CN110284135A - A kind of combination intensifying tripper turnover panel and preparation method thereof - Google Patents
A kind of combination intensifying tripper turnover panel and preparation method thereof Download PDFInfo
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- CN110284135A CN110284135A CN201910693790.9A CN201910693790A CN110284135A CN 110284135 A CN110284135 A CN 110284135A CN 201910693790 A CN201910693790 A CN 201910693790A CN 110284135 A CN110284135 A CN 110284135A
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- 238000002360 preparation method Methods 0.000 title claims abstract description 23
- 230000007306 turnover Effects 0.000 title claims 2
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 263
- 239000010959 steel Substances 0.000 claims abstract description 263
- 239000000956 alloy Substances 0.000 claims abstract description 97
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 97
- 238000004372 laser cladding Methods 0.000 claims abstract description 87
- 238000003466 welding Methods 0.000 claims description 30
- 238000012545 processing Methods 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 13
- 238000003491 array Methods 0.000 claims description 10
- 239000002245 particle Substances 0.000 claims description 9
- 238000003754 machining Methods 0.000 claims description 6
- 229910000926 A-3 tool steel Inorganic materials 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000004663 powder metallurgy Methods 0.000 abstract description 3
- 239000011159 matrix material Substances 0.000 abstract description 2
- 239000002184 metal Substances 0.000 abstract description 2
- 229910052751 metal Inorganic materials 0.000 abstract description 2
- 239000000843 powder Substances 0.000 description 31
- 238000000034 method Methods 0.000 description 17
- 238000001035 drying Methods 0.000 description 15
- 238000005253 cladding Methods 0.000 description 14
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 13
- 239000004065 semiconductor Substances 0.000 description 12
- 238000010586 diagram Methods 0.000 description 9
- 238000004140 cleaning Methods 0.000 description 8
- 239000012535 impurity Substances 0.000 description 8
- 238000012360 testing method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 238000003892 spreading Methods 0.000 description 6
- 238000003672 processing method Methods 0.000 description 4
- 230000008439 repair process Effects 0.000 description 3
- 238000005219 brazing Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C24/00—Coating starting from inorganic powder
- C23C24/08—Coating starting from inorganic powder by application of heat or pressure and heat
- C23C24/10—Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer
- C23C24/103—Coating with metallic material, i.e. metals or metal alloys, optionally comprising hard particles, e.g. oxides, carbides or nitrides
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Laser Beam Processing (AREA)
Abstract
本发明提供了一种组合式强化分料器翻板及其制备方法，属于金属表面工程技术领域。本发明提供的组合式强化分料器翻板包括位于中间层的一块厚钢板，分别位于厚钢板两侧的两块薄钢板以及位于两块薄钢板外层表面的激光熔覆合金层；本发明通过将在厚钢板与薄钢板之间嵌入硬质合金块，能够提高分料器翻板的耐磨性能，硬质合金块通过几何结构固定于厚钢板与薄钢板之间，与钢板基体的结合强度大；薄钢板表面设有激光熔覆合金层，可以提高分料器翻板的耐磨损和抗冲击性能，并与薄钢板表面形成良好的粉末冶金，与薄钢板具有高结合强度，保证了分料器翻板的长寿命。同时，本发明提供的分料器翻板表面平整，过料流畅，能够满足生产需要。
The invention provides a combined reinforced feeder flap and a preparation method thereof, belonging to the technical field of metal surface engineering. The combined reinforced feeder flap provided by the present invention includes a thick steel plate located in the middle layer, two thin steel plates respectively located on both sides of the thick steel plate and a laser cladding alloy layer located on the outer surface of the two thin steel plates; By embedding cemented carbide blocks between the thick steel plate and the thin steel plate, the wear resistance of the distributor flap can be improved. The cemented carbide block is fixed between the thick steel plate and the thin steel plate through a geometric structure, and the combination with the steel plate matrix High strength; the surface of the thin steel plate is provided with a laser cladding alloy layer, which can improve the wear resistance and impact resistance of the distributor flap, and form a good powder metallurgy with the surface of the thin steel plate, and has high bonding strength with the thin steel plate, ensuring The long life of the distributor flap is guaranteed. At the same time, the surface of the flap of the feeder provided by the invention is smooth, and the feeding is smooth, which can meet the needs of production.
Description
技术领域technical field
本发明涉及金属表面工程技术领域，特别涉及一种组合式强化分料器翻板及其制备方法。The invention relates to the technical field of metal surface engineering, in particular to a combined reinforced material distributor flap and a preparation method thereof.
背景技术Background technique
在钢铁公司的炼铁配料系统中，三通分料器作为一个重要环节，需要向不同的两个方向皮带完成定量的送料任务，所以物料对其翻板的正反面都有很强的冲击，这会使翻板磨损相当地严重，经常需要补焊修复。补焊既浪费时间，又给生产带来诸多不便，导致生产效率严重下降。In the ironmaking batching system of the steel company, the three-way distributor is an important link, and it needs to complete the quantitative feeding task in two different directions, so the material has a strong impact on the front and back of the flap. This wears down the flaps considerably, often requiring repair welding. Repair welding not only wastes time, but also brings a lot of inconvenience to production, resulting in a serious decline in production efficiency.
传统的耐冲击磨损翻板主要由衬板基体、堆焊合金层及连接结构组成。在实际使用中，由于工况恶劣及堆焊金相组织粗大等原因，采用堆焊合金的衬板经常出现合金堆焊层脱落，导致翻板严重磨损甚至被击穿，直接影响生产的顺利进行。The traditional impact-resistant and wear-resistant flap is mainly composed of a liner substrate, a surfacing alloy layer and a connecting structure. In actual use, due to poor working conditions and coarse surfacing metallographic structure, the alloy surfacing layer often falls off on the lining plate using surfacing alloy, resulting in serious wear or even breakdown of the flap, which directly affects the smooth progress of production .
因此，如何提高三通分料器翻版的耐冲击、耐磨损性能，进而提高其使用寿命，成为关系炼铁物料分配和传输，以及生产运行连续性和可靠性的关键问题之一。Therefore, how to improve the impact resistance and wear resistance of the three-way distributor, and then improve its service life, has become one of the key issues related to the distribution and transmission of ironmaking materials, as well as the continuity and reliability of production operation.
发明内容Contents of the invention
有鉴于此，本发明目的在于提供一种组合式强化分料器翻板及其制备方法。本发明提供的组合式强化分料器翻板硬度高，耐磨性能好，使用寿命长。In view of this, the object of the present invention is to provide a combined reinforced distributor flap and a preparation method thereof. The combined reinforced material distributor provided by the invention has high hardness, good wear resistance and long service life.
为了实现上述发明目的，本发明提供以下技术方案：In order to achieve the above-mentioned purpose of the invention, the present invention provides the following technical solutions:
本发明提供了一种组合式强化分料器翻板，包括位于中间层的一块厚钢板，分别位于厚钢板两侧的薄钢板以及位于两块薄钢板外层表面的激光熔覆合金层；The invention provides a combined reinforced feeder flap, which comprises a thick steel plate located in the middle layer, thin steel plates respectively located on both sides of the thick steel plate, and a laser cladding alloy layer located on the outer surface of the two thin steel plates;
所述厚钢板与薄钢板通过硬质合金块连接在一起，所述硬质合金块固定于厚钢板两面上并贯穿于同侧薄钢板，所述硬质合金块贯穿薄钢板后与激光熔覆合金层平齐；所述厚钢板的四周与薄钢板的四周通过焊接的方式连接在一起。The thick steel plate and the thin steel plate are connected together by cemented carbide blocks, the cemented carbide blocks are fixed on both sides of the thick steel plate and penetrate through the thin steel plate on the same side, and the cemented carbide block penetrates the thin steel plate and is laser clad The alloy layer is even; the surroundings of the thick steel plate and the thin steel plate are connected together by welding.
优选的，所述激光熔覆合金层的厚度为3mm，所述薄钢板的厚度为10mm，所述厚钢板的厚度为30mm。Preferably, the thickness of the laser cladding alloy layer is 3 mm, the thickness of the thin steel plate is 10 mm, and the thickness of the thick steel plate is 30 mm.
