CN110208167A - A kind of lubricant oil metal wear particle detection device that can distinguish bubble and detection method - Google Patents
A kind of lubricant oil metal wear particle detection device that can distinguish bubble and detection method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及滑油金属磨粒检测领域,特别是一种能区分气泡的润滑油金属磨粒检测方法及装置。The invention relates to the field of detection of lubricating oil metal abrasive particles, in particular to a method and device for detecting lubricating oil metal abrasive particles capable of distinguishing air bubbles.
背景技术Background technique
设备润滑油中常常携带着大量设备磨损信息,人们通过检测设备内流动的润滑油,间接地提取设备磨损信息,诊断磨损故障,为预测磨损趋势以及识别磨损模式提供依据。目前传统的润滑油金属磨粒检测方法主要为超声检测法、电容检测法和电感检测法。Equipment lubricating oil often carries a large amount of equipment wear information. By detecting the lubricating oil flowing in the equipment, people can indirectly extract equipment wear information, diagnose wear faults, and provide a basis for predicting wear trends and identifying wear patterns. At present, the traditional detection methods of metal abrasive particles in lubricating oil are mainly ultrasonic detection method, capacitance detection method and inductance detection method.
超声检测法是利用传感器发出的超声波发射到磨粒上会发生的散射特性来检测磨粒的大小和分布,它能分辨滑油中的气泡、水滴,对不同成份的磨粒也有一定的分辨力,同时滑油不需要做预处理,从而实现在线检测;但是,超声检测法只能检测油液中尺寸小于100μm的磨粒,而不能鉴别该磨粒是金属磨粒还是非金属磨粒,从而不能为分析设备发生失效磨损的部位等信息提供更多的帮助;Ultrasonic testing is to detect the size and distribution of abrasive particles by using the scattering characteristics that will occur when the ultrasonic waves emitted by the sensor are emitted to the abrasive particles. It can distinguish air bubbles and water droplets in lubricating oil, and has a certain resolution for abrasive particles of different components. At the same time, the lubricating oil does not need to be pretreated, so as to realize online detection; however, the ultrasonic detection method can only detect the abrasive particles with a size smaller than 100 μm in the oil, but cannot identify whether the abrasive particles are metal abrasive particles or non-metallic abrasive particles, thus It cannot provide more help for the analysis of the parts where the equipment fails and wears;
电容检测法主要是利用电容传感器检测油液中金属磨粒。电容式传感器是将被测非电量的变化转换为电容量变化的一种传感器,但是该方法仅能检测油液中铁粉含量的变化,不能检测金属磨粒的大小;The capacitive detection method mainly uses a capacitive sensor to detect metal abrasive particles in the oil. The capacitive sensor is a sensor that converts the change of the measured non-electric quantity into the change of capacitance, but this method can only detect the change of iron powder content in the oil, and cannot detect the size of metal abrasive particles;
电感检测法主要通过检测电感受金属磨粒影响后的变化来识别磨粒的大小,但是该方法难以将铁磁磨粒和非铁磁磨粒区分开来,容易造成误判和“虚警”。The inductance detection method mainly detects the size of the abrasive particles by detecting the change of the electric abrasive particles after the influence of the metal abrasive particles, but it is difficult to distinguish the ferromagnetic abrasive particles from the non-ferromagnetic abrasive particles, which is easy to cause misjudgment and "false alarm" .
发明内容Contents of the invention
针对上述现有技术,本发明设计了一种结合电容检测技术和电感检测技术的润滑油金属磨粒检测方法及装置,本发明在对润滑油中金属磨粒的尺寸大小实现精确检测的同时,还能够实现非铁磁磨粒和气泡的区分。Aiming at the above-mentioned prior art, the present invention designs a method and device for detecting metal abrasive particles in lubricating oil combined with capacitance detection technology and inductance detection technology. It is also possible to distinguish between non-ferromagnetic abrasive grains and air bubbles.
为了解决上述技术问题,克服现有技术中润滑油液中的气泡和非铁磁磨粒之间难以区分的问题,提供了一种基于电容传感器和三螺线管传感器联合测量的方法和装置,实现气泡和铁磁磨粒的区分。In order to solve the above technical problems and overcome the difficulty in distinguishing between air bubbles and non-ferromagnetic abrasive particles in the lubricating oil liquid in the prior art, a method and device based on combined measurement of a capacitance sensor and a three-solenoid sensor are provided, Realize the distinction between air bubbles and ferromagnetic abrasive particles.
