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CN110256651A - A kind of preparation method of collagen-base papermaking function sizing agent - Google Patents

A kind of preparation method of collagen-base papermaking function sizing agent Download PDF

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CN110256651A
CN110256651A CN201910419833.4A CN201910419833A CN110256651A CN 110256651 A CN110256651 A CN 110256651A CN 201910419833 A CN201910419833 A CN 201910419833A CN 110256651 A CN110256651 A CN 110256651A
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collagen
sizing agent
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chain extender
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CN110256651B (en
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杨茂
李彦春
郭瑞军
祝德义
鹿文慧
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Qilu University of Technology
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/10Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
    • C08G18/12Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step using two or more compounds having active hydrogen in the first polymerisation step
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
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    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/64Macromolecular compounds not provided for by groups C08G18/42 - C08G18/63
    • C08G18/6415Macromolecular compounds not provided for by groups C08G18/42 - C08G18/63 having nitrogen
    • C08G18/6446Proteins and derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
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    • C08G18/65Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
    • C08G18/66Compounds of groups C08G18/42, C08G18/48, or C08G18/52
    • C08G18/6666Compounds of group C08G18/48 or C08G18/52
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/67Unsaturated compounds having active hydrogen
    • C08G18/671Unsaturated compounds having only one group containing active hydrogen
    • C08G18/672Esters of acrylic or alkyl acrylic acid having only one group containing active hydrogen
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/33Synthetic macromolecular compounds
    • D21H17/46Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H17/54Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen
    • D21H17/55Polyamides; Polyaminoamides; Polyester-amides
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/10Coatings without pigments
    • D21H19/14Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
    • D21H19/24Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • D21H21/16Sizing or water-repelling agents

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  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
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Abstract

本发明公开一种胶原蛋白基造纸功能施胶剂的制备方法,采用下组分制备:二异氰酸酯,多元醇,小分子二元醇扩链剂,亲水扩链剂,羟基丙酸酸酯,中和剂,水解胶原蛋白液,乙烯基硅烷偶联剂,过硫酸盐,水性树脂防腐剂。包括以下步骤:称量步骤,乙烯基化改性胶原水解物步骤,聚氨酯预聚体制备步骤,扩链反应步骤,乙烯基化封闭步骤,中和、乳化步骤,自由基共聚步骤。本发明具有以下技术效果:本发明采用无溶剂化水性聚氨酯对胶原蛋白进行改性,具有环保意义;本发明利用制革生产过程中的产生含铬皮碎料废弃物水解蛋白为原料来制备造纸功能施胶剂,极大地解决了单一聚氨酯的成本高的问题。

The invention discloses a preparation method of a collagen-based papermaking functional sizing agent, which is prepared by using the following components: diisocyanate, polyol, small molecule diol chain extender, hydrophilic chain extender, hydroxypropionate, Neutralizer, hydrolyzed collagen solution, vinyl silane coupling agent, persulfate, water-based resin preservative. The method comprises the following steps: a weighing step, a vinylation modified collagen hydrolyzate step, a polyurethane prepolymer preparation step, a chain extension reaction step, a vinylation sealing step, a neutralization and emulsification step, and a radical copolymerization step. The present invention has the following technical effects: the present invention adopts non-solvated water-based polyurethane to modify collagen, which has the significance of environmental protection; the present invention uses the hydrolyzed protein produced in the tanning production process as raw material to prepare papermaking Functional sizing agent, which greatly solves the problem of high cost of single polyurethane.

Description

一种胶原蛋白基造纸功能施胶剂的制备方法Preparation method of a collagen-based papermaking functional sizing agent

技术领域technical field

本发明涉及一种胶原蛋白基造纸功能施胶剂的制备方法,属于精细化工领域。The invention relates to a preparation method of a collagen-based papermaking functional sizing agent, which belongs to the field of fine chemicals.

背景技术Background technique

中国作为世界上最大的皮革生产国,每年都要产生上百万吨含铬皮碎料废弃物,这些废弃物的遗弃是对资源的极大浪费,同时也给制革行业和环境带来了巨大的压力。 因此,如何有效的利用这些废弃物是目前亟待解决的问题。对于含铬皮碎料废弃物的回收再利用已有大量的报道,但主要应用于皮革填充材料、木材胶黏剂、混凝土发泡剂等方面。As the world's largest leather producer, China produces millions of tons of chrome-containing leather waste every year. The abandonment of these wastes is a great waste of resources, and it also brings harm to the leather industry and the environment. Enormous pressure. Therefore, how to effectively utilize these wastes is an urgent problem to be solved. There have been a lot of reports on the recycling and reuse of chrome-containing scrap waste, but they are mainly used in leather filling materials, wood adhesives, and concrete foaming agents.

施胶剂是造纸工业中使用比例最大的助剂,用于提高纸张的物理机械强度、印染、抗水、抗油等性能。施胶剂主要分为浆内施胶和表面施胶。浆内施胶是指在纤维打浆过程中加入施胶剂,然后抄纸,用于增加纸张的力学强度、憎水性能、耐折性能等。表面施胶是指直接在纸张表面涂布施胶,通过在纸张表面形成一层功能性涂膜,增加纸张的抗水、印染及物理机械性能等。Sizing agent is the most widely used additive in the paper industry. It is used to improve the physical and mechanical strength, printing and dyeing, water resistance and oil resistance of paper. Sizing agents are mainly divided into internal sizing and surface sizing. In-pulp sizing refers to adding a sizing agent during fiber beating, and then making paper, which is used to increase the mechanical strength, water repellency, and folding resistance of paper. Surface sizing refers to coating sizing directly on the surface of paper to increase the water resistance, printing and dyeing and physical and mechanical properties of the paper by forming a functional coating film on the surface of the paper.

目前,常见的施胶剂类型主要有改性淀粉、改性纤维素等天然高分子材料,以及聚乙烯醇、丁苯树脂、水性聚氨酯等高分子合成类材料。利用含铬皮碎料碱/酸/酶法水解所得的水解胶原蛋白液是一种具有良好的生物降解性及相容性能的高分子生物材料。表征测试结果表明,该类胶原水解物是一种良好的生物质资源,制造成本低廉及来源较广,还具有较好的粘性、螯合性以及一定的成膜性能。At present, the common types of sizing agents mainly include natural polymer materials such as modified starch and modified cellulose, and polymer synthetic materials such as polyvinyl alcohol, styrene-butadiene resin, and water-based polyurethane. The hydrolyzed collagen solution obtained by hydrolysis of chromium-containing scraps by alkali/acid/enzyme method is a high molecular biomaterial with good biodegradability and compatibility. The results of characterization test show that this type of collagen hydrolyzate is a good biomass resource with low manufacturing cost and wide sources, and it also has good viscosity, chelating property and certain film-forming properties.

