CN110227891A - Bottom frame spot-welding work station and bottom frame spot-welding system - Google Patents
Bottom frame spot-welding work station and bottom frame spot-welding system Download PDFInfo
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- CN110227891A CN110227891A CN201910631946.0A CN201910631946A CN110227891A CN 110227891 A CN110227891 A CN 110227891A CN 201910631946 A CN201910631946 A CN 201910631946A CN 110227891 A CN110227891 A CN 110227891A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J5/00—Manipulators mounted on wheels or on carriages
- B25J5/02—Manipulators mounted on wheels or on carriages travelling along a guideway
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/02—Programme-controlled manipulators characterised by movement of the arms, e.g. cartesian coordinate type
- B25J9/023—Cartesian coordinate type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/006—Vehicles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Robotics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
本发明的实施例提供了一种底架点焊工作站和底架点焊系统,涉及汽车自动化生产装置领域。该底架点焊工作站包括桁架机器人、点焊机器人以及焊装机构。焊装机构包括轨道系统和至少两个机械手,至少两个机械手间隔设置于轨道系统上,并能够通过轨道系统相对移动。桁架机器人设置于焊装机构的上方,并用于将待焊原料一一抓取至至少两个机械手或者机械手固定的待焊原料上,机械手用于抓取并固定待焊原料。点焊机器人靠近焊装机构设置,并用于焊接相邻的待焊原料,机械手还用于将焊接后的待焊原料托举至运输线。该底架点焊工作站能够自动抓取待焊原料并完成焊接和传送的功能,省时省力,效率高。
Embodiments of the present invention provide a chassis spot welding workstation and a chassis spot welding system, which relate to the field of automatic production equipment for automobiles. The underframe spot welding workstation includes a truss robot, a spot welding robot and a welding mechanism. The welding mechanism includes a track system and at least two manipulators. The at least two manipulators are arranged on the track system at intervals and can move relatively through the track system. The truss robot is arranged above the welding mechanism, and is used to grab the raw materials to be welded one by one to at least two manipulators or the raw materials to be welded fixed by the manipulators, and the manipulators are used to grab and fix the raw materials to be welded. The spot welding robot is set close to the welding mechanism and is used to weld adjacent raw materials to be welded. The manipulator is also used to lift the raw materials to be welded to the transportation line after welding. The underframe spot welding workstation can automatically grab the raw materials to be welded and complete the functions of welding and transmission, saving time and effort and high efficiency.
Description
技术领域technical field
本发明涉及汽车自动化生产装置领域,具体而言,涉及一种底架点焊工作站和底架点焊系统。The invention relates to the field of automatic production equipment for automobiles, in particular to an underframe spot welding workstation and an underframe spot welding system.
背景技术Background technique
现阶段新能源大巴底盘小件的拼装点焊采用人工方式进行,此工序因产品结构复杂,型号繁多,每次转换车型需更换整个定位工装,每次现场人员进行拼装需搬运几十根方管放入预定位置后,再换成焊枪对每一根方管的连接位置进行点焊,然后人工搬运,费时费力并且质量不稳定。At this stage, the assembly and spot welding of small parts of the new energy bus chassis is carried out manually. Due to the complex structure of the product and the variety of models, the whole positioning tool needs to be replaced every time the model is changed, and dozens of square tubes need to be moved every time the on-site personnel assemble. After putting it into the predetermined position, switch to a welding torch to spot-weld the connection position of each square tube, and then manually carry it, which is time-consuming and laborious and the quality is unstable.
发明内容Contents of the invention
本发明的目的包括提供一种底架点焊工作站,其能够自动抓取待焊原料并完成焊接和传送的功能,省时省力,效率高。The object of the present invention includes providing an underframe spot welding workstation, which can automatically grab the raw materials to be welded and complete the functions of welding and conveying, saving time and labor, and high efficiency.
本发明的目的还包括提供一种底架点焊系统,其采用本发明提供的底架点焊工作站,能够自动抓取待焊原料并完成焊接和传送的功能,省时省力,效率高。The object of the present invention also includes providing a base frame spot welding system, which adopts the base frame spot welding workstation provided by the present invention, which can automatically grab the raw materials to be welded and complete the functions of welding and transmission, saving time and effort, and high efficiency.
本发明的实施例可以这样实现:Embodiments of the present invention can be realized like this:
第一方面,本发明实施例提供一种底架点焊工作站,包括桁架机器人、点焊机器人以及焊装机构;In the first aspect, an embodiment of the present invention provides a chassis spot welding workstation, including a truss robot, a spot welding robot, and a welding mechanism;
所述焊装机构包括轨道系统和至少两个机械手,至少两个所述机械手间隔设置于所述轨道系统上,并能够通过所述轨道系统相对移动;所述桁架机器人设置于所述焊装机构的上方,并用于将待焊原料一一抓取至至少两个所述机械手或者所述机械手固定的所述待焊原料上,所述机械手用于抓取并固定所述待焊原料;所述点焊机器人靠近所述焊装机构设置,并用于焊接相邻的所述待焊原料,所述机械手还用于将焊接后的所述待焊原料托举至运输线。The welding mechanism includes a track system and at least two manipulators, at least two manipulators are arranged on the track system at intervals, and can move relatively through the track system; the truss robot is arranged on the welding mechanism above, and used to grab the materials to be welded one by one to at least two of the manipulators or the materials to be welded fixed by the manipulators, the manipulators are used to grab and fix the materials to be welded; The spot welding robot is arranged close to the welding mechanism, and is used for welding the adjacent raw materials to be welded, and the manipulator is also used to lift the raw materials to be welded to the transportation line after welding.