本发明提出的一种能区分气泡的润滑油金属磨粒检测装置,包括安装在润滑油传输管道上的三螺线管传感器,所述润滑油传输管道上还安装有一个电容传感器;所述润滑油输送管道、三螺线管传感器和电容传感器三者的中心轴线共线;所述三螺线管传感器由第一激励螺线管、第二激励螺线管和感应螺线管组成,所述感应螺线管连接有第一信号调理模块,第一信号调理模块用于检测所述感应螺线管的感应电动势,并将其转换为电压信号输出给一AD采集模块;所述电容传感器由电容正电极、电容负电极和电容保护层组成,安装时,所述电容负电极接地;所述电容传感器通过三同轴电缆连接有第二信号调理模块,所述第二信号调理模块用于检测电容传感器的电容值,同时将电容值转换为电压信号输出给所述AD采集模块;所述AD采集模块将采集结果传输给计算模块,利用所述计算模块区分润滑油输送管道中的金属磨粒和气泡,并计算出金属磨粒的大小;所述计算模块将计算结果传输给上位机,所述上位机根据计算结果对金属磨粒统计。A lubricating oil metal abrasive particle detection device capable of distinguishing air bubbles proposed by the present invention includes a three-solenoid sensor installed on a lubricating oil transmission pipeline, and a capacitive sensor is also installed on the lubricating oil transmission pipeline; the lubricating oil transmission pipeline The central axes of the oil delivery pipeline, the three-solenoid sensor and the capacitive sensor are collinear; the three-solenoid sensor is composed of a first excitation solenoid, a second excitation solenoid and an induction solenoid. The induction solenoid is connected with a first signal conditioning module, and the first signal conditioning module is used to detect the induced electromotive force of the induction solenoid, and convert it into a voltage signal and output it to an AD acquisition module; the capacitance sensor is composed of a capacitor The positive electrode, the negative electrode of the capacitor and the protective layer of the capacitor are composed. During installation, the negative electrode of the capacitor is grounded; the capacitive sensor is connected with a second signal conditioning module through a triaxial cable, and the second signal conditioning module is used to detect the capacitance the capacitance value of the sensor, and simultaneously convert the capacitance value into a voltage signal and output it to the AD acquisition module; air bubbles, and calculate the size of the metal abrasive grains; the calculation module transmits the calculation results to the host computer, and the host computer counts the metal abrasive grains according to the calculation results.
进一步讲,本发明能区分气泡的润滑油金属磨粒检测装置,其中,所述第一激励螺线管、第二激励螺线管和感应螺线管沿着所述三螺线管传感器的的轴线位置安放;所述第一激励螺线管和第二激励螺线管的匝数相同且绕向相反、线圈轴长相同,所述第一激励螺线管和第二激励螺线管通交流电后串联并以感应螺线管为中心对称安放。Further speaking, the present invention is capable of distinguishing the lubricating oil metal wear detection device for air bubbles, wherein the first excitation solenoid, the second excitation solenoid and the induction solenoid are along the three-solenoid sensor The position of the axis is placed; the number of turns of the first excitation solenoid and the second excitation solenoid are the same, the winding direction is opposite, and the coil axis length is the same, and the first excitation solenoid and the second excitation solenoid pass through alternating current Afterwards, they are connected in series and arranged symmetrically with the induction solenoid as the center.
进一步讲,本发明能区分气泡的润滑油金属磨粒检测装置,其中,所述电容传感器的所述电容保护层和所述电容负电极围绕在所述润滑油传输管道的外表面上,所述电容保护层设有一沿所述润滑油传输管道轴向布置的方孔,所述方孔在所述润滑油传输管道的轴向长度等于所述电容正电极的长度L,所述电容正电极嵌装在所述方孔中。Further speaking, the present invention is a lubricating oil metal abrasive detection device capable of distinguishing air bubbles, wherein, the capacitive protective layer and the capacitive negative electrode of the capacitive sensor surround the outer surface of the lubricating oil transmission pipeline, and the The capacitive protective layer is provided with a square hole axially arranged along the lubricating oil transmission pipeline, the axial length of the square hole in the lubricating oil transmission pipeline is equal to the length L of the positive electrode of the capacitor, and the positive electrode of the capacitor is embedded installed in the square hole.
