CN110238750A - Intelligent fine grinding system and method for circuit board packaging device - Google Patents
Intelligent fine grinding system and method for circuit board packaging device Download PDFInfo
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- CN110238750A CN110238750A CN201910515627.3A CN201910515627A CN110238750A CN 110238750 A CN110238750 A CN 110238750A CN 201910515627 A CN201910515627 A CN 201910515627A CN 110238750 A CN110238750 A CN 110238750A
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- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000004806 packaging method and process Methods 0.000 title abstract description 15
- 239000000463 material Substances 0.000 claims description 39
- 238000007599 discharging Methods 0.000 claims description 11
- 230000033001 locomotion Effects 0.000 claims description 8
- 230000007306 turnover Effects 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims 22
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- 230000000694 effects Effects 0.000 claims 2
- 239000011435 rock Substances 0.000 abstract description 2
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/04—Lapping machines or devices; Accessories designed for working plane surfaces
- B24B37/042—Lapping machines or devices; Accessories designed for working plane surfaces operating processes therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/04—Lapping machines or devices; Accessories designed for working plane surfaces
- B24B37/07—Lapping machines or devices; Accessories designed for working plane surfaces characterised by the movement of the work or lapping tool
- B24B37/10—Lapping machines or devices; Accessories designed for working plane surfaces characterised by the movement of the work or lapping tool for single side lapping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/34—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/34—Accessories
- B24B37/345—Feeding, loading or unloading work specially adapted to lapping
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明公开了一种电路板封装器件的智能精细研磨系统及方法,其中,所述系统包括:输送装置,包括用于输送电路板微切片的输送带;用于提供研磨工位的研磨装置,所述研磨工位包括与所述第一加工位位置对应的粗磨工位、与所述第二加工位位置对应的精磨工位,所述研磨装置包括提供所述粗磨工位的第一研磨面及提供所述精磨工位的第二研磨面;第一取料装置,包括第一运载件及固定在所述第一运载件上的第一拾取器;第二取料装置,包括第二运载件及固定在所述第二运载件上的第二拾取器;及控制各个装置工作配合的控制器。利用本发明,可提高砥压研磨机的研磨效率。
The invention discloses an intelligent fine grinding system and method for circuit board packaging devices, wherein the system includes: a conveying device, including a conveying belt for conveying circuit board micro slices; a grinding device for providing a grinding station, The grinding station includes a rough grinding station corresponding to the first processing station, and a fine grinding station corresponding to the second processing station, and the grinding device includes a first grinding station that provides the rough grinding station. A grinding surface and a second grinding surface providing the fine grinding station; a first reclaiming device comprising a first carrier and a first picker fixed on the first carrier; a second reclaiming device, It includes a second carrier and a second picker fixed on the second carrier; and a controller for controlling the working cooperation of each device. Utilizing the invention, the grinding efficiency of the rock grinding machine can be improved.
Description
技术领域technical field
本发明涉及电路板微切片加工技术领域,尤其涉及一种电路板封装器件的智能精细研磨系统及方法。The invention relates to the technical field of circuit board micro-slicing processing, in particular to an intelligent fine grinding system and method for circuit board packaging devices.
背景技术Background technique
在电路板的加工技术中,通常涉及利用手工作业的研磨工艺对电路板微切片进行精细化研磨处理的过程,以满足电路板的微观观测要求,但人工成本较高且研磨效率不高,难以实现较高的自动化研磨需求。In the processing technology of circuit boards, it usually involves the process of finely grinding the micro-sections of circuit boards by using manual grinding technology to meet the microscopic observation requirements of circuit boards, but the labor cost is high and the grinding efficiency is not high. Realize higher demand for automatic grinding.
发明内容Contents of the invention
本发明针对现有手工作业的研磨工艺难以实现较高的自动化研磨需求的问题,提供了一种电路板封装器件的智能精细研磨系统及方法。Aiming at the problem that the existing manual grinding process is difficult to realize high automatic grinding requirements, the invention provides an intelligent fine grinding system and method for circuit board packaging devices.
本发明就上述技术问题而提出的技术方案如下:The technical scheme that the present invention proposes with respect to above-mentioned technical problem is as follows:
一方面,本发明提供一种电路板封装器件的智能精细研磨系统,应用于砥压研磨机,所述系统包括:On the one hand, the present invention provides an intelligent fine grinding system for circuit board packaging devices, which is applied to a grinding machine, and the system includes:
输送装置,包括用于输送电路板微切片的输送带,所述输送带包括输送始端和输送末端,在所述输送始端和所述输送末端之间依序设置有第一加工位和第二加工位;The conveying device includes a conveying belt for conveying circuit board micro-slices, the conveying belt includes a conveying start end and a conveying end, and a first processing position and a second processing position are sequentially arranged between the conveying start end and the conveying end bit;
用于提供研磨工位的研磨装置,所述研磨工位包括与所述第一加工位位置对应的粗磨工位、与所述第二加工位位置对应的精磨工位,所述研磨装置包括提供所述粗磨工位的第一研磨面及提供所述精磨工位的第二研磨面;A grinding device for providing a grinding station, the grinding station includes a rough grinding station corresponding to the first processing station and a fine grinding station corresponding to the second processing station, the grinding device including a first grinding surface providing the rough grinding station and a second grinding surface providing the fine grinding station;
用于取放位于所述第一加工位位置处的电路板微切片的第一取料装置,包括第一运载件及固定在所述第一运载件上的第一拾取器,所述第一拾取器用于取放电路板微切片,且在粗磨时带动电路板微切片的预设切片面与所述第一研磨面的表面接触;所述第一运载件用于运送所述第一拾取器在所述粗磨工位与所述第一加工位之间往复运动;The first pick-up device for taking and placing the micro-sections of the circuit board at the position of the first processing station includes a first carrier and a first picker fixed on the first carrier, the first The picker is used to pick and place the circuit board micro-slice, and drives the preset slicing surface of the circuit board micro-slice to contact the surface of the first grinding surface during rough grinding; the first carrier is used to transport the first pick-up The device reciprocates between the rough grinding station and the first processing station;
用于取放位于所述第二加工位位置处的电路板微切片的第二取料装置,包括第二运载件及固定在所述第二运载件上的第二拾取器,所述第二拾取器用于取放电路板微切片,且在精磨时带动电路板微切片的预设切片面与所述第二研磨面的表面接触;所述第二运载件用于运送所述第二拾取器在所述精磨工位与所述第二加工位之间往复运动;及The second pick-up device for taking and placing the circuit board micro-sections at the second processing position, including a second carrier and a second picker fixed on the second carrier, the second The picker is used to pick and place the circuit board micro-slice, and drives the preset slicing surface of the circuit board micro-slice to contact the surface of the second grinding surface during fine grinding; the second carrier is used to transport the second pick-up The device reciprocates between the refining station and the second processing station; and
控制器,用于控制:在利用输送装置将电路板微切片输送至第一加工位时,第一取料装置将电路板微切片转移至粗磨工位并使电路板微切片与第一研磨面的表面接触;利用第一研磨面对电路板微切片进行研磨以达预设时长或将电路板微切片的预设切片面研磨至预设光滑程度;控制所述第一取料装置将粗磨后的电路板微切片转移至所述第一加工位后,由所述输送装置将电路板微切片输送至第二加工位;利用第二取料装置将电路板转移至精磨工位并使电路板微切片与第二研磨面的表面接触;利用第二研磨面对电路板微切片进行研磨以达第二预设时长或将电路板微切片的预设切片面研磨至第二预设光滑程度;控制所述第二取料装置将精磨后的电路板微切片转移至所述第二加工位后,由所述输送装置将电路板微切片输送。The controller is used to control: when the circuit board micro-slice is transported to the first processing position by the conveying device, the first pick-up device transfers the circuit board micro-slice to the coarse grinding station and makes the circuit board micro-slice and the first grinding use the first grinding surface to grind the micro-slices of the circuit board for a preset duration or to grind the preset slicing surface of the micro-slices of the circuit board to a preset smoothness; control the first feeding device to grind the rough After the ground circuit board micro-slices are transferred to the first processing position, the circuit board micro-slices are transported to the second processing position by the conveying device; bringing the circuit board microsection into contact with the surface of the second grinding surface; grinding the circuit board microsection for a second predetermined duration or grinding the predetermined slice surface of the circuit board microsection to a second predetermined time using the second grinding surface Smoothness: after controlling the second pick-up device to transfer the finely ground circuit board micro-slices to the second processing station, the conveying device transports the circuit board micro-slices.