专利申请号为CN201510039181.3的发明专利公开了一种废皮工业明胶水解胶原蛋白基造纸施胶剂的制备方法,采用工业明胶酶水解后胶原水解物为原料,存在明胶指标要求苛刻,存在盐含量,重金属含量等要求,以降低对酶水解活性的影响。另外,工业明胶目前市场价格为8000~15000元/吨,原材料成本较高。The invention patent with the patent application number CN201510039181.3 discloses a preparation method of a waste leather industrial gelatin hydrolyzed collagen-based paper-making sizing agent. The collagen hydrolyzate after industrial gelatinase hydrolysis is used as the raw material. Content, heavy metal content and other requirements, in order to reduce the impact on the enzymatic hydrolysis activity. In addition, the current market price of industrial gelatin is 8,000-15,000 yuan/ton, and the cost of raw materials is relatively high.

同时,已公开专利利用大量油性丙烯酸单体(丙烯酸酯、苯乙烯及甲基丙烯酸烷基酯等)与胶原蛋白原位共聚进行疏水化改性,由于胶原水解物是亲水性的,往往会存在丙烯酸油性单体形成大量的自聚体而与胶原多肽分子链的接枝共聚率低,共聚均匀度差,相分离程度高,成膜质脆,耐水性与机械强度差等问题,工业化难度较高。At the same time, published patents use a large amount of oily acrylic monomers (acrylate, styrene and alkyl methacrylate, etc.) There are a large number of self-polymers formed by acrylic acid oily monomers, and the graft copolymerization rate with collagen polypeptide molecular chains is low, the degree of copolymerization is poor, the degree of phase separation is high, the film-forming quality is brittle, and the water resistance and mechanical strength are poor. Industrialization is difficult higher.

发明内容Contents of the invention

本发明要解决的技术问题是提供了一种胶原蛋白基造纸功能施胶剂的制备方法,该方法为铬革废弃物的资源化再利用增加了途径,在带来相应经济效益的同时,减轻了环境的压力,该方法采用的原料成本低,对原料成分指标要求低;The technical problem to be solved by the present invention is to provide a preparation method of collagen-based papermaking functional sizing agent, which increases the way for the recycling of chrome leather waste, and reduces the In order to meet the pressure of the environment, the cost of raw materials used in this method is low, and the requirements for raw material composition indicators are low;

采用本发明的方法制得的施胶剂结构与性能可控、螯合性、成膜性及结构性能优异;The structure and performance of the sizing agent prepared by the method of the present invention are controllable, and have excellent chelating properties, film-forming properties and structural properties;

采用本发明的方法制得的施胶剂应用于造纸的浆内施胶工序,有效地提高了纸张的干/湿态力学强度、耐水性、耐折性,同时对碳酸钙填料的留着率具有显著的提升;The sizing agent prepared by the method of the present invention is applied to the pulp sizing process of papermaking, which effectively improves the dry/wet state mechanical strength, water resistance and folding resistance of the paper, and at the same time retains the calcium carbonate filler has a significant improvement;

采用本发明的方法制得的施胶剂应用于表面施胶助剂,可以有效降低氧化淀粉涂膜的开裂,提高成纸的力学强度及抗水性能。The sizing agent prepared by the method of the invention is applied to the surface sizing aid, which can effectively reduce the cracking of the oxidized starch coating film and improve the mechanical strength and water resistance of the paper.

本发明采用以下技术方案,一种胶原蛋白基造纸功能施胶剂的制备方法,其特征在于,采用下组分制备:二异氰酸酯,多元醇,小分子二元醇扩链剂,亲水扩链剂,羟基丙酸酸酯,中和剂,水解胶原蛋白液,乙烯基硅烷偶联剂,过硫酸盐,水性树脂防腐剂。The present invention adopts the following technical scheme, a preparation method of collagen-based papermaking functional sizing agent, which is characterized in that the following components are used to prepare: diisocyanate, polyol, small molecule diol chain extender, hydrophilic chain extender agent, hydroxypropionate, neutralizer, hydrolyzed collagen solution, vinyl silane coupling agent, persulfate, water-based resin preservative.

进一步改进further improvement

包括以下步骤:Include the following steps:

1)称量步骤:按照重量份称量以下组分:二异氰酸酯,多元醇,小分子二元醇扩链剂,亲水扩链剂,羟基丙酸酸酯,中和剂,水解胶原蛋白液,乙烯基硅烷偶联剂,过硫酸盐,水性树脂防腐剂;1) Weighing step: Weigh the following components in parts by weight: diisocyanate, polyol, small molecule diol chain extender, hydrophilic chain extender, hydroxypropionate, neutralizer, hydrolyzed collagen solution , vinyl silane coupling agent, persulfate, water-based resin preservative;

2)乙烯基化改性胶原水解物步骤:将水解胶原蛋白液调节pH至4.0~4.5,滴加乙烯基硅烷偶联剂,反应,备用;2) Vinyl modified collagen hydrolyzate step: adjust the pH of the hydrolyzed collagen solution to 4.0-4.5, add vinyl silane coupling agent dropwise, react, and set aside;

3)聚氨酯预聚体制备步骤:将定量多元醇真空除水,降温,加入二异氰酸酯于反应釜中,反应,然后升温,保温;3) Polyurethane prepolymer preparation steps: dewater the quantitative polyol in vacuum, lower the temperature, add diisocyanate in the reaction kettle, react, then heat up and keep warm;

4)扩链反应步骤:将步骤3)中产物降温,加入亲水扩链剂,反应,然后向体系中加入小分子二元醇扩链剂进行扩链,反应,升温,保温;4) Chain extension reaction step: cool down the product in step 3), add a hydrophilic chain extender, react, then add a small molecule diol chain extender to the system for chain extension, react, heat up, and keep warm;

5)乙烯基化封闭步骤:将步骤4)中产物降温,加入羟基丙酸酸酯,反应;5) Vinyl sealing step: cool down the product in step 4), add hydroxypropionate, and react;

6)中和、乳化:将步骤5)中产物降温至室温,加入中和剂,中和反应,加入去离子水高速搅拌乳化,降低搅拌速度,继续搅拌,得到水性聚氨酯预聚体乳液;6) Neutralization and emulsification: Cool the product in step 5) to room temperature, add a neutralizing agent, neutralize the reaction, add deionized water to stir and emulsify at a high speed, reduce the stirring speed, and continue stirring to obtain a water-based polyurethane prepolymer emulsion;

7)自由基共聚:将步骤2)中产物加入到步骤6)水性聚氨酯预聚体乳液中,搅拌均匀,升温,滴加定量过硫酸盐水溶液进行自由基引发聚合,保温,降温,加入水性树脂防腐剂,出釜,即得胶原蛋白基造纸功能施胶剂。7) Free radical copolymerization: add the product in step 2) to the water-based polyurethane prepolymer emulsion in step 6), stir evenly, raise the temperature, drop a quantitative persulfate aqueous solution to carry out free radical polymerization, keep warm, cool down, and add water-based resin Preservatives, out of the kettle, the collagen-based functional sizing agent for papermaking is obtained.