本发明提示提出了利用上述能区分气泡的润滑油金属磨粒检测装置的检测方法,包括以下步骤:The present invention prompts and proposes a detection method utilizing the above-mentioned lubricating oil metal abrasive particle detection device capable of distinguishing air bubbles, comprising the following steps:
所述三螺线管传感器的感应螺线管与第一信号调理模块相连接,该第一信号调理模块检测所述感应螺线管的感应电动势,并将其转换为电压信号输出给AD采集模块;The induction solenoid of the three-solenoid sensor is connected to the first signal conditioning module, and the first signal conditioning module detects the induced electromotive force of the induction solenoid, and converts it into a voltage signal and outputs it to the AD acquisition module ;
所述电容传感器通过三同轴电缆与第二信号调理模块相连接,第二信号调理模块检测所述电容传感器的电容值,同时,将电容值转换为电压信号输出给所述AD采集模块;The capacitive sensor is connected to the second signal conditioning module through a triaxial cable, and the second signal conditioning module detects the capacitance value of the capacitive sensor, and at the same time, converts the capacitance value into a voltage signal and outputs it to the AD acquisition module;
所述AD采集模块将采集结果传输给计算模块;The AD acquisition module transmits the acquisition result to the calculation module;
所述计算模块通过检测电容传感器的电容变化,并结合所述三螺线管传感器的电感变化,区分润滑油传输管道内的金属磨粒和气泡,并计算出金属磨粒的大小;The calculation module distinguishes the metal abrasive grains and air bubbles in the lubricating oil transmission pipeline by detecting the capacitance change of the capacitive sensor and combining the inductance change of the three solenoid sensors, and calculates the size of the metal abrasive grains;
所述计算模块将计算结果传输给所述上位机,所述上位机根据计算结果对金属磨粒统计。The calculation module transmits the calculation result to the host computer, and the host computer counts the metal abrasive particles according to the calculation result.
进一步讲,本发明所述能区分气泡的润滑油金属磨粒检测方法中,Further, in the lubricating oil metal abrasive particle detection method capable of distinguishing air bubbles of the present invention,
当金属磨粒进入第一激励螺线管或第二激励螺线管中时,假设金属磨粒均为标准球形,所述第一激励螺线管和第二激励螺线管的匝数相同且绕向相反、线圈轴长相同,所述第一激励螺线管或第二激励螺线管的电感变化量为:When metal abrasive grains enter the first excitation solenoid or the second excitation solenoid, assuming that the metal abrasive grains are all standard spherical, the number of turns of the first excitation solenoid and the second excitation solenoid are the same and The winding direction is opposite and the coil axis length is the same, the inductance variation of the first excitation solenoid or the second excitation solenoid is:
其中,μ1为金属磨粒的相对磁导率,rd为金属磨粒半径,N1为第一激励螺线管或第二激励螺线管线圈匝数,l1为第一激励螺线管或第二激励螺线管的线圈轴长,μ0为真空磁导率;电感变化率为:Among them, μ 1 is the relative magnetic permeability of metal abrasive grains, r d is the radius of metal abrasive grains, N 1 is the number of turns of the first excitation solenoid or the second excitation solenoid coil, l 1 is the first excitation solenoid The coil axis length of the tube or the second excitation solenoid, μ 0 is the vacuum magnetic permeability; the inductance change rate is:
其中,Lc为感应螺线管原电感量,L'c为感应螺线管变化后的电感量;Among them, L c is the original inductance of the induction solenoid, and L' c is the inductance after the induction solenoid changes;
若金属磨粒为铁磁金属磨粒,所述感应螺线管输出信号的幅值与金属磨粒的尺寸大小成正比,感应螺线管输出信号的幅值VL,VL表达式为:If the metal abrasive grains are ferromagnetic metal abrasive grains, the amplitude of the output signal of the induction solenoid is proportional to the size of the metal abrasive grains, the amplitude V L of the output signal of the induction solenoid, and the expression of V L is:
式中,M,B均为常数,进而通过测量VL的大小,即可测出铁磁磨粒的尺寸;In the formula, M and B are constants, and then by measuring the size of V L , the size of the ferromagnetic abrasive grain can be measured;
若金属磨粒为非铁磁金属磨粒,所述感应螺线管(9)的感应电动势表达式为:If the metal abrasive grains are non-ferromagnetic metal abrasive grains, the induced electromotive force expression of the induction solenoid (9) is:
其中,K为常数,v为润滑油液流速;μ1为金属磨粒的相对磁导率,rd为金属磨粒半径。Among them, K is a constant, v is the flow rate of lubricating oil; μ 1 is the relative magnetic permeability of metal abrasive grains, r d is the radius of metal abrasive grains.