根据上述电路板封装器件的智能精细研磨系统,在所述输送始端和所述输送末端之间还设有第三加工位,所述第一加工位位于所述第三加工位与所述第二加工位之间;According to the above intelligent fine grinding system for circuit board packaging devices, a third processing station is also provided between the conveying start end and the conveying end, and the first processing station is located between the third processing station and the second processing station. Between processing positions;
所述研磨工位还包括与所述第三加工位位置对应的附加粗磨工位,所述研磨装置还包括提供所述附加粗磨工位的第三研磨面,所述附加粗磨工位用于对电路板微切片的背部切片面进行粗磨,所述背部切片面与所述预设切片面位置相对;The grinding station also includes an additional rough grinding station corresponding to the third processing station, and the grinding device also includes a third grinding surface providing the additional rough grinding station, and the additional rough grinding station It is used for rough grinding the back slice surface of the micro-section of the circuit board, and the back slice surface is opposite to the preset slice surface;
所述系统还包括:The system also includes:
用于取放位于第三加工位位置处的电路板微切片的第三取料装置,包括第三运载件及固定在所述第三运载件上的第三拾取器,所述第三拾取器用于取放电路板微切片,且在粗磨时带动电路板微切片的背部切片面与所述第三研磨面的表面接触;所述第三运载件用于运送所述第三拾取器在所述附加粗磨工位与所述第三加工位之间往复运动。The third pick-up device for taking and placing the circuit board micro-section at the third processing position, including a third carrier and a third picker fixed on the third carrier, the third picker is used When picking and placing the circuit board micro-section, and driving the back slice surface of the circuit board micro-section to contact with the surface of the third grinding surface during coarse grinding; the third carrier is used to transport the third picker on the reciprocating motion between the additional coarse grinding station and the third processing station.
根据上述电路板封装器件的智能精细研磨系统,所述系统还包括:According to the intelligent fine grinding system of the above-mentioned circuit board packaging device, the system also includes:
用于对电路板微切片进行翻转并放置的翻转装置,包括第四拾取器及带动所述第四拾取器翻转的翻转结构,所述第四拾取器用于对经粗研磨后的后放置在所述第三加工位上的电路板微切片进行拾取,且在所述翻转结构的带动作用下翻转电路板微切片后将电路板微切片放置在所述第三加工位上。The turning device for turning over and placing the circuit board micro-slices includes a fourth picker and a turning structure that drives the fourth picker to turn over, and the fourth picker is used for rough grinding and then placed on the Pick up the circuit board micro-slice on the third processing position, and place the circuit board micro-slice on the third processing position after flipping the circuit board micro-slice under the driving action of the flipping structure.
根据上述电路板封装器件的智能精细研磨系统,所述第一取料装置还包括以第一支撑架,所述第一运载件设置在所述第一支撑架上;According to the above-mentioned intelligent fine grinding system for circuit board packaged devices, the first material taking device further includes a first support frame, and the first carrier is arranged on the first support frame;
所述第一运载件包括第一Y轴模组及设置在所述第一Y轴模组上的第一Z轴模组,所述第一Y轴模组用于带动所述第一Z轴模组在宽度方向上往复活动,所述第一拾取器设置在所述第一Z轴模组上,所述第一Z轴模组用于带动所述第一拾取器在高度方向上往复活动;The first carrier includes a first Y-axis module and a first Z-axis module arranged on the first Y-axis module, and the first Y-axis module is used to drive the first Z-axis The module reciprocates in the width direction, the first picker is arranged on the first Z-axis module, and the first Z-axis module is used to drive the first picker to reciprocate in the height direction ;
所述输送带带动电路板微切片在长度方向运动,所述第一Y轴模组带动所述第一Z轴模组活动的运动路径与所述输送带的输送路径在水平面上的投影相交。The conveyor belt drives the micro-slices of the circuit board to move in the length direction, and the movement path of the first Y-axis module driving the first Z-axis module intersects with the projection of the conveyor belt's conveying path on the horizontal plane.
根据上述电路板封装器件的智能精细研磨系统,所述第一拾取器包括第一夹爪模组,所述第一夹爪模组包括第一夹爪及驱动所述第一夹爪进行夹放活动的第一夹爪气缸;According to the above-mentioned intelligent fine grinding system for circuit board packaging devices, the first picker includes a first jaw module, and the first jaw module includes a first jaw and drives the first jaw to clamp and place Active first jaw cylinder;
所述第一Y轴模组包括第一丝杠,所述第一Z轴模组包括第一伸缩气缸,所述第一伸缩气缸设置在所述第一丝杠的活动块上,所述第一夹爪气缸设置在所述第一伸缩气缸的活动端。The first Y-axis module includes a first lead screw, the first Z-axis module includes a first telescopic cylinder, and the first telescopic cylinder is arranged on the movable block of the first lead screw. A jaw cylinder is arranged at the movable end of the first telescopic cylinder.
根据上述电路板封装器件的智能精细研磨系统,所述研磨装置包括用于分别驱动所述第一研磨面、所述第二研磨面及所述第三研磨面转动的研磨驱动器。According to the above intelligent fine grinding system for circuit board packaged devices, the grinding device includes a grinding driver for respectively driving the rotation of the first grinding surface, the second grinding surface and the third grinding surface.
根据上述电路板封装器件的智能精细研磨系统,所述系统还包括:According to the intelligent fine grinding system of the above-mentioned circuit board packaging device, the system also includes:
入料装置,包括用于装放电路板微切片的第一传送带,所述第一传送带的传送方向朝向所述输送带,且所述第一传送带的传送方向与所述输送带的输送方向垂直;及The feeding device includes a first conveyor belt for placing circuit board micro-sections, the conveying direction of the first conveyor belt is towards the conveying belt, and the conveying direction of the first conveying belt is perpendicular to the conveying direction of the conveying belt ;and
用于将所述第一传送带上的电路板微切片转移至所述输送带上的入料转料装置,包括第一转料运载件和设置在所述第一转料运载件上的第一转料夹爪,所述第一转料运载件用于带动所述第一转料夹爪在所述第一传送带与所述输送带之间往复运动。The feeding and transferring device for transferring the circuit board micro-slices on the first conveyor belt to the conveyor belt includes a first transfer carrier and a first transfer carrier arranged on the first transfer carrier. The material transfer jaw, the first material transfer carrier is used to drive the first material transfer jaw to reciprocate between the first conveyor belt and the conveyor belt.
根据上述电路板封装器件的智能精细研磨系统,所述系统还包括:According to the intelligent fine grinding system of the above-mentioned circuit board packaging device, the system also includes:
出料装置,包括用于装放电路板微切片的第二传送带,所述第二传送带的传送方向背离所述输送带,且所述第二传送带的传送方向朝与所述输送带的输送方向垂直;及The discharge device includes a second conveyor belt for placing circuit board micro slices, the conveying direction of the second conveying belt is away from the conveying belt, and the conveying direction of the second conveying belt faces the conveying direction of the conveying belt vertical; and
用于将经精研磨后所述输送带上的电路板微切片转移至所述第二传送带上的出料转料装置,包括第二转料运载件和设置在所述第二转料运载件上的第二转料夹爪,所述第二转料运载件用于带动所述第二转料夹爪在所述输送带与所述第二传送带之间往复运动。A discharge and transfer device for transferring the finely ground circuit board micro-slices on the conveyor belt to the second conveyor belt, including a second transfer carrier and a second transfer carrier The second material transfer jaw on the upper part is used to drive the second material transfer jaw to reciprocate between the conveyor belt and the second conveyor belt.
根据上述电路板封装器件的智能精细研磨系统,在所述输送带上设置有多个固定件,所述多个固定件按预设间隔设置,所述固定件上设置用于放置电路板微切片的凹槽。According to the above-mentioned intelligent fine grinding system for circuit board packaging devices, a plurality of fixing parts are arranged on the conveyor belt, and the plurality of fixing parts are arranged at preset intervals, and the fixing parts are arranged for placing circuit board micro slices groove.
另一方面,本发明还提供一种应用于如上所述电路板封装器件的智能精细研磨系统的研磨方法,所述方法包括:On the other hand, the present invention also provides a grinding method applied to the intelligent fine grinding system of the circuit board packaging device as described above, the method comprising:
在利用输送装置将电路板微切片输送至第一加工位时,第一取料装置将电路板微切片转移至粗磨工位并使电路板微切片与第一研磨面的表面接触;When the circuit board micro-section is transported to the first processing position by the conveying device, the first pick-up device transfers the circuit board micro-section to the coarse grinding station and makes the circuit board micro-section contact with the surface of the first grinding surface;
利用第一研磨面对电路板微切片进行研磨以达预设时长或将电路板微切片的预设切片面研磨至预设光滑程度;Utilizing the first grinding surface to grind the micro-slice of the circuit board for a preset duration or to grind the preset slicing surface of the micro-slice of the circuit board to a preset smoothness;
控制所述第一取料装置将粗磨后的电路板微切片转移至所述第一加工位后,由所述输送装置将电路板微切片输送至第二加工位;After controlling the first feeding device to transfer the roughly ground circuit board micro-slices to the first processing position, the conveying device transports the circuit board micro-slices to the second processing position;
利用第二取料装置将电路板转移至精磨工位并使电路板微切片与第二研磨面的表面接触;Using the second pick-up device to transfer the circuit board to the fine grinding station and make the circuit board micro-section contact with the surface of the second grinding surface;
利用第二研磨面对电路板微切片进行研磨以达第二预设时长或将电路板微切片的预设切片面研磨至第二预设光滑程度;Utilizing the second grinding surface to grind the micro-slice of the circuit board for a second predetermined duration or to grind the predetermined slicing surface of the micro-slice of the circuit board to a second predetermined smoothness;
控制所述第二取料装置将精磨后的电路板微切片转移至所述第二加工位后,由所述输送装置将电路板微切片输送。After controlling the second picking device to transfer the finely ground circuit board micro-slices to the second processing station, the conveying device transports the circuit board micro-slices.