优选的，所述激光熔覆合金层包括以下质量百分含量的组分：Preferably, the laser cladding alloy layer includes the following components in mass percentage:
C 0.20～0.35％，Cr 21～23％，Ni 4～8％，Al 0.2～0.6％，WC 10～15％，Cr2C3 3～5％，余量为Fe；C 0.20～0.35%, Cr 21～23%, Ni 4～8%, Al 0.2～0.6%, WC 10～15%, Cr 2 C 3 3～5%, the balance is Fe;
所述激光熔覆合金层所用原料的粒径为135～325目。The particle size of the raw material used for the laser cladding alloy layer is 135-325 mesh.
优选的，所述厚钢板与薄钢板的材质为16Mn钢、A3钢、45钢和40Cr钢中的一种。Preferably, the material of the thick steel plate and the thin steel plate is one of 16Mn steel, A3 steel, 45 steel and 40Cr steel.
优选的，所述硬质合金块的材质为WC。Preferably, the material of the cemented carbide block is WC.
优选的，所述厚钢板与两侧薄钢板的连接方式具体为：Preferably, the connection mode between the thick steel plate and the thin steel plates on both sides is specifically:
所述厚钢板的两侧各设置有沉头盲孔阵列，两块薄钢板对应位置设置有通孔阵列，所述硬质合金块通过螺钉固定于厚钢板的沉头盲孔的大孔中，并贯穿于同侧薄钢板的通孔；所述沉头盲孔阵列和通孔阵列的排列方式为8×8。Countersunk head blind hole arrays are arranged on both sides of the thick steel plate, through hole arrays are arranged at corresponding positions of the two thin steel plates, and the hard alloy block is fixed in the large hole of the countersunk head blind hole of the thick steel plate by screws. And run through the through holes of the thin steel plate on the same side; the arrangement of the countersunk blind hole array and the through hole array is 8×8.
优选的，所述沉头盲孔的大孔深度为5mm，大孔直径为20mm，盲孔深度为5mm；所述硬质合金块的外径为18mm，高度为18mm；所述薄钢板中通孔的直径为22mm。Preferably, the large hole depth of the countersunk blind hole is 5mm, the large hole diameter is 20mm, and the blind hole depth is 5mm; the outer diameter of the hard alloy block is 18mm, and the height is 18mm; The diameter of the hole is 22mm.
本发明提供了上述组合式强化分料器翻板的制备方法，包括以下步骤：The present invention provides a preparation method for the above-mentioned combined reinforced distributor flap, comprising the following steps:
(1)将厚钢板两面加工出沉头盲孔阵列，沉头盲孔中加工出螺纹，之后在每个沉头盲孔中安装上硬质合金块；(1) Machining countersunk blind hole arrays on both sides of the thick steel plate, machining threads in the countersunk blind holes, and then installing cemented carbide blocks in each countersunk blind hole;
(2)将两块薄钢板加工出通孔阵列，之后在薄钢板的一侧进行激光熔覆，得到激光熔覆合金层；(2) Processing two thin steel plates into an array of through holes, and then performing laser cladding on one side of the thin steel plates to obtain a laser cladding alloy layer;
(3)将所述厚钢板与设置有激光熔覆合金层的两块薄钢板内部通过硬质合金块连接在一起，并对四周的连接处进行焊接，得到组合式强化分料器翻板。(3) The thick steel plate and the two thin steel plates provided with the laser cladding alloy layer are connected together through a cemented carbide block, and the surrounding joints are welded to obtain a combined reinforced distributor flap.
优选的，所述步骤(1)中的螺纹为M6螺纹。Preferably, the thread in the step (1) is an M6 thread.
优选的，所述步骤(2)中激光熔覆的参数为：激光熔覆功率为3500～4000W，矩形光斑为2×14mm，搭接率为30～50％，扫描速度为500～600mm/min。Preferably, the parameters of the laser cladding in the step (2) are: the laser cladding power is 3500-4000W, the rectangular spot is 2×14mm, the overlapping rate is 30-50%, and the scanning speed is 500-600mm/min .
本发明提供了一种组合式强化分料器翻板，包括位于中间层的一块厚钢板，分别位于厚钢板两侧的两块薄钢板以及位于两块薄钢板外层表面的激光熔覆合金层；所述厚钢板的内部与薄钢板的内部通过硬质合金块连接在一起，所述硬质合金块分别固定于厚钢板两面上并贯穿于接触面的薄钢板，所述硬质合金块的高度与激光熔覆合金层平齐；所述厚钢板的四周与薄钢板的四周通过焊接的方式连接在一起。本发明通过将在厚钢板与薄钢板之间嵌入硬质合金块，能够提高分料器翻板的耐磨性能；薄钢板表面设有激光熔覆合金层，可以提高分料器翻板的耐磨损和抗冲击性能，并与薄钢板表面形成良好的粉末冶金，与薄钢板具有高结合强度，保证了分料器翻板的长寿命。同时，本发明提供的分料器翻板表面平整，过料流畅，能够满足生产需要，并减少了检修、补焊作业，能够直接降低企业成本，带来较高的经济效益。实施例结果表明，本发明提供的分料器翻板熔覆合金层硬度为HRC62.5，实际使用寿命达到传统堆焊分料器翻板的6.3倍。The invention provides a combined reinforced feeder flap, which includes a thick steel plate located in the middle layer, two thin steel plates respectively located on both sides of the thick steel plate and a laser cladding alloy layer located on the outer surface of the two thin steel plates The inside of the thick steel plate and the inside of the thin steel plate are connected together by a cemented carbide block, and the hard alloy block is respectively fixed on both sides of the thick steel plate and penetrates through the thin steel plate of the contact surface, and the hard alloy block is The height is equal to the laser cladding alloy layer; the surroundings of the thick steel plate and the surroundings of the thin steel plate are connected together by welding. The invention can improve the wear resistance of the distributor flap by embedding a hard alloy block between the thick steel plate and the thin steel plate; the laser cladding alloy layer is provided on the surface of the thin steel plate, which can improve the durability of the distributor flap. Wear and impact resistance, and form a good powder metallurgy with the surface of the thin steel plate, and have high bonding strength with the thin steel plate, which ensures the long life of the distributor flap. At the same time, the surface of the flap of the feeder provided by the invention is smooth, and the material is passed smoothly, which can meet the production needs, reduce maintenance and repair welding operations, directly reduce the cost of the enterprise, and bring higher economic benefits. The results of the examples show that the cladding alloy layer hardness of the distributor flap provided by the present invention is HRC62.5, and the actual service life is 6.3 times that of the traditional overlay welding distributor flap.
本发明提供了一种组合式强化分料器翻板的制备方法，此法中硬质合金块不采用钎焊技术固定，而是通过几何结构固定于厚钢板与薄钢板之间，与钢板基体的结合强度大。同时，本发明提供的制备方法简单易行，易于实现工业化生产。The invention provides a method for preparing the flap of a combined reinforced feeder. In this method, the cemented carbide block is not fixed by brazing technology, but is fixed between the thick steel plate and the thin steel plate through a geometric structure, and is connected with the steel plate matrix. The bonding strength is high. At the same time, the preparation method provided by the invention is simple and easy to realize industrial production.
附图说明Description of drawings
图1是组合式强化分料器翻板结构示意图，其中1-厚钢板，2-薄钢板，3-薄钢板，4-激光熔覆合金层，5-硬质合金块；Figure 1 is a schematic diagram of the combined reinforced feeder flap structure, in which 1-thick steel plate, 2-thin steel plate, 3-thin steel plate, 4-laser cladding alloy layer, 5-hard alloy block;
图2是厚钢板加工出沉头盲孔的示意图，其中6-沉头盲孔；Fig. 2 is a schematic diagram of a countersunk blind hole processed by a thick steel plate, wherein 6- countersunk blind hole;
图3是厚钢板加工出沉头盲孔的局部放大图，其中6-沉头盲孔；Figure 3 is a partial enlarged view of a countersunk blind hole processed by a thick steel plate, in which 6-countersunk blind hole;
图4是薄钢板加工出通孔的示意图，其中2-薄钢板，7-通孔；Fig. 4 is a schematic diagram of a through hole processed by a thin steel plate, wherein 2-thin steel plate, 7-through hole;
图5是薄钢板一侧进行激光熔覆的示意图，其中4-激光熔覆合金层；Fig. 5 is a schematic diagram of laser cladding on one side of a thin steel plate, wherein 4- laser cladding alloy layer;
图6是厚钢板与薄钢板的连接示意图；Fig. 6 is the connection schematic diagram of thick steel plate and thin steel plate;
图7是组合式强化分料器翻板一侧焊接螺栓的局部放大图，其中8为螺栓。Figure 7 is a partial enlarged view of the welded bolts on one side of the flap of the combined reinforced feeder, in which 8 is a bolt.