在可选的实施方式中,所述轨道系统包括第一轨道、第一驱动件及第二轨道;所述第一轨道沿第一方向设置,所述第二轨道沿第二方向设置,并与所述第一轨道滑动配合,所述第一方向与所述第二方向呈夹角;所述第一驱动件与所述第二轨道连接,并用于驱动所述第二轨道沿所述第一方向相对所述第一轨道滑动,多个所述机械手间隔设置于所述第二轨道上。In an optional embodiment, the track system includes a first track, a first driving member and a second track; the first track is arranged along a first direction, the second track is arranged along a second direction, and The first track is slidingly fitted, and the first direction and the second direction form an angle; the first driving member is connected to the second track and is used to drive the second track along the first The direction slides relative to the first track, and a plurality of the manipulators are arranged at intervals on the second track.
在可选的实施方式中,所述轨道系统还包括多个第二驱动件,多个所述第二驱动件设置于所述第二轨道上,并与多个所述机械手一一对应连接,每个所述第二驱动件用于驱动对应的所述机械手沿所述第二方向相对所述第二轨道滑动。In an optional embodiment, the track system further includes a plurality of second driving members, and the plurality of second driving members are arranged on the second track and are connected to the plurality of manipulators in one-to-one correspondence, Each of the second driving members is used to drive the corresponding manipulator to slide relative to the second track along the second direction.
在可选的实施方式中,所述第二轨道的数量为多个,多个所述第二轨道平行间隔设置于所述第一轨道上,每个所述第二轨道上均设置有至少两个所述机械手,至少两个所述机械手用于相互配合并固定所述待焊原料。In an optional embodiment, the number of the second track is multiple, and a plurality of the second tracks are arranged on the first track in parallel at intervals, and each of the second tracks is provided with at least two two manipulators, and at least two manipulators are used to cooperate with each other and fix the raw materials to be welded.
在可选的实施方式中,所述轨道系统还包括限位块,相邻的两个所述第二轨道之间均设置有所述限位块,并且所述限位块设置于所述第一轨道上,限值所述第二轨道滑动距离。In an optional embodiment, the track system further includes a limit block, the limit block is arranged between two adjacent second rails, and the limit block is arranged on the first On the first track, limit the sliding distance of the second track.
在可选的实施方式中,所述轨道系统包括底架及连接板,所述第一轨道固定于所述底架上,至少一个所述第二轨道通过所述连接板与所述底架固定;所述第一驱动件的数量为多个,多个所述第一驱动件对应多个相对所述第一轨道滑动的所述第二轨道设置,并且,所述轨道系统还包括滑轨,所述第一驱动件与所述滑轨滑动配合,所述第二轨道设置于所述第一驱动件上。In an optional embodiment, the track system includes a base frame and a connecting plate, the first track is fixed on the base frame, and at least one second track is fixed to the base frame through the connecting plate The number of the first driving member is multiple, and the multiple first driving members are set corresponding to the multiple second rails that slide relative to the first rail, and the rail system also includes a slide rail, The first driving part is slidingly matched with the slide rail, and the second track is arranged on the first driving part.
在可选的实施方式中,所述机械手包括托举部和设置于所述托举部上的抓取部,所述托举部设置于所述轨道系统上,并用于驱动所述抓取部靠近或者远离所述轨道系统,所述抓取部用于承载并固定所述待焊原料。In an optional embodiment, the manipulator includes a lifting part and a grabbing part arranged on the lifting part, and the lifting part is arranged on the track system and is used to drive the grabbing part Close to or away from the track system, the grasping part is used to carry and fix the raw material to be welded.
在可选的实施方式中,所述托举部包括顶升件,所述抓取部包括承载板、第一夹紧板、第二夹紧板及夹紧驱动件,所述顶升件与所述夹紧驱动件连接,并用于驱动所述夹紧驱动件靠近或者远离所述轨道系统,所述承载板和所述第一夹紧板分别固定于所述夹紧驱动件上,所述第二夹紧板固定于所述承载板上,并且,所述第一夹紧板和所述第二夹紧板相对设置形成夹持口,所述夹紧驱动件用于驱动所述第一夹紧板靠近或者远离所述第二夹紧板,以调节所述夹持口的大小,夹持或者释放所述待焊原料。In an optional embodiment, the lifting part includes a jacking part, and the grabbing part includes a bearing plate, a first clamping plate, a second clamping plate and a clamping driving part, and the jacking part and The clamping driving part is connected and used to drive the clamping driving part close to or away from the track system, the bearing plate and the first clamping plate are respectively fixed on the clamping driving part, the The second clamping plate is fixed on the carrier plate, and the first clamping plate and the second clamping plate are oppositely arranged to form a clamping opening, and the clamping driver is used to drive the first The clamping plate approaches or moves away from the second clamping plate, so as to adjust the size of the clamping opening, and clamp or release the material to be welded.