本发明实施例提供的技术方案带来的有益效果是:The beneficial effects brought by the technical solution provided by the embodiments of the present invention are:
通过在研磨装置上设置粗研磨工位及精研磨工位,并通过输送带输送电路板微切片至第一加工位及第二加工位上。在电路板微切片被输送至第一加工位时,通过设置的第一取料装置将第一加工位上的电路板微切片转移至粗磨工位上。在完成粗磨加工后,第一取料装置将电路板微切片转移至位于第一加工位区域的输送带上,其后,再通过输送带输送电路板微切片至第二加工位上。而在电路板微切片被输送至第二加工位时,通过设置的第二取料装置将第二加工位上的电路板微切片转移至精磨工位上。在完成精磨加工后,第二取料装置将电路板微切片转移至第二加工位区域的输送代送,最后由输送带送出,由此实现对电路板微切片进行自动化二次研磨的要求,且涉及第一取料装置及第二取料装置的两个取料结构,因而有利于提高研磨的效率。A rough grinding station and a fine grinding station are arranged on the grinding device, and the circuit board micro-slices are transported to the first processing station and the second processing station by a conveyor belt. When the circuit board micro-slices are transported to the first processing station, the circuit board micro-slices on the first processing station are transferred to the coarse grinding station by the provided first pick-up device. After the coarse grinding process is completed, the first pick-up device transfers the circuit board micro-slices to the conveyor belt located in the first processing station area, and then transports the circuit board micro-slices to the second processing station through the conveyor belt. When the circuit board micro-slices are transported to the second processing station, the circuit board micro-slices on the second processing station are transferred to the fine grinding station by the provided second pick-up device. After the fine grinding process is completed, the second pick-up device transfers the circuit board micro-slices to the second processing station area for conveyance, and finally sent out by the conveyor belt, thereby realizing the requirement for automatic secondary grinding of the circuit board micro-slices , and involves two reclaiming structures of the first reclaiming device and the second reclaiming device, which is conducive to improving the grinding efficiency.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1为本发明提供一实施方式下电路板封装器件的智能精细研磨系统的俯视结构原理示意图。FIG. 1 is a schematic diagram of a top view structure of an intelligent fine grinding system for a circuit board package device according to an embodiment of the present invention.
图2为本发明提供一实施方式下电路板封装器件的智能精细研磨系统的研磨方法流程图。FIG. 2 is a flow chart of a grinding method of an intelligent fine grinding system for a circuit board package device according to an embodiment of the present invention.
图3为本发明提供包含前述电路板封装器件的智能精细研磨系统的砥压研磨机一实施结构示意图。FIG. 3 is a schematic diagram of an implementation structure of an embossing grinder for an intelligent fine grinding system including the aforementioned circuit board packaging device provided by the present invention.
图4为图3中的砥压研磨机在俯视图下结构示意图。Fig. 4 is a schematic structural view of the rocker grinder in Fig. 3 in a top view.
图5为图3中所涉及的入料装置的立体结构示意图。Fig. 5 is a schematic diagram of the three-dimensional structure of the feeding device involved in Fig. 3 .
图6为图3中所涉及的入料转料装置的立体结构示意图。FIG. 6 is a schematic perspective view of the three-dimensional structure of the material feeding and transferring device involved in FIG. 3 .
图7为图6中所涉及的入料装料装置的侧面结构示意图。Fig. 7 is a schematic side view of the feeding and charging device involved in Fig. 6 .
图8为图3中所涉及的输送装置的立体结构示意图。FIG. 8 is a schematic perspective view of the delivery device involved in FIG. 3 .
图9为图3所涉及的翻转装置的立体结构示意图。FIG. 9 is a three-dimensional structural schematic diagram of the turning device involved in FIG. 3 .
图10为图3所涉及的第一取料装置、第二取料装置及第三取料装置的平面结构示意图。FIG. 10 is a schematic plan view of the first material reclaiming device, the second material reclaiming device and the third material reclaiming device involved in FIG. 3 .
图11为10中所涉及的第二取料装置的侧面结构示意图。FIG. 11 is a schematic diagram of the side structure of the second reclaiming device involved in 10. FIG.
图12为图3中所涉及的研磨装置的立体结构示意图。FIG. 12 is a schematic perspective view of the three-dimensional structure of the grinding device involved in FIG. 3 .
图13为图3中所涉及的出料装置的立体结构示意图。FIG. 13 is a schematic diagram of the three-dimensional structure of the discharging device involved in FIG. 3 .
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明实施方式作进一步地详细描述。In order to make the object, technical solution and advantages of the present invention clearer, the implementation manner of the present invention will be further described in detail below in conjunction with the accompanying drawings.
参见图1,为本发明提供一实施方式下电路板封装器件的智能精细研磨系统的俯视结构原理示意图,可应用于对电路板微切片的指定切片面进行研磨的砥压研磨机,其具体可为砥压研磨机的设备全部或是部分。Referring to Fig. 1, it is a schematic diagram of the top view structure of the intelligent fine grinding system of the circuit board package device provided in one embodiment of the present invention, which can be applied to the grinding machine for grinding the specified slice surface of the circuit board micro-slice, which can be specifically It is all or part of the equipment of the grinding machine.
本发明提供的电路板封装器件的智能精细研磨系统1,可以包括输送装置11、研磨装置12、第一取料装置13、第二取料装置14及控制前述各个装置的控制器(图未示出),所述控制器用于控制所述研磨装置12、所述第一取料装置13及所述第二取料装置14工作配合。The intelligent fine grinding system 1 of the circuit board packaging device provided by the present invention can include a conveying device 11, a grinding device 12, a first retrieving device 13, a second retrieving device 14 and a controller for controlling the aforementioned devices (not shown in the figure) output), the controller is used to control the working cooperation of the grinding device 12, the first reclaiming device 13 and the second reclaiming device 14.
其中,所述输送装置11可以包括用于输送电路板微切片2的输送带111,所述输送带12包括输送始端和输送末端,所述输送带111输送电路板微切片的方向为由输送始端指向输送末端方向。在所述输送始端和所述输送末端之间依序设置有第一加工位112和第二加工位113,所述第一加工位112为所述输送带111输送电路板微切片至一特定区域以供后续装置拾取或放置的预设区域,同理,所述第二加工位112为所述输送带111输送电路板微切片至另一特定区域以后续装置拾取或放置的预设区域。Wherein, the conveying device 11 may include a conveying belt 111 for conveying the circuit board micro-slice 2, the conveying belt 12 includes a conveying start end and a conveying end, and the conveying direction of the conveying belt 111 conveying the circuit board micro-slice is from the conveying start end Point in the direction of the delivery end. A first processing station 112 and a second processing station 113 are sequentially arranged between the conveying start end and the conveying end, and the first processing station 112 transports the circuit board micro-sections to a specific area for the conveyor belt 111 Similarly, the second processing position 112 is a preset area for the conveyor belt 111 to transport the circuit board micro slices to another specific area for subsequent devices to pick up or place.
所述研磨装置12可提供研磨工位,所述研磨工位为供电路板微切片进行研磨的工作区域,所述研磨工位可包括与所述第一加工位112位置对应的粗磨工位121、与所述第二加工位113位置对应的精磨工位122,所述研磨装置12可包括提供所述粗磨工位121的第一研磨面1211及提供所述精磨工位122的第二研磨面1221。The grinding device 12 can provide a grinding station, which is a working area for grinding circuit board micro-sections, and the grinding station can include a rough grinding station corresponding to the position of the first processing station 112 121. The fine grinding station 122 corresponding to the position of the second processing station 113, the grinding device 12 may include the first grinding surface 1211 providing the rough grinding station 121 and the surface 121 providing the fine grinding station 122 The second grinding surface 1221 .
