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CN107356227A - 2 D photoelectric horizontal inclination angle measuring device - Google Patents

2 D photoelectric horizontal inclination angle measuring device Download PDF

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Publication number
CN107356227A
CN107356227A CN201710623084.8A CN201710623084A CN107356227A CN 107356227 A CN107356227 A CN 107356227A CN 201710623084 A CN201710623084 A CN 201710623084A CN 107356227 A CN107356227 A CN 107356227A
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laser
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light
horizontal inclination
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CN107356227B (en
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段发阶
王洪远
张聪
蒋佳佳
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Xunheng Tianjin Optoelectronic Technology Co ltd
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Tianjin University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01CMEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
    • G01C9/00Measuring inclination, e.g. by clinometers, by levels

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Abstract

本发明涉及激光测量技术领域,为提出二维光电水平倾角测量技术方案,降低测量成不、提高测量精度,本发明,二维光电水平倾角测量装置,由激光器,激光器功率稳定控制系统,激光器温度漂移补偿系统,激光器位置微调螺栓,立方体反射镜,立方偏振分光镜,四分之一波长波片,波片旋转安装座,油罐和位于油罐内部的液体,位于油罐内液体底部的吸光材料,透镜套筒,聚焦透镜,位置敏感传感器,高度调节转接件,支杆,光学自准直系统,黑色毛面吸光纸,四路I‑V转换电路、四路反向比例放大电路组成。本发明主要应用于二维光电水平倾角测量场合。

The present invention relates to the technical field of laser measurement. In order to propose a two-dimensional photoelectric horizontal inclination measurement technical solution, reduce the measurement cost and improve the measurement accuracy, the present invention, a two-dimensional photoelectric horizontal inclination measurement device, consists of a laser, a laser power stabilization control system, and a laser temperature Drift Compensation System, Laser Position Trim Bolt, Cube Mirror, Cube Polarizing Beamsplitter, Quarter Wave Plate, Wave Plate Rotation Mount, Oil Tank and Liquid Inside the Tank, Absorber at the Bottom of the Liquid Inside the Tank Material, lens tube, focusing lens, position sensitive sensor, height adjustment adapter, support rod, optical self-collimation system, black matte light-absorbing paper, four-way I‑V conversion circuit, four-way inverse proportional amplification circuit . The invention is mainly applied to the occasion of two-dimensional photoelectric horizontal inclination measurement.

Description

二维光电水平倾角测量装置Two-dimensional photoelectric horizontal inclination measuring device

技术领域technical field

本发明涉及激光测量技术领域,具体讲,涉及二维光电水平倾角测量装置。The invention relates to the technical field of laser measurement, in particular to a two-dimensional photoelectric horizontal inclination measuring device.

背景技术Background technique

二维水平倾角测量系统在房屋建设、桥梁施工、机械制造、测绘仪器、航海航空、控制工程、机器人、自动化等领域中都有着广泛的应用;随着数字电子技术和激光技术的发展,光电测量方法已经被广泛应用于精密测量领域,水平倾角测量装置也随之逐渐从最初的气泡水平仪向光电数显水平仪方向发展。The two-dimensional horizontal inclination measurement system is widely used in housing construction, bridge construction, machinery manufacturing, surveying and mapping instruments, navigation and aviation, control engineering, robotics, automation and other fields; with the development of digital electronic technology and laser technology, photoelectric measurement The method has been widely used in the field of precision measurement, and the horizontal inclination measuring device has gradually developed from the original bubble level to the photoelectric digital display level.

一方面,二维水平倾角测量装置从原理上可分为气泡式、光学式、电容式、电感式、电磁式、机械式以及MEMS式等。气泡式水平倾角测量装置通常指气泡水平仪,其分辨力由水准管内壁的曲率半径大小决定,曲率半径越大,分辨力越高;曲率半径越小,分辨力越低;光学式测角方式分辨率高、测量精确,但需要设计精密复杂的光学结构,成本高且常需要人工干预完成测量;电容式测量结果稳定性较差、测量范围较小;电感式测量范围较大且精度较高,但其结构复杂需要较高的能量输入;电磁式测量精度高、速度快,但其所需电路复杂;机械式成本较低,但其体积庞大且测量实时性差;基于MEMS传感器的水平倾角测量装置具有反应速度快、体积小、环境适应性强的特点,但其漂移大、测量精度低。On the one hand, two-dimensional horizontal inclination measuring devices can be divided into bubble type, optical type, capacitive type, inductive type, electromagnetic type, mechanical type and MEMS type in principle. The bubble type horizontal inclination measuring device usually refers to the bubble level, and its resolution is determined by the radius of curvature of the inner wall of the vial. The larger the radius of curvature, the higher the resolution; the smaller the radius of curvature, the lower the resolution; High efficiency and accurate measurement, but need to design a sophisticated and complex optical structure, high cost and often requires manual intervention to complete the measurement; capacitive measurement results have poor stability and a small measurement range; inductive measurement has a large range and high accuracy. However, its complex structure requires high energy input; electromagnetic measurement has high precision and fast speed, but its required circuit is complex; mechanical cost is low, but its volume is large and its real-time measurement is poor; horizontal inclination measurement device based on MEMS sensor It has the characteristics of fast response, small size and strong environmental adaptability, but it has large drift and low measurement accuracy.

