A kind of film-making clip assembly automatic setup system
Technical field
The present invention shoots a kind of film-making clip assembly automatic setup system, belongs to Automatic manual transmission field.
Background technique
When going to hospital to carry out TCT inspection, needs that first blood is put into a film-making clip assembly, then carry out at centrifugation
Reason is observed with microscope again.The film-making clip assembly is made of film-making folder, glass slide and gasket, and the component is by artificial at this stage
It is assembled, low efficiency, therefore there is an urgent need to a kind of devices to improve assembly efficiency.
Summary of the invention
In view of the above-mentioned deficiencies, the present invention provides a kind of film-making clip assembly automatic setup systems.
The present invention is achieved by the following technical solutions: a kind of film-making clip assembly automatic setup system, be by manipulator,
Glass slide assembly bench, gasket assembly bench, air pump, PLC controller, chest, turntable, conducting slip ring, optoelectronic switch, turntable base,
What rotary tray motor, pinion gear, gear wheel, first bearing and bottom plate formed, the turntable base is fixedly mounted on above bottom plate,
Rotary tray motor is fixedly mounted in turntable base, and pinion gear is mounted on above turntable base and fixes with the motor shaft of rotary tray motor
It connects, optoelectronic switch is installed on the outside of turntable base, there are two optoelectronic switches, and one is done reset and used, another does angle inspection
It surveys and uses, first bearing is installed in the circular groove of turntable base, gear wheel, gear wheel and pinion gear phase are installed above first bearing
Mutually engagement, turntable are connect by key with gear wheel, are equipped with conducting slip ring, one end of conducting slip ring and manipulator right above turntable
Steering engine be connected, the other end is connected with PLC controller, and the surrounding of turntable is fixedly mounted there are four manipulator, manipulator
Outside is sequentially installed with glass slide assembly bench, gasket assembly bench and chest, glass slide assembly bench and gasket dress counterclockwise
It is fixedly mounted on bottom plate with platform, plate outer side is equipped with air pump and PLC controller, and air pump provides gas source for gasket assembly bench.
The manipulator is by the first steering engine, bracket, support column, steering engine head, connecting plate, robot base plate, driving tooth
What shape bar, driven toothed bar, pin shaft, circlip, first connecting rod, second connecting rod, handgrip, connecting column and the second steering engine formed, it is described
Bracket below be fixedly mounted there are four support column, support column is fixedly mounted on above turntable, and the is fixedly installed with above bracket
One steering engine, steering engine head are fixedly connected with the first steering engine, and one end of connecting plate is fixedly connected with steering engine head, and robot base plate passes through two
It among block connecting plate, is fixedly connected, is fixedly connected below robot base plate with one end of connecting column, connecting column with two pieces of connecting plates
The other end be fixedly connected with the second steering engine, active tooth form bar is installed above robot base plate, the lower section of active tooth form bar with
Second steering engine is connected, and driven toothed bar is mounted on above robot base plate by pin shaft, solid between pin shaft and robot base plate
Dingan County is equipped with circlip, the tooth form mutual cooperation of active tooth form bar and driven toothed bar, and robot base plate lower section front side is fixedly mounted
There are two second connecting rod, two first connecting rods, one end of a first connecting rod and active tooth form are hinged with above second connecting rod
Bar is hinged, and the other end is fixedly installed with handgrip, and one end of another first connecting rod and driven toothed bar are hinged, the fixed peace of the other end
Equipped with handgrip.