所述第一取料装置13可用于取放位于所述第一加工位112位置处的电路板微切片,具体可包括第一运载件131及固定在所述第一运载件131上的第一拾取器132。所述第一拾取器132可用于取放电路板微切片,且在粗磨时带动电路板微切片的预设切片面与所述第一研磨面1211的表面接触。所述第一运载件131则用于运送所述第一拾取器132在所述粗磨工位121与所述第一加工位112之间往复运动。此处,所述电路板微切片的预设切片面为需要二次研磨加工的预设面。The first pick-up device 13 can be used to pick and place the circuit board micro-sections located at the first processing position 112, and can specifically include a first carrier 131 and a first carrier fixed on the first carrier 131. Pickup 132 . The first picker 132 can be used to pick and place the micro-slices of the circuit board, and drives the preset slicing surface of the micro-slices of the circuit board to contact with the surface of the first grinding surface 1211 during rough grinding. The first carrier 131 is used to transport the first picker 132 to reciprocate between the rough grinding station 121 and the first processing station 112 . Here, the preset slicing plane of the circuit board micro-slicing is the preset plane requiring secondary grinding.
所述第二取料装置14可用于取放位于所述第二加工位113位置处的电路板微切片,具体可包括第二运载件141及固定在所述第二运载件141上的第二拾取器142,所述第二拾取器142用于取放电路板微切片,且在精磨时带动电路板微切片的预设切片面与所述第二研磨面1221的表面接触。所述第二运载件141则用于运送所述第二拾取器142在所述精磨工位122与所述第二加工位113之间往复运动。The second pick-up device 14 can be used to pick and place the circuit board micro-sections located at the second processing position 113, and can specifically include a second carrier 141 and a second carrier fixed on the second carrier 141. The picker 142, the second picker 142 is used to pick and place the circuit board micro-slice, and drives the preset slicing surface of the circuit board micro-slice to contact with the surface of the second grinding surface 1221 during fine grinding. The second carrier 141 is used to transport the second picker 142 to reciprocate between the fine grinding station 122 and the second processing station 113 .
本实施方式在运作时,各个装置间的动作配合可大致为:由输送带111将电路板微切片运送至第一加工位112,其后,由第一运载件131带动第一拾取器132从所述第一加工位112上拾取电路板微切片并带动第一拾取器132运动至粗磨工位121上。在所述第一拾取器132和电路板微切片运动至所述粗磨工位121上时,第一运载件131再带动第一拾取器132靠近第一研磨面1211并使电路板微切片的预设切片面与第一研磨面1211的表面接触;其后,可由第一拾取器132带动电路板微切片旋转以使之与第一研磨面1211形成研磨,或者可由研磨装置12的第一研磨面1211旋转以使之与第一拾取器132上的电路板微切片形成研磨。在利用第一研磨面1211对电路板微切片进行研磨以达预设时长或将电路板微切片的预设切片面研磨至预设光滑程度后,控制所述第一运载件131带动所述第一拾取器132将粗磨后的电路板微切片转移至所述第一加工位112,再由所述输送带111将电路板微切片输送至第二加工位113。其后,由第二运载件141带动第二拾取器142从所述第二加工位113上拾取电路板微切片并带动第二拾取器142运动至精磨工位122上。在所述第二拾取器142运动至所述精磨工位122上时,第二运载件141再带动第二拾取器142靠近第二研磨面1221并使电路板微切片的预设切片面与第二研磨面1221的表面接触;同理,可由第二拾取器142带动电路板微切片旋转以使之与第二研磨面1221形成研磨,或者可由研磨装置12的第二研磨面1221旋转以使之与第一拾取器132上的电路板微切片形成研磨。During the operation of this embodiment, the action cooperation between the various devices can be roughly as follows: the circuit board micro-slices are transported to the first processing position 112 by the conveyor belt 111, and then the first picker 132 is driven by the first carrier 131 from the The first processing station 112 picks up the circuit board micro-section and drives the first picker 132 to move to the coarse grinding station 121 . When the first picker 132 and the circuit board microsection move to the rough grinding station 121, the first carrier 131 drives the first picker 132 close to the first grinding surface 1211 and makes the circuit board microsection The preset slicing surface is in contact with the surface of the first grinding surface 1211; thereafter, the first pick-up 132 can drive the circuit board micro-slice to rotate so as to form grinding with the first grinding surface 1211, or the first grinding surface of the grinding device 12 can The face 1211 is rotated to form a lap with the circuit board microsection on the first picker 132 . After using the first grinding surface 1211 to grind the micro-slice of the circuit board for a preset time or to grind the preset section surface of the micro-slice of the circuit board to a preset smoothness, control the first carrier 131 to drive the second A picker 132 transfers the roughly ground circuit board micro-slices to the first processing station 112 , and then transports the circuit board micro-slices to the second processing station 113 by the conveyor belt 111 . Thereafter, the second picker 142 is driven by the second carrier 141 to pick up the circuit board micro-section from the second processing station 113 and drives the second picker 142 to move to the finishing station 122 . When the second picker 142 moves to the fine grinding station 122, the second carrier 141 then drives the second picker 142 close to the second grinding surface 1221 and makes the preset slicing surface of the circuit board micro-section and The surface contact of the second grinding surface 1221; Similarly, the second pick-up 142 can drive the circuit board micro-section to rotate so that it forms grinding with the second grinding surface 1221, or the second grinding surface 1221 of the grinding device 12 can be rotated to make it It forms a grind with the circuit board microsection on the first picker 132 .
可以理解的是,上述的动作配合可通过控制器控制研磨装置12、第一取料装置13及第二取料装置14,或者控制输送装置11、研磨装置12、第一取料装置13及第二取料装置14实现,所述控制器,用于控制:在利用输送装置将电路板微切片输送至第一加工位时,第一取料装置将电路板微切片转移至粗磨工位并使电路板微切片与第一研磨面的表面接触;利用第一研磨面对电路板微切片进行研磨以达预设时长或将电路板微切片的预设切片面研磨至预设光滑程度;控制所述第一取料装置将粗磨后的电路板微切片转移至所述第一加工位后,由所述输送装置将电路板微切片输送至第二加工位;利用第二取料装置将电路板转移至精磨工位并使电路板微切片与第二研磨面的表面接触;利用第二研磨面对电路板微切片进行研磨以达第二预设时长或将电路板微切片的预设切片面研磨至第二预设光滑程度;控制所述第二取料装置将精磨后的电路板微切片转移至所述第二加工位后,由所述输送装置将电路板微切片输送。It can be understood that the above-mentioned action coordination can be controlled by the controller to control the grinding device 12, the first reclaiming device 13 and the second reclaiming device 14, or to control the conveying device 11, the grinding device 12, the first reclaiming device 13 and the second reclaiming device. The second pick-up device 14 realizes that the controller is used to control: when the circuit board micro-slice is transported to the first processing position by the conveying device, the first pick-up device transfers the circuit board micro-slice to the coarse grinding station and making the circuit board micro-slice contact with the surface of the first grinding surface; using the first grinding surface to grind the circuit board micro-slice for a preset duration or grinding the preset slice surface of the circuit board micro-slice to a preset smoothness; controlling After the first pick-up device transfers the roughly ground circuit board micro-slices to the first processing position, the circuit board micro-slices are transported to the second processing position by the conveying device; The circuit board is transferred to the fine grinding station and the micro-section of the circuit board is contacted with the surface of the second grinding surface; the second grinding surface is used to grind the micro-section of the circuit board for a second preset duration or the pre-set time of the micro-section of the circuit board Grinding the slice surface to a second preset smoothness; controlling the second pick-up device to transfer the finely ground circuit board micro-slices to the second processing position, and then transporting the circuit board micro-slices by the conveying device .
本发明还提供一种电路板封装器件的智能精细研磨系统的研磨方法,参见图2,为本发明提供一实施方式下电路板封装器件的智能精细研磨系统的研磨方法流程图,并结合图1,该方法可包括如下步骤:The present invention also provides a grinding method of an intelligent fine grinding system for a circuit board packaged device, referring to FIG. 2 , which provides a flowchart of a grinding method for an intelligent fine grinding system for a circuit board packaged device in an embodiment of the present invention, combined with FIG. 1 , the method may include the following steps:
S11:在利用输送装置11将电路板微切片输送至第一加工位112时,第一取料装置13将电路板微切片转移至粗磨工位121并使电路板微切片与第一研磨面1211的表面接触。其中,所述输送装置11可利用其的输送带111将电路板微切片输送至所述第一加工位112,而所述输送装置11完成输送动作的时间、快慢及完成度等可由控制器控制。所述电路板微切片由第一取料装置13的第一拾取器132拾取并通过第一运载件131的运载作用实现相应的空间位置转移。S11: When the circuit board micro-section is transported to the first processing position 112 by the conveying device 11, the first pick-up device 13 transfers the circuit board micro-section to the coarse grinding station 121 and makes the circuit board micro-section and the first grinding surface 1211 surface contact. Wherein, the conveying device 11 can use its conveying belt 111 to convey the circuit board micro-slices to the first processing position 112, and the time, speed and degree of completion of the conveying device 11 can be controlled by the controller . The circuit board micro-section is picked up by the first picker 132 of the first pick-up device 13 and carried by the first carrier 131 to achieve a corresponding spatial position transfer.