另一方面,针对台湾智泰集团与台湾大学精密测量实验室共同研发的3DFAMILY-LM400 型双轴光电水平仪,其测量范围可达±100″,分辨力0.1″,重复性±1″,装置采用光学自准直原理和光束通过不同介质在其表面发生折射的原理。由于液体在地球表面受重力始终保持水平,当装置相对水平面发生倾角变化时,光束从空气射入液体表面时会在其表面产生折射并射向安装在装置底面的平面反射镜发生反射改变光路方向,由液体表面射入空气再次发生折射,由光电传感器感测光斑位置变化,并转化为二维水平倾角变化。此装置使用光学自准直原理使得光路较为简单易于装置小型化、集成化;使用四象限光电探测器可实现较高精度;价格平民,易于接受。但同时,此装置通过使用液体折射原理,导致当装置相对水平面发生倾角变化时,四象限光电传感器所接收到的倾角变化小于装置实际倾角变化,从而在原理上降低了测量精度,提高了后期检测成本和难度。On the other hand, for the 3DFAMILY-LM400 dual-axis photoelectric level meter jointly developed by Taiwan Zhitai Group and the Precision Measurement Laboratory of National Taiwan University, its measurement range can reach ±100", the resolution is 0.1", and the repeatability is ±1". The principle of self-collimation and the principle that the light beam refracts on its surface through different media. Since the liquid is always kept horizontal by gravity on the surface of the earth, when the inclination angle of the device relative to the horizontal plane changes, the light beam will be generated on the surface of the liquid when it enters the liquid surface from the air. It is refracted and shot to the plane mirror installed on the bottom of the device to reflect and change the direction of the light path, and it is refracted again when it is injected into the air from the surface of the liquid, and the photoelectric sensor senses the change of the spot position and converts it into a two-dimensional horizontal tilt change. This device uses The principle of optical self-collimation makes the optical path relatively simple and easy to miniaturize and integrate the device; the use of four-quadrant photodetectors can achieve higher precision; When the inclination angle of the horizontal plane changes, the inclination angle change received by the four-quadrant photoelectric sensor is smaller than the actual inclination angle change of the device, thereby reducing the measurement accuracy in principle and increasing the cost and difficulty of later detection.

再一方面,针对于高端装备制造中大型机床误差测量中阿贝误差的测量与补偿,需要提高角度测量精度的同时,将角度测量数据上传至上位机进行处理并将角度误差进行运算后通过误差补偿器直接插补到不同形式(TXYZ、XTYZ、XYTZ、XYZT)机床的控制器以提高其加工精度。目前,市场上倾角测量装置少有配套数据处理软件、误差补偿器以及误差补偿软件。On the other hand, for the measurement and compensation of Abbe error in the error measurement of large machine tools in high-end equipment manufacturing, it is necessary to improve the angle measurement accuracy, and at the same time, upload the angle measurement data to the host computer for processing and calculate the angle error through the error The compensator is directly interpolated to the controllers of different types (TXYZ, XTYZ, XYTZ, XYZT) machine tools to improve their machining accuracy. At present, there are few supporting data processing software, error compensator and error compensation software for inclination measuring devices on the market.

由现有技术已知用于克服该技术问题的解决方案。Solutions for overcoming this technical problem are known from the prior art.

因此,示出一种二维光电水平倾角测量装置,该装置通过结合光学自准直原理以及液体表面反射原理可将待测水平倾角变化通过光学自准直系统2倍放大后由光电传感器感测光斑位置变化,提高装置测量精度,并且针对不同类型(TXYZ、XTYZ、XYTZ、XYZT)大型机床,提供一种集成倾角数据存储、数据处理并可直连数控机床控制器应用于大型机床阿贝误差补偿的误差补偿器以及误差补偿软件。Therefore, a two-dimensional photoelectric horizontal inclination measurement device is shown, which can sense the change of the horizontal inclination angle to be measured by a photoelectric sensor after being amplified by the optical self-collimation system by 2 times by combining the principle of optical self-collimation and the principle of liquid surface reflection The position of the light spot changes to improve the measurement accuracy of the device, and for different types (TXYZ, XTYZ, XYTZ, XYZT) large-scale machine tools, it provides an integrated inclination data storage, data processing and can be directly connected to the CNC machine tool controller for large-scale machine tools. Error compensator for error compensation and error compensation software.

发明内容Contents of the invention

为克服现有技术的不足,本发明旨在:For overcoming the deficiencies in the prior art, the present invention aims to:

(1)提供一种基于光学自准直原理和液体表面反射原理的二维光电水平倾角测量装置的整体方案设计,克服现有水平倾角检测装置结构复杂、成本高昂、漂移大、精度低等缺点。(1) Provide an overall scheme design of a two-dimensional photoelectric horizontal inclination measuring device based on the principle of optical self-collimation and the principle of liquid surface reflection, which overcomes the shortcomings of existing horizontal inclination detection devices such as complex structure, high cost, large drift, and low precision .

(2)提供一种通过液体表面反射代替折射的方法,以提高液体水平倾角测量装置检测精度。(2) Provide a method of replacing refraction by liquid surface reflection, so as to improve the detection accuracy of the liquid horizontal inclination measuring device.

(3)提供一种机械结构,以保证整个水平倾角测量装置相对水平面倾角即为待测倾角。(3) A mechanical structure is provided to ensure that the inclination angle of the entire horizontal inclination measuring device relative to the horizontal plane is the inclination angle to be measured.