在可选的实施方式中,所述承载板上开设有限位导向槽,所述第一夹紧板与所述限位导向槽滑动配合。In an optional embodiment, a limiting guide groove is provided on the bearing plate, and the first clamping plate is slidably matched with the limiting guiding groove.
第二方面,本发明实施例提供一种底架点焊系统,包括料仓及如前述实施方式任一项所述的底架点焊工作站,所述料仓设置于所述桁架机器人的下方,并设置于所述焊装机构的一侧。In the second aspect, an embodiment of the present invention provides an underframe spot welding system, including a silo and the underframe spot welding workstation according to any one of the foregoing embodiments, the silo is arranged under the truss robot, And set on one side of the welding mechanism.
本发明实施例的有益效果包括:The beneficial effects of the embodiments of the present invention include:
本发明实施例提供的底架点焊工作站,可以通过桁架机器人将待焊原料一一抓取至机械手上,并通过机械手抓取并固定该待焊原料,机械手可以通过轨道系统相对移动,调节待焊原料的位置,以使需要焊接的原料相互靠近,做好焊接准备,并且,本发明实施例提供的底架点焊工作站还可以根据焊接需要,通过桁架机器人将待焊原料抓取至由机械手固定的待焊原料上,做好焊接准备,然后通过点焊机器人将相邻的待焊原料焊接在一起,完成电焊工作后,可以通过机械手将焊接后的待焊原料托举至运输线。该底架点焊工作站能够实现自动抓取待焊原料、自动完成焊接及传送工作,省时省力,并且效率高。The underframe spot welding workstation provided by the embodiment of the present invention can grab the raw materials to be welded one by one by the truss robot to the manipulator, and grab and fix the raw materials to be welded by the manipulator. The manipulator can move relatively through the track system to adjust the The location of the welding raw materials, so that the raw materials that need to be welded are close to each other, and the welding preparation is done, and the chassis spot welding workstation provided by the embodiment of the present invention can also grab the raw materials to be welded by the truss robot according to the welding needs. On the fixed raw materials to be welded, prepare for welding, and then use the spot welding robot to weld the adjacent raw materials to be welded together. After the welding work is completed, the welded raw materials to be welded can be lifted to the transportation line by the robot. The underframe spot welding workstation can automatically grab the raw materials to be welded, and automatically complete the welding and transmission work, which saves time and effort, and has high efficiency.
本发明实施例提供的底架点焊系统,由于采用该底架点焊工作站,可以通过桁架机器人将待焊原料一一抓取至机械手上,并通过点焊机器人将相邻的待焊原料焊接在一起,完成电焊工作后,也可以通过机械手将焊接后的待焊原料托举至运输线。因此,自动化程度高,省时省力,并且效率高。The underframe spot welding system provided by the embodiment of the present invention, due to the use of the underframe spot welding workstation, can grab the raw materials to be welded one by one by the truss robot to the manipulator, and weld the adjacent raw materials to be welded by the spot welding robot Together, after the electric welding work is completed, the raw materials to be welded after welding can also be lifted to the transportation line by the manipulator. Therefore, the degree of automation is high, time and effort are saved, and the efficiency is high.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and thus It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1为本发明具体实施例提供的底架点焊系统的结构示意图。Fig. 1 is a structural schematic diagram of a chassis spot welding system provided by a specific embodiment of the present invention.
图2为本发明具体实施例提供的底架点焊工作站的结构示意图。Fig. 2 is a schematic structural diagram of a chassis spot welding workstation provided by a specific embodiment of the present invention.
图3为图2中A处的放大图。FIG. 3 is an enlarged view of A in FIG. 2 .
图4为本发明具体实施例提供的底架点焊工作站的桁架机器人的机械臂的结构示意图。Fig. 4 is a structural schematic diagram of the mechanical arm of the truss robot of the underframe spot welding workstation provided by a specific embodiment of the present invention.
图5为本发明具体实施例提供的底架点焊工作站的焊装机构的结构示意图。Fig. 5 is a structural schematic diagram of the welding mechanism of the underframe spot welding workstation provided by a specific embodiment of the present invention.
图6为本发明具体实施例提供的底架点焊工作站的机械手的结构示意图。Fig. 6 is a structural schematic diagram of a manipulator of a chassis spot welding workstation provided by a specific embodiment of the present invention.