S12:利用第一研磨面1211对电路板微切片进行研磨以达预设时长或将电路板微切片的预设切片面研磨至预设光滑程度。此处,可由第一拾取器132带动电路板微切片旋转以使之与第一研磨面1211形成研磨,或者可由研磨装置12的第一研磨面1211旋转以使之与第一拾取器132上的电路板微切片形成研磨,或者可由研磨装置12的第一研磨面1211旋转以使之与第一拾取器132上的电路板微切片形成研磨。S12: Utilize the first grinding surface 1211 to grind the circuit board micro-slice for a preset time or grind the preset slice surface of the circuit board micro-slice to a preset smoothness. Here, the first pick-up 132 can drive the circuit board micro-slice to rotate so that it can be ground with the first grinding surface 1211, or can be rotated by the first grinding surface 1211 of the grinding device 12 so that it can be ground with the first grinding surface 1211 on the first pick-up 132. The micro-section of the circuit board is ground, or the first grinding surface 1211 of the grinding device 12 can be rotated to form grinding with the micro-section of the circuit board on the first picker 132 .
S13:控制所述第一取料装置13将粗磨后的电路板微切片转移至所述第一加工位112后,由所述输送装置11将电路板微切片输送至第二加工位113。S13 : Control the first picking device 13 to transfer the roughly ground circuit board micro-slices to the first processing station 112 , and then transport the circuit board micro-slices to the second processing station 113 by the conveying device 11 .
S14:利用第二取料装置14将电路板转移至精磨工位122并使电路板微切片与第二研磨面1221的表面接触。其中,所述输送装置11可利用其的输送带111将电路板微切片输送至所述第二加工位113所述电路板微切片由第二取料装置14的第二拾取器142拾取并通过第一运载件141的运载作用实现相应的空间位置转移。S14 : Using the second pick-up device 14 to transfer the circuit board to the fine grinding station 122 and make the micro-section of the circuit board contact the surface of the second grinding surface 1221 . Wherein, the conveying device 11 can use its conveyor belt 111 to transport the circuit board micro-section to the second processing position 113. The circuit board micro-section is picked up by the second picker 142 of the second pick-up device 14 and passed through The carrying function of the first carrying member 141 realizes corresponding spatial position transfer.
S15:利用第二研磨面1221对电路板微切片进行研磨以达第二预设时长或将电路板微切片的预设切片面研磨至第二预设光滑程度。此处,与步骤S12同理,在此便不在赘述。S15: Utilize the second grinding surface 1221 to grind the circuit board micro-slice for a second preset duration or grind the preset slicing surface of the circuit board micro-slice to a second preset smoothness. Here, it is the same as that of step S12, which will not be repeated here.
S16:利用第二取料装置将电路板微切片转移至精磨工位并使电路板微切片与第二研磨面的表控制所述第二取料装置将精磨后的电路板微切片转移至所述第二加工位后,由所述输送装置将电路板微切片输送。S16: Use the second pick-up device to transfer the circuit board micro-slice to the fine grinding station and control the second pick-up device to transfer the fine-grinded circuit board micro-slice to the surface of the circuit board micro-slice and the second grinding surface After arriving at the second processing position, the circuit board micro-slices are transported by the transport device.
应当理解的是,本实施方式提供的研磨方法所涉及的步骤可视具体情况增加步骤、替换步骤、删减步骤和/或改变步骤的顺序以达到预期或特定目的。It should be understood that the steps involved in the grinding method provided in this embodiment may be added, replaced, deleted and/or the order of the steps may be changed in order to achieve the desired or specific purpose.
本实施方式所提供的电路板封装器件的智能精细研磨系统,通过在研磨装置上设置粗研磨工位及精研磨工位,并通过输送带输送电路板微切片至第一加工位及第二加工位上。在电路板微切片被输送至第一加工位时,通过设置的第一取料装置将第一加工位上的电路板微切片转移至粗磨工位上。在完成粗磨加工后,第一取料装置将电路板微切片转移至位于第一加工位区域的输送带上,其后,再通过输送带输送电路板微切片至第二加工位上。而在电路板微切片被输送至第二加工位时,通过设置的第二取料装置将第二加工位上的电路板微切片转移至精磨工位上。在完成精磨加工后,第二取料装置将电路板微切片转移至第二加工位区域的输送代送,最后由输送带送出,由此实现对电路板微切片进行自动化二次研磨的要求,且涉及第一取料装置及第二取料装置的两个取料结构,因而有利于提高研磨的效率。The intelligent fine grinding system for circuit board packaged devices provided in this embodiment is provided with a rough grinding station and a fine grinding station on the grinding device, and conveys the circuit board micro-slices to the first processing station and the second processing station through a conveyor belt. bit. When the circuit board micro-slices are transported to the first processing station, the circuit board micro-slices on the first processing station are transferred to the coarse grinding station by the provided first pick-up device. After the coarse grinding process is completed, the first pick-up device transfers the circuit board micro-slices to the conveyor belt located in the first processing station area, and then transports the circuit board micro-slices to the second processing station through the conveyor belt. When the circuit board micro-slices are transported to the second processing station, the circuit board micro-slices on the second processing station are transferred to the fine grinding station by the provided second pick-up device. After the fine grinding process is completed, the second pick-up device transfers the circuit board micro-slices to the second processing station area for conveyance, and finally sent out by the conveyor belt, thereby realizing the requirement for automatic secondary grinding of the circuit board micro-slices , and involves two reclaiming structures of the first reclaiming device and the second reclaiming device, which is conducive to improving the grinding efficiency.
图3为本发明提供包含前述电路板封装器件的智能精细研磨系统的砥压研磨机一实施结构示意图;图4为图3中的砥压研磨机在俯视图下结构示意图。图5为图3中所涉及的入料装置的立体结构示意图。图6为图3中所涉及的入料转料装置的立体结构示意图。图7为图6中所涉及的入料装料装置的侧面结构示意图。图8为图3中所涉及的输送装置的立体结构示意图。图9为图3所涉及的翻转装置的立体结构示意图。图10为图3所涉及的第一取料装置、第二取料装置及第三取料装置的平面结构示意图。图11为10中所涉及的第二取料装置的侧面结构示意图。图12为图3中所涉及的研磨装置的立体结构示意图。图13为图3中所涉及的出料装置的立体结构示意图。Fig. 3 is a structural schematic diagram of an implementation of an embossing grinder that provides an intelligent fine grinding system including the aforementioned circuit board packaging device according to the present invention; Fig. 4 is a schematic structural view of the embossing grinder in Fig. 3 in a top view. Fig. 5 is a schematic diagram of the three-dimensional structure of the feeding device involved in Fig. 3 . FIG. 6 is a schematic perspective view of the three-dimensional structure of the material feeding and transferring device involved in FIG. 3 . Fig. 7 is a schematic side view of the feeding and charging device involved in Fig. 6 . FIG. 8 is a schematic perspective view of the delivery device involved in FIG. 3 . FIG. 9 is a three-dimensional structural schematic diagram of the turning device involved in FIG. 3 . FIG. 10 is a schematic plan view of the first material reclaiming device, the second material reclaiming device and the third material reclaiming device involved in FIG. 3 . FIG. 11 is a schematic diagram of the side structure of the second reclaiming device involved in 10. FIG. FIG. 12 is a schematic perspective view of the three-dimensional structure of the grinding device involved in FIG. 3 . FIG. 13 is a schematic diagram of the three-dimensional structure of the discharging device involved in FIG. 3 .
结合图3至图13,砥压研磨机3可包括机架31及设于所述机架31上的前述各装置和/或系统,在所述机架31上设置有入料装置32、输送装置33、研磨装置34、第一取料装置35、第二取料装置36、第三取料装置37、出料装置38、翻转装置39及控制面板311,其中,所述入料装置32包括用于装放电路板微切片4的第一传送带322及用于将所述第一传送带322上的电路板微切片4转移至所述输送装置22的入料转料装置323,具体地,所述输入装置33包括用于输送电路板微切片4的输送带331,所述入料转料装置323用于将电路板微切片4转移至输送带331上。同理,所述出料装置38包括用于装放电路板微切片4的第二传送带383及用于将经精研磨后所述输送带331上的电路板微切片4转移至所述第二传送带383上的出料转料装置382。3 to 13, the grinding mill 3 can include a frame 31 and the aforementioned devices and/or systems arranged on the frame 31, and the frame 31 is provided with a feeding device 32, a conveying Device 33, grinding device 34, first reclaiming device 35, second reclaiming device 36, the 3rd reclaiming device 37, discharging device 38, turning device 39 and control panel 311, wherein, described feeding device 32 comprises The first conveyor belt 322 for placing the circuit board micro-section 4 and the feeding and transferring device 323 for transferring the circuit board micro-section 4 on the first conveyor belt 322 to the conveying device 22, specifically, the The input device 33 includes a conveyor belt 331 for conveying the circuit board micro-slices 4 , and the feeding and transferring device 323 is used for transferring the circuit board micro-slices 4 to the conveyor belt 331 . Similarly, the discharge device 38 includes a second conveyer belt 383 for accommodating the circuit board micro-slice 4 and is used to transfer the circuit board micro-slice 4 on the conveyer belt 331 to the second conveyer belt 331 after being finely ground. The material transfer device 382 on the conveyor belt 383.