The glass slide assembly bench is by the first support, the first active toothed shank, the first toothed belt, first motor,
One baffle, decelerating motor, reducer motor base, the first frame plate, the first slide bar fixing seat, the first slide bar, the first lead screw, roller,
What one lift plate, the first spindle motor and first driven shaft formed, the first support is fixedly connected with bottom plate, first toothed belt
Both ends on the inside of be separately installed with the first active toothed shank and first driven shaft, the tooth of the first active toothed shank and first driven shaft
Shape is matched with the tooth form of the first toothed belt, and first driven shaft is mounted in the first support by bearing, the first active toothed shank
It is mounted in the first support by bearing, one end of the first active toothed shank is connected with the motor shaft of first motor, the first electricity
Machine is fixedly mounted on the outside of the first support, and the first frame plate is mounted on the outside of the first toothed belt, is fixedly connected with bottom plate, and first is sliding
Bar fixing seat is fixedly mounted on the inside of the first frame plate and on bottom plate, and the first slide bar is fixed by the first slide bar fixing seat, and first
One end of thick stick is fixed by the first slide bar fixing seat, and the other end of the first lead screw is connect by shaft coupling with the first spindle motor,
First spindle motor is fixedly mounted on bottom plate, and the first lift plate is mounted on outside the first lead screw and the first slide bar, reducer motor base
It is fixedly connected with the first frame plate, decelerating motor is fixedly connected with reducer motor base, and the motor shaft of roller and decelerating motor is fixed to be connected
It connects, roller outer surface is wrapped with rubber, and the top of first flap is fixedly connected with the first frame plate, and the bottom of first flap leans against first
Above support.
The gasket assembly bench is by the second support, the second active toothed shank, the second toothed belt, the second motor, second
Baffle, the second lift plate, the second slide bar, the second frame plate, cylinder, air cylinder supporting structure, the second lead screw, the second spindle motor, second are slided
What bar fixing seat and second driven shaft formed, the second support is fixedly connected with bottom plate, on the inside of the both ends of second toothed belt
It is separately installed with the second active toothed shank and second driven shaft, the tooth form and the second tooth of the second active toothed shank and second driven shaft
The tooth form of shape band matches, and second driven shaft is mounted in the second support by bearing, and the second active toothed shank is pacified by bearing
In the second support, one end of the second active toothed shank is connected with the motor shaft of the second motor, and the second motor is fixedly mounted
In the outside of the second support, the second frame plate is mounted on the outside of the second toothed belt, is fixedly connected with bottom plate, and the second slide bar fixing seat is solid
On the inside of the second frame plate and on bottom plate, the second slide bar is fixed by the second slide bar fixing seat for Dingan County, and one end of the second lead screw is logical
It crosses the second slide bar fixing seat to fix, the other end of the second lead screw is connect by shaft coupling with the second spindle motor, the second lead screw electricity
Machine is fixedly mounted on bottom plate, and the second lift plate is mounted on outside the second lead screw and the second slide bar, and cylinder is solid by air cylinder supporting structure
It is scheduled on the second frame plate, the top of second flap is fixedly connected with the second frame plate, and the bottom of second flap leans against on the second support
Side.
The PLC controller uses S7-200, PLC controller and cylinder, the first spindle motor, the second spindle motor,
First motor, the second motor, decelerating motor, rotary tray motor are connected and control with optoelectronic switch, and PLC controller is also sliding with conduction
Ring is connected, and eight steering engines of four manipulators of conducting slip ring are connected, and then PLC controller controls eight steering engines.
The usefulness of the invention is that the device is assembled by automated machine, can be improved assembly efficiency;Using
Power resources of the steering engine as manipulator, compared to direct current generator, can precise control of angular degree can compared to stepper motor
It avoids losing step caused by because of stall;Turntable uses the design of disk excision fillet, effectively mitigates turntable weight and beauty;
Roller surface is rubber-coated, is capable of increasing frictional force;Conducting slip ring can be avoided the twisted wire problem in rotation process.