(4)提供一种集成数据存储、数据处理并可直连数控机床控制器应用于大型机床阿贝误差补偿的误差补偿器以及配套误差补偿软件应用系统,从而提高机床加工精度。(4) Provide an error compensator that integrates data storage and data processing and can be directly connected to a CNC machine tool controller for Abbe error compensation of large machine tools and a supporting error compensation software application system, thereby improving the machining accuracy of the machine tool.

为达到本发明目的,本发明采用的技术方案是,二维光电水平倾角测量装置,由激光器,激光器功率稳定控制系统,激光器温度漂移补偿系统,激光器位置微调螺栓,立方体反射镜,立方偏振分光镜,四分之一波长波片,波片旋转安装座,油罐和位于油罐内部的液体,位于油罐内液体底部的吸光材料,透镜套筒,聚焦透镜,位置敏感传感器,高度调节转接件,支杆,光学自准直系统,黑色毛面吸光纸,四路I-V转换电路、四路反向比例放大电路组成,其中:In order to achieve the object of the present invention, the technical solution adopted in the present invention is that the two-dimensional photoelectric horizontal inclination measuring device is composed of a laser, a laser power stabilization control system, a laser temperature drift compensation system, a laser position fine-tuning bolt, a cube reflector, and a cube polarization beam splitter , quarter-wavelength wave plate, wave plate rotation mount, oil tank and liquid inside the tank, light-absorbing material at the bottom of the liquid inside the tank, lens tube, focusing lens, position sensitive sensor, height adjustment adapter Components, rods, optical self-collimation system, black matte light-absorbing paper, four-way I-V conversion circuit, four-way reverse proportional amplification circuit, of which:

激光器功率稳定控制系统和激光器温度漂移补偿系统对激光器进行自动控制,提高激光器稳定性以及光斑质量;Laser power stabilization control system and laser temperature drift compensation system automatically control the laser to improve laser stability and spot quality;

激光器发出激光经过立方体反射镜改变光路方向,使其垂直射向底部油罐。并且安装在立方体反射镜正下方的立方偏振分光镜将激光分光为偏振方向互相垂直的两束光,其中偏振方向为S的偏振光作为无用光在立方偏振分光镜的分光面被反射,射向装置内壁,被粘贴在装置内壁上的黑色毛面吸光纸吸收;The laser emitted by the laser passes through the cube reflector to change the direction of the light path so that it shoots vertically to the bottom oil tank. And the cubic polarization beam splitter installed directly under the cube mirror splits the laser light into two beams of light whose polarization directions are perpendicular to each other, and the polarized light with the polarization direction S is reflected on the beam splitting surface of the cube polarization beam splitter as useless light, and shoots to The inner wall of the device is absorbed by the black matte light-absorbing paper pasted on the inner wall of the device;

激光器位置可由激光器位置微调螺栓进行调整,尽量保证光斑中心照射到位置敏感传感器中心,增大水平倾角测量范围;The position of the laser can be adjusted by the laser position fine-tuning bolt, so as to ensure that the center of the light spot is irradiated to the center of the position-sensitive sensor as much as possible, and increase the measurement range of the horizontal inclination angle;

偏振方向为P的偏振光通过立方偏振分光镜射向位于立方偏振分光镜正下方的四分之一波长波片并通过四分之一波长波片,一部分光作为测量光束在液体表面发生反射,产生2倍倾角变化后。再次通过四分之一波长波片,使其相位发生90。偏移,偏振方向由P变为S后。返回立方偏振分光镜,在其分光面发生反射后;射向位于位置敏感传感器和立方偏振分光镜之间的聚焦透镜,由聚焦透镜对测量光束进行聚焦后,被置于聚焦透镜焦平面上的位置敏感传感器进行接收;The polarized light with the polarization direction P passes through the cubic polarizing beam splitter to the quarter-wavelength wave plate directly below the cubic polarizing beam splitter and passes through the quarter-wavelength wave plate. A part of the light is reflected on the liquid surface as a measuring beam. After 2 times the inclination change. Pass it again through a quarter-wavelength wave plate to make it 90 out of phase. Migration, after the polarization direction changes from P to S. Return to the cubic polarizing beam splitter, after reflection on its splitting surface; shoot to the focusing lens located between the position sensitive sensor and the cubic polarizing beam splitting mirror, after the measuring beam is focused by the focusing lens, it is placed on the focal plane of the focusing lens Received by position sensitive sensor;

聚焦透镜固定在透镜套筒中,透镜套筒通过螺纹固定方式安装在位于其右侧的立方偏振分光镜上;The focusing lens is fixed in the lens sleeve, and the lens sleeve is mounted on the cubic polarizing beam splitter on the right side by screw fixing;

另一部分光在液体表面发生折射,射入油罐内部的液体,由油罐内部液体底部的吸光材料进行吸收,避免其在油罐底部发生反射后再次折射回空气中被位置敏感传感器接收;The other part of the light is refracted on the surface of the liquid, and the liquid injected into the tank is absorbed by the light-absorbing material at the bottom of the liquid inside the tank to prevent it from being reflected at the bottom of the tank and refracted back into the air to be received by the position sensitive sensor;