进一步改进further improvement

所述步骤2)中水解胶原蛋白液白来自含铬皮碎料废弃物碱或酸法水解产物,其相对分子质量为5000~15000 Da,溶液含胶量为30 %~45 %,粘度在100~1000 mPa•s;The hydrolyzed collagen solution in step 2) comes from alkali or acid hydrolyzate of chrome-containing scrap waste, its relative molecular mass is 5000-15000 Da, the solution contains 30%-45% glue, and the viscosity is 100% ~1000 mPa s;

所述步骤2)中乙烯基硅烷偶联剂为乙烯基三甲氧基硅烷或乙烯基三乙氧基硅烷或乙烯基三(β-甲氧基乙氧基)硅烷中的一种。The vinylsilane coupling agent in step 2) is one of vinyltrimethoxysilane, vinyltriethoxysilane or vinyltris(β-methoxyethoxy)silane.

进一步改进further improvement

所述步骤3)中的异氰酸酯为甲苯二异氰酸酯或二苯甲烷二异氰酸酯或异佛尔酮二异氰酸酯或二环己基甲烷二异氰酸酯中的一种;The isocyanate in the step 3) is one of toluene diisocyanate or diphenylmethane diisocyanate or isophorone diisocyanate or dicyclohexylmethane diisocyanate;

多元醇为聚醚或聚酯多元醇;The polyol is polyether or polyester polyol;

聚醚多元醇为聚氧化丙烯醚二醇或聚四氢呋喃醚二醇中的一种;The polyether polyol is one of polyoxypropylene ether diol or polytetrahydrofuran ether diol;

聚酯多元醇为聚己二酸丁二醇酯二醇或聚己二酸乙二醇酯二醇中的一种。The polyester polyol is one of polybutylene adipate diol or polyethylene adipate diol.

进一步改进further improvement

所述异氰酸酯为异佛尔酮二异氰酸酯或二环己基甲烷二异氰酸酯时,加入0.1~0.2份的催化剂,所述催化剂为二月桂酸二丁基锡或辛酸亚锡。When the isocyanate is isophorone diisocyanate or dicyclohexylmethane diisocyanate, 0.1-0.2 part of catalyst is added, and the catalyst is dibutyltin dilaurate or stannous octoate.

进一步改进further improvement

所述步骤4)中的小分子二元醇扩链剂为乙二醇或丙二醇或1,4-丁二醇或一缩二乙二醇中的一种;The small molecule glycol chain extender in step 4) is one of ethylene glycol or propylene glycol or 1,4-butanediol or diethylene glycol;

亲水扩链剂为二羟甲基丙酸或二羟甲基丁酸中的一种。The hydrophilic chain extender is one of dimethylol propionic acid or dimethylol butyric acid.

进一步改进further improvement

所述步骤5)中的羟基丙酸酸酯为甲基丙烯酸羟乙酯或甲基丙烯酸羟丙酯或4-羟基丁基丙烯酸酯中的一种;The hydroxypropionate in step 5) is one of hydroxyethyl methacrylate, hydroxypropyl methacrylate or 4-hydroxybutyl acrylate;

所述步骤6)中和剂为三乙胺或三正丁胺中的一种。The step 6) neutralizing agent is one of triethylamine or tri-n-butylamine.

进一步改进further improvement

所述步骤7)中的引发剂为过硫酸钠、过硫酸钾或过硫酸铵中的一种; 水性树脂防腐剂为5-氯-2-甲基-4-异噻唑啉-3-酮或2-甲基-4-异噻唑啉-3-酮或1,2-苯并异噻唑啉-3-酮中的一种或几种复配产物。The initiator in the step 7) is one of sodium persulfate, potassium persulfate or ammonium persulfate; the water-based resin preservative is 5-chloro-2-methyl-4-isothiazolin-3-one or One or more complex products of 2-methyl-4-isothiazolin-3-one or 1,2-benzisothiazolin-3-one.

进一步改进further improvement

步骤6)中的高速搅拌转速为1000~1300 r/min,降低搅拌速度后转速为150~200 r/min。The high-speed stirring speed in step 6) is 1000-1300 r/min, and the stirring speed is reduced to 150-200 r/min.

进一步改进further improvement

上述施胶剂主要应用于造纸过程中的浆内施胶和表面施胶工序。The above-mentioned sizing agents are mainly used in pulp sizing and surface sizing processes in the papermaking process.

本发明具有以下技术效果:The present invention has the following technical effects:

1)本发明采用无溶剂化水性聚氨酯对胶原蛋白进行改性,具有环保意义。1) The present invention uses solvent-free water-based polyurethane to modify collagen, which has environmental protection significance.

2)本发明利用制革生产过程中的产生含铬皮碎料废弃物水解蛋白为原料来制备造纸功能施胶剂,极大地解决了单一聚氨酯的成本高的问题,更加容易被行业所接受;水性聚氨酯填充剂市场价为2~3万元/吨,本发明产品成本价为6000~8000元/吨。2) The present invention utilizes the hydrolyzed protein of chrome-containing scrap waste produced in the tanning production process as a raw material to prepare papermaking functional sizing agent, which greatly solves the problem of high cost of single polyurethane, and is more easily accepted by the industry; The market price of water-based polyurethane filler is 20,000 to 30,000 yuan/ton, and the cost price of the product of the present invention is 6,000 to 8,000 yuan/ton.

3)采用本发明方法制得的施胶剂有良好的两性电荷性质与络合性能,优异的成膜性、抗水性及力学强度等特点;其等电点为pH 4~5,胶膜抗张强度为22~28 MPa,表面接触角为102.5°。3) The sizing agent prepared by the method of the present invention has good amphoteric charge properties and complexing properties, excellent film-forming properties, water resistance and mechanical strength; its isoelectric point is pH 4~5, and the film resistance The tensile strength is 22~28 MPa, and the surface contact angle is 102.5°.