具体实施方式Detailed ways
本发明提供了一种组合式强化分料器翻板，其结构示意图如图1所示，所述组合式强化分料器翻板包括位于中间层的一块厚钢板1，分别位于厚钢板两侧的薄钢板2、3以及位于两块薄钢板外层表面的激光熔覆合金层4；The present invention provides a combined reinforced feeder flap, its structural schematic diagram is shown in Figure 1, the combined reinforced feeder flap includes a thick steel plate 1 located in the middle layer, respectively located on both sides of the thick steel plate The thin steel plates 2 and 3 and the laser cladding alloy layer 4 located on the outer surface of the two thin steel plates;
所述厚钢板与薄钢板通过硬质合金块连接在一起，所述硬质合金块固定于厚钢板两面上并贯穿于同侧薄钢板，所述硬质合金块贯穿薄钢板后与激光熔覆合金层平齐；所述厚钢板的四周与薄钢板的四周通过焊接的方式连接在一起。The thick steel plate and the thin steel plate are connected together by cemented carbide blocks, the cemented carbide blocks are fixed on both sides of the thick steel plate and penetrate through the thin steel plate on the same side, and the cemented carbide block penetrates the thin steel plate and is laser clad The alloy layer is even; the surroundings of the thick steel plate and the thin steel plate are connected together by welding.
在本发明中，所述组合式强化分料器翻板包括中间层的一块厚钢板。在本发明中，所述厚钢板的厚度优选为30mm，所述厚钢板的材质优选为16Mn钢、A3钢、45钢和40Cr钢中的一种。本发明对所述厚钢板的长度和宽度没有特殊的要求，根据分料器的尺寸相应地设计厚钢板的长度和宽度即可。In the present invention, the combined reinforced distributor flap includes a thick steel plate in the middle layer. In the present invention, the thickness of the thick steel plate is preferably 30mm, and the material of the thick steel plate is preferably one of 16Mn steel, A3 steel, 45 steel and 40Cr steel. The present invention has no special requirements on the length and width of the thick steel plate, and the length and width of the thick steel plate can be designed according to the size of the distributor.
在本发明中，所述组合式强化分料器翻板包括分别位于厚钢板两侧的薄钢板。在本发明中，厚钢板两侧的薄钢板的厚度相同，均优选为10mm；所述薄钢板的材质与所述厚钢板的材质相同，优选为16Mn钢、A3钢、45钢和40Cr钢中的一种。在本发明中，所述薄钢板的长度和宽度与所述厚钢板的长度和宽度相同。In the present invention, the combined reinforced distributor flap includes thin steel plates located on both sides of the thick steel plate. In the present invention, the thickness of the thin steel plate on both sides of the thick steel plate is the same, preferably 10mm; the material of the thin steel plate is the same as that of the thick steel plate, preferably 16Mn steel, A3 steel, 45 steel and 40Cr steel kind of. In the present invention, the thin steel plate has the same length and width as the thick steel plate.
在本发明中，所述组合式强化分料器翻板包括位于两块薄钢板外层表面的激光熔覆合金层。在本发明中，所述激光熔覆合金层的厚度优选为3mm；所述激光熔覆合金层优选包括以下质量百分含量的组分：C 0.20～0.35％，Cr 21～23％，Ni 4～8％，Al 0.2～0.6％，WC 10～15％，Cr2C3 3～5％，余量为Fe；优选为C 0.25～0.30％，Cr 21.5～22.5％，Ni 5～7％，Al 0.3～0.5％，WC 12～14％，Cr2C3 3.5～4.5％，余量为Fe；所述激光熔覆合金层所用原料的粒径优选为135～325目，更优选为150～300目。在本发明中，所述激光熔覆合金层具有高硬度，可以提高分料器翻板的耐磨损和抗冲击性能，并与薄钢板表面形成良好的粉末冶金，与薄钢板具有高结合强度，保证了分料器翻板的长寿命。In the present invention, the combined reinforced splitter flap includes a laser cladding alloy layer on the outer surface of two thin steel plates. In the present invention, the thickness of the laser cladding alloy layer is preferably 3 mm; the laser cladding alloy layer preferably includes the following components in mass percentage: C 0.20-0.35%, Cr 21-23%, Ni 4 ～8%, Al 0.2～0.6%, WC 10～15%, Cr 2 C 3 3～5%, the balance is Fe; preferably C 0.25～0.30%, Cr 21.5～22.5%, Ni 5～7%, 0.3-0.5% of Al, 12-14% of WC, 3.5-4.5% of Cr 2 C 3 , and the balance is Fe; the particle size of the raw material used for the laser cladding alloy layer is preferably 135-325 mesh, more preferably 150- 300 mesh. In the present invention, the laser cladding alloy layer has high hardness, which can improve the wear resistance and impact resistance of the distributor flap, and forms a good powder metallurgy with the surface of the thin steel plate, and has high bonding strength with the thin steel plate , to ensure the long life of the distributor flap.
在本发明中，所述厚钢板与薄钢板通过硬质合金块连接在一起，所述硬质合金块固定于厚钢板两面上并贯穿于同侧的薄钢板，所述硬质合金块贯穿薄钢板后与激光熔覆合金层平齐。在本发明中，所述硬质合金块的材质优选为WC；所述厚钢板与两侧薄钢板的连接方式具体为：In the present invention, the thick steel plate and the thin steel plate are connected together by cemented carbide blocks, the hard alloy blocks are fixed on both sides of the thick steel plate and penetrate through the thin steel plates on the same side, and the cemented carbide blocks penetrate the thin steel plate. After the steel plate is flush with the laser cladding alloy layer. In the present invention, the material of the cemented carbide block is preferably WC; the connection mode between the thick steel plate and the thin steel plates on both sides is specifically:
所述厚钢板的两侧各设置沉头盲孔阵列，两块薄钢板对应位置设置有通孔阵列，所述硬质合金块通过螺钉固定于厚钢板的沉头盲孔的大孔中，并贯穿于同侧薄钢板的通孔；所述沉头盲孔阵列和通孔阵列的排列方式为8×8。Countersunk head blind hole arrays are arranged on both sides of the thick steel plate, through hole arrays are arranged at corresponding positions of the two thin steel plates, and the hard alloy block is fixed in the large hole of the countersunk head blind hole of the thick steel plate by screws, and Through-holes running through the thin steel plate on the same side; the arrangement of the countersunk blind hole array and the through-hole array is 8×8.
在本发明中，所述沉头盲孔的大孔深度优选为5mm，大孔直径优选为20mm，盲孔深度优选为5mm；所述硬质合金块的外径优选为18mm，高度优选为18mm；所述薄钢板中通孔的直径优选为22mm。在本发明中，所述沉头盲孔优选在厚钢板的两侧均匀分布，所述薄钢板通孔的位置与沉头盲孔的位置相对应。In the present invention, the large hole depth of the countersunk blind hole is preferably 5mm, the large hole diameter is preferably 20mm, and the blind hole depth is preferably 5mm; the outer diameter of the hard alloy block is preferably 18mm, and the height is preferably 18mm ; The diameter of the through hole in the thin steel plate is preferably 22mm. In the present invention, the countersunk blind holes are preferably evenly distributed on both sides of the thick steel plate, and the positions of the thin steel plate through holes correspond to the positions of the countersunk blind holes.
本发明通过在厚钢板与薄钢板之间嵌入硬质合金块，能够提高分料器翻板的耐磨性能，硬质合金块不采用钎焊技术固定，而是通过螺钉固定于厚钢板与薄钢板之间，能够增强硬质合金块与钢板的结合强度，保证分料器翻板的使用寿命。The invention can improve the wear resistance of the feeder flap by embedding hard alloy blocks between the thick steel plate and the thin steel plate. The hard alloy block is not fixed by brazing technology, but is fixed on the thick steel plate and the thin Between the steel plates, the bonding strength between the cemented carbide block and the steel plate can be enhanced to ensure the service life of the distributor flap.