进一步讲,本发明能区分气泡的润滑油金属磨粒检测方法中,所述计算模块区分润滑油传输管道内的金属磨粒和气泡,并计算出金属磨粒大小的具体过程如下:Further, in the method for detecting metal abrasive particles in lubricating oil that can distinguish air bubbles in the present invention, the calculation module distinguishes metal abrasive particles and air bubbles in the lubricating oil transmission pipeline, and the specific process of calculating the size of the metal abrasive particles is as follows:
若电容传感器电容值减小,则润滑油传输管道内有气泡通过;If the capacitance value of the capacitive sensor decreases, there are air bubbles passing through the lubricating oil transmission pipeline;
若电容传感器电容值增大,且所述三螺线管传感器的输出信号先增大后减小,则润滑油传输管道内有金属磨粒通过,且所述金属磨粒为铁磁金属磨粒,根据公式(2)计算出该金属磨粒的直径;If the capacitance value of the capacitive sensor increases, and the output signal of the three-solenoid sensor first increases and then decreases, metal abrasive grains pass through the lubricating oil transmission pipeline, and the metal abrasive grains are ferromagnetic metal abrasive grains , calculate the diameter of this metal abrasive grain according to formula (2);
若电容传感器电容值增大,且所述三螺线管传感器的输出信号先减小后增大,则润滑油传输管道内有金属磨粒通过,且所述金属磨粒为非铁磁金属磨粒,根据公式(3)计算出该金属磨粒的直径。If the capacitance value of the capacitive sensor increases, and the output signal of the three-solenoid sensor first decreases and then increases, there are metal abrasive particles passing through the lubricating oil transmission pipeline, and the metal abrasive particles are non-ferromagnetic metal abrasive particles. Grains, according to the formula (3) to calculate the diameter of the metal abrasive grains.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
(1)本发明及装置结合了电容检测技术和电感检测技术,解决了传统方法难以区分气泡与铁磁磨粒的难题,使最终的检测结果更加准确;(1) The present invention and the device combine capacitance detection technology and inductance detection technology, which solves the difficult problem of distinguishing air bubbles and ferromagnetic abrasive particles by traditional methods, and makes the final detection result more accurate;
(2)本发明及装置所设计的电容传感器区别于传统只有正负电极的传感器,由正电极、负电极和保护层三者组成;基于本发明方法及装置中电容传感器的特殊结构,该电容传感器的电容值仅与传感器电极的长度有关,从而大大降低了传感器安装及制作所带来的误差;(2) The capacitive sensor designed by the present invention and device is different from the traditional sensor with only positive and negative electrodes, and is composed of positive electrode, negative electrode and protective layer; based on the special structure of the capacitive sensor in the inventive method and device, the capacitive The capacitance value of the sensor is only related to the length of the sensor electrode, which greatly reduces the error caused by sensor installation and production;
附图说明Description of drawings
图1示出本发明润滑油金属磨粒检测方法及装置的主要功能框图;Fig. 1 shows the main functional block diagram of lubricating oil metal abrasive particle detection method and device of the present invention;
图2-1是本发明中电容传感器结构的侧视图;Fig. 2-1 is the side view of capacitive sensor structure in the present invention;
图2-2是图2-1所示电容传感器结构的横截面示意图;Figure 2-2 is a schematic cross-sectional view of the capacitive sensor structure shown in Figure 2-1;
图2-3是图2-1所示电容传感器结构的轴向截面示意图。Fig. 2-3 is a schematic axial cross-sectional view of the capacitive sensor structure shown in Fig. 2-1.
图中:1-电容正电极;2-电容保护层;3-电容负电极;4-电容传感器;5-润滑油输送管道;6-金属磨粒;7-气泡;8-第二激励螺线管;9-感应螺线管;10-第一激励螺线管;11-三螺线管传感器;12-三同轴电缆;13-第二信号调理模块;14-第一信号调理模块;15-AD采集模块;16-计算模块;17-上位机。In the figure: 1-capacitor positive electrode; 2-capacitor protective layer; 3-capacitor negative electrode; 4-capacitance sensor; 5-lubricating oil delivery pipeline; 6-metal abrasive particles; Tube; 9-induction solenoid; 10-first excitation solenoid; 11-three solenoid sensors; 12-triaxial cable; 13-second signal conditioning module; 14-first signal conditioning module; 15 -AD acquisition module; 16-calculation module; 17-host computer.