图标:200-底架点焊系统;210-料仓;211-容置槽;201-待焊原料;100-底架点焊工作站;110-桁架机器人;112-支架;113-运行桁架;1131-第一导向件;1132-第二导向件;1133-第三导向件;1134-第一导向驱动件;1135-第二导向驱动件;1136-第三导向驱动件;114-机械臂;1141-安装板;1142-旋转驱动件;1143-夹持结构;1041-第一夹板;1042-第二夹板;1043-夹持驱动件;1044-第一卡勾;1405-卡持驱动件;1046-第二卡勾;120-点焊机器人;130-焊装机构;131-轨道系统;1311-底架;1312-第一轨道;1313-第一驱动件;1314-第二轨道;1315-第二驱动件;1316-连接板;1317-连接钣金;1318-限位块;132-机械手;1321-托举部;1301-固定板;1302-顶升件;1322-抓取部;1303-承载板;1304-第一夹紧板;1305-第二夹紧板;1306-夹紧驱动件;101-限位导向槽。Icons: 200-underframe spot welding system; 210-material bin; 211-accommodating tank; 201-raw materials to be welded; 100-underframe spot welding workstation; 110-truss robot; 112-support; 113-running truss; 1131 - first guide; 1132 - second guide; 1133 - third guide; 1134 - first guide drive; 1135 - second guide drive; 1136 - third guide drive; 114 - mechanical arm; 1141 -installation plate; 1142-rotation drive; 1143-clamping structure; 1041-first splint; 1042-second splint; 1043-clamping drive; 1044-first hook; - second hook; 120 - spot welding robot; 130 - welding mechanism; 131 - track system; 1311 - chassis; 1312 - first track; 1313 - first drive; 1314 - second track; Two driving parts; 1316-connecting plate; 1317-connecting sheet metal; 1318-limiting block; 132-manipulator; 1321-lifting part; 1301-fixing plate; Loading plate; 1304-first clamping plate; 1305-second clamping plate; 1306-clamping driving member; 101-limiting guide groove.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本发明的描述中,需要说明的是,若出现术语“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that if the orientation or positional relationship indicated by the terms "upper", "lower", "inner" and "outer" appear, it is based on the orientation or positional relationship shown in the drawings, or It is the orientation or positional relationship that the invention product is usually placed in use, and it is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation , and therefore cannot be construed as a limitation of the present invention.
此外,若出现术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In addition, terms such as "first" and "second" are used only for distinguishing descriptions, and should not be understood as indicating or implying relative importance.
需要说明的是,在不冲突的情况下,本发明的实施例中的特征可以相互结合。It should be noted that, in the case of no conflict, the features in the embodiments of the present invention may be combined with each other.
图1为本实施例提供的底架点焊系统200的结构示意图。请参照图1,本实施例提供了一种底架点焊系统200,其包括料仓210、底架点焊工作站100及运输线(图未标)。料仓210和运输线均靠近底架点焊工作站100设置,料仓210用于存放待焊原料201,运输线用于将底架点焊工作站100焊接后的产品运输出底架点焊工作站100。可选地,本实施例中,待焊原料201可以是方管,因此料仓210上可以设置多个与方管形状匹配并且方便抓取的多个容置槽211,以容置不同型号的方管。FIG. 1 is a schematic structural diagram of a chassis spot welding system 200 provided in this embodiment. Please refer to FIG. 1 , the present embodiment provides an underframe spot welding system 200 , which includes a feed bin 210 , an underframe spot welding workstation 100 and a transport line (not shown). Both the silo 210 and the transportation line are set close to the underframe spot welding workstation 100, the hopper 210 is used to store the raw materials 201 to be welded, and the transportation line is used to transport the products welded by the underframe spot welding workstation 100 out of the underframe spot welding workstation 100 . Optionally, in this embodiment, the raw material 201 to be welded can be a square tube, so multiple accommodating slots 211 that match the shape of the square tube and are easy to grab can be set on the silo 210 to accommodate different types of square tube.
图2为本实施例提供的底架点焊工作站100的结构示意图。请结合参照图1和图2,本实施例中,底架点焊工作站100包括桁架机器人110、点焊机器人120以及焊装机构130。桁架机器人110、点焊机器人120及焊装机构130间隔相邻设置,并实现相互之间的电连接或者通信连接,以方便控制。FIG. 2 is a schematic structural diagram of the chassis spot welding workstation 100 provided in this embodiment. Please refer to FIG. 1 and FIG. 2 in conjunction. In this embodiment, the chassis spot welding workstation 100 includes a truss robot 110 , a spot welding robot 120 and a welding mechanism 130 . The truss robot 110 , the spot welding robot 120 and the welding mechanism 130 are arranged adjacent to each other at intervals, and are electrically connected or communicated with each other to facilitate control.
其中,桁架机器人110用于从料仓210逐一地抓取待焊原料201至焊装机构130上,或者根据焊接需要抓取至已经固定在焊装机构130上的待焊原料201上,以做好焊接准备。焊装机构130用于接收桁架机器人110抓取的待焊原料201并固定该待焊原料201,还用于调节待焊原料201的位置,以适应不同的焊接需求。点焊机器人120用于对相邻的两个或者多个待焊原料201进行焊接。当待焊原料201焊接完毕,形成产品,焊装机构130还用于将产品托举至运输线。Among them, the truss robot 110 is used to grab the raw materials 201 to be welded from the silo 210 to the welding mechanism 130 one by one, or to grab the raw materials 201 to be welded that have been fixed on the welding mechanism 130 according to welding requirements, so as to make Good solder ready. The welding mechanism 130 is used to receive the material to be welded 201 grabbed by the truss robot 110 and fix the material to be welded 201 , and is also used to adjust the position of the material to be welded 201 to meet different welding requirements. The spot welding robot 120 is used to weld two or more adjacent raw materials 201 to be welded. When the welding of the raw materials 201 to be welded is completed to form a product, the welding mechanism 130 is also used to lift the product to the transportation line.