在本发明中，所述厚钢板的四周与薄钢板的四周通过焊接的方式连接在一起。本发明通过将厚钢板的四周与薄钢板的四周焊接在一起，可以进一步提高厚钢板与薄钢板的结合强度，保证分料器翻板的使用寿命。In the present invention, the surroundings of the thick steel plate and the thin steel plate are connected together by welding. The present invention can further improve the bonding strength of the thick steel plate and the thin steel plate by welding the surroundings of the thick steel plate and the thin steel plate together, and ensure the service life of the flap of the feeder.
在本发明中，所述分料器翻板的一个侧面优选焊接有四个螺栓，用于翻板与其他结构件的连接；所述螺栓优选为高强螺栓；本发明对所述螺栓的具体规格没有特殊的要求，根据其他结构件的需要选择相应规格的螺栓即可。本发明对所述螺栓的具体焊接位置没有特殊的要求，根据其他结构件的需要确定相应的焊接位置即可。In the present invention, one side of the flap of the distributor is preferably welded with four bolts for connecting the flap to other structural parts; the bolts are preferably high-strength bolts; the specific specifications of the bolts in the present invention There are no special requirements, just select bolts of corresponding specifications according to the needs of other structural parts. The present invention has no special requirements on the specific welding positions of the bolts, and the corresponding welding positions can be determined according to the needs of other structural parts.
本发明提供了上述组合式强化分料器翻板的制备方法，包括以下步骤：The present invention provides a preparation method for the above-mentioned combined reinforced distributor flap, comprising the following steps:
(1)将厚钢板两面加工出沉头盲孔阵列，盲孔中加工出螺纹，之后在每个盲孔中安装上硬质合金块；(1) Machining countersunk blind hole arrays on both sides of the thick steel plate, machining threads in the blind holes, and then installing cemented carbide blocks in each blind hole;
(2)将两块薄钢板加工出通孔阵列，之后在薄钢板的一侧进行激光熔覆，得到激光熔覆合金层；(2) Processing two thin steel plates into an array of through holes, and then performing laser cladding on one side of the thin steel plates to obtain a laser cladding alloy layer;
(3)将所述厚钢板与设置有激光熔覆合金层的两块薄钢板内部通过硬质合金块连接在一起，并对四周的连接处进行焊接，得到组合式强化分料器翻板。(3) The thick steel plate and the two thin steel plates provided with the laser cladding alloy layer are connected together through a cemented carbide block, and the surrounding joints are welded to obtain a combined reinforced distributor flap.
本发明将厚钢板两面加工出沉头盲孔阵列，盲孔中加工出螺纹，之后在每个沉头盲孔中安装上硬质合金块，其中厚钢板加工出沉头盲孔阵列的示意图如图2所示，局部放大图如图3所示。在本发明中，所述沉头盲孔的数量优选为“8×8”。本发明对所述沉头盲孔的加工方式没有特殊的要求，使用本领域技术人员熟知的沉头盲孔的加工方式即可。在本发明中，所述螺纹优选为M6螺纹。在本发明中，所述硬质合金块优选通过高强螺钉安装在沉头盲孔中。In the present invention, countersunk blind hole arrays are processed on both sides of the thick steel plate, threads are processed in the blind holes, and then cemented carbide blocks are installed in each countersunk blind hole, wherein the schematic diagram of the countersunk blind hole array processed by the thick steel plate is as follows As shown in Figure 2, the partial enlarged view is shown in Figure 3. In the present invention, the number of the countersunk blind holes is preferably "8×8". The present invention has no special requirements on the processing method of the countersunk blind hole, and the processing method of the countersunk blind hole well known to those skilled in the art can be used. In the present invention, the thread is preferably an M6 thread. In the present invention, the cemented carbide block is preferably installed in the countersunk blind hole by high-strength screws.
本发明将两块薄钢板加工出通孔阵列，之后在薄钢板的一侧进行激光熔覆，得到激光熔覆合金层，其中薄钢板加工出通孔阵列的示意图如图4所示，薄钢板一侧进行激光熔覆的示意图如图5所示。本发明对所述通孔的加工方式没有特殊的要求，使用本领域技术人员熟知的通孔加工方式即可。在加工出通孔后，本发明优选对薄钢板进行激光熔覆的一侧进行清洗，所述清洗用清洗剂优选为工业酒精；本发明通过清洗，可以去除薄钢板表面的氧化物、杂质和油污，使激光熔覆合金层与薄钢板更好地结合。本发明优选在激光熔覆前在每个通孔内涂满快干粉并干燥，以保证激光熔覆时不破坏通孔尺寸。本发明对所述快干粉的种类没有特殊的要求，使用本领域技术人员熟知种类的快干粉即可。本发明优选先将快干粉与水和好，再将快干粉涂到通孔中；本发明对所述干燥的温度和时间没有特殊的要求，使用本领域技术人员熟知的干燥时间使快干粉完全干燥即可。在本发明中，所述激光熔覆的方式优选为多层激光熔覆，所述激光熔覆的参数优选为：激光熔覆功率优选为3500～4000W，更优选为3600～3800W；所述激光熔覆时的矩形光斑优选为2×14mm，搭接率优选为30～50％，更优选为35～45％，所述激光熔覆时扫描速度优选为500～600mm/min，更优选为550mm/min。In the present invention, two thin steel plates are processed into an array of through holes, and then laser cladding is performed on one side of the thin steel plate to obtain a laser cladding alloy layer. A schematic diagram of laser cladding on one side is shown in Figure 5. The present invention has no special requirements on the processing method of the through hole, and the processing method of the through hole familiar to those skilled in the art can be used. After the through hole is processed, the present invention preferably cleans the side of the thin steel plate that is laser clad, and the cleaning agent for cleaning is preferably industrial alcohol; the present invention can remove oxides, impurities and impurities on the surface of the thin steel plate by cleaning. Oil pollution, so that the laser cladding alloy layer and the thin steel plate can be better combined. In the present invention, each through hole is preferably coated with quick-drying powder and dried before laser cladding, so as to ensure that the size of the through hole is not damaged during laser cladding. The present invention has no special requirements on the type of the quick-drying powder, and the quick-drying powder of the type well-known to those skilled in the art can be used. The present invention preferably reconciles the quick-drying powder with water first, and then coats the quick-drying powder in the through hole; the present invention has no special requirements on the drying temperature and time, and uses the drying time well known to those skilled in the art to make the quick-drying powder completely Just dry. In the present invention, the laser cladding method is preferably multi-layer laser cladding, and the parameters of the laser cladding are preferably: the laser cladding power is preferably 3500-4000W, more preferably 3600-3800W; the laser The rectangular spot during cladding is preferably 2×14mm, the overlapping rate is preferably 30-50%, more preferably 35-45%, and the scanning speed during laser cladding is preferably 500-600mm/min, more preferably 550mm /min.
得到激光熔覆合金层后，本发明将所述厚钢板与设置有激光熔覆合金层的两块薄钢板内部通过硬质合金块连接在一起，并对四周的连接处进行焊接，得到组合式强化分料器翻板，其中厚钢板与设置有激光熔覆合金层的两块薄钢板的连接示意图如图6所示。在连接前，本发明优选去除薄钢板通孔中的快干粉。在本发明中，由于厚钢板上硬质合金块的位置与薄钢板通孔的位置相对应，硬质合金块能够穿过薄钢板的通孔，使厚钢板与薄钢板连接在一起，在连接时，薄钢板具有激光熔覆合金层的一侧朝向外侧。在本发明中，所述焊接的方式优选为气体保护焊；在焊接前，本发明优选在厚钢板与薄钢板的四周连接处开一圈焊接坡口，所述焊接坡口的大小、深度和角度根据钢板的尺寸进行相应设计即可。After the laser cladding alloy layer is obtained, the present invention connects the thick steel plate and the two thin steel plates provided with the laser cladding alloy layer through a hard alloy block, and welds the surrounding joints to obtain a combined Strengthen the divider flap, where the connection schematic diagram of the thick steel plate and the two thin steel plates provided with the laser cladding alloy layer is shown in Figure 6. Before joining, the present invention preferably removes quick-drying powder in the through-holes of the thin steel plates. In the present invention, since the position of the cemented carbide block on the thick steel plate corresponds to the position of the through hole of the thin steel plate, the cemented carbide block can pass through the through hole of the thin steel plate, so that the thick steel plate and the thin steel plate are connected together. , the side of the thin steel plate with the laser cladding alloy layer faces outward. In the present invention, the welding method is preferably gas shielded welding; before welding, the present invention preferably opens a circle of welding grooves at the joints of the thick steel plate and the thin steel plate, and the size, depth and The angle can be designed according to the size of the steel plate.