油罐内部液体底部吸光材料对此束折射光起吸收、减弱、消除作用,避免其对测量光束形成干扰;The light-absorbing material at the bottom of the liquid inside the tank absorbs, weakens, and eliminates the beam of refracted light to prevent it from interfering with the measurement beam;

油罐通过紧固螺栓被固定在装置底座上;The oil tank is fixed on the device base by fastening bolts;

高度调节转接件和支杆用于连接立方偏振分光镜、四分之一波长波片和装置底座,并起到调节油面上光斑大小的作用,支杆垂直于装置于底座上,高度调节转接件装置于支杆上,可通过锁紧结构在支杆上进行高度调整;The height adjustment adapter and the pole are used to connect the cubic polarizing beam splitter, the quarter-wavelength wave plate and the base of the device, and play the role of adjusting the spot size on the oil surface. The pole is perpendicular to the base of the device, and the height can be adjusted The adapter is installed on the pole, and the height can be adjusted on the pole through the locking structure;

位置敏感传感器可根据光斑重心位置不同经四路I-V转换电路、四路反向比例放大电路输出四路光电流信号。The position-sensitive sensor can output four-way photocurrent signals through four-way I-V conversion circuits and four-way inverse proportional amplification circuits according to the position of the center of gravity of the light spot.

还包括A/D转换电路、ARM处理器、上位机软件、误差补偿器;四路反向比例放大电路输出的信号经A/D转换电路、ARM微处理器对光电流信号进行放大、采集、处理;上位机软件对角度数据进行处理,阿贝误差补偿器与机床控制器进行通讯将角度误差插补到机床控制器对机床进行误差补偿。It also includes A/D conversion circuit, ARM processor, host computer software, and error compensator; the signal output by the four-way inverse proportional amplification circuit is amplified, collected, and processed by the A/D conversion circuit and ARM microprocessor. Processing: The upper computer software processes the angle data, and the Abbe error compensator communicates with the machine tool controller to interpolate the angle error to the machine tool controller to compensate the error of the machine tool.

在ARM中,由下述双面型PSD光斑位置计算公式计算光斑位置,并转换为水平倾角信息;In ARM, the spot position is calculated by the following double-sided PSD spot position calculation formula, and converted into horizontal inclination information;

其中Ix1、Ix2、Iy1、Iy2分别为PSD四路输出电流信号,Lx、Ly为PSD光敏面两方向边长,x、y为光斑重心位置。Among them, I x1 , I x2 , I y1 , and I y2 are four PSD output current signals, L x , Ly are the side lengths of the PSD photosensitive surface in two directions, and x, y are the positions of the center of gravity of the light spot.

本发明的特点及有益效果是:Features and beneficial effects of the present invention are:

(1)克服现有气泡水平仪分辨力由水准管内壁的曲率半径大小决定,曲率半径小,测量分辨率低的缺点;克服精密光学式水平倾角测量方式所需要设计精密复杂的光学结构,成本高且常需要人工干预完成测量的缺点;克服电容式水平倾角测量方式测量结果稳定性较差、测量范围较小的缺点;克服电感式水平倾角测量方式结构复杂需要较高的能量输入的缺点;克服电磁式水平倾角测量方式所需电路结构复杂的缺点;克服机械式水平倾角测量方式体积庞大且测量实时性差的缺点;克服基于MEMS传感器的水平倾角测量装置漂移大、测量精度低的缺点,提供一种结合光学自准直原理和液体表面反射原理的二维水平倾角测量装置。(1) To overcome the shortcomings of the existing bubble level that the resolution is determined by the radius of curvature of the inner wall of the vial, the radius of curvature is small, and the measurement resolution is low; to overcome the need to design a sophisticated optical structure and high cost in the precision optical horizontal inclination measurement method And it often needs manual intervention to complete the measurement; overcome the shortcomings of the capacitive horizontal inclination measurement method, which has poor measurement stability and small measurement range; overcome the inductive horizontal inclination measurement method. The shortcomings of the complex circuit structure required by the electromagnetic horizontal inclination measurement method; overcome the shortcomings of the mechanical horizontal inclination measurement method, which is bulky and poor in real-time measurement; overcome the shortcomings of large drift and low measurement accuracy of the horizontal inclination measurement device based on MEMS sensors, and provide a A two-dimensional horizontal inclination measuring device combining the principle of optical self-collimation and the principle of liquid surface reflection.

(2)克服基于液体折射原理导致光电传感器感测角度变化小于实际待测角度变化,使得检测难度增大,检测精度下降的原理性问题,提供一种通过采用液体表面反射代替折射的测量方法。(2) To overcome the principle problem that the sensing angle change of the photoelectric sensor is smaller than the actual measured angle change based on the principle of liquid refraction, which increases the difficulty of detection and reduces the detection accuracy, and provides a measurement method by using liquid surface reflection instead of refraction.

(3)克服现有多数水平倾角测量装置在应用方面的缺陷,提供一种集成数据存储、数据处理并可直连数控机床控制器应用于大型机床阿贝误差补偿的误差补偿器和配套软件系统。(3) To overcome the defects in the application of most existing horizontal inclination measuring devices, provide an error compensator and supporting software system that integrates data storage, data processing and can be directly connected to the CNC machine tool controller for Abbe error compensation of large machine tools .