图3为图2中A处的放大图。请结合参照图2和图3,本实施例中,桁架机器人110包括支架112、运行桁架113及机械臂114。运行桁架113设置于支架112上,机械臂114安装于运行桁架113上,以使机械臂114设置于括料仓210及焊装机构130的上方,方便取料和放料。机械臂114能在运行桁架113上沿多方向移动。FIG. 3 is an enlarged view of A in FIG. 2 . Please refer to FIG. 2 and FIG. 3 in conjunction. In this embodiment, the truss robot 110 includes a support 112 , a running truss 113 and a mechanical arm 114 . The running truss 113 is arranged on the support 112, and the mechanical arm 114 is installed on the running truss 113, so that the mechanical arm 114 is arranged above the material bin 210 and the welding mechanism 130, which is convenient for taking and discharging materials. The robotic arm 114 can move in multiple directions on the running truss 113 .
可选地,支架112设置为两个,并相对平行设置。运行桁架113包括分别设置在两个支架112顶端的第一导向件1131、连接与两个第一导向件1131之间的第二导向件1132,以及与第二导向件1132滑动连接的第三导向件1133。本实施例中,第一导向件1131、第二导向件1132及第三导向件1133两两垂直设置。Optionally, there are two brackets 112, which are relatively parallel. The running truss 113 includes a first guide 1131 respectively arranged at the top ends of the two supports 112 , a second guide 1132 connected between the two first guides 1131 , and a third guide 1132 slidably connected to the second guide 1132 Item 1133. In this embodiment, the first guide 1131 , the second guide 1132 and the third guide 1133 are vertically arranged in pairs.
本实施例中,运行桁架113还包括第一导向驱动件1134、第二导向驱动件1135及第三导向驱动件1136,其中,第一导向驱动件1134设置于第一导向件1131上,并用于驱动第二导向件1132沿第一导向件1131的延伸方向滑动,第二导向驱动件1135设置于第二导向件1132上,并用于驱动第三导向件1133沿第二导向件1132的延伸方向滑动,第三导向驱动件1136设置于第三导向件1133上,并用于驱动机械臂114沿第三导向件1133的延伸方向滑动。In this embodiment, the running truss 113 also includes a first guide driver 1134, a second guide driver 1135 and a third guide driver 1136, wherein the first guide driver 1134 is arranged on the first guide 1131 and is used for Drive the second guide 1132 to slide along the extension direction of the first guide 1131, the second guide driver 1135 is arranged on the second guide 1132, and is used to drive the third guide 1133 to slide along the extension direction of the second guide 1132 , the third guide driver 1136 is disposed on the third guide 1133 and used to drive the mechanical arm 114 to slide along the extension direction of the third guide 1133 .
需要说明的是,本实施例中,第一导向驱动件1134、第二导向驱动件1135及第三导向驱动件1136均可以采用直线电机。It should be noted that, in this embodiment, the first guiding driving member 1134 , the second guiding driving member 1135 and the third guiding driving member 1136 can all use linear motors.
图4为本实施例提供的底架点焊工作站100的桁架机器人110的机械臂114的结构示意图。请参照图4,本实施例,机械臂114包括安装板1141、旋转驱动件1142及夹持结构1143,旋转驱动件1142安装在安装板1141上,安装板1141与第三导向件1133连接,夹持结构1143用于夹取待焊原料201。FIG. 4 is a schematic structural diagram of the mechanical arm 114 of the truss robot 110 of the chassis spot welding workstation 100 provided in this embodiment. Please refer to Fig. 4 , in this embodiment, the mechanical arm 114 includes a mounting plate 1141, a rotating drive member 1142 and a clamping structure 1143. The holding structure 1143 is used to clamp the raw material 201 to be welded.
可选地,夹持结构1143包括第一夹板1041、第二夹板1042及夹持驱动件1043,第一夹板1041与旋转驱动件1142连接,夹持驱动件1043安装在第一夹板1041上,并与第二夹板1042连接,以驱动第二夹板1042靠近或远离第一夹板1041实现待焊原料201的夹取与释放。Optionally, the clamping structure 1143 includes a first clamping plate 1041, a second clamping plate 1042 and a clamping driver 1043, the first clamping plate 1041 is connected to the rotation driving member 1142, the clamping driver 1043 is installed on the first clamping plate 1041, and It is connected with the second clamping plate 1042 to drive the second clamping plate 1042 close to or away from the first clamping plate 1041 to realize clamping and releasing of the raw material 201 to be welded.