Detailed description of the invention
Accompanying drawing 1 is the structural representation of the present invention
Attached drawing 2 is the structural schematic diagram of manipulator of the present invention
Fig. 3 is another angled arrangement schematic diagram of manipulator of the present invention
Fig. 4 is the oblique view of manipulator of the present invention
Fig. 5 is the structural schematic diagram of steering engine head of the present invention
Fig. 6 is the partial schematic diagram of manipulator of the present invention
Fig. 7 is the structural schematic diagram of active tooth form bar of the present invention
Fig. 8 is the structural schematic diagram of glass slide assembly bench of the present invention
Fig. 9 is another angle schematic diagram of glass slide assembly bench of the present invention
Figure 10 is the structural schematic diagram that the present invention first lifts plate and the second lift plate
Figure 11 is the structural schematic diagram of first flap of the present invention and second flap
Figure 12 is the structural schematic diagram of gasket assembly bench of the present invention
Figure 13 is another angle schematic diagram of gasket assembly bench of the present invention
Figure 14 is the schematic diagram at turntable position of the present invention
Figure 15 is another angle schematic diagram at turntable position of the present invention
Figure 16 is the schematic diagram that turntable base is removed at turntable position of the present invention
Figure 17 is the schematic diagram of turntable of the present invention
Figure 18 is the schematic diagram of turntable base of the present invention
Figure 19 is the assembling schematic diagram of film-making clip assembly
Figure 20 is the control system figure of OLC controller of the present invention
Figure 21 is I/O distribution diagram of the present invention
In figure, 1, manipulator, 2, glass slide assembly bench, 3, gasket assembly bench, 4, air pump, 5, PLC controller, 6, chest,
7, turntable, 8, conducting slip ring, 9, optoelectronic switch, 10, turntable base, 11, rotary tray motor, 12, pinion gear, 13, gear wheel, 14,
First bearing, 15, bottom plate,
101, the first steering engine, 102, bracket, 103, support column, 104, steering engine head, 105, connecting plate, 106, manipulator base
Plate, 107, active tooth form bar, 108, driven toothed bar, 109, pin shaft, 110, circlip, 111, first connecting rod, 112, second connecting rod,
113, handgrip, 114, connecting column, the 115, second steering engine,
201, the first support, the 202, first active toothed shank, the 203, first toothed belt, 204, first motor, 205, first
Baffle, 206, decelerating motor, 207, reducer motor base, the 208, first frame plate, the 209, first slide bar fixing seat, 210, first is sliding
Bar, the 211, first lead screw, 212, roller, the 213, first lift plate, the 214, first spindle motor, 215, first driven shaft,
301, the second support, the 302, second active toothed shank, the 303, second toothed belt, the 304, second motor, 305, second
Baffle, the 306, second lift plate, the 307, second slide bar, the 308, second frame plate, 309, cylinder, 310, air cylinder supporting structure, 311, second
Lead screw, the 312, second spindle motor, the 313, second slide bar fixing seat, 314, second driven shaft,
Specific embodiment
Invention is further described in detail with reference to the accompanying drawings and examples.
A kind of film-making clip assembly automatic setup system is by manipulator 1, glass slide assembly bench 2, gasket assembly bench 3, air pump
4, PLC controller 5, chest 6, turntable 7, conducting slip ring 8, optoelectronic switch 9, turntable base 10, rotary tray motor 11, pinion gear 12,
What gear wheel 13, first bearing 14 and bottom plate 15 formed, the turntable base 10 is fixedly mounted on 15 top of bottom plate, turntable electricity
Machine 11 is fixedly mounted in turntable base 10, and pinion gear 12 is mounted on 10 top of turntable base and the motor shaft with rotary tray motor 11
It being fixedly connected, the outside of turntable base 10 is equipped with optoelectronic switch 9, and there are two optoelectronic switches 9, and one is done reset and used, another
It does angle detection to use, first bearing 14 is installed in the circular groove of turntable base 10, gear wheel 13 is installed above first bearing 14,
Gear wheel 13 and pinion gear 12 are intermeshed, and turntable 7 is connect by key with gear wheel 13, and conductive cunning is equipped with right above turntable 7
One end of ring 8, conducting slip ring 8 is connected with the steering engine of manipulator 1, and the other end is connected with PLC controller 5, the surrounding of turntable 7
It is fixedly mounted there are four manipulator 1, the outside of manipulator 1 is sequentially installed with glass slide assembly bench 2, gasket dress counterclockwise
With platform 3 and chest 6, glass slide assembly bench 2 and gasket assembly bench 3 are fixedly mounted on bottom plate 15, are equipped with gas on the outside of bottom plate 15
Pump 4 and PLC controller 5, air pump 4 are that gasket assembly bench 3 provides gas source.