附图说明:Description of drawings:

图1示出本发明二维光电水平倾角测量装置整体拓扑图。Fig. 1 shows the overall topological diagram of the two-dimensional photoelectric horizontal inclination measuring device of the present invention.

图2示出本发明二维光电水平倾角测量装置机械结构图。Fig. 2 shows the mechanical structure diagram of the two-dimensional photoelectric horizontal inclination measuring device of the present invention.

图中:1为激光器,2为激光器功率稳定控制系统,3为激光器温度漂移补偿系统,4为激光器位置微调螺栓,5为立方体反射镜,6为立方偏振分光镜(PBS),7为四分之一波长(1/4λ) 波片,8为波片旋转安装座,9为油罐,10为底部吸光材料,11为透镜套筒,12为聚焦透镜, 13为位置敏感传感器(PSD),14为高度调节转接件,15为支杆,16为外壁,17为光学自准直系统,18为黑色毛面吸光纸,19为四路I-V转换电路,20为四路反向比例放大电路,21为A/D转换电路,22为ARM微处理器,23为上位机软件,24为阿贝误差补偿器,25为机床控制器。In the figure: 1 is the laser, 2 is the laser power stability control system, 3 is the laser temperature drift compensation system, 4 is the laser position fine-tuning bolt, 5 is the cube mirror, 6 is the cubic polarization beam splitter (PBS), 7 is the quarter One wavelength (1/4λ) wave plate, 8 is the wave plate rotation mount, 9 is the oil tank, 10 is the bottom light-absorbing material, 11 is the lens sleeve, 12 is the focusing lens, 13 is the position sensitive sensor (PSD), 14 is a height adjustment adapter, 15 is a support rod, 16 is an outer wall, 17 is an optical self-collimation system, 18 is a black matte light-absorbing paper, 19 is a four-way I-V conversion circuit, and 20 is a four-way reverse proportional amplification circuit , 21 is an A/D conversion circuit, 22 is an ARM microprocessor, 23 is an upper computer software, 24 is an Abbe error compensator, and 25 is a machine tool controller.

具体实施方式detailed description

为克服传统倾角检测方法技术的不足,本发明主要目的在于提供一种基于光学自准直原理和液体表面反射原理的二维光电水平倾角测量装置,主要解决的技术问题是:In order to overcome the deficiencies of traditional inclination detection methods, the main purpose of the present invention is to provide a two-dimensional photoelectric horizontal inclination measurement device based on the principle of optical self-collimation and the principle of liquid surface reflection. The main technical problems to be solved are:

(1)克服现有气泡水平仪分辨力由水准管内壁的曲率半径大小决定,曲率半径小,测量分辨率低的缺点;克服精密光学式水平倾角测量方式所需要设计精密复杂的光学结构,成本高且常需要人工干预完成测量的缺点;克服电容式水平倾角测量方式测量结果稳定性较差、测量范围较小的缺点;克服电感式水平倾角测量方式结构复杂需要较高的能量输入的缺点;克服电磁式水平倾角测量方式所需电路结构复杂的缺点;克服机械式水平倾角测量方式体积庞大且测量实时性差的缺点;克服基于MEMS传感器的水平倾角测量装置漂移大、测量精度低的缺点,提供一种结合光学自准直原理和液体表面反射原理的二维水平倾角测量装置。(1) To overcome the shortcomings of the existing bubble level that the resolution is determined by the radius of curvature of the inner wall of the vial, the radius of curvature is small, and the measurement resolution is low; to overcome the need to design a sophisticated optical structure and high cost in the precision optical horizontal inclination measurement method And it often needs manual intervention to complete the measurement; overcome the shortcomings of the capacitive horizontal inclination measurement method, which has poor measurement stability and small measurement range; overcome the inductive horizontal inclination measurement method. The shortcomings of the complex circuit structure required by the electromagnetic horizontal inclination measurement method; overcome the shortcomings of the mechanical horizontal inclination measurement method, which is bulky and poor in real-time measurement; overcome the shortcomings of large drift and low measurement accuracy of the horizontal inclination measurement device based on MEMS sensors, and provide a A two-dimensional horizontal inclination measuring device combining the principle of optical self-collimation and the principle of liquid surface reflection.

(2)克服基于液体折射原理导致光电传感器感测角度变化小于实际待测角度变化,使得检测难度增大,检测精度下降的原理性问题,提供一种通过采用液体表面反射代替折射的测量方法。(2) To overcome the principle problem that the sensing angle change of the photoelectric sensor is smaller than the actual measured angle change based on the principle of liquid refraction, which increases the difficulty of detection and reduces the detection accuracy, and provides a measurement method by using liquid surface reflection instead of refraction.

(3)克服现有多数水平倾角测量装置在应用方面的缺陷,提供一种集成数据存储、数据处理并可直连数控机床控制器应用于大型机床阿贝误差补偿的误差补偿器以及配套软件应用系统。(3) To overcome the defects in the application of most existing horizontal inclination measuring devices, provide an error compensator and supporting software application that integrates data storage and data processing and can be directly connected to the CNC machine tool controller for Abbe error compensation of large machine tools system.