为了保证夹持结构1143的稳定性,本实施例中,夹持结构1143还包括设置在第一夹板1041靠近第二夹板1042一侧的第一卡勾1044、卡持驱动件1405及设置于卡持驱动件1405上的第二卡勾1046,第一卡勾1044朝向第二夹板1042延伸,卡持驱动件1405用于驱动第二卡勾1046靠近或者远离第一卡勾1044,与第一夹板1041及第二夹板1042配合夹紧待焊原料201。In order to ensure the stability of the clamping structure 1143, in this embodiment, the clamping structure 1143 also includes a first hook 1044 disposed on the side of the first clamping plate 1041 close to the second clamping plate 1042, a clamping driving member 1405 and a clamping driver 1405 disposed on the clamping plate 1041. Hold the second hook 1046 on the driver 1405, the first hook 1044 extends toward the second clamping plate 1042, and the clamping driver 1405 is used to drive the second hook 1046 to approach or move away from the first hook 1044, and the first clamping plate 1041 and the second splint 1042 cooperate to clamp the raw material 201 to be welded.
本实施例中,旋转驱动件1142可以为电机,夹持驱动件1043及卡持驱动件1405都可以选用气缸或者液压缸。In this embodiment, the rotating driving part 1142 can be a motor, and both the clamping driving part 1043 and the clamping driving part 1405 can be air cylinders or hydraulic cylinders.
可以理解的是,本实施例中桁架机器人110可以通过第一夹板1041、第二夹板1042、第一卡勾1044及第二卡勾1046相互配合夹紧或者释放待焊原料201,并且可以通过运行桁架113及旋转驱动件1142等实现多方位移动,方便夹取和释放待焊原料201。It can be understood that in this embodiment, the truss robot 110 can clamp or release the raw material 201 to be welded by cooperating with the first splint 1041, the second splint 1042, the first hook 1044 and the second hook 1046, and can run The truss 113 and the rotating driving part 1142 etc. realize multi-directional movement, which is convenient for clamping and releasing the raw material 201 to be welded.
图5为本实施例提供的底架点焊工作站100的焊装机构130的结构示意图。请参照图5,本实施例中,焊装机构130包括轨道系统131和至少两个机械手132,至少两个机械手132间隔设置于轨道系统131上,并能够通过轨道系统131相对移动。FIG. 5 is a schematic structural diagram of the welding mechanism 130 of the chassis spot welding workstation 100 provided in this embodiment. Referring to FIG. 5 , in this embodiment, the welding mechanism 130 includes a track system 131 and at least two manipulators 132 , and at least two manipulators 132 are arranged on the track system 131 at intervals and can move relatively through the track system 131 .
可选地,本实施例中,轨道系统131包括底架1311、第一轨道1312、第一驱动件1313、第二轨道1314及多个第二驱动件1315。Optionally, in this embodiment, the rail system 131 includes a chassis 1311 , a first rail 1312 , a first driving member 1313 , a second rail 1314 and a plurality of second driving members 1315 .
第一轨道1312固定于底架1311上并沿第一方向设置,第二轨道1314沿第二方向设置,并与第一轨道1312滑动配合。第一驱动件1313与第二轨道1314连接,并用于驱动第二轨道1314沿第一方向相对第一轨道1312滑动,多个机械手132间隔设置于第二轨道1314上。The first track 1312 is fixed on the base frame 1311 and arranged along a first direction, and the second track 1314 is arranged along a second direction and is slidably matched with the first track 1312 . The first driving member 1313 is connected to the second rail 1314 and is used to drive the second rail 1314 to slide relative to the first rail 1312 along the first direction, and a plurality of manipulators 132 are arranged on the second rail 1314 at intervals.
应当理解,本实施例中,第一驱动件1313和第二驱动件1315均可以选用直线电机。It should be understood that, in this embodiment, both the first driving member 1313 and the second driving member 1315 can be linear motors.
多个第二驱动件1315设置于第二轨道1314上,并与多个机械手132一一对应连接,每个第二驱动件1315用于驱动对应的机械手132沿第二方向相对第二轨道1314滑动。A plurality of second driving elements 1315 are arranged on the second track 1314, and are connected with the plurality of manipulators 132 in one-to-one correspondence, and each second driving element 1315 is used to drive the corresponding manipulator 132 to slide relative to the second track 1314 along the second direction .
第一方向与第二方向呈夹角。可选地,本实施例中,第一方向与第二方向相互垂直。The first direction forms an included angle with the second direction. Optionally, in this embodiment, the first direction and the second direction are perpendicular to each other.
可选地,第二轨道1314的数量设置为多个,多个第二轨道1314平行间隔设置于第一轨道1312上,每个第二轨道1314上均设置有至少两个机械手132,至少两个机械手132用于相互配合并固定待焊原料201。Optionally, the number of second rails 1314 is set to be multiple, and multiple second rails 1314 are arranged on the first rail 1312 at intervals in parallel, and each second rail 1314 is provided with at least two manipulators 132, at least two The manipulator 132 is used to cooperate with each other and fix the raw material 201 to be welded.