The manipulator 1, be by the first steering engine 101, bracket 102, support column 103, steering engine head 104, connecting plate 105,
Robot base plate 106, active tooth form bar 107, driven toothed bar 108, pin shaft 109, circlip 110, first connecting rod 111, second connect
What bar 112, handgrip 113, connecting column 114 and the second steering engine 115 formed, there are four branch for fixed installation below the bracket 102
Dagger 103, support column 103 are fixedly mounted on 7 top of turntable, are fixedly installed with the first steering engine 101, steering engine head above bracket 102
104 are fixedly connected with the first steering engine 101, and one end of connecting plate 105 is fixedly connected with steering engine head 104, and robot base plate 106 passes through
It among two pieces of connecting plates 105, is fixedly connected with two pieces of connecting plates 105, one end of robot base plate 106 lower section and connecting column 114
It is fixedly connected, the other end of connecting column 114 is fixedly connected with the second steering engine 115, is equipped with driving tooth above robot base plate 106
Shape bar 107, the lower section of active tooth form bar 107 are connected with the second steering engine 115, and driven toothed bar 108 is mounted on by pin shaft 109
106 top of robot base plate, is fixedly installed with circlip 110,107 He of active tooth form bar between pin shaft 109 and robot base plate 106
The tooth form of driven toothed bar 108 cooperates, and 106 lower section front side of robot base plate is fixedly mounted there are two second connecting rod 112, the
The top of two connecting rods 112 is hinged with two first connecting rods 111, and one end of a first connecting rod 111 and active tooth form bar 107 are cut with scissors
It connects, the other end is fixedly installed with handgrip 113, and one end of another first connecting rod 111 and driven toothed bar 108 are hinged, the other end
It is fixedly installed with handgrip 113.
The glass slide assembly bench 2, be by the first support 201, the first active toothed shank 202, the first toothed belt 203,
First motor 204, first flap 205, decelerating motor 206, reducer motor base 207, the first frame plate 208, the first slide bar fixing seat
209, the first slide bar 210, the first lead screw 211, roller 212, first lift plate 213, the first spindle motor 214 and first driven shaft
215 compositions, the first support 201 is fixedly connected with bottom plate 7, is separately installed on the inside of the both ends of first toothed belt 203
First active toothed shank 202 and first driven shaft 215, the tooth form and first of the first active toothed shank 202 and first driven shaft 215
The tooth form of toothed belt 203 matches, and first driven shaft 215 is mounted in the first support 201 by bearing, the first active toothed shank
202 are mounted in the first support 201 by bearing, one end of the first active toothed shank 202 and the motor shaft phase of first motor 204
Connection, first motor 204 are fixedly mounted on the outside of the first support 201, and the first frame plate 208 is mounted on outside the first toothed belt 203
Side is fixedly connected with bottom plate 15, and the first slide bar fixing seat 209 is fixedly mounted on 208 inside of the first frame plate and bottom plate 15, and first
Slide bar 210 is fixed by the first slide bar fixing seat 209, and one end of the first lead screw 211 is fixed by the first slide bar fixing seat 209,
The other end of first lead screw 211 is connect by shaft coupling with the first spindle motor 214, and the first spindle motor 214 is fixedly mounted on
On bottom plate 15, the first lift plate 213 is mounted on outside the first lead screw 211 and the first slide bar 210, reducer motor base 207 and first
Plate 208 is fixedly connected, and decelerating motor 206 is fixedly connected with reducer motor base 207, the motor shaft of roller 212 and decelerating motor 206
It is fixedly connected, 212 outer surface of roller is wrapped with rubber, and the top of first flap 205 is fixedly connected with the first frame plate 208, first gear
The bottom of piece 205 leans against 201 top of the first support.