所述输送装置33的输送带331包括输送始端和输送末端,在所述输送始端和所述输送末端之间依序设置有第一加工位332和第二加工位333。本实施方式中,所述输送带331带动电路板微切片4在长度方向运动。更具体地,所述第一传送带322的传送方向朝向所述输送带331,且所述第一传送带322的传送方向可与所述输送带331的输送方向垂直。参见图8,所述输送装置33还可包括用于引导输送带331向特定方向运动的输送导轨334及驱动输送带331转动的输送驱动电机337。在输送带331上进一步设有多个固定件335,多个固定件335按预设间隔均匀分布设置,所述固定件335包括用于装放电路板微切片4的凹槽。The conveying belt 331 of the conveying device 33 includes a conveying start end and a conveying end, and a first processing station 332 and a second processing station 333 are sequentially arranged between the conveying start end and the conveying end. In this embodiment, the conveyor belt 331 drives the circuit board micro-slice 4 to move in the longitudinal direction. More specifically, the conveying direction of the first conveying belt 322 faces the conveying belt 331 , and the conveying direction of the first conveying belt 322 may be perpendicular to the conveying direction of the conveying belt 331 . Referring to FIG. 8 , the conveying device 33 may further include a conveying rail 334 for guiding the conveying belt 331 to move in a specific direction and a conveying drive motor 337 for driving the conveying belt 331 to rotate. A plurality of fixing parts 335 are further provided on the conveyor belt 331, and the plurality of fixing parts 335 are evenly distributed at predetermined intervals, and the fixing parts 335 include grooves for accommodating circuit board microsections 4 .
参见图6和图7,并结合图3、图4,所述入料装置32还可包括用于将所述第一传送带上322的电路板微切片4转移至所述输送带331上的入料转料装置323,所述入料转料装置323还可包括入料转料支撑架3231,所述第一转料运载件3232设置在所述入料转料支撑架3231上,可具体包括第一转料滑台气缸3233及第一转料双杆气缸3234,所述第一转料双杆气缸3234的固定端设置在所述第一转料滑台气缸3233的活动块上,而所述第一转料夹爪3235则设置在所述第一转料双杆气缸3234的活动块上。此处,所述第一转料双杆气缸3234的活动路径与所述第一传送带322的传送路径在水平面上的投影部分重叠。Referring to Fig. 6 and Fig. 7, in combination with Fig. 3 and Fig. 4, the feeding device 32 may also include an inlet for transferring the circuit board micro-section 4 on the first conveyor belt 322 to the conveyor belt 331. The material transfer device 323, the feed transfer device 323 can also include a feed transfer support frame 3231, and the first transfer carrier 3232 is arranged on the feed transfer support frame 3231, which can specifically include The first material transfer slide table cylinder 3233 and the first material transfer double rod cylinder 3234, the fixed end of the first material transfer double rod cylinder 3234 is arranged on the movable block of the first material transfer slide table cylinder 3233, and the The first material transfer jaw 3235 is arranged on the movable block of the first material transfer double-rod cylinder 3234 . Here, the active path of the first material transfer double-rod cylinder 3234 partially overlaps with the projection of the conveying path of the first conveyor belt 322 on the horizontal plane.
所述入料转料装置323设置在输送带331的输送始端。所述入料转料装置323包括第一转料运载件3232和设置在所述第一转料运载件3232上的第一转料夹爪3235,所述第一转料运载件3232用于带动所述第一转料夹爪3235在所述第一传送带322与所述输送带331之间往复运动。此处,所述入料转料装置323还可包括采集第一转料夹爪3235的高度位置的传感器3236。The feeding and transferring device 323 is arranged at the starting end of the conveying belt 331 . The material feeding and transferring device 323 includes a first transfer carrier 3232 and a first transfer gripper 3235 arranged on the first transfer carrier 3232, and the first transfer carrier 3232 is used to drive The first transfer jaw 3235 reciprocates between the first conveyor belt 322 and the conveyor belt 331 . Here, the feeding and transferring device 323 may further include a sensor 3236 for collecting the height position of the first transferring jaw 3235 .
进一步的,所述出料装置38同样可包括用于将所述输送带331上的电路板微切片4转移至所述第二传送带382上的出料转料装置383,所述出料转料装置383的具体结构与所述入料转料装置323类似,区别在于其设置在输送带331的输送末端,所述出料转料装置383包括第二转料运载件(图未示出,其与图6中的第一转料运载件3232结构相同)和设置在所述第二转料运载件上的第二转料夹爪(图未示出,其与图6中的第一转料夹爪结构相同),所述第二转料运载件用于带动所述第二转料夹爪在所述输送带与所述第二传送带之间往复运动。Further, the discharge device 38 may also include a discharge transfer device 383 for transferring the circuit board micro slice 4 on the conveyor belt 331 to the second conveyor belt 382, the discharge transfer device 383 The specific structure of the device 383 is similar to that of the feeding and transferring device 323, the difference being that it is arranged at the conveying end of the conveyor belt 331, and the discharging and transferring device 383 includes a second transferring carrier (not shown, its The same structure as the first transfer carrier 3232 in Fig. 6) and the second transfer gripper (not shown in the figure, which is the same as the first transfer carrier in Fig. 6) arranged on the second transfer carrier The clamping jaws have the same structure), and the second material transfer carrier is used to drive the second material transfer jaws to reciprocate between the conveyor belt and the second conveyor belt.
进一步地,所述出料转料装置383还可同样包括出料转料支撑架(与图6中的3231结构相同),所述第二转料运载件可包括第二转料滑台气缸及二转料双杆气缸,所述第二转料滑台气缸设置在所述出料转料支撑架上,所述第二转料双杆气缸的固定端设置在所述第二转料滑台气缸的活动块上;所述第二转料夹爪设置在所述第二转料双杆气缸的活动块上。应当理解的是,因出料转料装置383与入料转料装置323结构相似,因而此处便不再展开叙述。Further, the discharge transfer device 383 may also include a discharge transfer support frame (same structure as 3231 in FIG. 6 ), and the second transfer carrier may include a second transfer slide cylinder and Two-rotating double-rod cylinder, the second rotating material slide cylinder is set on the discharge material transfer support frame, and the fixed end of the second rotating material double-rod cylinder is set on the second material turning slide On the movable block of the air cylinder; the second material transfer jaw is arranged on the movable block of the second material transfer double-rod cylinder. It should be understood that, because the structure of the discharging and transferring device 383 is similar to that of the feeding and transferring device 323 , no further description is given here.
所述研磨装置34用于提供研磨工位,所述研磨工位可包括与所述第一加工位332位置对应的粗磨工位341、与所述第二加工位333位置对应的精磨工位342,所述研磨装置34包括提供所述粗磨工位341的第一研磨面3411及提供所述精磨工位342的第二研磨面3421。The grinding device 34 is used to provide a grinding station, and the grinding station may include a rough grinding station 341 corresponding to the first processing station 332 and a fine grinding station corresponding to the second processing station 333. position 342 , the grinding device 34 includes a first grinding surface 3411 providing the rough grinding station 341 and a second grinding surface 3421 providing the fine grinding station 342 .
所述第一取料装置35用于取放位于所述第一加工位332位置处的电路板微切片4,包括第一运载件352及固定在所述第一运载件352上的第一拾取器354,所述第一拾取器354用于取放电路板微切片4,且在粗磨时带动电路板微切片4的预设切片面与所述第一研磨面3411的表面接触,所述第一运载件352则用于运送所述第一拾取器354在所述粗磨工位341与所述第一加工位332之间往复运动。具体地,所述第一运载件352可包括第一丝杠及设置在所述第一丝杠活动端上的第一伸缩气缸353,而所述第一拾取器354则设置在第一伸缩气缸353的升降活动端。The first pick-up device 35 is used to take and place the circuit board micro-section 4 located at the first processing position 332, including a first carrier 352 and a first picker fixed on the first carrier 352. device 354, the first picker 354 is used to pick and place the circuit board micro-slice 4, and drives the preset slicing surface of the circuit board micro-slice 4 to contact the surface of the first grinding surface 3411 during rough grinding, the The first carrying part 352 is used for transporting the first picker 354 to reciprocate between the rough grinding station 341 and the first processing station 332 . Specifically, the first carrier 352 may include a first lead screw and a first telescopic cylinder 353 arranged on the movable end of the first lead screw, and the first pick-up 354 is arranged on the first telescopic cylinder. The lifting movable end of 353.