具体实施方式Detailed ways
下面结合附图及具体实施例对本发明做进一步的说明,但下述实施例绝非对本发明有任何限制。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, but the following embodiments in no way limit the present invention.
通常,润滑油输送管道中的金属磨粒分为两种,即金属铁磁磨粒和金属非铁磁磨粒,此外在润滑油液中还夹杂有气泡会影响金属磨粒的检测结果。Generally, metal abrasive particles in lubricating oil delivery pipelines are divided into two types, namely metal ferromagnetic abrasive particles and metal non-ferromagnetic abrasive particles. In addition, there are air bubbles in the lubricating oil liquid, which will affect the detection results of metal abrasive particles.
如图1所示,本发明提出的一种能区分气泡的润滑油金属磨粒检测装置,包括安装在润滑油传输管道5上的三螺线管传感器11和一个电容传感器4;所述润滑油输送管道5、三螺线管传感器11和电容传感器4三者的中心轴线共线。As shown in Figure 1, a kind of lubricating oil metal abrasive particle detecting device that the present invention proposes can distinguish air bubbles, comprises three solenoid sensors 11 and a capacitive sensor 4 that are installed on the lubricating oil transmission pipeline 5; The central axes of the conveying pipeline 5 , the three solenoid sensors 11 and the capacitive sensor 4 are collinear.
所述三螺线管传感器11由第一激励螺线管8、第二激励螺线管10和感应螺线管9组成,所述第一激励螺线管10、第二激励螺线管8和感应螺线管9沿着所述三螺线管传感器11的的轴线位置安放;所述第一激励螺线管8和第二激励螺线管10的匝数相同且绕向相反,所述第一激励螺线管10和第二激励螺线管8通交流电后串联并以感应螺线管9为中心对称安放。所述感应螺线管9连接有第一信号调理模块14,第一信号调理模块14用于检测所述感应螺线管9的感应电动势,并将其转换为电压信号输出给一AD采集模块15。The three-solenoid sensor 11 is composed of a first excitation solenoid 8, a second excitation solenoid 10 and an induction solenoid 9, and the first excitation solenoid 10, the second excitation solenoid 8 and the The induction solenoid 9 is placed along the axis position of the three solenoid sensor 11; the number of turns of the first excitation solenoid 8 and the second excitation solenoid 10 are the same and the winding direction is opposite, and the first The first excitation solenoid 10 and the second excitation solenoid 8 are connected in series after alternating current and placed symmetrically with the induction solenoid 9 as the center. The induction solenoid 9 is connected with a first signal conditioning module 14, the first signal conditioning module 14 is used to detect the induced electromotive force of the induction solenoid 9, and convert it into a voltage signal and output it to an AD acquisition module 15 .
如图2-1、图2-2和图2-3所示,本发明中的所述电容传感器4由电容正电极1、电容负电极3和电容保护层2组成,所述电容保护层2和所述电容负电极3围绕在所述润滑油传输管道5的外表面上,所述电容保护层2设有一沿所述润滑油传输管道5轴向布置的方孔,所述方孔在所述润滑油传输管道5的轴向长度等于所述电容正电极1的长度L,所述电容正电极嵌装在所述方孔中。安装时,所述电容负电极3接地;所述电容传感器4通过三同轴电缆12连接有第二信号调理模块13,所述第二信号调理模块13用于检测电容传感器4的电容值,同时将电容值转换为电压信号输出给所述AD采集模块15;所述AD采集模块15将采集结果传输给计算模块16,利用所述计算模块16区分润滑油输送管道5中的金属磨粒6和气泡7,并计算出金属磨粒6的大小;所述计算模块16将计算结果传输给上位机17,所述上位机17根据计算结果对金属磨粒6统计。As shown in Fig. 2-1, Fig. 2-2 and Fig. 2-3, the capacitive sensor 4 in the present invention is composed of a capacitive positive electrode 1, a capacitive negative electrode 3 and a capacitive protective layer 2, and the capacitive protective layer 2 and the capacitor negative electrode 3 surrounds the outer surface of the lubricating oil transmission pipeline 5, the capacitor protection layer 2 is provided with a square hole arranged axially along the lubricating oil transmission pipeline 5, and the square hole is located on the The axial length of the lubricating oil transmission pipeline 5 is equal to the length L of the capacitor positive electrode 1, and the capacitor positive electrode is embedded in the square hole. During installation, the capacitance negative electrode 3 is grounded; the capacitance sensor 4 is connected with a second signal conditioning module 13 through a triaxial cable 12, and the second signal conditioning module 13 is used to detect the capacitance value of the capacitance sensor 4, and simultaneously The capacitance value is converted into a voltage signal and output to the AD acquisition module 15; the AD acquisition module 15 transmits the acquisition result to the calculation module 16, and the calculation module 16 is used to distinguish the metal abrasive particles 6 and the bubbles 7, and calculate the size of the metal abrasive grains 6; the calculation module 16 transmits the calculation results to the host computer 17, and the host computer 17 counts the metal abrasive grains 6 according to the calculation results.