The gasket assembly bench 3 is by the second support 301, the second active toothed shank 302, the second toothed belt 303,
Two motors 304, second flap 305, second lift plate 306, the second slide bar 307, the second frame plate 308, cylinder 309, air cylinder supporting structure
310, the second lead screw 311, the second spindle motor 312, the second slide bar fixing seat 313 and second driven shaft 314 form, and second
Seat 301 is fixedly connected with bottom plate 7, is separately installed with the second active toothed shank 302 on the inside of the both ends of second toothed belt 303
With second driven shaft 314, the tooth form phase of the tooth form and the second toothed belt 303 of the second active toothed shank 302 and second driven shaft 314
Cooperation, second driven shaft 314 are mounted in the second support 301 by bearing, and the second active toothed shank 302 is mounted on by bearing
In second support 301, one end of the second active toothed shank 302 is connected with the motor shaft of the second motor 304, the second motor 304
It is fixedly mounted on the outside of the second support 301, the second frame plate 308 is mounted on 303 outside of the second toothed belt, with the fixed company of bottom plate 15
It connects, the second slide bar fixing seat 313 is fixedly mounted on 308 inside of the second frame plate and bottom plate 15, and the second slide bar 307 is sliding by second
Bar fixing seat 313 is fixed, one end of the second lead screw 311 by the fixation of the second slide bar fixing seat 313, the second lead screw 311 it is another
End is connect by shaft coupling with the second spindle motor 312, and the second spindle motor 312 is fixedly mounted on bottom plate 15, the second lift plate
306 are mounted on outside the second lead screw 311 and the second slide bar 307, and cylinder 309 is fixed on the second frame plate by air cylinder supporting structure 310
On 308, the top of second flap 305 is fixedly connected with the second frame plate 308, and the bottom of second flap 305 leans against the second support 301
Top.
The PLC controller 5 uses S7-200, PLC controller 5 and cylinder 309, the first spindle motor 214, second
Thick stick motor 312, first motor 204, the second motor 304, decelerating motor 206, rotary tray motor 11 are connected and control with optoelectronic switch 9
System, PLC controller 5 are also connected with conducting slip ring 8, and eight steering engines of 8 four manipulators 1 of conducting slip ring are connected, and then PLC
Controller 5 controls eight steering engines.
The device when in use, is powered to whole system, and system is controlled by PLC controller 5, as shown in Fig. 1, the
One toothed belt 203 and the second toothed belt 303 can be adjusted according to the actual situation, and PLC controller 5, which is placed on, does not influence feeding
Position, I/O can carry out expansion use when necessary, and the manipulator 1 in left side is used for from feeding mechanism clamping film-making folder, film-making here
Folder is conveyed by pre-designed posture, after the completion of clamping;Turntable 7 is rotated by 90 ° counterclockwise, goes to glass slide assembly
On platform 2, glass slide is transported on the first lift plate 213 by the first toothed belt 203 of control, and the first spindle motor 214 drives the first lift
Plate 213 rises, and decelerating motor 206 drives roller 212 to operate, and glass slide is conveyed to side, completes the assembly of glass slide;Carry glass
After the assembly is completed, turntable 9 is rotated by 90 ° piece counterclockwise, is gone on gasket assembly bench 3, and the second toothed belt 303 of control conveys gasket
Onto the second lift plate 306, the second spindle motor 312 drives the second lift plate 306 to rise, and control cylinder 309 pushes gasket to side
Movement, completes the assembly of gasket;After the assembly is completed, turntable 9 is rotated by 90 ° counterclockwise, and manipulator unclamps, the film-making folder group assembled
Part is fallen in chest 6, and turntable 9 is rotated by 90 ° counterclockwise, completes a duty cycle.
For the ordinary skill in the art, introduction according to the present invention, do not depart from the principle of the present invention with
In the case where spirit, changes, modifications that embodiment is carried out, replacement and variant still fall within protection scope of the present invention it
It is interior.