outlet bell mouth 3 is provided at the other end of the housing 1 . The outer surface of the housing 1 is covered with skin and heat insulating material.
所述壳体1内设有按照行列布置的阳极板6,所述阳极板6的外壳采用乙烯基树脂导电玻璃制成。如图2所示,与每个阳极板6位置一一对应设有阴极线7,所述阴极线7为2205不锈钢材质的刚性芒刺线。如图3所示,每个阳极板6内均设有蛇形换热管11;所述壳体1的上方设有多个联箱5,所述联箱5的个数与蛇形换热管11的个数相同,每个联箱5的两端分别一进水箱9贯通,所述进水箱9与一进水管的一端相连(即每个联箱5与阳极板6内的蛇形换热管11采用串联连接),所述进水管的另一端安装有水泵。每个联箱5的另一端与一出水箱10贯通,每个联箱5上设有一个进水口51和出水口52;同一个联箱5中,所述进水口51与一蛇形换热管11的一端贯通,所述出水口52与所述蛇形换热管11的另一端贯通。使用过程中,所述壳体1内的底部为低温区,在该低温区设有灰斗8。The housing 1 is provided with anode plates 6 arranged in rows and columns, and the shell of the anode plates 6 is made of vinyl resin conductive glass. As shown in FIG. 2 , a cathode wire 7 is provided in one-to-one correspondence with each anode plate 6 , and the cathode wire 7 is a rigid prickly wire made of 2205 stainless steel. As shown in Figure 3, a serpentine heat exchange tube 11 is provided in each anode plate 6; a plurality of headers 5 are arranged above the housing 1, and the number of headers 5 is the same as that of the serpentine heat exchanger. The number of pipes 11 is the same, and the two ends of each header 5 are respectively connected with a water inlet box 9, and the water inlet box 9 is connected with one end of a water inlet pipe (that is, each header 5 is connected to the snake in the anode plate 6). Shaped heat exchange tubes 11 are connected in series), and a water pump is installed at the other end of the water inlet tube. The other end of each header 5 communicates with a water outlet tank 10, and each header 5 is provided with a water inlet 51 and a water outlet 52; in the same header 5, the water inlet 51 exchanges heat with a serpentine One end of the tube 11 is connected, and the water outlet 52 is connected with the other end of the serpentine heat exchange tube 11 . During use, the bottom inside the casing 1 is a low temperature zone, and an ash hopper 8 is arranged in the low temperature zone.
本发明中的阴极线为2205不锈钢材质的刚性芒刺线,电晕极放电,产生电场会强化换热,这主要是由于电场力作用于带电粉尘颗粒与其他带电粒子冲击扰动阳极板换热边界层,使阳极板换热边界层厚度变薄,从而加强了传热。The cathode wire in the present invention is a rigid burr wire made of 2205 stainless steel, and the corona discharge generates an electric field that will enhance heat transfer. This is mainly because the electric field force acts on the charged dust particles and other charged particles to impact and disturb the heat transfer boundary of the anode plate. The thickness of the heat exchange boundary layer of the anode plate is thinned, thereby enhancing the heat transfer.