具体地,参见图10和图11,所述第一取料装置35还包括第一支撑架351,所述第二取料装置36及第三取料装置37均可由第一支撑架351提供支撑。从所述第一运载件352带动第一拾取器354活动的轴方向上看,所述第一运载件352包括第一Y轴模组及设置在所述第一Y轴模组上的第一Z轴模组,所述第一Y轴模组用于带动所述第一Z轴模组在宽度方向上往复活动,具体第一Y轴模组可为前述的第一丝杠,所述第一拾取器354设置在所述第一Z轴模组上,所述第一Z轴模组用于带动所述第一拾取器354在高度方向上往复活动。具体所述第一Z轴模组可为前述的第一伸缩气缸353。此处,所述第一Y轴模组带动所述第一Z轴模组活动的运动路径与输送带331的输送路径在水平面上的投影相交,从而使得第一取料装置35能够拾取在输送带331上的电路板微切片4。Specifically, referring to Fig. 10 and Fig. 11, the first retrieving device 35 also includes a first support frame 351, and both the second reclaiming device 36 and the third reclaiming device 37 can be supported by the first support frame 351 . Viewed from the direction of the axis where the first carrier 352 drives the first picker 354 to move, the first carrier 352 includes a first Y-axis module and a first Y-axis module arranged on the first Y-axis module. Z-axis module, the first Y-axis module is used to drive the first Z-axis module to reciprocate in the width direction, specifically the first Y-axis module can be the aforementioned first lead screw, and the first Z-axis module can A picker 354 is disposed on the first Z-axis module, and the first Z-axis module is used to drive the first picker 354 to reciprocate in the height direction. Specifically, the first Z-axis module can be the aforementioned first telescopic cylinder 353 . Here, the movement path of the first Y-axis module that drives the first Z-axis module to move intersects with the projection of the conveying path of the conveyor belt 331 on the horizontal plane, so that the first pick-up device 35 can pick up Strip 331 on the circuit board for micro-slicing 4 .
同理,从所述第二运载件361带动第二拾取器363活动的轴方向上看,所述第二运载件361包括第二Y轴模组及设置在所述第二Y轴模组上的第二Z轴模组,所述第二Y轴模组用于带动所述第二Z轴模组在宽度方向上往复活动,具体第二Y轴模组可为第二丝杠缸,所述第二拾取器363设置在所述第二Z轴模组上,所述第二Z轴模组用于带动所述第二拾取器363在高度方向上往复活动。具体所述第二Z轴模组可为前述的第二伸缩气缸362。此处,所述第二Y轴模组带动所述第二Z轴模组活动的运动路径与输送带331的输送路径在水平面上的投影相交,从而使得第二取料装置36能够拾取在输送带331上的电路板微切片4。应当理解的是,前述的长度方向、宽度方向及高度方向为基于砥压研磨机放置在一个理想水平状态下的方向描述,且在砥压研磨机正面视角可以观测到砥压研磨机的长度和高度。Similarly, viewed from the axis direction in which the second carrier 361 drives the second picker 363 to move, the second carrier 361 includes a second Y-axis module and is arranged on the second Y-axis module. The second Z-axis module, the second Y-axis module is used to drive the second Z-axis module to reciprocate in the width direction, specifically the second Y-axis module can be the second screw cylinder, so The second picker 363 is arranged on the second Z-axis module, and the second Z-axis module is used to drive the second picker 363 to reciprocate in the height direction. Specifically, the second Z-axis module can be the aforementioned second telescopic cylinder 362 . Here, the movement path that the second Y-axis module drives the second Z-axis module to move intersects with the projection of the conveying path of the conveyor belt 331 on the horizontal plane, so that the second picking device 36 can pick up Strip 331 on the circuit board for micro-slicing 4 . It should be understood that the above-mentioned length direction, width direction and height direction are based on the direction description of the side pressure grinder placed in an ideal horizontal state, and the length and height of the side pressure grinder can be observed from the front view of the side pressure grinder. high.
在所述输送始端和所述输送末端之间还设有第三加工位334,且所述第一加工位332位于所述第三加工位334与所述第二加工位333之间的情形下,砥压研磨机3还可包括所述第三取料装置37,所述研磨工位还包括与所述第三加工位334位置对应的附加粗磨工位343,研磨装置34还包括提供所述附加粗磨工位343的第三研磨面3431,所述附加粗磨工位343用于对电路板微切片4的背部切片面进行粗磨,所述背部切片面与所述预设切片面位置相对。可以理解的是,相较前述结构仅对电路板微切片4的预设切片面进行二次研磨,增加的第三取料装置37及第三研磨面3431,能够对电路板微切片4的背部切片面进行研磨,以省去传统需人工对电路板微切片4的背部切片进行研磨的人力成本。A third processing station 334 is also provided between the conveying starting end and the conveying end, and the first processing station 332 is located between the third processing station 334 and the second processing station 333 The rock grinder 3 can also include the third reclaiming device 37, the grinding station also includes an additional coarse grinding station 343 corresponding to the third processing station 334, and the grinding device 34 also includes the The third grinding surface 3431 of the additional coarse grinding station 343, the additional coarse grinding station 343 is used for rough grinding the back slice surface of the circuit board micro-slice 4, the back slice surface and the preset slice surface relative position. It can be understood that, compared with the aforementioned structure, only the preset slicing surface of the circuit board micro-slicing 4 is ground for the second time, and the third retrieving device 37 and the third grinding surface 3431 added can make the back of the circuit board micro-slicing 4 The sliced surface is ground to save the traditional labor cost of manually grinding the back slice of the circuit board micro-slice 4 .
此处,第三取料装置37用于取放第三加工位334位置处的电路板微切片4,与所述第一取料装置35、第二取料装置36的结构类似地,所述第三取料装置37包括第三运载件371及固定在所述第三运载件371上的第三拾取器373,所述第三拾取器373用于取放电路板微切片4,且在粗磨时带动电路板微切片4的背部切片面与所述第三研磨面3431的表面接触;所述第三运载件371用于运送所述第三拾取器373在所述附加粗磨工位343与所述第三加工位之间往复运动。所述第三取料装置37与前述的第一取料装置35、第二取料装置36的取料动作及过程相同,为避免重复叙述,此处便不在对其进行展开叙述。Here, the third retrieving device 37 is used to pick and place the circuit board micro-section 4 at the third processing position 334, similar to the structure of the first retrieving device 35 and the second retrieving device 36, the The 3rd pick-up device 37 comprises the 3rd carrier 371 and the 3rd picker 373 that is fixed on the described 3rd carrier 371, and the 3rd picker 373 is used for picking and placing circuit board micro-section 4, and in coarse When grinding, the back slicing surface of the circuit board micro-slice 4 is brought into contact with the surface of the third grinding surface 3431; Reciprocating movement with the third processing position. The third retrieving device 37 has the same retrieving action and process as the first retrieving device 35 and the second retrieving device 36 described above. In order to avoid repeated description, it will not be described here.
可以理解的是,第三取料装置37取放的电路板微切片4的待磨面与所述电路板微切片4的预设切片面不同,因而在利用输送带331将电路板微切片4运送至所述第一加工位332之前,需对输送带331上的电路板微切片4进行翻转,以使第一取料装置35拾取的电路板微切片4的预设切片面朝向第一研磨面3411上。It can be understood that the surface to be ground of the circuit board micro-slice 4 taken and placed by the third pick-up device 37 is different from the preset slicing surface of the circuit board micro-slice 4 , so that the circuit board micro-slice 4 is removed by the conveyor belt 331 Before being transported to the first processing position 332, the circuit board micro-slice 4 on the conveyor belt 331 needs to be turned over, so that the preset slice surface of the circuit board micro-slice 4 picked up by the first pick-up device 35 faces the first grinding Face 3411.
可以理解的是,入料装置32、输送装置33及出料装置38可构成一研磨输送系统,当然,还可进一步包括入料转料装置323及出料转料装置383形成研磨输送系统。其中,所述入料装置32可用于输入待研磨电路板微切片4,包括用于装放电路板微切片4的第一传送带322;而所述出料装置38可用于输出研磨后电路板微切片,包括用于装放电路板微切片的第二传送带382;所述输送装置33的输送带331则设于所述第一传送带322与所述第二传送带382之间的,所述第一传送带322的传送方向朝向所述输送带331,所述第二传送带382的传送方向背离所述输送带331。It can be understood that the feeding device 32, the conveying device 33 and the discharging device 38 can constitute a grinding conveying system, of course, the feeding and transferring device 323 and the discharging transferring device 383 can be further included to form a grinding and conveying system. Wherein, the feeding device 32 can be used to input the circuit board micro-slice 4 to be ground, including the first conveyor belt 322 for accommodating the circuit board micro-slice 4; Slicing, including the second conveyor belt 382 for loading circuit board micro slices; the conveyor belt 331 of the conveying device 33 is arranged between the first conveyor belt 322 and the second conveyor belt 382, the first The conveying direction of the conveying belt 322 faces the conveying belt 331 , and the conveying direction of the second conveying belt 382 is away from the conveying belt 331 .