利用本发明提出的能区分气泡的润滑油金属磨粒检测装置的检测方法,包括以下步骤:Utilize the detection method of the lubricating oil metal abrasive particle detecting device that can distinguish air bubble that the present invention proposes, comprise the following steps:
所述三螺线管传感器11的感应螺线管9与第一信号调理模块14相连接,该第一信号调理模块14检测所述感应螺线管9的感应电动势,并将其转换为电压信号输出给AD采集模块15;The induction solenoid 9 of the three-solenoid sensor 11 is connected with the first signal conditioning module 14, and the first signal conditioning module 14 detects the induced electromotive force of the induction solenoid 9 and converts it into a voltage signal Output to the AD acquisition module 15;
所述电容传感器4通过三同轴电缆12与第二信号调理模块13相连接,第二信号调理模块13检测所述电容传感器4的电容值,同时,将电容值转换为电压信号输出给所述AD采集模块15;The capacitive sensor 4 is connected with the second signal conditioning module 13 through the triaxial cable 12, and the second signal conditioning module 13 detects the capacitance value of the capacitive sensor 4, and at the same time, converts the capacitance value into a voltage signal and outputs it to the AD acquisition module 15;
所述AD采集模块15将采集结果传输给计算模块16;The AD acquisition module 15 transmits the acquisition result to the calculation module 16;
所述计算模块16通过检测电容传感器4的电容变化,并结合所述三螺线管传感器11的电感变化,区分润滑油传输管道5内的金属磨粒6和气泡7,并计算出金属磨粒6的大小;The calculation module 16 distinguishes the metal abrasive particles 6 and air bubbles 7 in the lubricating oil transmission pipeline 5 by detecting the capacitance change of the capacitive sensor 4 and combining the inductance change of the three-solenoid sensor 11, and calculates the metal abrasive particle 6 sizes;
所述计算模块16将计算结果传输给所述上位机17,所述上位机17根据计算结果对金属磨粒统计。The calculation module 16 transmits the calculation result to the host computer 17, and the host computer 17 counts the metal abrasive particles according to the calculation result.
在没有金属磨粒经过三螺线管传感器11的时候,假设润滑油输送管道5的半径远小于所有螺线管轴长,则第一激励螺线管10和第二激励螺线管8产生的磁场可以表示为:When no metal abrasive particles pass through the three-solenoid sensor 11, assuming that the radius of the lubricating oil delivery pipeline 5 is far less than the length of all solenoid axes, the first excitation solenoid 10 and the second excitation solenoid 8 produce The magnetic field can be expressed as:
式中,μ0为真空磁导率,l1为激励螺线管的轴长。因此,第一激励螺线管10和第二激励螺线管8产生的磁场是等大反向的,在中间的感应螺线管9处相互抵消,此时位于中间的感应螺线管9处于零磁场中,其感应电动势为零。In the formula, μ 0 is the vacuum magnetic permeability, and l 1 is the axial length of the exciting solenoid. Therefore, the magnetic fields produced by the first excitation solenoid 10 and the second excitation solenoid 8 are equal in magnitude and reverse, and cancel each other at the induction solenoid 9 in the middle. At this time, the induction solenoid 9 in the middle is in the In zero magnetic field, the induced electromotive force is zero.