4)将本发明胶原蛋白基造纸功能施胶剂应用于浆内施胶工序(添加量为纤维重量的1.0 %),赋予纸张良好的干/湿力学强度(抗张强度提升约20 %,撕裂强度提升约12 %)、耐水性(Cobb值下降18 %~20 %)、耐折、印染等性能,对碳酸钙填充剂的留着率提升为35 %左右;4) Apply the collagen-based papermaking functional sizing agent of the present invention to the pulp sizing process (addition amount is 1.0% of fiber weight), endow paper with good dry/wet mechanical strength (tensile strength increased by about 20%, tear Crack strength increased by about 12%), water resistance (Cobb value decreased by 18%~20%), folding resistance, printing and dyeing and other properties, and the retention rate of calcium carbonate filler increased to about 35%;

应用于表面施胶工序(添加量为氧化淀粉施胶剂用量的2 %),将有效地提升纸张的力学强度(抗张强度提升约12%,撕裂强度提升25 %~30 %),抗水及耐折性能。Applied in the surface sizing process (addition amount is 2% of the amount of oxidized starch sizing agent), it will effectively improve the mechanical strength of the paper (the tensile strength is increased by about 12%, the tear strength is increased by 25%~30%), and the resistance Water and folding resistance.

5)本发明以制革过程中产生的含铬皮碎料废弃物碱或酸法水解产物制得的工业蛋白为原料,为铬革废弃物的资源化再利用增加了途径,在带来相应经济效益的同时,一定程度上减轻了环境的压力;通过与乙烯基封闭型水性聚氨酯的共聚改性,赋予复合材料良好的润湿性、螯合性、成膜性及结构性能。5) The present invention uses the industrial protein produced from the chrome-containing scrap waste produced in the tanning process as a raw material by alkali or acid hydrolyzate, which increases the way for the recycling of chrome leather waste and brings corresponding benefits. At the same time of economic benefits, the pressure on the environment is reduced to a certain extent; through the copolymerization modification with vinyl-blocked waterborne polyurethane, the composite material is endowed with good wettability, chelating property, film-forming property and structural performance.

6)有效地改善了单一胶原水解物作为造纸填充剂,存在的留着率低,成膜性、结构强度差等缺陷;6) Effectively improve the shortcomings of single collagen hydrolyzate as a paper-making filler, such as low retention rate, poor film-forming property, and poor structural strength;

本发明施胶剂分子结构中大量的富电子基团(—NH2、—COO-、—OH等)起到了络合碳酸钙的作用,将大大提高了碳酸钙的留着率;另外,本发明施胶剂良好的成膜性及胶膜良好的机械性能及抗水、抗溶剂性能,应用于纸张的表面施胶添加助剂,将极大地降低纸张氧化淀粉涂膜的开裂,改善最终纸张的力学强度及抗水性能。A large number of electron-rich groups (-NH 2 , -COO - , -OH, etc.) in the molecular structure of the sizing agent of the present invention play the role of complexing calcium carbonate, which will greatly improve the retention rate of calcium carbonate; in addition, the present invention The good film-forming properties of the invented sizing agent and the good mechanical properties of the film, as well as the water and solvent resistance properties, applied to the surface sizing of paper and adding additives, will greatly reduce the cracking of the oxidized starch coating film on the paper and improve the final paper mechanical strength and water resistance.

7)本发明利用水性聚氨酯具有的灵活可控的结构设计,优良的成膜性、耐水性、结构强度,及与纤维素良好亲和性,通过乙烯基化封闭型水性聚氨酯的共聚改性,再与乙烯基硅烷偶联剂改性胶原水解物进行可控性水相乳液自由基共聚,得到一种结构与性能可控、螯合性、成膜性及结构性能优异的环保型水性聚氨酯改性胶原蛋白基造纸功能施胶剂。7) The present invention utilizes the flexible and controllable structural design of water-based polyurethane, excellent film-forming properties, water resistance, structural strength, and good affinity with cellulose, and through the copolymerization modification of vinyl-enclosed water-based polyurethane, Then carry out controllable aqueous phase emulsion free radical copolymerization with vinyl silane coupling agent modified collagen hydrolyzate to obtain an environmentally friendly water-based polyurethane modification with controllable structure and performance, excellent chelating properties, film-forming properties and structural properties. Collagen-based functional sizing agent for papermaking.

8)采用本发明的方法制备施胶剂大大降低了原材料成本(工业明胶目前市场价格为8000~15000元/吨,本专利工业蛋白目前市售原料价格为5000~7000元/吨)及对蛋白原料指标的要求。8) Adopting the method of the present invention to prepare the sizing agent greatly reduces the cost of raw materials (the current market price of industrial gelatin is 8,000-15,000 yuan/ton, and the current market price of the industrial protein of this patent is 5,000-7,000 yuan/ton) and the effect on protein Raw material index requirements.

附图说明Description of drawings

图1是本发明的制备工艺流程图;Fig. 1 is a preparation process flow chart of the present invention;

图2是本发明的施胶剂用于浆内施胶时对碳酸钙留着应用效果图;Fig. 2 is that sizing agent of the present invention is used for calcium carbonate retention application effect diagram when sizing in slurry;

图3是本发明施胶剂表面施胶应用效果图。Fig. 3 is an application effect diagram of the surface sizing of the sizing agent of the present invention.

具体实施方式Detailed ways

实施例1,一种胶原蛋白基造纸功能施胶剂的制备方法,采用不锈钢防曝反应釜,具有真空除水、加热冷却、冷凝回流、恒压滴液装置,包括以下步骤:Embodiment 1, a preparation method of a collagen-based papermaking functional sizing agent, adopts a stainless steel anti-exposure reaction kettle, has a vacuum dewatering, heating and cooling, condensation reflux, constant pressure dripping device, comprising the following steps:

(1)1 t不锈钢防爆反应釜内装入40 %的水解胶原蛋白液300 kg,加入15 %HCl约12kg,搅拌均匀,至反应液pH达3.0~3.5,滴加5 kg乙烯基三甲氧基硅烷,约1 h滴完,50°C反应60 min,得预改性水解胶原蛋白液,备用;(1) Put 300 kg of 40% hydrolyzed collagen solution into a 1 t stainless steel explosion-proof reaction kettle, add about 12 kg of 15% HCl, stir evenly, until the pH of the reaction solution reaches 3.0-3.5, add 5 kg of vinyltrimethoxysilane dropwise , about 1 hour after dripping, react at 50°C for 60 minutes to obtain pre-modified hydrolyzed collagen solution, set aside;

(2)称取50 kg聚氧化丙烯醚二醇(分子量2000),110°C 真空脱水1~2 h,降温至60°C,加入25 kg甲苯二异氰酸酯反应1 h,升温至82°C,保温1 h得到预聚体;(2) Weigh 50 kg of polyoxypropylene ether diol (molecular weight 2000), vacuum dehydrate at 110°C for 1~2 h, cool down to 60°C, add 25 kg of toluene diisocyanate to react for 1 h, heat up to 82°C, Incubate for 1 h to obtain prepolymer;

(3)在(2)中预聚体中加入3 kg二羟甲基丙酸,进行扩链,60°C反应1 h,加入5 kg1,4-丁二醇进行扩链,60°C反应保温1 h,升温至80°C,反应2~3 h;(3) Add 3 kg of dimethylolpropionic acid to the prepolymer in (2) for chain extension, react at 60°C for 1 h, add 5 kg of 1,4-butanediol for chain extension, and react at 60°C Insulate for 1 h, heat up to 80°C, and react for 2-3 h;

(4)在(3)中加入5.5 kg甲基丙烯酸羟乙酯进行乙烯基化,65°C反应1~2 h,直至无—NCO检出。(4) Add 5.5 kg of hydroxyethyl methacrylate to (3) for vinylation, and react at 65°C for 1~2 h until no -NCO is detected.