完成焊接后，本发明优选在分料器翻板的一个侧面焊接四个螺栓，其中焊接螺栓的局部放大图如图7所示。在本发明中，所述焊接的方式优选为塞焊。After the welding is completed, the present invention preferably welds four bolts on one side of the distributor flap, wherein a partial enlarged view of the welding bolts is shown in FIG. 7 . In the present invention, the welding method is preferably plug welding.
下面结合实施例对本发明提供的组合式强化分料器翻板及其制备方法进行详细的说明，但是不能把它们理解为对本发明保护范围的限定。The combined reinforced distributor flap provided by the present invention and its preparation method will be described in detail below in conjunction with the examples, but they should not be construed as limiting the protection scope of the present invention.
实施例1Example 1
1)根据分料器翻板厚度50mm的要求，选择三块厚度分别为10mm，10mm，30mm厚的16Mn钢板，所选三块16Mn钢板大面的长宽尺寸相同，并且与原始翻料板的长宽尺寸相同；1) According to the requirement of 50mm thickness of the distributor flap, select three 16Mn steel plates with a thickness of 10mm, 10mm, and 30mm respectively. The length and width of the selected three 16Mn steel plates are the same as those of the original flap same length and width;
2)选取厚度30mm的16Mn钢板两大面均各加工64个沉头盲孔，沉头盲孔的大孔深度为5mm，直径为20mm，沉头盲孔的盲孔深度为5mm，沉头盲孔加工螺纹，螺纹为M6；2) 64 countersunk blind holes are processed on both sides of the 16Mn steel plate with a thickness of 30mm. The depth of the large hole of the countersunk blind hole is 5mm and the diameter is 20mm. Hole processing thread, the thread is M6;
3)将128个外径18mm带有沉头盲孔的硬质合金块通过高强螺钉分别固定于加工有沉头盲孔的30mm厚16Mn钢板正反两大面上，硬质合金块的高度为18mm，材质为WC；3) 128 cemented carbide blocks with an outer diameter of 18 mm and countersunk blind holes are respectively fixed on the front and back sides of a 30 mm thick 16Mn steel plate with countersunk blind holes through high-strength screws. The height of the cemented carbide blocks is 18mm, the material is WC;
4)将另两块厚度为10mm的16Mn钢板按厚度30mm的16Mn钢板在对应沉头盲孔的位置各钻64个通孔，通孔的直径为22mm；4) The other two 16Mn steel plates with a thickness of 10mm are respectively drilled 64 through holes at the positions corresponding to the blind holes of the countersunk head according to the 16Mn steel plates with a thickness of 30mm, and the diameter of the through holes is 22mm;
5)将钻好通孔的两块10mm厚16Mn钢板采用工业酒精分别清洗一侧大面，去除氧化皮、杂质、油污；5) Clean the two 10mm thick 16Mn steel plates with industrial alcohol to remove scale, impurities and oil respectively with industrial alcohol;
6)在两块10mm厚16Mn钢板大面上各个通孔内涂满和好的快干粉，晾干，保证激光熔覆时不破坏通孔尺寸；6) Apply reconciled quick-drying powder to each through hole on the large surface of two 10mm thick 16Mn steel plates, and dry it to ensure that the size of the through hole will not be damaged during laser cladding;
7)配制激光熔覆合金粉末，各组分按照质量百分比分别为：C 0.20％，Cr 21％，Ni4％，Al 0.2％，WC 10％，Cr2C3 3％，余量为Fe，粉末的粒度为135目；7) Preparation of laser cladding alloy powder, each component according to mass percentage is: C 0.20%, Cr 21%, Ni4%, Al 0.2%, WC 10%, Cr 2 C 3 3%, the balance is Fe, powder The particle size is 135 mesh;
8)将清洗后的两块10mm厚16Mn钢板装卡于大功率半导体激光加工机床上，通过激光扫描通过铺粉预置的合金粉末，对清洗后的一侧大面进行激光熔覆，具体工艺参数如下：半导体激光器功率P＝3500W，矩形光斑2×14mm，搭接率30％，扫描速度V＝500mm/min，通过多层熔覆制备的激光熔覆合金层厚度为3mm；8) Install the cleaned two 10mm thick 16Mn steel plates on a high-power semiconductor laser processing machine tool, and perform laser cladding on the large surface of one side after cleaning through laser scanning and powder-spreading preset alloy powder. The specific process The parameters are as follows: semiconductor laser power P=3500W, rectangular spot 2×14mm, overlapping rate 30%, scanning speed V=500mm/min, and the thickness of the laser cladding alloy layer prepared by multilayer cladding is 3mm;
9)将熔覆有激光熔覆合金层的两块10mm厚16Mn钢板与两大面各安装有64块硬质合金块的30mm厚钢板组合在一起，分别使两块10mm厚16Mn钢板大面上的熔覆合金层向外；9) Combine two 10mm thick 16Mn steel plates clad with laser cladding alloy layers and 30mm thick steel plates with 64 hard alloy blocks on each of the two sides, respectively make the two 10mm thick 16Mn steel plates on the large surfaces The cladding alloy layer faces outward;
10)将安装好的三块钢板的四个侧面开焊接坡口，将它们组合焊接在一起；10) Open welding grooves on the four sides of the installed three steel plates, and weld them together;
11)按图纸要求，将组合后的翻板一个侧面塞焊四个高强螺栓，用于翻板与其他结构件的连接，完成组合式强化分料器翻板的制备。11) According to the requirements of the drawing, plug and weld four high-strength bolts on one side of the combined flap to connect the flap to other structural parts, and complete the preparation of the combined reinforced distributor flap.
对所得组合式强化分料器翻板的硬度进行检测，检测标准为《GB/T230.1-2004》，经检测，所得组合式强化分料器翻板表面的激光熔覆合金层的硬度为HRC63，实际使用寿命达到传统堆焊分料器翻板的6倍。The hardness of the flap of the obtained combined strengthened distributor is detected, and the testing standard is "GB/T230.1-2004". After testing, the hardness of the laser cladding alloy layer on the surface of the combined reinforced distributor turned is HRC63, the actual service life reaches 6 times of the flap of the traditional overlay welding distributor.