当金属磨粒6进入第一激励螺线管10或第二激励螺线管8中时,金属磨粒6的进入会引起磁感应强度的变化,从而令第一激励螺线管10或第二激励螺线管8的局部电感产生变化,假设金属磨粒6均为标准球形,第一激励螺线管10和第二激励螺线管8线圈匝数相同,线圈轴长相同,所述第一激励螺线管10或第二激励螺线管8的电感变化量为:When the metal abrasive grain 6 enters the first excitation solenoid 10 or the second excitation solenoid 8, the entry of the metal abrasive grain 6 will cause a change in the magnetic induction intensity, thereby making the first excitation solenoid 10 or the second excitation solenoid 8 The local inductance of the solenoid 8 changes, assuming that the metal abrasive particles 6 are standard spherical, the number of coil turns of the first excitation solenoid 10 and the second excitation solenoid 8 are the same, and the coil axial lengths are the same, the first excitation The amount of inductance variation of the solenoid 10 or the second excitation solenoid 8 is:
其中,μ1为金属磨粒的相对磁导率,rd为金属磨粒半径,N1为第一激励螺线管10或第二激励螺线管8线圈匝数,l1为第一激励螺线管10或第二激励螺线管8的线圈轴长,μ0为真空磁导率;则由于金属磨粒6或气泡7进入所引起的电感变化率为:Among them, μ 1 is the relative magnetic permeability of metal abrasive grains, r d is the radius of metal abrasive grains, N 1 is the number of coil turns of the first excitation solenoid 10 or the second excitation solenoid 8, l 1 is the first excitation The coil axis length of the solenoid 10 or the second excitation solenoid 8, μ 0 is the vacuum magnetic permeability; then the rate of change of the inductance caused by the entry of the metal abrasive grain 6 or the air bubble 7 is:
其中,Lc为感应螺线管(9)原电感量,L'c为感应螺线管(9)变化后的电感量;Wherein, Lc is the original inductance of the induction solenoid (9), and L'c is the changed inductance of the induction solenoid (9);
若金属磨粒为铁磁金属磨粒,其磁导率远远大于1,所述感应螺线管9输出信号的幅值与金属磨粒的尺寸大小成正比,感应螺线管9输出信号的幅值VL,VL表达式为:If the metal abrasive grains are ferromagnetic metal abrasive grains, the magnetic permeability is far greater than 1, the amplitude of the output signal of the induction solenoid 9 is proportional to the size of the metal abrasive grains, and the output signal of the induction solenoid 9 is proportional to the size of the metal abrasive grains. Amplitude V L , the expression of V L is:
式中,M,B均为常数,进而通过测量VL的大小,即可测出铁磁磨粒的尺寸;In the formula, M and B are constants, and then by measuring the size of V L , the size of the ferromagnetic abrasive grain can be measured;
对于气泡,当气泡7进入第一激励螺线管10或第二激励螺线管8时,除了引起电感的变化外,还会与螺线管之间产生电容,电容和电感的变换都会作用于第一信号调理模块14,导致该信号调理模块输出一个与铁磁磨粒类似的脉冲信号;进而导致铁磁磨粒6和气泡7难以区分。For air bubbles, when air bubbles 7 enter the first excitation solenoid 10 or the second excitation solenoid 8, in addition to causing changes in inductance, capacitance will also be generated between the solenoid, and the transformation of capacitance and inductance will act on The first signal conditioning module 14 causes the signal conditioning module to output a pulse signal similar to that of ferromagnetic abrasive grains; thus making it difficult to distinguish ferromagnetic abrasive grains 6 from air bubbles 7 .
对于非铁磁磨粒,本发明中将非铁磁的金属磨粒6通过螺线管时产生的涡流损耗作为判定磨粒大小的依据,得到输出信号与磨粒的尺寸之间关系。金属磨粒6都是有电阻的,所以在产生涡流现象时,便会耗损一部分电磁能量,若金属磨粒6为非铁磁金属磨粒,所述感应螺线管9的感应电动势表达式为:For non-ferromagnetic abrasive grains, in the present invention, the eddy current loss generated when the non-ferromagnetic metal abrasive grains 6 pass through the solenoid is used as the basis for determining the size of the abrasive grains, and the relationship between the output signal and the size of the abrasive grains is obtained. The metal abrasive grains 6 all have resistance, so when the eddy current phenomenon occurs, a part of the electromagnetic energy will be consumed. If the metal abrasive grains 6 are non-ferromagnetic metal abrasive grains, the expression of the induced electromotive force of the induction solenoid 9 is :
其中,K为常数,v为润滑油液流速;μ1为金属磨粒的相对磁导率,当流速润滑油液v和金属磨粒的相对磁导率μ1已知时,可以确定非铁磁金属磨粒的直径rd。Among them, K is a constant, v is the flow rate of lubricating oil; μ 1 is the relative magnetic permeability of metal abrasive particles, when the flow rate of lubricating oil v and the relative magnetic permeability μ 1 of metal abrasive particles are known, it can be determined that the nonferrous The diameter r d of magnetic metal abrasive grains.