(5)降温至50°C,加入2.2 kg三乙胺进行中和,反应时间15~20 min。降温至室温后,加入5°C去离子水1200 r/min搅拌5 min,得到乙烯基化水性聚氨酯预聚体乳液;(5) Cool down to 50°C, add 2.2 kg of triethylamine for neutralization, and the reaction time is 15-20 min. After cooling down to room temperature, add 5°C deionized water at 1200 r/min and stir for 5 min to obtain vinylated water-based polyurethane prepolymer emulsion;

(6)500 r/min高速剪切作用下,将(1)预改性水解胶原蛋白液加入(5)水性聚氨酯预聚体乳液中,室温下搅拌10 min后,降低搅拌转速至150~200 r/min。升温至82~84°C,滴加过硫酸钾溶液进行自由基引发聚合,30~60 min滴完,继续保温30~40 min,降温至45°C以下,加入0.5 kg 5-氯-2-甲基-4-异噻唑啉-3-酮(含量约15 %),出釜,即得胶原蛋白基造纸功能施胶剂。(6) Add (1) pre-modified hydrolyzed collagen solution into (5) water-based polyurethane prepolymer emulsion under high-speed shear at 500 r/min, stir at room temperature for 10 min, then reduce the stirring speed to 150-200 r/min. Raise the temperature to 82~84°C, add potassium persulfate solution dropwise to initiate polymerization by free radicals, finish dripping in 30~60 minutes, continue to keep warm for 30~40 minutes, cool down to below 45°C, add 0.5 kg 5-chloro-2- Methyl-4-isothiazolin-3-one (content about 15%) is taken out of the kettle to obtain collagen-based functional sizing agent for papermaking.

实施例2,一种胶原蛋白基造纸功能施胶剂的制备方法,包括以下步骤:Embodiment 2, a kind of preparation method of collagen-based papermaking functional sizing agent, comprises the following steps:

(1)1 t不锈钢防爆反应釜内装入40 %的水解胶原蛋白液300 kg,加入15 %HCl约12kg,搅拌均匀,至反应液pH达3.0~3.5,滴加5.5 kg乙烯基三乙氧基硅烷,约1 h滴完,50°C反应60 min,得预改性水解胶原蛋白液,备用;(1) Put 300 kg of 40% hydrolyzed collagen solution into a 1 t stainless steel explosion-proof reaction kettle, add about 12 kg of 15% HCl, stir evenly, until the pH of the reaction solution reaches 3.0-3.5, add 5.5 kg of vinyltriethoxy Silane, about 1 hour to drop, react at 50°C for 60 minutes to obtain pre-modified hydrolyzed collagen solution, set aside;

(2)称取50 kg聚四氢呋喃醚二醇(分子量2000),110°C 真空脱水1~2 h,降温至60°C,加入30 kg异佛尔酮二异氰酸酯, 0.1 kg二月桂酸二丁基锡催化剂,反应1 h,升温至82°C,保温1 h得到预聚体;(2) Weigh 50 kg of polytetrahydrofuran ether diol (molecular weight 2000), vacuum dehydrate at 110°C for 1~2 h, cool down to 60°C, add 30 kg of isophorone diisocyanate, 0.1 kg of dibutyltin dilaurate Catalyst, reaction 1 h, be warming up to 82 ℃, insulation 1 h obtains prepolymer;

(3)在(2)中预聚体中加入3.5 kg二羟甲基丁酸进行扩链,60°C反应1 h,向体系中加入4 kg丙二醇进行扩链,60°C保温1 h,升温至80°C,反应3~4 h;(3) Add 3.5 kg of dimethylolbutyric acid to the prepolymer in (2) for chain extension, react at 60°C for 1 h, add 4 kg of propylene glycol to the system for chain extension, keep at 60°C for 1 h, Warming up to 80°C, reacting for 3-4 h;

(4)在(3)中加入5 kg甲基丙烯酸羟丙酯进行乙烯基化,65°C反应1~2 h,直至无—NCO检出。(4) Add 5 kg of hydroxypropyl methacrylate to (3) for vinylation, and react at 65°C for 1~2 h until no -NCO is detected.

(5)降温至50°C,加入2.4 kg三乙胺进行中和,反应时间15~20 min。降温至室温后,加入5°C去离子水1200 r/min搅拌5 min,得到乙烯基化水性聚氨酯预聚体乳液;(5) Cool down to 50°C, add 2.4 kg of triethylamine for neutralization, and the reaction time is 15-20 min. After cooling down to room temperature, add 5°C deionized water at 1200 r/min and stir for 5 min to obtain vinylated water-based polyurethane prepolymer emulsion;

(6)500 r/min高速剪切作用下,将(1)预改性水解胶原蛋白液加入(5)水性聚氨酯预聚体乳液中,室温下搅拌10 min后,降低搅拌转速至150~200 r/min。升温至82~84°C,滴加过硫酸铵溶液进行自由基引发聚合,30~60 min滴完,继续保温30~40 min,降温至45°C以下,加入0.5 kg 2-甲基-4-异噻唑啉-3-酮水性树脂防腐剂(活性含量约14 %~16 %),出釜,即得胶原蛋白基造纸功能施胶剂。(6) Add (1) pre-modified hydrolyzed collagen solution into (5) water-based polyurethane prepolymer emulsion under high-speed shear at 500 r/min, stir at room temperature for 10 min, then reduce the stirring speed to 150-200 r/min. Raise the temperature to 82~84°C, add ammonium persulfate solution dropwise to initiate polymerization by free radicals, finish dripping in 30~60 minutes, continue to keep warm for 30~40 minutes, cool down to below 45°C, add 0.5 kg 2-methyl-4 -Isothiazolin-3-one water-based resin preservative (active content about 14%~16%), out of the kettle, to obtain collagen-based papermaking functional sizing agent.