为达到上述目标,本发明采取的技术方案是,基于光学自准直原理和液体表面反射原理相结合的二维光电水平倾角测量装置,如图1所示,装置包括:In order to achieve the above goals, the technical solution adopted by the present invention is a two-dimensional photoelectric horizontal inclination measuring device based on the combination of the principle of optical self-collimation and the principle of liquid surface reflection. As shown in Figure 1, the device includes:

激光器1,激光器功率稳定控制系统2,激光器温度漂移补偿系统3,激光器位置微调螺栓4,立方体反射镜5,立方偏振分光镜(PBS)6,四分之一波长(1/4λ)波片7,波片旋转安装座8,油罐9,底部吸光材料10,透镜套筒11,聚焦透镜12,位置敏感传感器(PSD) 13,高度调节转接件14,支杆15,外壁16,光学自准直系统17,黑色毛面吸光纸18,四路 I-V转换电路19,四路反向比例放大电路20,A/D转换电路21,ARM微处理器22,上位机软件23,阿贝误差补偿器24,机床控制器25组成。Laser 1, Laser Power Stability Control System 2, Laser Temperature Drift Compensation System 3, Laser Position Fine Adjustment Bolt 4, Cube Mirror 5, Cube Polarizing Beamsplitter (PBS) 6, Quarter Wavelength (1/4λ) Wave Plate 7 , wave plate rotation mount 8, oil tank 9, bottom absorbing material 10, lens sleeve 11, focusing lens 12, position sensitive sensor (PSD) 13, height adjustment adapter 14, pole 15, outer wall 16, optical self- Collimation system 17, black matte light-absorbing paper 18, four-way I-V conversion circuit 19, four-way inverse proportional amplification circuit 20, A/D conversion circuit 21, ARM microprocessor 22, host computer software 23, Abbe error compensation device 24 and machine tool controller 25.

进一步,通过安装在装置侧壁上的激光器功率稳定控制系统2和激光器温度漂移补偿系统3对激光器1进行自动控制,提高激光器稳定性以及光斑质量;Further, the laser 1 is automatically controlled by the laser power stabilization control system 2 and the laser temperature drift compensation system 3 installed on the side wall of the device to improve the laser stability and spot quality;

进一步,激光器1发出激光经过光学自准直系统17,通过油罐9内部液体表面反射由位置敏感传感器(PSD)13进行位置变化感测;Further, the laser light emitted by the laser 1 passes through the optical self-collimation system 17, and the position change is sensed by the position sensitive sensor (PSD) 13 through the reflection of the liquid surface inside the oil tank 9;

进一步,光束在硅油表面发生反射的同时发生折射,反射光作为测量光束被保留,折射光由油罐9内硅油底部吸光材料10进行吸收,避免折射部分光束通过油罐9底面反射射出液面被位置敏感传感器(PSD)13接收造成光斑混叠形成信号干扰,降低仪器精度,从而提高仪器信噪比;Further, the light beam is refracted while being reflected on the surface of the silicone oil, and the reflected light is retained as the measuring beam, and the refracted light is absorbed by the light-absorbing material 10 at the bottom of the silicone oil in the oil tank 9, so as to avoid the refracted part of the light beam being reflected by the bottom surface of the oil tank 9 and ejected from the liquid surface. The reception of the position sensitive sensor (PSD) 13 causes the aliasing of light spots to form signal interference, which reduces the accuracy of the instrument, thereby improving the signal-to-noise ratio of the instrument;

进一步,固定位置敏感传感器(PSD)13于外壁16中轴线上,并通过激光器位置微调螺栓4和高度调节转接件14配合调节,使光斑中心尽量落在位置敏感传感器(PSD)13中心位置,以扩大测量范围;Further, the position sensitive sensor (PSD) 13 is fixed on the central axis of the outer wall 16, and adjusted by the laser position fine-tuning bolt 4 and the height adjustment adapter 14, so that the center of the light spot falls on the center position of the position sensitive sensor (PSD) 13 as much as possible, To expand the measurement range;

进一步,位置敏感传感器(PSD)13为光电敏感器件,通过黑色毛面吸光纸18对装置内壁进行吸光处理,减小环境光对位置敏感传感器(PSD)13输出噪声电流影响;Further, the position sensitive sensor (PSD) 13 is a photoelectric sensitive device, and the inner wall of the device is subjected to light absorption treatment through the black matte light-absorbing paper 18, so as to reduce the influence of ambient light on the output noise current of the position sensitive sensor (PSD) 13;

进一步,通过四路I-V转换电路19、四路反向比例放大电路20、A/D转换电路21、ARM(Acorn RISC Machine)微处理器22将位置敏感传感器(PSD)13输出电流信号进行电流- 电压转换、放大、采集等处理,将其转换为数字信号;Further, the position sensitive sensor (PSD) 13 output current signal is carried out current- Voltage conversion, amplification, acquisition and other processing to convert it into digital signal;

进一步,上位机软件23可实现倾角测量的显示、存储、数据处理、待补偿误差计算等功能;Further, the host computer software 23 can realize functions such as display, storage, data processing, and calculation of errors to be compensated for inclination measurement;

进一步,阿贝误差补偿器24将待补偿误差通过插补的方法补偿到机床控制器25中,以提高大型机床加工精度。Further, the Abbe error compensator 24 compensates the error to be compensated to the machine tool controller 25 through interpolation, so as to improve the machining accuracy of the large machine tool.

下面结合附图和具体实例进一步详细说明本发明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific examples.