可以理解的是,设置于同一第二轨道1314上的两个或者多个机械手132可以相互配合以稳定地夹持一个待焊原料201。因此,多个第二轨道1314可以对应设置多个相互平行的待焊原料201。当多个相互平行的待焊原料201固定后,可以通过桁架机器人110抓取与已固定的待焊原料201延伸方向呈夹角的待焊原料201搭载或者夹持于两个已固定的待焊原料201上,做好焊接的准备工作。It can be understood that two or more manipulators 132 arranged on the same second rail 1314 can cooperate with each other to stably hold a raw material 201 to be welded. Therefore, a plurality of second rails 1314 can be correspondingly provided with a plurality of parallel raw materials 201 to be welded. When multiple parallel raw materials 201 to be welded are fixed, the raw materials 201 to be welded that are at an angle to the extension direction of the fixed raw materials to be welded 201 can be picked up by the truss robot 110 or clamped on two fixed to be welded materials 201 On the raw material 201, prepare for welding.
可选地,本实施例中,第一轨道1312设置有两个,第二轨道1314设置有三个,三个第二轨道1314横跨间隔设置于两个第一轨道1312上,并且,每个第二轨道1314设置有两个机械手132,以完成大巴底盘小件的焊接。应当理解,在其他可选实施例中,可以根据需要设置第一轨道1312、第二轨道1314及机械手132的数量。Optionally, in this embodiment, there are two first rails 1312 and three second rails 1314, and the three second rails 1314 are arranged on the two first rails 1312 across the interval, and each The second track 1314 is provided with two manipulators 132, to complete the welding of the small parts of the bus chassis. It should be understood that in other optional embodiments, the number of the first track 1312 , the second track 1314 and the number of manipulators 132 may be set as required.
本实施例中,为了方便第二轨道1314的滑动,轨道系统131还包括连接板1316,多个第二轨道1314通过连接板1316与底架1311固定。In this embodiment, in order to facilitate the sliding of the second rails 1314 , the rail system 131 further includes a connecting plate 1316 , and a plurality of second rails 1314 are fixed to the bottom frame 1311 through the connecting plates 1316 .
可选地,第一驱动件1313的数量也设置为多个,每个第一驱动件1313对应一个二轨道设置,并且,轨道系统131还包括滑轨,第一驱动件1313与滑轨滑动配合,第二轨道1314设置于第一驱动件1313上。Optionally, the number of the first driving member 1313 is also set to multiple, and each first driving member 1313 corresponds to a two-track arrangement, and the track system 131 also includes a sliding rail, and the first driving member 1313 is slidably matched with the sliding rail , the second track 1314 is disposed on the first driving member 1313 .
可选地,本实施例中,焊装机构130还包括连接钣金1317。端部的一个第二轨道1314通过连接钣金1317固定在底架1311上。因此,该第二轨道1314可以不对应设置第一驱动件1313。也就是说,本实施例中,每个第一驱动件1313对应相对第一轨道1312滑动的第二轨道1314设置。Optionally, in this embodiment, the welding mechanism 130 further includes a connecting sheet metal 1317 . A second rail 1314 at the end is fixed on the bottom frame 1311 through a connecting sheet metal 1317 . Therefore, the second track 1314 may not be provided with the first driving member 1313 correspondingly. That is to say, in this embodiment, each first driving member 1313 is set corresponding to the second track 1314 sliding relative to the first track 1312 .
为了限制第二轨道1314的滑动距离,本实施例中,轨道系统131还包括限位块1318,相邻的两个第二轨道1314之间均设置有限位块1318,并且限位块1318设置于第一轨道1312上,从而限值第二轨道1314滑动距离。In order to limit the sliding distance of the second rail 1314, in this embodiment, the rail system 131 further includes a limit block 1318, and the limit block 1318 is arranged between two adjacent second rails 1314, and the limit block 1318 is arranged on on the first rail 1312, thereby limiting the sliding distance of the second rail 1314.
图6为本实施例提供的底架点焊工作站100的机械手132的结构示意图。请参照图6,本实施例中,机械手132包括托举部1321和设置于托举部1321上的抓取部1322,托举部1321设置于轨道系统131上,并用于驱动抓取部1322靠近或者远离轨道系统131,抓取部1322用于承载并固定待焊原料201。FIG. 6 is a schematic structural diagram of the manipulator 132 of the chassis spot welding workstation 100 provided in this embodiment. Please refer to FIG. 6 , in this embodiment, the manipulator 132 includes a lifting part 1321 and a grasping part 1322 arranged on the lifting part 1321. The lifting part 1321 is arranged on the rail system 131 and is used to drive the grasping part 1322 close to Or away from the track system 131 , the grasping part 1322 is used to carry and fix the raw material 201 to be welded.
可选地,本实施例中,托举部1321包括固定板1301和顶升件1302,固定板1301用于固定在底架1311上,顶升件1302安装于固定板1301上,并用于和抓取部1322连接,以驱动抓取部1322上下移动,实现对焊接完成的产品的托举。Optionally, in this embodiment, the lifting part 1321 includes a fixing plate 1301 and a lifting piece 1302, the fixing plate 1301 is used to be fixed on the chassis 1311, and the lifting piece 1302 is installed on the fixing plate 1301, and is used for grasping The picking part 1322 is connected to drive the grabbing part 1322 to move up and down, so as to realize the lifting of the welded product.
可选地,抓取部1322包括承载板1303、第一夹紧板1304、第二夹紧板1305及夹紧驱动件1306。Optionally, the grasping part 1322 includes a carrying plate 1303 , a first clamping plate 1304 , a second clamping plate 1305 and a clamping driving member 1306 .