实施例2Example 2
1)根据分料器翻板厚度50mm的要求，选择三块厚度分别为10mm,10mm，30mm厚的16Mn钢板，所选三块16Mn钢板大面的长宽尺寸相同，并且与原始翻料板的长宽尺寸相同；1) According to the requirement of 50mm thickness of the distributor flap, select three 16Mn steel plates with a thickness of 10mm, 10mm and 30mm respectively. The length and width of the selected three 16Mn steel plates are the same as those of the original flap same length and width;
2)选取厚度30mm的16Mn钢板两大面均各加工64个沉头盲孔，沉头盲孔的大孔深度为5mm，直径为20mm，沉头盲孔的盲孔深度为5mm，沉头盲孔加工螺纹，螺纹为M6；2) 64 countersunk blind holes are processed on both sides of the 16Mn steel plate with a thickness of 30mm. The depth of the large hole of the countersunk blind hole is 5mm and the diameter is 20mm. Hole processing thread, the thread is M6;
3)将128个外径18mm带有沉头盲孔的烧结硬质合金块通过高强螺钉分别固定于加工有沉头盲孔的30mm厚16Mn钢板正反两大面上，硬质合金块的高度为18mm；3) Fix 128 sintered carbide blocks with an outer diameter of 18mm and countersunk blind holes to the front and back sides of a 30mm thick 16Mn steel plate with countersunk holes through high-strength screws. The height of the cemented carbide block is 18mm;
4)将另两块厚度为10mm的16Mn钢板按厚度30mm的16Mn钢板沉头盲孔的位置各钻64个通孔，通孔的直径为22mm；4) The other two 16Mn steel plates with a thickness of 10mm are respectively drilled 64 through holes according to the positions of the countersunk blind holes of the 16Mn steel plates with a thickness of 30mm, and the diameter of the through holes is 22mm;
5)将钻好通孔的两块10mm厚16Mn钢板采用工业酒精分别清洗一侧大面，去除氧化皮、杂质、油污；5) Clean the two 10mm thick 16Mn steel plates with industrial alcohol to remove scale, impurities and oil respectively with industrial alcohol;
6)在两块10mm厚16Mn钢板大面上各个通孔内涂满和好的快干粉，晾干，保证激光熔覆时不破坏通孔尺寸；6) Apply reconciled quick-drying powder to each through hole on the large surface of two 10mm thick 16Mn steel plates, and dry it to ensure that the size of the through hole will not be damaged during laser cladding;
7)配制激光熔覆合金粉末，各组分按照质量百分比分别为：C 0.35％，Cr 23％，Ni8％，Al 0.6％，WC 15％，Cr2C3 5％，余量为Fe，粉末的粒度为325目；7) Preparation of laser cladding alloy powder, each component according to mass percentage is: C 0.35%, Cr 23%, Ni8%, Al 0.6%, WC 15%, Cr 2 C 3 5%, the balance is Fe, powder The particle size is 325 mesh;
8)将清洗后的两块10mm厚16Mn钢板装卡于大功率半导体激光加工机床上，通过激光扫描通过铺粉预置的合金粉末，对清洗后的一侧大面进行激光熔覆，具体工艺参数如下：半导体激光器功率P＝4000W，矩形光斑2×14mm，搭接率50％，扫描速度V＝600mm/min，通过多层熔覆制备的激光熔覆合金层厚度为3mm；8) Install the cleaned two 10mm thick 16Mn steel plates on a high-power semiconductor laser processing machine tool, and perform laser cladding on the large surface of one side after cleaning through laser scanning and powder-spreading preset alloy powder. The specific process The parameters are as follows: semiconductor laser power P=4000W, rectangular spot 2×14mm, overlapping rate 50%, scanning speed V=600mm/min, and the thickness of the laser cladding alloy layer prepared by multilayer cladding is 3mm;
9)将熔覆有激光熔覆合金层的两块10mm厚16Mn钢板与两大面各安装有64块硬质合金块的30mm厚钢板组合在一起，分别使两块10mm厚16Mn钢板大面上的熔覆合金层向外；9) Combine two 10mm thick 16Mn steel plates clad with laser cladding alloy layers and 30mm thick steel plates with 64 hard alloy blocks on each of the two sides, respectively make the two 10mm thick 16Mn steel plates on the large surfaces The cladding alloy layer faces outward;
10)将安装好的三块钢板的四个侧面开焊接坡口，将它们组合焊接在一起；10) Open welding grooves on the four sides of the installed three steel plates, and weld them together;
11)按图纸要求，将组合后的翻板一个侧面塞焊四个高强螺栓，用于翻板与其他结构件的连接，完成组合式强化分料器翻板的制备。11) According to the requirements of the drawing, plug and weld four high-strength bolts on one side of the combined flap to connect the flap to other structural parts, and complete the preparation of the combined reinforced distributor flap.
使用实施例1的方法对所得组合式强化分料器翻板的硬度进行检测，经检测，所得组合式强化分料器翻板表面的激光熔覆合金层的硬度为HRC62，实际使用寿命达到传统堆焊分料器翻板的5.5倍。Using the method of Example 1, the hardness of the flap of the obtained combined strengthened distributor is detected. After testing, the hardness of the laser cladding alloy layer on the surface of the flap of the combined strengthened distributor obtained is HRC62, and the actual service life reaches the traditional 5.5 times of surfacing welding distributor flap.
实施例3Example 3
1)根据分料器翻板厚度50mm的要求，选择三块厚度分别为10mm，10mm，30mm厚的16Mn钢板，所选三块16Mn钢板大面的长宽尺寸相同，并且与原始翻料板的长宽尺寸相同；1) According to the requirement of 50mm thickness of the distributor flap, select three 16Mn steel plates with a thickness of 10mm, 10mm, and 30mm respectively. The length and width of the selected three 16Mn steel plates are the same as those of the original flap same length and width;
2)选取厚度30mm的16Mn钢板两大面均各加工64个沉头盲孔，沉头盲孔的大孔深度为5mm，直径为20mm，沉头盲孔的盲孔深度为5mm，沉头盲孔加工螺纹，螺纹为M6；2) 64 countersunk blind holes are processed on both sides of the 16Mn steel plate with a thickness of 30mm. The depth of the large hole of the countersunk blind hole is 5mm and the diameter is 20mm. Hole processing thread, the thread is M6;
3)将128个外径18mm带有沉头盲孔的烧结硬质合金块通过高强螺钉分别固定于加工有沉头盲孔的30mm厚16Mn钢板正反两大面上，硬质合金块的高度为18mm；3) Fix 128 sintered carbide blocks with an outer diameter of 18mm and countersunk blind holes to the front and back sides of a 30mm thick 16Mn steel plate with countersunk holes through high-strength screws. The height of the cemented carbide block is 18mm;
4)将另两块厚度为10mm的16Mn钢板按厚度30mm的16Mn钢板沉头盲孔的位置各钻64个通孔，通孔的直径为22mm；4) The other two 16Mn steel plates with a thickness of 10mm are respectively drilled 64 through holes according to the positions of the countersunk blind holes of the 16Mn steel plates with a thickness of 30mm, and the diameter of the through holes is 22mm;
5)将钻好通孔的两块10mm厚16Mn钢板采用工业酒精分别清洗一侧大面，去除氧化皮、杂质、油污；5) Clean the two 10mm thick 16Mn steel plates with industrial alcohol to remove scale, impurities and oil respectively with industrial alcohol;
6)在两块10mm厚16Mn钢板大面上各个通孔内涂满和好的快干粉，晾干，保证激光熔覆时不破坏通孔尺寸；6) Apply reconciled quick-drying powder to each through hole on the large surface of two 10mm thick 16Mn steel plates, and dry it to ensure that the size of the through hole will not be damaged during laser cladding;
7)配制激光熔覆合金粉末，各组分按照质量百分比分别为：C 0.30％，Cr 22％，Ni6％，Al 0.4％，WC 13％，Cr2C3 3％，余量为Fe，粉末的粒度为200目；7) Preparation of laser cladding alloy powder, each component according to mass percentage is: C 0.30%, Cr 22%, Ni6%, Al 0.4%, WC 13%, Cr 2 C 3 3%, the balance is Fe, powder The particle size is 200 mesh;
8)将清洗后的两块10mm厚16Mn钢板装卡于大功率半导体激光加工机床上，通过激光扫描通过铺粉预置的合金粉末，对清洗后的一侧大面进行激光熔覆，具体工艺参数如下：半导体激光器功率P＝3600W，矩形光斑2×14mm，搭接率30％，扫描速度V＝550mm/min，通过多层熔覆制备的激光熔覆合金层厚度为3mm；8) Install the cleaned two 10mm thick 16Mn steel plates on a high-power semiconductor laser processing machine tool, and perform laser cladding on the large surface of one side after cleaning through laser scanning and powder-spreading preset alloy powder. The specific process The parameters are as follows: semiconductor laser power P=3600W, rectangular spot 2×14mm, overlap rate 30%, scanning speed V=550mm/min, and the thickness of the laser cladding alloy layer prepared by multilayer cladding is 3mm;
9)将熔覆有激光熔覆合金层的两块10mm厚16Mn钢板与两大面各安装有64块硬质合金块的30mm厚钢板组合在一起，分别使两块10mm厚16Mn钢板大面上的熔覆合金层向外；9) Combine two 10mm thick 16Mn steel plates clad with laser cladding alloy layers and 30mm thick steel plates with 64 hard alloy blocks on each of the two sides, respectively make the two 10mm thick 16Mn steel plates on the large surfaces The cladding alloy layer faces outward;
10)将安装好的三块钢板的四个侧面开焊接坡口，将它们组合焊接在一起；10) Open welding grooves on the four sides of the installed three steel plates, and weld them together;
11)按图纸要求，将组合后的翻板一个侧面塞焊四个高强螺栓，用于翻板与其他结构件的连接，完成组合式强化分料器翻板的制备。11) According to the requirements of the drawing, plug and weld four high-strength bolts on one side of the combined flap to connect the flap to other structural parts, and complete the preparation of the combined reinforced distributor flap.