实施例3,一种胶原蛋白基造纸功能施胶剂的制备方法,包括以下步骤:Embodiment 3, a kind of preparation method of collagen-based papermaking functional sizing agent, comprises the following steps:

(1)1 t不锈钢防爆反应釜内装入40 %的水解胶原蛋白液300 kg,加入15 %HCl约12kg,搅拌均匀,至反应液pH达3.0~3.5,滴加6 kg乙烯基三(β-甲氧基乙氧基)硅烷,约1 h滴完,50°C反应60 min,得预改性水解胶原蛋白液,备用;(1) Put 300 kg of 40% hydrolyzed collagen solution into a 1 t stainless steel explosion-proof reaction kettle, add about 12 kg of 15% HCl, stir evenly, until the pH of the reaction solution reaches 3.0-3.5, add 6 kg of vinyl tris(β- Methoxyethoxy) silane, dripped in about 1 hour, and reacted at 50°C for 60 minutes to obtain a pre-modified hydrolyzed collagen solution for later use;

(2)称取38 kg二苯甲烷二异氰酸酯,75 kg真空脱水后的聚氧化丙烯醚二醇(分子量3000),65°C下反应1 h,升温至82°C,保温1~2 h得到预聚体;(2) Weigh 38 kg of diphenylmethane diisocyanate and 75 kg of polyoxypropylene ether diol (molecular weight: 3000) after vacuum dehydration, react at 65°C for 1 h, heat up to 82°C, and keep warm for 1-2 h to obtain Prepolymer;

(3)在(2)中预聚体中加入5 kg二羟甲基丙酸进行扩链,60°C反应1 h,加入5.5 kg一缩二乙二醇进行扩链,60°C保温1 h,升温至80°C,反应2~3 h;(3) Add 5 kg of dimethylolpropionic acid to the prepolymer in (2) for chain extension, react at 60°C for 1 h, add 5.5 kg of diethylene glycol for chain extension, and keep warm at 60°C for 1 hour h, be warming up to 80 DEG C, react 2~3 h;

(4)在(3)中加入5.6 kg 4-羟基丁基丙烯酸酯进行乙烯基化,65°C反应1~2 h,直至无—NCO检出。(4) Add 5.6 kg of 4-hydroxybutyl acrylate to (3) for vinylation, and react at 65°C for 1~2 h until no -NCO is detected.

(5)降温至50°C,加入6.5 kg三正丁胺进行中和,反应时间15~20 min。降温至室温后,加入5°C去离子水1200 r/min搅拌5 min,得到乙烯基化水性聚氨酯预聚体乳液;(5) Cool down to 50°C, add 6.5 kg of tri-n-butylamine for neutralization, and the reaction time is 15-20 min. After cooling down to room temperature, add 5°C deionized water at 1200 r/min and stir for 5 min to obtain vinylated water-based polyurethane prepolymer emulsion;

(6)500 r/min高速剪切作用下,将(1)预改性水解胶原蛋白液加入(5)水性聚氨酯预聚体乳液中,室温下搅拌10 min后,降低搅拌转速至150~200 r/min。升温至82~84°C,滴加过硫酸钠溶液进行自由基引发聚合,30~60 min滴完,继续保温30~40 min,降温至45°C以下,加入0.5 kg1,2-苯并异噻唑啉-3-酮(活性含量约12 %~15 %),出釜,即得胶原蛋白基造纸功能施胶剂。(6) Add (1) pre-modified hydrolyzed collagen solution into (5) water-based polyurethane prepolymer emulsion under high-speed shear at 500 r/min, stir at room temperature for 10 min, then reduce the stirring speed to 150-200 r/min. Raise the temperature to 82~84°C, add dropwise sodium persulfate solution to initiate polymerization by free radicals, finish dripping in 30~60 minutes, continue to keep warm for 30~40 minutes, cool down to below 45°C, add 0.5 kg1,2-benzoiso Thiazolin-3-one (active content about 12%~15%) is taken out of the kettle to obtain collagen-based papermaking functional sizing agent.

实施例4一种胶原蛋白基造纸功能施胶剂的制备方法,包括以下步骤:Embodiment 4 A preparation method of a collagen-based papermaking functional sizing agent, comprising the following steps:

(1)1 t不锈钢防爆反应釜内装入40 %的水解胶原蛋白液300 kg,加入15 %HCl约12kg,搅拌均匀,至反应液pH达3.0~3.5,滴加5 kg乙烯基三甲氧基硅烷,约1 h滴完,50°C反应60 min,得预改性水解胶原蛋白液,备用;(1) Put 300 kg of 40% hydrolyzed collagen solution into a 1 t stainless steel explosion-proof reaction kettle, add about 12 kg of 15% HCl, stir evenly, until the pH of the reaction solution reaches 3.0-3.5, add 5 kg of vinyltrimethoxysilane dropwise , about 1 hour after dripping, react at 50°C for 60 minutes to obtain pre-modified hydrolyzed collagen solution, set aside;

(2)称取50 kg聚己二酸丁二醇酯二醇(分子量2000),110°C 真空脱水1~2 h,降温至60°C,加入40 kg二环己基甲烷二异氰酸酯,0.1 kg辛酸亚锡催化剂,反应1 h,升温至82°C,保温1~2 h得到预聚体;(2) Weigh 50 kg polybutylene adipate diol (molecular weight: 2000), vacuum dehydrate at 110°C for 1~2 h, cool down to 60°C, add 40 kg dicyclohexylmethane diisocyanate, 0.1 kg Stannous octoate catalyst, reaction 1 h, be warming up to 82 ℃, insulation 1~2 h obtains prepolymer;

(3)在(2)中预聚体中加入4 kg二羟基丙酸进行扩链,60°C反应1 h,向体系中加入3.5kg乙二醇进行扩链,60°C保温1 h,升温至82°C,反应2~3 h;(3) Add 4 kg of dihydroxypropionic acid to the prepolymer in (2) for chain extension, react at 60°C for 1 h, add 3.5 kg of ethylene glycol to the system for chain extension, and keep warm at 60°C for 1 h, Warming up to 82°C, reacting for 2 to 3 h;

(4)在(3)中加入5.5 kg甲基丙烯酸羟乙酯进行乙烯基化,65°C反应1~2 h,直至无—NCO检出。(4) Add 5.5 kg of hydroxyethyl methacrylate to (3) for vinylation, and react at 65°C for 1~2 h until no -NCO is detected.