本发明中,电容传感器4的电容负电极3接地;在没有金属磨粒6或气泡7经过电容传感器4时,电容值为In the present invention, the capacitance negative electrode 3 of the capacitance sensor 4 is grounded; when no metal abrasive particles 6 or bubbles 7 pass through the capacitance sensor 4, the capacitance value
式中,K为常数,L为电容正电极长度,ε为介电质常数;电容正电极、负电极和保护层之间的缝隙可认为无限小,这时根据计算电容器的静电学原理,正电极和负电极之间的电容与电极形状和极板间距无关,该电容只与极板长度L有关;因此,该电容结构可以有效避免安装误差和传感器加工误差对测量结果的影响。In the formula, K is a constant, L is the length of the positive electrode of the capacitor, and ε is the dielectric constant; the gap between the positive electrode, the negative electrode and the protective layer of the capacitor can be considered to be infinitely small. At this time, according to the electrostatic principle of the calculation capacitor, the positive The capacitance between the electrode and the negative electrode has nothing to do with the electrode shape and the distance between the plates, and the capacitance is only related to the length L of the plates; therefore, the capacitance structure can effectively avoid the influence of installation errors and sensor processing errors on the measurement results.
对于金属磨粒,无论其是铁磁磨粒还是非铁磁磨粒,其进入电容传感器4后,都会引起介电质常数ε的增加,进而引起电容传感器电容值C的增大;而气泡7的进入,会引起介电质常数ε的减小,进而引起电容传感器电容值C的减小。For metal abrasive grains, whether they are ferromagnetic abrasive grains or non-ferromagnetic abrasive grains, after they enter the capacitive sensor 4, they will cause the increase of the dielectric constant ε, and then cause the increase of the capacitance value C of the capacitive sensor; while the air bubbles 7 The entry of , will cause the reduction of the dielectric constant ε, which in turn will cause the reduction of the capacitance C of the capacitive sensor.
本发明中,所述计算模块16通过检测电容传感器4的电容变化,并结合三螺线管传感器11的电感变化,就可以判断出润滑油传输管道5内的金属磨粒6和气泡7,并计算出金属磨粒大小的具体过程如下:In the present invention, the calculation module 16 can determine the metal abrasive particles 6 and air bubbles 7 in the lubricating oil transmission pipeline 5 by detecting the capacitance change of the capacitance sensor 4 and combining the inductance change of the three solenoid sensor 11, and The specific process of calculating the size of metal abrasive particles is as follows:
若电容传感器4电容值减小,则润滑油传输管道5内有气泡7通过,无需进行尺寸计算。If the capacitance value of the capacitive sensor 4 decreases, the air bubbles 7 pass through the lubricating oil transmission pipeline 5, and no size calculation is required.
若电容传感器4电容值增大,且所述三螺线管传感器11的输出信号先增大后减小,则润滑油传输管道5内有金属磨粒6通过,且所述金属磨粒为铁磁金属磨粒,根据公式(2)计算出该金属磨粒的直径。If the capacitance value of the capacitive sensor 4 increases, and the output signal of the three-solenoid sensor 11 first increases and then decreases, there are metal abrasive particles 6 passing through the lubricating oil transmission pipeline 5, and the metal abrasive particles are iron For magnetic metal abrasive grains, the diameter of the metal abrasive grains is calculated according to formula (2).
若电容传感器4电容值增大,且所述三螺线管传感器11的输出信号先减小后增大,则润滑油传输管道5内有金属磨粒6通过,且所述金属磨粒为非铁磁金属磨粒,根据公式(3)计算出该金属磨粒的直径。If the capacitance value of the capacitive sensor 4 increases, and the output signal of the three-solenoid sensor 11 first decreases and then increases, there are metal abrasive particles 6 passing through the lubricating oil transmission pipeline 5, and the metal abrasive particles are non-conductive. For ferromagnetic metal abrasive grains, the diameter of the metal abrasive grains is calculated according to formula (3).
尽管上面结合附图对本发明进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨的情况下,还可以做出很多变形,这些均属于本发明的保护之内。Although the present invention has been described above in conjunction with the accompanying drawings, the present invention is not limited to the above-mentioned specific embodiments, and the above-mentioned specific embodiments are only illustrative, rather than restrictive. Under the enlightenment of the present invention, many modifications can be made without departing from the gist of the present invention, and these all belong to the protection of the present invention.
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