使用实施例1的方法对所得组合式强化分料器翻板的硬度进行检测，经检测，所得组合式强化分料器翻板表面的激光熔覆合金层的硬度为HRC62，实际使用寿命达到传统堆焊分料器翻板的5.6倍。Using the method of Example 1, the hardness of the flap of the obtained combined strengthened distributor is detected. After testing, the hardness of the laser cladding alloy layer on the surface of the flap of the combined strengthened distributor obtained is HRC62, and the actual service life reaches the traditional 5.6 times of the surfacing distributor flap.
实施例4Example 4
1)根据分料器翻板厚度50mm的要求，选择三块厚度分别为10mm，10mm，30mm厚的16Mn钢板，所选三块16Mn钢板大面的长宽尺寸相同，并且与原始翻料板的长宽尺寸相同；1) According to the requirement of 50mm thickness of the distributor flap, select three 16Mn steel plates with a thickness of 10mm, 10mm, and 30mm respectively. The length and width of the selected three 16Mn steel plates are the same as those of the original flap same length and width;
2)选取厚度30mm的16Mn钢板两大面均各加工64个沉头盲孔，沉头盲孔的大孔深度为5mm，直径为20mm，沉头盲孔的盲孔深度为5mm，沉头盲孔加工螺纹，螺纹为M6；2) 64 countersunk blind holes are processed on both sides of the 16Mn steel plate with a thickness of 30mm. The depth of the large hole of the countersunk blind hole is 5mm and the diameter is 20mm. Hole processing thread, the thread is M6;
3)将128个外径18mm带有沉头盲孔的烧结硬质合金块通过高强螺钉分别固定于加工有沉头盲孔的30mm厚16Mn钢板正反两大面上，硬质合金块的高度为18mm；3) Fix 128 sintered carbide blocks with an outer diameter of 18mm and countersunk blind holes to the front and back sides of a 30mm thick 16Mn steel plate with countersunk holes through high-strength screws. The height of the cemented carbide block is 18mm;
4)将另两块厚度为10mm的16Mn钢板按厚度30mm的16Mn钢板沉头盲孔的位置各钻64个通孔，通孔的直径为22mm；4) The other two 16Mn steel plates with a thickness of 10mm are respectively drilled 64 through holes according to the positions of the countersunk blind holes of the 16Mn steel plates with a thickness of 30mm, and the diameter of the through holes is 22mm;
5)将钻好通孔的两块10mm厚16Mn钢板采用工业酒精分别清洗一侧大面，去除氧化皮、杂质、油污；5) Clean the two 10mm thick 16Mn steel plates with industrial alcohol to remove scale, impurities and oil respectively with industrial alcohol;
6)在两块10mm厚16Mn钢板大面上各个通孔内涂满和好的快干粉，晾干，保证激光熔覆时不破坏通孔尺寸；6) Apply reconciled quick-drying powder to each through hole on the large surface of two 10mm thick 16Mn steel plates, and dry it to ensure that the size of the through hole will not be damaged during laser cladding;
7)配制激光熔覆合金粉末，各组分按照质量百分比分别为：C 0.26％，Cr 22％，Ni4％，Al 0.3％，WC 12％，Cr2C3 4％，余量为Fe，粉末的粒度为300目；7) Preparation of laser cladding alloy powder, each component according to mass percentage is: C 0.26%, Cr 22%, Ni4%, Al 0.3%, WC 12%, Cr 2 C 3 4%, the balance is Fe, powder The particle size is 300 mesh;
8)将清洗后的两块10mm厚16Mn钢板装卡于大功率半导体激光加工机床上，通过激光扫描通过铺粉预置的合金粉末，对清洗后的一侧大面进行激光熔覆，具体工艺参数如下：半导体激光器功率P＝3800W，矩形光斑2×14mm，搭接率50％，扫描速度V＝600mm/min，通过多层熔覆制备的激光熔覆合金层厚度为3mm；8) Install the cleaned two 10mm thick 16Mn steel plates on a high-power semiconductor laser processing machine tool, and perform laser cladding on the large surface of one side after cleaning through laser scanning and powder-spreading preset alloy powder. The specific process The parameters are as follows: semiconductor laser power P=3800W, rectangular spot 2×14mm, overlapping rate 50%, scanning speed V=600mm/min, and the thickness of the laser cladding alloy layer prepared by multilayer cladding is 3mm;
9)将熔覆有激光熔覆合金层的两块10mm厚16Mn钢板与两大面各安装有64块硬质合金块的30mm厚钢板组合在一起，分别使两块10mm厚16Mn钢板大面上的熔覆合金层向外；9) Combine two 10mm thick 16Mn steel plates clad with laser cladding alloy layers and 30mm thick steel plates with 64 hard alloy blocks on each of the two sides, respectively make the two 10mm thick 16Mn steel plates on the large surfaces The cladding alloy layer faces outward;
10)将安装好的三块钢板的四个侧面开焊接坡口，将它们组合焊接在一起；10) Open welding grooves on the four sides of the installed three steel plates, and weld them together;
11)按图纸要求，将组合后的翻板一个侧面塞焊四个高强螺栓，用于翻板与其他结构件的连接，完成组合式强化分料器翻板的制备。11) According to the requirements of the drawing, plug and weld four high-strength bolts on one side of the combined flap to connect the flap to other structural parts, and complete the preparation of the combined reinforced distributor flap.
使用实施例1的方法对所得组合式强化分料器翻板的硬度进行检测，经检测，所得组合式强化分料器翻板表面的激光熔覆合金层的硬度为HRC63，实际使用寿命达到传统堆焊分料器翻板的6.2倍。Using the method of Example 1, the hardness of the flap of the obtained combined strengthened distributor is detected. After testing, the hardness of the laser cladding alloy layer on the surface of the flap of the combined strengthened distributor obtained is HRC63, and the actual service life reaches the traditional 6.2 times of surfacing welding distributor flap.
实施例5Example 5
1)根据分料器翻板厚度50mm的要求，选择三块厚度分别为10mm，10mm，30mm厚的16Mn钢板，所选三块16Mn钢板大面的长宽尺寸相同，并且与原始翻料板的长宽尺寸相同；1) According to the requirement of 50mm thickness of the distributor flap, select three 16Mn steel plates with a thickness of 10mm, 10mm, and 30mm respectively. The length and width of the selected three 16Mn steel plates are the same as those of the original flap same length and width;
2)选取厚度30mm的16Mn钢板两大面均各加工64个沉头盲孔，沉头盲孔的大孔深度为5mm，直径为20mm，沉头盲孔的盲孔深度为5mm，沉头盲孔加工螺纹，螺纹为M6；2) 64 countersunk blind holes are processed on both sides of the 16Mn steel plate with a thickness of 30mm. The depth of the large hole of the countersunk blind hole is 5mm and the diameter is 20mm. Hole processing thread, the thread is M6;
3)将128个外径18mm带有沉头盲孔的烧结硬质合金块通过高强螺钉分别固定于加工有沉头盲孔的30mm厚16Mn钢板正反两大面上，硬质合金块的高度为18mm；3) Fix 128 sintered carbide blocks with an outer diameter of 18mm and countersunk blind holes to the front and back sides of a 30mm thick 16Mn steel plate with countersunk holes through high-strength screws. The height of the cemented carbide block is 18mm;
4)将另两块厚度为10mm的16Mn钢板按厚度30mm的16Mn钢板沉头盲孔的位置各钻64个通孔，通孔的直径为22mm；4) The other two 16Mn steel plates with a thickness of 10mm are respectively drilled 64 through holes according to the positions of the countersunk blind holes of the 16Mn steel plates with a thickness of 30mm, and the diameter of the through holes is 22mm;
5)将钻好通孔的两块10mm厚16Mn钢板采用工业酒精分别清洗一侧大面，去除氧化皮、杂质、油污；5) Clean the two 10mm thick 16Mn steel plates with industrial alcohol to remove scale, impurities and oil respectively with industrial alcohol;
6)在两块10mm厚16Mn钢板大面上各个通孔内涂满和好的快干粉，晾干，保证激光熔覆时不破坏通孔尺寸；6) Apply reconciled quick-drying powder to each through hole on the large surface of two 10mm thick 16Mn steel plates, and dry it to ensure that the size of the through hole will not be damaged during laser cladding;
7)配制激光熔覆合金粉末，各组分按照质量百分比分别为：C 0.32％，Cr 23％，Ni6％，Al 0.5％，WC 14％，Cr2C3 5％，余量为Fe，粉末的粒度为275目；7) Preparation of laser cladding alloy powder, each component according to mass percentage is: C 0.32%, Cr 23%, Ni6%, Al 0.5%, WC 14%, Cr 2 C 3 5%, the balance is Fe, powder The particle size is 275 mesh;
8)将清洗后的两块10mm厚16Mn钢板装卡于大功率半导体激光加工机床上，通过激光扫描通过铺粉预置的合金粉末，对清洗后的一侧大面进行激光熔覆，具体工艺参数如下：半导体激光器功率P＝4000W，矩形光斑2×14mm，搭接率30％，扫描速度V＝600mm/min，通过多层熔覆制备的激光熔覆合金层厚度为3mm；8) Install the cleaned two 10mm thick 16Mn steel plates on a high-power semiconductor laser processing machine tool, and perform laser cladding on the large surface of one side after cleaning through laser scanning and powder-spreading preset alloy powder. The specific process The parameters are as follows: semiconductor laser power P=4000W, rectangular spot 2×14mm, overlap rate 30%, scanning speed V=600mm/min, and the thickness of the laser cladding alloy layer prepared by multi-layer cladding is 3mm;
9)将熔覆有激光熔覆合金层的两块10mm厚16Mn钢板与两大面各安装有64块硬质合金块的30mm厚钢板组合在一起，分别使两块10mm厚16Mn钢板大面上的熔覆合金层向外；9) Combine two 10mm thick 16Mn steel plates clad with laser cladding alloy layers and 30mm thick steel plates with 64 hard alloy blocks on each of the two sides, respectively make the two 10mm thick 16Mn steel plates on the large surfaces The cladding alloy layer faces outward;
10)将安装好的三块钢板的四个侧面开焊接坡口，将它们组合焊接在一起；10) Open welding grooves on the four sides of the installed three steel plates, and weld them together;
11)按图纸要求，将组合后的翻板一个侧面塞焊四个高强螺栓，用于翻板与其他结构件的连接，完成组合式强化分料器翻板的制备。11) According to the requirements of the drawing, plug and weld four high-strength bolts on one side of the combined flap to connect the flap to other structural parts, and complete the preparation of the combined reinforced distributor flap.