(5)降温至50°C,加入3 kg三乙胺进行中和,反应时间15~20 min。降温至室温后,加入5°C去离子水1200 r/min搅拌5 min,得到乙烯基化水性聚氨酯预聚体乳液;(5) Cool down to 50°C, add 3 kg of triethylamine for neutralization, and the reaction time is 15-20 min. After cooling down to room temperature, add 5°C deionized water at 1200 r/min and stir for 5 min to obtain vinylated water-based polyurethane prepolymer emulsion;

(6)500 r/min高速剪切作用下,将(1)预改性水解胶原蛋白液加入(5)水性聚氨酯预聚体乳液中,室温下搅拌10 min后,降低搅拌转速至150~200 r/min。升温至82~84°C,滴加过硫酸钠溶液进行自由基引发聚合,30~60 min滴完,继续保温30~40 min,降温至45°C以下,加入0.5 kg1,2-苯并异噻唑啉-3-酮与5-氯-2-甲基-4-异噻唑啉-3-酮复配防腐剂(活性含量约12 %~15 %),出釜,即得胶原蛋白基造纸功能施胶剂。(6) Add (1) pre-modified hydrolyzed collagen solution into (5) water-based polyurethane prepolymer emulsion under high-speed shear at 500 r/min, stir at room temperature for 10 min, then reduce the stirring speed to 150-200 r/min. Raise the temperature to 82~84°C, add dropwise sodium persulfate solution to initiate polymerization by free radicals, finish dripping in 30~60 minutes, continue to keep warm for 30~40 minutes, cool down to below 45°C, add 0.5 kg1,2-benzoiso Thiazolin-3-one and 5-chloro-2-methyl-4-isothiazolin-3-one compound preservative (active content about 12%~15%), out of the kettle, can obtain collagen-based papermaking function Sizing agent.

实施例5,一种胶原蛋白基造纸功能施胶剂的制备方法,包括以下步骤:Embodiment 5, a kind of preparation method of collagen-based papermaking functional sizing agent, comprises the following steps:

(1)1 t不锈钢防爆反应釜内装入40 %的水解胶原蛋白液300 kg,加入15 %HCl约12kg,搅拌均匀,至反应液pH达3.0~3.5,滴加5.5 kg乙烯基三乙氧基硅烷,约1 h滴完,50°C反应60 min,得预改性水解胶原蛋白液,备用;(1) Put 300 kg of 40% hydrolyzed collagen solution into a 1 t stainless steel explosion-proof reaction kettle, add about 12 kg of 15% HCl, stir evenly, until the pH of the reaction solution reaches 3.0-3.5, add 5.5 kg of vinyltriethoxy Silane, about 1 hour to drop, react at 50°C for 60 minutes to obtain pre-modified hydrolyzed collagen solution, set aside;

(2)称取50 kg聚己二酸乙二醇酯二醇(分子量2000),110°C 真空脱水1~2 h,降温至60°C,加入25 kg甲苯二异氰酸酯反应1 h,升温至82°C,保温1 h得到预聚体;(2) Weigh 50 kg of polyethylene adipate diol (molecular weight: 2000), vacuum dehydrate at 110°C for 1~2 h, cool down to 60°C, add 25 kg of toluene diisocyanate to react for 1 h, and heat up to 82 DEG C, insulation 1 h obtains prepolymer;

(3)在(2)中预聚体中加入4 kg二羟甲基丁酸进行扩链,60°C反应1 h,加入5.7 kg一缩二乙二醇进行扩链,60°C保温1 h,升温至82°C,反应2~3 h;(3) Add 4 kg of dimethylolbutyric acid to the prepolymer in (2) for chain extension, react at 60°C for 1 h, add 5.7 kg of diethylene glycol for chain extension, and keep warm at 60°C for 1 hour h, be warming up to 82 DEG C, react 2~3 h;

(4)在(3)中加入5.6 kg甲基丙烯酸羟丙酯进行乙烯基化,65°C反应1~2 h,直至无—NCO检出。(4) Add 5.6 kg of hydroxypropyl methacrylate to (3) for vinylation, and react at 65°C for 1~2 h until no -NCO is detected.

(5)降温至50°C,加入2.7 kg三乙胺进行中和,反应时间15~20 min。降温至室温后,加入5°C去离子水1200 r/min搅拌5 min,得到乙烯基化水性聚氨酯预聚体乳液;(5) Cool down to 50°C, add 2.7 kg of triethylamine for neutralization, and the reaction time is 15-20 min. After cooling down to room temperature, add 5°C deionized water at 1200 r/min and stir for 5 min to obtain vinylated water-based polyurethane prepolymer emulsion;

(6)500 r/min高速剪切作用下,将(1)预改性水解胶原蛋白液加入(5)水性聚氨酯预聚体乳液中,室温下搅拌10 min后,降低搅拌转速至150~200 r/min。升温至82~84°C,滴加过硫酸铵溶液进行自由基引发聚合,30~60 min滴完,继续保温30~40 min,降温至45°C以下,加入0.5 kg 2-甲基-4-异噻唑啉-3-酮与1,2-苯并异噻唑啉-3-酮复配防腐剂(活性含量约14 %~16 %),出釜,即得胶原蛋白基造纸功能施胶剂。(6) Add (1) pre-modified hydrolyzed collagen solution into (5) water-based polyurethane prepolymer emulsion under high-speed shear at 500 r/min, stir at room temperature for 10 min, then reduce the stirring speed to 150-200 r/min. Raise the temperature to 82~84°C, add ammonium persulfate solution dropwise to initiate polymerization by free radicals, finish dripping in 30~60 minutes, continue to keep warm for 30~40 minutes, cool down to below 45°C, add 0.5 kg 2-methyl-4 -Isothiazolin-3-one and 1,2-benzisothiazolin-3-one compound preservative (active content about 14%~16%), out of the kettle, to obtain collagen-based papermaking functional sizing agent .

实施例6,以下实施例应用来说明本产品作为造纸施胶剂应用于浆内施胶和表明施胶。Example 6, the following examples are used to illustrate that this product is used as a papermaking sizing agent for internal pulp sizing and surface sizing.

浆内施胶应用:称取一定质量的阔叶木纸浆板进行打浆,打浆度为40°SR。称取一定质量的浆料,在纸浆打散器中进行疏解分散,2000 r/min高速分散20 s,同时加入1.0 %的本专利施胶剂和25 %碳酸钙填料(以绝干纸浆重量级计),在纸浆打散器中分散均匀。使用快速凯塞法抄片器进行抄片,真空度0.1 MPa,温度95°C,干燥时间10 min,抄片定量为60g/m2。制得纸张抗张强度为38.26 MPa,撕裂强度1.884 MPa,Cobb值140.56,耐折度8,碳酸钙留着率25.67 %,碳酸钙留着情况SEM图像参见图2。In-pulp sizing application: Weigh a certain quality hardwood pulp board for beating, and the beating degree is 40°SR. Weigh a certain amount of slurry, disintegrate and disperse it in a pulp breaker, disperse at a high speed of 2000 r/min for 20 s, and add 1.0% of this patented sizing agent and 25% calcium carbonate filler (based on the weight of dry pulp) meter), and disperse evenly in the pulp breaker. A fast Kaiser method was used to copy the sheets, the vacuum degree was 0.1 MPa, the temperature was 95°C, the drying time was 10 minutes, and the weight of the sheets was 60g/m 2 . The tensile strength of the prepared paper is 38.26 MPa, the tear strength is 1.884 MPa, the Cobb value is 140.56, the folding endurance is 8, and the calcium carbonate retention rate is 25.67%. The SEM image of calcium carbonate retention is shown in Figure 2.