所述入料转料装置323用于将所述第一传送带322上的电路板微切片转移至所述输送带331上,所述出料转料装置383用于将经精研磨后所述输送带331上的电路板微切片转移至所述第二传送带382上。由此,通过相互配合的入料装置32、入料转料装置323、输送装置33、出料转料装置383及出料装置38,可利于电路板微切片的快速输送,利于提高电路板微切片的输送效率。The feeding transfer device 323 is used to transfer the circuit board micro-sections on the first conveyor belt 322 to the conveyor belt 331, and the output transfer device 383 is used to transfer the finely ground circuit board micro slices to the conveyor belt 331. The circuit board microsections on the belt 331 are transferred to the second conveyor belt 382 . Thus, through the feeding device 32, the feeding device 323, the conveying device 33, the discharging device 383 and the discharging device 38 that cooperate with each other, it can be beneficial to the rapid delivery of the circuit board micro-slices, which is conducive to improving the micro-section of the circuit board. slice delivery efficiency.
此处,所述输送带331设置在所述第一传送带322传送的传送末端一侧,且位于所述第二传送带382的传送始端一侧,更具体地,所述第一传送带与所述第二传送带平行设置,且所述输送带331均与所述第一传送带322、所述第二传送带382垂直。Here, the conveyor belt 331 is set on the side of the transmission end of the first conveyor belt 322, and is located on the side of the transmission start end of the second conveyor belt 382, more specifically, the first conveyor belt and the second conveyor belt The two conveyor belts are arranged in parallel, and the conveyor belts 331 are perpendicular to the first conveyor belt 322 and the second conveyor belt 382 .
参见图9,并结合图3、图4及图8,翻转装置39用于对电路板微切片4进行翻转并放置,可包括第四拾取器392及带动所述第四拾取器392翻转的翻转结构391,所述第四拾取器392与所述输送带331的输送路径在水平上的投影相交,从而第四拾取器392可以对输送带331上的电路板微切片进行拾取。所述翻转结构391可包括用于带动所述第四拾取器392靠近电路板微切片的位移驱动器393及设置在所述位移驱动器393的活动端上的旋转驱动器394,所述第四拾取器设置在所述旋转驱动器394的旋转活动端上。Referring to Fig. 9, and in conjunction with Fig. 3, Fig. 4 and Fig. 8, the overturning device 39 is used to overturn and place the circuit board micro-section 4, and may include a fourth picker 392 and an overturning device that drives the fourth picker 392 to overturn. structure 391 , the fourth picker 392 intersects the horizontal projection of the transport path of the conveyor belt 331 , so that the fourth picker 392 can pick up the circuit board micro-slices on the conveyor belt 331 . The flipping structure 391 may include a displacement driver 393 for driving the fourth picker 392 close to the circuit board micro-section and a rotary driver 394 arranged on the movable end of the displacement driver 393, the fourth picker is set On the rotating movable end of said rotating drive 394 .
所述第四拾取器392用于对经粗研磨后的后放置在所述第三加工位334上的电路板微切片4进行拾取,且在所述翻转结构391的带动作用下翻转电路板微切片4后将电路板微切片4放置在所述第三加工位上334。此处,所述位移驱动器393为升降驱动器,所述旋转驱动器394设置在所述升降驱动器的升降活动端上,此处所述升降驱动器可为滑台气缸或丝杠。所述第四拾取器392包括第四夹爪3921及用于驱动所述夹爪进行夹放的第四夹爪驱动器3922。所述第四夹爪3921包括用于形成夹持配合的第一夹持部和第二夹持部,所述第一夹持部和所述第二夹持部上均设有与电路板微切片边缘形状匹配的凹部。The fourth picker 392 is used to pick up the circuit board micro-section 4 placed on the third processing position 334 after rough grinding, and turn over the circuit board micro-section under the driving action of the flipping structure 391. After slicing 4, the circuit board micro-slice 4 is placed 334 on the third processing position. Here, the displacement driver 393 is a lifting driver, and the rotation driver 394 is arranged on the lifting movable end of the lifting driver, where the lifting driver can be a slide cylinder or a lead screw. The fourth picker 392 includes a fourth jaw 3921 and a fourth jaw driver 3922 for driving the jaw to clamp and place. The fourth clamping jaw 3921 includes a first clamping portion and a second clamping portion for forming a clamping fit, and the first clamping portion and the second clamping portion are provided with a circuit board micro Dimples that match the shape of the edge of the slice.
可以理解的是,所述翻转装置39可设置在第三加工位334与第二加工位332之间的任一位置上,以对输送带331输送经对粗研磨电路板微切片4的背部切片面的电路板微切片4进行翻转,由此实现自动化地对电路板微切片4进行双面研磨加工,有利于提升研磨效率。It can be understood that the overturning device 39 can be arranged at any position between the third processing position 334 and the second processing position 332, so as to transport the back slices of the roughly ground circuit board micro-slices 4 to the conveyor belt 331 The circuit board micro-slice 4 on one side is turned over, thereby realizing automatic double-sided grinding of the circuit board micro-slice 4, which is beneficial to improving the grinding efficiency.
参见图12,研磨装置34包括三个分别对应第一取料装置35、第二取料装置36及第三取料装置37的粗磨工位341、精磨工位342及附加粗磨工位343,而在具体进行研磨时,可利用研磨驱动器驱动各个第一研磨面3411、第二研磨面3421及第三研磨面3431的旋转,从而使得与电路板微切片4形成研磨,实现研磨功能。在研磨过程中,还可通过注液器3412注入的液体进行研磨,以达到相应的研磨目的。此处,所述第一研磨面3411可由第一研磨盘(图未示出,为图中圆盘状结构)提供,所述第二研磨面3421可由第二研磨盘提供,所述第三研磨面3431可由第三研磨盘提供。Referring to Fig. 12, the grinding device 34 includes three coarse grinding stations 341, fine grinding stations 342 and additional coarse grinding stations respectively corresponding to the first reclaimer 35, the second reclaimer 36 and the third reclaimer 37. 343, and when grinding, the grinding driver can be used to drive the rotation of each of the first grinding surface 3411, the second grinding surface 3421 and the third grinding surface 3431, so as to form grinding with the circuit board micro-slice 4 and realize the grinding function. During the grinding process, the liquid injected by the liquid injector 3412 can also be used for grinding, so as to achieve the corresponding grinding purpose. Here, the first grinding surface 3411 can be provided by a first grinding disc (not shown in the figure, which is a disc-shaped structure in the figure), the second grinding surface 3421 can be provided by a second grinding disc, and the third grinding Face 3431 may be provided by a third grinding disc.
参见图13,并结合前图,出料装置38包括用于装放电路板微切片4的第二传送带382,所述第二传送带382的传送方向背离所述输送带331,且所述第二传送带382的传送方向朝与所述输送带311的输送方向垂直。此处,由设置的出料驱动器385驱动所述第二传送带382传送,进一步的,所述出料装置38还包括出料支撑件384,所述出料支撑件384设置在所述第二传送带382的下方,且所述出料驱动器385设置在所述出料支撑件上。13, and in conjunction with the previous figure, the discharge device 38 includes a second conveyor belt 382 for placing circuit board micro slices 4, the conveying direction of the second conveyor belt 382 is away from the conveyor belt 331, and the second conveyor belt 382 The conveying direction of the conveying belt 382 is perpendicular to the conveying direction of the conveying belt 311 . Here, the second conveyor belt 382 is driven by the provided discharge driver 385 to convey, further, the discharge device 38 also includes a discharge support 384, and the discharge support 384 is arranged on the second conveyor belt. 382, and the discharge driver 385 is arranged on the discharge support.
可以理解的是,在前述的基础上,输送带311分别与第一传送带322及第二传送带382垂直,因而可将研磨装置34等装置设置在第一传送带322与第二传送带382之间的空间上,故可提升砥压研磨机3的集成度,利于缩小砥压研磨机3的机器体积。It can be understood that, on the basis of the foregoing, the conveyor belt 311 is perpendicular to the first conveyor belt 322 and the second conveyor belt 382 respectively, so devices such as the grinding device 34 can be arranged in the space between the first conveyor belt 322 and the second conveyor belt 382 Therefore, the degree of integration of the rocker grinder 3 can be improved, which is beneficial to reducing the volume of the rocker grinder 3 .
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
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