以本发明电除尘器用于工业锅炉烟气的除尘为例,本发明电除尘器的工作过程是,首先将给水由离心泵送往电除尘器壳体上方的进水箱,然后通过联箱5流入布置于阳极板6内的蛇形换热管11,高温烟气下进行对流换热及热辐射,极大降低了阳极板6附近的温度,降低了灰尘比电阻,有利于灰尘的吸附,提高了除尘效率,同时,给水经加热通过联箱5流入出水箱10再将热水送往热水管网,充分利用了烟气余热。采用本发明不仅可以降低粉尘颗粒比电阻,提高除尘效率,而且还可以充分利用锅炉尾部烟气余热,节能环保。Taking the dust removal of the electric dust collector of the present invention for industrial boiler flue gas as an example, the working process of the electric dust collector of the present invention is that the feed water is first sent to the water inlet tank above the shell of the electric dust collector by the centrifugal pump, and then passed through the header 5 Flowing into the serpentine heat exchange tube 11 arranged in the anode plate 6, convective heat exchange and heat radiation are performed under the high-temperature flue gas, which greatly reduces the temperature near the anode plate 6, reduces the specific resistance of dust, and is beneficial to the adsorption of dust. The dust removal efficiency is improved, and at the same time, the feed water is heated and flows into the water outlet tank 10 through the header 5, and then the hot water is sent to the hot water pipe network, making full use of the residual heat of the flue gas. Adopting the invention can not only reduce the specific resistance of dust particles and improve the dust removal efficiency, but also can make full use of the residual heat of flue gas at the tail of the boiler, which is energy-saving and environment-friendly.
尽管上面结合附图对本发明进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨的情况下,还可以做出很多变形,这些均属于本发明的保护之内。Although the present invention has been described above in conjunction with the accompanying drawings, the present invention is not limited to the above-mentioned specific embodiments, and the above-mentioned specific embodiments are only illustrative, rather than restrictive. Under the enlightenment of the present invention, many modifications can be made without departing from the gist of the present invention, and these all belong to the protection of the present invention.
Claims (8)
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111229465A (en) * | 2019-11-06 | 2020-06-05 | 浙江浩普环保工程有限公司 | Condensation wet-type electrostatic precipitator in coordination |
CN111298972A (en) * | 2020-03-30 | 2020-06-19 | 中国石油大学(华东) | A flue gas water collection and pollutant removal device with phase transition control and electrostatic coupling |
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CN104258993A (en) * | 2014-10-15 | 2015-01-07 | 神华集团有限责任公司 | Air distribution device and flue gas dust removal equipment provided with same |
CN205868539U (en) * | 2016-06-12 | 2017-01-11 | 江西百通能源股份有限公司 | A boiler flue gas electricity dust collector for recovery boiler flue gas waste heat |
CN107042158A (en) * | 2016-12-20 | 2017-08-15 | 天津华迈环保设备有限公司 | A kind of wet cottrell with function of recovering waste heat |
CN108787168A (en) * | 2018-07-05 | 2018-11-13 | 中国华电科工集团有限公司 | A kind of electric precipitator with heat exchange function |
CN211070458U (en) * | 2019-07-21 | 2020-07-24 | 天津大学 | A waste heat utilization type electrostatic precipitator |
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CN104258993A (en) * | 2014-10-15 | 2015-01-07 | 神华集团有限责任公司 | Air distribution device and flue gas dust removal equipment provided with same |
CN205868539U (en) * | 2016-06-12 | 2017-01-11 | 江西百通能源股份有限公司 | A boiler flue gas electricity dust collector for recovery boiler flue gas waste heat |
CN107042158A (en) * | 2016-12-20 | 2017-08-15 | 天津华迈环保设备有限公司 | A kind of wet cottrell with function of recovering waste heat |
CN108787168A (en) * | 2018-07-05 | 2018-11-13 | 中国华电科工集团有限公司 | A kind of electric precipitator with heat exchange function |
CN211070458U (en) * | 2019-07-21 | 2020-07-24 | 天津大学 | A waste heat utilization type electrostatic precipitator |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111229465A (en) * | 2019-11-06 | 2020-06-05 | 浙江浩普环保工程有限公司 | Condensation wet-type electrostatic precipitator in coordination |
CN111229465B (en) * | 2019-11-06 | 2022-08-02 | 浙江浩普环保工程有限公司 | Condensation wet-type electrostatic precipitator in coordination |
CN111298972A (en) * | 2020-03-30 | 2020-06-19 | 中国石油大学(华东) | A flue gas water collection and pollutant removal device with phase transition control and electrostatic coupling |
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Application publication date: 20191022 |