使用实施例1的方法对所得组合式强化分料器翻板的硬度进行检测，经检测，所得组合式强化分料器翻板表面的激光熔覆合金层的硬度为HRC62，实际使用寿命达到传统堆焊分料器翻板的6倍。Using the method of Example 1, the hardness of the flap of the obtained combined strengthened distributor is detected. After testing, the hardness of the laser cladding alloy layer on the surface of the flap of the combined strengthened distributor obtained is HRC62, and the actual service life reaches the traditional 6 times the flip plate of the surfacing distributor.
实施例6Example 6
1)根据分料器翻板厚度50mm的要求，选择三块厚度分别为10mm，10mm，30mm厚的16Mn钢板，所选三块16Mn钢板大面的长宽尺寸相同，并且与原始翻料板的长宽尺寸相同；1) According to the requirement of 50mm thickness of the distributor flap, select three 16Mn steel plates with a thickness of 10mm, 10mm, and 30mm respectively. The length and width of the selected three 16Mn steel plates are the same as those of the original flap same length and width;
2)选取厚度30mm的16Mn钢板两大面均各加工64个沉头盲孔，沉头盲孔的大孔深度为5mm，直径为20mm，沉头盲孔的盲孔深度为5mm，沉头盲孔加工螺纹，螺纹为M6；2) 64 countersunk blind holes are processed on both sides of the 16Mn steel plate with a thickness of 30mm. The depth of the large hole of the countersunk blind hole is 5mm and the diameter is 20mm. Hole processing thread, the thread is M6;
3)将128个外径18mm带有沉头盲孔的烧结硬质合金块通过高强螺钉分别固定于加工有沉头盲孔的30mm厚16Mn钢板正反两大面上，硬质合金块的高度为18mm；3) Fix 128 sintered carbide blocks with an outer diameter of 18mm and countersunk blind holes to the front and back sides of a 30mm thick 16Mn steel plate with countersunk holes through high-strength screws. The height of the cemented carbide block is 18mm;
4)将另两块厚度为10mm的16Mn钢板按厚度30mm的16Mn钢板沉头盲孔的位置各钻64个通孔，通孔的直径为22mm；4) The other two 16Mn steel plates with a thickness of 10mm are respectively drilled 64 through holes according to the positions of the countersunk blind holes of the 16Mn steel plates with a thickness of 30mm, and the diameter of the through holes is 22mm;
5)将钻好通孔的两块10mm厚16Mn钢板采用工业酒精分别清洗一侧大面，去除氧化皮、杂质、油污；5) Clean the two 10mm thick 16Mn steel plates with industrial alcohol to remove scale, impurities and oil respectively with industrial alcohol;
6)在两块10mm厚16Mn钢板大面上各个通孔内涂满和好的快干粉，晾干，保证激光熔覆时不破坏通孔尺寸；6) Apply reconciled quick-drying powder to each through hole on the large surface of two 10mm thick 16Mn steel plates, and dry it to ensure that the size of the through hole will not be damaged during laser cladding;
7)配制激光熔覆合金粉末，各组分按照质量百分比分别为：C 0.27％，Cr 21％，Ni8％，Al 0.5％，WC 12％，Cr2C3 5％，余量为Fe，粉末的粒度为225目；7) Preparation of laser cladding alloy powder, each component according to mass percentage is: C 0.27%, Cr 21%, Ni8%, Al 0.5%, WC 12%, Cr 2 C 3 5%, the balance is Fe, powder The particle size is 225 mesh;
8)将清洗后的两块10mm厚16Mn钢板装卡于大功率半导体激光加工机床上，通过激光扫描通过铺粉预置的合金粉末，对清洗后的一侧大面进行激光熔覆，具体工艺参数如下：半导体激光器功率P＝4000W，矩形光斑2×14mm，搭接率50％，扫描速度V＝600mm/min，通过多层熔覆制备的激光熔覆合金层厚度为3mm；8) Install the cleaned two 10mm thick 16Mn steel plates on a high-power semiconductor laser processing machine tool, and perform laser cladding on the large surface of one side after cleaning through laser scanning and powder-spreading preset alloy powder. The specific process The parameters are as follows: semiconductor laser power P=4000W, rectangular spot 2×14mm, overlapping rate 50%, scanning speed V=600mm/min, and the thickness of the laser cladding alloy layer prepared by multilayer cladding is 3mm;
9)将熔覆有激光熔覆合金层的两块10mm厚16Mn钢板与两大面各安装有64块硬质合金块的30mm厚钢板组合在一起，分别使两块10mm厚16Mn钢板大面上的熔覆合金层向外；9) Combine two 10mm thick 16Mn steel plates clad with laser cladding alloy layers and 30mm thick steel plates with 64 hard alloy blocks on each of the two sides, respectively make the two 10mm thick 16Mn steel plates on the large surfaces The cladding alloy layer faces outward;
10)将安装好的三块钢板的四个侧面开焊接坡口，将它们组合焊接在一起；10) Open welding grooves on the four sides of the installed three steel plates, and weld them together;
11)按图纸要求，将组合后的翻板一个侧面塞焊四个高强螺栓，用于翻板与其他结构件的连接，完成组合式强化分料器翻板的制备。11) According to the requirements of the drawing, plug and weld four high-strength bolts on one side of the combined flap to connect the flap to other structural parts, and complete the preparation of the combined reinforced distributor flap.
使用实施例1的方法对所得组合式强化分料器翻板的硬度进行检测，经检测，所得组合式强化分料器翻板表面的激光熔覆合金层的硬度为HRC62.5，实际使用寿命达到传统堆焊分料器翻板的6.3倍。Using the method of Example 1, the hardness of the flap of the obtained combined strengthened distributor is tested. After testing, the hardness of the laser cladding alloy layer on the surface of the turned panel of the combined strengthened distributor obtained is HRC62.5, and the actual service life is It reaches 6.3 times of the flap of the traditional overlay welding distributor.
由以上实施例可知，本发明提供的组合式强化分料器翻板硬度高，具有较长的使用寿命。It can be seen from the above examples that the flap of the combined reinforced feeder provided by the present invention has high hardness and long service life.
以上所述仅是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, and it should be pointed out that for those of ordinary skill in the art, some improvements and modifications can be made without departing from the principle of the present invention. It should be regarded as the protection scope of the present invention.
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