为克服现有技术的不足,本发明提供一种基于光学自准直原理和液体表面反射原理的二维光电水平倾角测量装置,主要解决的技术问题有:In order to overcome the deficiencies in the prior art, the present invention provides a two-dimensional photoelectric horizontal inclination measuring device based on the principle of optical self-collimation and the principle of liquid surface reflection. The main technical problems to be solved are:

(1)克服现有气泡水平仪分辨力由水准管内壁的曲率半径大小决定,曲率半径小,测量分辨率低的缺点;克服精密光学式水平倾角测量方式所需要设计精密复杂的光学结构,成本高且常需要人工干预完成测量的缺点;克服电容式水平倾角测量方式测量结果稳定性较差、测量范围较小的缺点;克服电感式水平倾角测量方式结构复杂需要较高的能量输入的缺点;克服电磁式水平倾角测量方式所需电路结构复杂的缺点;克服机械式水平倾角测量方式体积庞大且测量实时性差的缺点;克服基于MEMS传感器的水平倾角测量装置漂移大、测量精度低的缺点,提供一种结合光学自准直原理和液体表面反射原理的二维水平倾角测量装置。(1) To overcome the shortcomings of the existing bubble level that the resolution is determined by the radius of curvature of the inner wall of the vial, the radius of curvature is small, and the measurement resolution is low; to overcome the need to design a sophisticated optical structure and high cost in the precision optical horizontal inclination measurement method And it often needs manual intervention to complete the measurement; overcome the shortcomings of the capacitive horizontal inclination measurement method, which has poor measurement stability and small measurement range; overcome the inductive horizontal inclination measurement method. The shortcomings of the complex circuit structure required by the electromagnetic horizontal inclination measurement method; overcome the shortcomings of the mechanical horizontal inclination measurement method, which is bulky and poor in real-time measurement; overcome the shortcomings of large drift and low measurement accuracy of the horizontal inclination measurement device based on MEMS sensors, and provide a A two-dimensional horizontal inclination measuring device combining the principle of optical self-collimation and the principle of liquid surface reflection.

(2)克服基于液体折射原理导致光电传感器感测角度变化小于实际待测角度变化,使得检测难度增大,检测精度下降的原理性问题,提供一种通过采用液体表面反射代替折射的测量方法。(2) To overcome the principle problem that the sensing angle change of the photoelectric sensor is smaller than the actual measured angle change based on the principle of liquid refraction, which increases the difficulty of detection and reduces the detection accuracy, and provides a measurement method by using liquid surface reflection instead of refraction.

(3)克服现有多数水平倾角测量装置在应用方面的缺陷,提供一种集成数据存储、数据处理并可直连数控机床控制器应用于大型机床阿贝误差补偿相关误差补偿器和配套软件系统。(3) To overcome the defects in the application of most existing horizontal inclination measuring devices, provide an integrated data storage, data processing and can be directly connected to the CNC machine tool controller to be applied to the Abbe error compensation related error compensator and supporting software system of large machine tools .

本发明是这样实现的:The present invention is achieved like this:

本发明中,采用First Sensor公司DL16-7双面型PSD作为光电接收传感器,感测被测信号变化,并计算角度。In the present invention, the DL16-7 double-sided PSD of First Sensor Company is used as the photoelectric receiving sensor to sense the change of the measured signal and calculate the angle.

下面结合附图和实施例对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

本发明中,基于光学自准直原理和液体表面反射原理的二维光电水平倾角测量装置如图 1所示,主要由激光器1,激光器功率稳定控制系统2,激光器温度漂移补偿系统3,激光器位置微调螺栓4,立方体反射镜5,立方偏振分光镜(PBS)6,四分之一波长(1/4λ)波片7,波片旋转安装座8,油罐9,底部吸光材料10,透镜套筒11,聚焦透镜12,位置敏感传感器(PSD)13,高度调节转接件14,支杆15,外壁16,光学自准直系统17,黑色毛面吸光纸 18,四路I-V转换电路19,四路反向比例放大电路20,A/D转换电路21,ARM微处理器22,上位机软件23,阿贝误差补偿器24,机床控制器25组成。In the present invention, the two-dimensional photoelectric horizontal inclination measuring device based on the principle of optical self-collimation and the principle of liquid surface reflection is mainly composed of a laser 1, a laser power stabilization control system 2, a laser temperature drift compensation system 3, and a laser position Fine-tuning screw 4, cube mirror 5, cube polarizing beam splitter (PBS) 6, quarter-wavelength (1/4λ) wave plate 7, wave plate rotation mount 8, oil tank 9, bottom absorbing material 10, lens housing Barrel 11, focusing lens 12, position sensitive sensor (PSD) 13, height adjustment adapter 14, support rod 15, outer wall 16, optical self-collimation system 17, black matte light-absorbing paper 18, four-way I-V conversion circuit 19, The four-way inverse proportional amplification circuit 20, the A/D conversion circuit 21, the ARM microprocessor 22, the upper computer software 23, the Abbe error compensator 24, and the machine tool controller 25 are composed.