表面施胶应用:将2.0 %本专利施胶剂(以绝干氧化淀粉重量计)与20% 糊化后淀粉溶液混合均匀后涂布于纸张的表面,施胶完成后在105℃下烘10min。表面施胶纸张测试结果:与空白(未加入本专利施胶剂)相比,抗张强度提升12 %左右,撕裂强度25 %~30 %,Cobb值下降约20 %,耐折度提升1~3,参见图3涂层开裂率得到有效下降。Surface sizing application: Mix 2.0% of this patented sizing agent (based on the weight of dry oxidized starch) with 20% gelatinized starch solution and apply it on the surface of the paper. After sizing, bake at 105°C for 10 minutes . Surface sized paper test results: Compared with the blank (without adding the patented sizing agent), the tensile strength increased by about 12%, the tear strength by 25%~30%, the Cobb value decreased by about 20%, and the folding endurance increased by 1 ~3, see Figure 3 The cracking rate of the coating has been effectively reduced.

Claims (10)

1. a kind of preparation method of collagen-base papermaking function sizing agent, which is characterized in that prepared using lower component: two isocyanides Acid esters, polyalcohol, small molecule glycol chain extender, hydrophilic chain extender, hydracrylic acid acid esters, neutralizer, Hydrolyzed Collagen liquid, Vinyl silicane coupling agent, persulfate, water-base resin preservative.
2. the preparation method of collagen-base papermaking function sizing agent according to claim 1, which is characterized in that including with Lower step:
1) it weighs step: weighing following components: diisocyanate, polyalcohol, small molecule glycol chain extender, parent according to parts by weight Water chain extender, hydracrylic acid acid esters, neutralizer, Hydrolyzed Collagen liquid, vinyl silicane coupling agent, persulfate, aqueous tree Rouge preservative;
2) vinylated modified collagen hydrolysate step: Hydrolyzed Collagen liquid is adjusted into pH to 4.0~4.5, vinyl is added dropwise Silane coupling agent, reaction are spare;
3) polyurethane prepolymer preparation step: by quantitative polyalcohol vaccum dewatering, diisocyanate is added in reaction kettle in cooling In, then reaction heats up, keep the temperature;
4) chain extending reaction step: product in step 3) is cooled down, and hydrophilic chain extender is added, then reaction is added small into system Molecule glycol chain extender carries out chain extension, reacts, and heats up, heat preservation;
5) vinylated closing step: product in step 4) is cooled down, and hydracrylic acid acid esters, reaction is added;
6) it neutralizes, emulsify: product in step 5) is cooled to room temperature, neutralizer is added, deionized water high speed is added in neutralization reaction Stirring and emulsifying reduces mixing speed, continues to stir, obtain Waterborne Polyurethane Prepolymer lotion;
7) free-radical polymerized: product in step 2 being added in step 6) Waterborne Polyurethane Prepolymer lotion, is stirred evenly, is risen Temperature is added dropwise quantitative persulfate aqueous solution and carries out free radical polymerization, keeps the temperature, and water-base resin preservative is added, out in cooling Kettle is to get collagen-base papermaking function sizing agent.
3. the preparation method of collagen-base papermaking function sizing agent according to claim 2, which is characterized in that the step It is rapid 2) in Hydrolyzed Collagen liquid is white is from the discarded alkaloids of the particle of skin containing chromium or Acid hydrolysis product, relative molecular mass 5000~15000 Da, solution gel content are the % of 30 %~45, and viscosity is in 100~1000 mPa s;
The step 2 medium vinyl silane coupling agent is vinyltrimethoxysilane or vinyltriethoxysilane or second One of three silane of alkenyl.
4. the preparation method of collagen-base papermaking function sizing agent according to claim 2, which is characterized in that
Isocyanates in the step 3) is that toluene di-isocyanate(TDI) or '-diphenylmethane diisocyanate or isophorone two are different One of cyanate or dicyclohexyl methyl hydride diisocyanate;
Polyalcohol is polyethers or polyester polyol;
Polyether polyol is one of polypropylene oxide ether glycol or polytetrahydrofuran ether glycol;
Polyester polyol is one of polybutylene glyool adipate or polyethylene glycol adipate glycol.
5. the preparation method of collagen-base papermaking function sizing agent according to claim 4, which is characterized in that described different Cyanate is isophorone diisocyanate or dicyclohexyl methyl hydride diisocyanate, and 0.1~0.2 part of catalyst, institute is added Stating catalyst is dibutyl tin dilaurate or stannous octoate.
6. the preparation method of collagen-base papermaking function sizing agent according to claim 2, which is characterized in that the step It is rapid 4) in small molecule glycol chain extender be ethylene glycol or propylene glycol or one of 1,4- butanediol or diglycol;
Hydrophilic chain extender is one of dihydromethyl propionic acid or dimethylolpropionic acid.
7. the preparation method of collagen-base papermaking function sizing agent according to claim 2, which is characterized in that the step It is rapid 5) in hydracrylic acid acid esters be hydroxyethyl methacrylate or hydroxy propyl methacrylate or 4- hydroxybutyl acrylate One of;
The step 6) neutralizer is one of triethylamine or tri-n-butylamine.
8. the preparation method of collagen-base papermaking function sizing agent according to claim 2, which is characterized in that the step It is rapid 7) in initiator be one of sodium peroxydisulfate, potassium peroxydisulfate or ammonium persulfate;Water-base resin preservative is the chloro- 2- of 5- Methyl -4- isothiazoline -3- ketone or one of 2-methyl-4-isothiazolin-3-one or 1,2- benzisothiazole-3-ketone or Several compounding products.
9. the preparation method of collagen-base papermaking function sizing agent according to claim 2, which is characterized in that step 6) In high-speed stirred revolving speed be 1000 ~ 1300 r/min, reduce mixing speed after revolving speed be 150 ~ 200 r/min.
10. the preparation method of collagen-base papermaking function sizing agent according to claim 2, which is characterized in that above-mentioned Sizing agent is mainly used in plasm-glue-blending and top sizing process in paper-making process.
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