本实施例中,顶升件1302与夹紧驱动件1306连接,并用于驱动夹紧驱动件1306靠近或者远离轨道系统131,承载板1303和第一夹紧板1304分别固定于夹紧驱动件1306上,第二夹紧板1305固定于承载板1303上,并且,第一夹紧板1304和第二夹紧板1305相对设置形成夹持口,夹紧驱动件1306用于驱动第一夹紧板1304靠近或者远离第二夹紧板1305,以调节夹持口的大小,夹持或者释放待焊原料201。In this embodiment, the jacking member 1302 is connected to the clamping driver 1306, and is used to drive the clamping driver 1306 close to or away from the track system 131, and the carrying plate 1303 and the first clamping plate 1304 are respectively fixed on the clamping driver 1306 On the top, the second clamping plate 1305 is fixed on the carrier plate 1303, and the first clamping plate 1304 and the second clamping plate 1305 are oppositely arranged to form a clamping opening, and the clamping driver 1306 is used to drive the first clamping plate 1304 approaches or moves away from the second clamping plate 1305 to adjust the size of the clamping opening, clamping or releasing the material 201 to be welded.
可以理解的是,本实施例中,顶升件1302和夹紧驱动件1306均可以选用液压缸或者气缸。It can be understood that, in this embodiment, both the jacking member 1302 and the clamping driving member 1306 can be hydraulic cylinders or air cylinders.
为了保证机械手132抓取结构的稳定性,本实施例中,承载板1303上开设有限位导向槽101,第一夹紧板1304与限位导向槽101滑动配合。In order to ensure the stability of the grasping structure of the manipulator 132 , in this embodiment, a limiting guide groove 101 is provided on the bearing plate 1303 , and the first clamping plate 1304 is slidingly matched with the limiting guiding groove 101 .
请继续结合参照图1和图2,本实施例提供的底架点焊系统200使用时,通过第一导向驱动件1134、第二导向驱动件1135、第三导向驱动件1136、旋转驱动件1142及夹持驱动件1043的驱动作用,并通过第一夹板1041、第二夹板1042、第一卡勾1044及第二卡勾1046相互配合从料仓210处一一抓取待焊原料201至每个第二轨道1314上的机械手132上,并通过夹紧驱动件1306的驱动作用,及第一夹紧板1304和第二夹紧板1305的相互配合夹紧待焊原料201。然后可以进一步通过桁架机器人110以同样的方式从料仓210进一步抓取待焊原料201并夹持于已经固定的两个待焊原料201之间,形成稳定的结构。当把需要焊接的所有待焊原料201以上述方式排列完成后,可以启动点焊机器人120分别将相邻的待焊原料201焊接在一起,完成焊接。待焊接完成,还可以在顶升件1302的驱动作用下,将产品托举至运输线上。Please continue to refer to FIG. 1 and FIG. 2 , when the underframe spot welding system 200 provided in this embodiment is used, the first guide driver 1134 , the second guide driver 1135 , the third guide driver 1136 , and the rotation driver 1142 And the driving action of the clamping driver 1043, and through the cooperation of the first splint 1041, the second splint 1042, the first hook 1044 and the second hook 1046, grab the raw material 201 to be welded from the silo 210 one by one to each The manipulator 132 on the second track 1314 clamps the raw material 201 to be welded by the driving action of the clamping driver 1306 and the mutual cooperation of the first clamping plate 1304 and the second clamping plate 1305. Then, the truss robot 110 can further grab the raw materials 201 to be welded from the silo 210 in the same manner and clamp them between the two fixed raw materials 201 to be welded to form a stable structure. After all the raw materials 201 to be welded that need to be welded are arranged in the above manner, the spot welding robot 120 can be started to respectively weld the adjacent raw materials 201 to be welded together to complete the welding. After the welding is completed, the product can also be lifted to the transportation line under the driving action of the jacking member 1302 .
综上,本实施例提供的底架点焊工作站100,能够实现自动抓取待焊原料201、自动完成焊接及传送工作,省时省力,并且效率高。To sum up, the underframe spot welding workstation 100 provided in this embodiment can automatically grab the raw material 201 to be welded, and automatically complete the welding and transmission work, saving time and labor, and has high efficiency.
本实施例提供的底架点焊系统200,由于采用该底架点焊工作站100,可以通过桁架机器人110将待焊原料201一一抓取至机械手132上,并通过点焊机器人120将相邻的待焊原料201焊接在一起,完成电焊工作后,也可以通过机械手132将焊接后的待焊原料201托举至运输线。因此,自动化程度高,省时省力,并且效率高。The underframe spot welding system 200 provided in this embodiment, due to the use of the underframe spot welding workstation 100, can use the truss robot 110 to grab the raw materials 201 to be welded on the manipulator 132 one by one, and use the spot welding robot 120 to place adjacent The raw materials 201 to be welded are welded together, and after the electric welding work is completed, the welded raw materials 201 to be welded can also be lifted to the transportation line by the manipulator 132 . Therefore, the degree of automation is high, time and effort are saved, and the efficiency is high.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. All should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
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