进一步,液体采用光学硅油置于装置底部油罐9中,光学硅油具有较大的运动粘度,不吸潮,无腐蚀,生理惰性强,化学稳定性良好;Further, the liquid is placed in the oil tank 9 at the bottom of the device using optical silicone oil. The optical silicone oil has relatively high kinematic viscosity, no moisture absorption, no corrosion, strong physiological inertia, and good chemical stability;

进一步,通过激光器功率稳定控制系统2对激光器1进行功率稳定自动控制,通过激光器温度漂移补偿系统3对激光器1温漂进行控制,以提高激光器发射功率稳定性以及光斑质量;Further, the power stability of the laser 1 is automatically controlled by the laser power stabilization control system 2, and the temperature drift of the laser 1 is controlled by the laser temperature drift compensation system 3, so as to improve the laser emission power stability and spot quality;

进一步,激光器1垂直于装置外壁,发射出633nm波长激光经过立方体反射镜5改变光路方向使其垂直射向装置底部;Further, the laser 1 is perpendicular to the outer wall of the device, and emits a laser with a wavelength of 633nm through the cube mirror 5 to change the direction of the optical path so that it is perpendicular to the bottom of the device;

进一步,安装在立方体反射镜5正下方的立方偏振分光镜(PBS)6将激光分光为偏振方向互相垂直的两束光,其中偏振方向为S的偏振光在立方偏振分光镜(PBS)6的分光面被反射,射向粘贴在装置内壁上的黑色毛面吸光纸18,通过黑色毛面吸光纸18对其进行吸收,防止其在封闭装置内部产生环境光,对PSD输出信号造成干扰;Further, the cubic polarization beam splitter (PBS) 6 installed directly below the cube reflector 5 splits the laser light into two beams of light whose polarization directions are perpendicular to each other, wherein the polarized light whose polarization direction is S passes through the cubic polarization beam splitter (PBS) 6 The spectroscopic surface is reflected and shoots to the black matte light-absorbing paper 18 pasted on the inner wall of the device, which is absorbed by the black matte light-absorbing paper 18 to prevent it from generating ambient light inside the closed device and causing interference to the PSD output signal;

进一步,另一部分偏振方向为P的偏振光通过立方偏振分光镜(PBS)6,射向四分之一波长(1/4λ)波片7;Further, another part of the polarized light whose polarization direction is P passes through the cubic polarization beam splitter (PBS) 6, and is directed to a quarter-wavelength (1/4λ) wave plate 7;

进一步,通过四分之一波长(1/4λ)波片7的偏振方向为P的偏振光射向位于四分之一波长(1/4λ)波片7正下方的油罐9,其中一部分光在硅油表面发生反射,另一部分透过硅油发生折射;Further, the polarized light passing through the quarter-wavelength (1/4λ) waveplate 7 is directed to the oil tank 9 directly below the quarter-wavelength (1/4λ) waveplate 7, where a part of the light Reflection occurs on the surface of the silicone oil, and the other part is refracted through the silicone oil;

进一步,发生反射的光束在硅油表面产生2倍倾角变化,再次通过四分之一波长(1/4λ) 波片7,导致其相位发生90°偏移,偏振方向由P变为S;Further, the reflected light beam produces a 2-fold inclination change on the surface of the silicone oil, and passes through the quarter-wavelength (1/4λ) wave plate 7 again, causing its phase to shift by 90°, and the polarization direction changes from P to S;

进一步,返回立方偏振分光镜(PBS)6时,在分光面发生反射后,射向聚焦透镜12,汇聚后将光斑聚焦在置于聚焦透镜12焦平面上的位置敏感传感器(PSD)13上,作为测量光斑被接收;Further, when returning to the cubic polarizing beam splitter (PBS) 6, after reflection occurs on the beam splitting surface, it is directed to the focusing lens 12, and after converging, the light spot is focused on the position sensitive sensor (PSD) 13 placed on the focal plane of the focusing lens 12, Received as a measurement spot;

进一步,聚焦透镜12固定在透镜套筒11中,透镜套筒11通过螺纹固定方式水平安装在立方偏振分光镜(PBS)6上;Further, the focusing lens 12 is fixed in the lens sleeve 11, and the lens sleeve 11 is horizontally installed on the cubic polarizing beam splitter (PBS) 6 by means of threaded fixing;

进一步,另一部分在硅油表面发生折射的光束,射入硅油,由位于油罐9内部硅油底部吸光材料10进行吸收,防止其被油罐9底面反射再次折射入空气中被位置敏感传感器(PSD) 13接收,从而避免光斑混叠影响测量精度;Further, another part of the light beam refracted on the surface of the silicone oil enters the silicone oil and is absorbed by the light-absorbing material 10 at the bottom of the silicone oil inside the oil tank 9 to prevent it from being reflected by the bottom surface of the oil tank 9 and refracted into the air by the position sensitive sensor (PSD). 13 reception, so as to avoid the influence of spot aliasing on the measurement accuracy;

进一步,激光器位置可以根据激光器位置微调螺栓4进行调整,尽量保证光斑中心照射到位置敏感传感器(PSD)13中心,增大水平倾角测量范围;Further, the position of the laser can be adjusted according to the fine-tuning bolt 4 of the laser position, so as to ensure that the center of the light spot is irradiated to the center of the position sensitive sensor (PSD) 13 as far as possible, and increase the measurement range of the horizontal inclination angle;

进一步,高度调节转接件14和支杆15用于连接立方偏振分光镜(PBS)6、四分之一波长(1/4λ)波片7和装置底座,并起到调节光斑高度的作用。支杆15垂直装置于装置底座上,高度调节转接件14装置于支杆15上,可通过锁紧结构在支杆15上进行高度调整;Further, the height adjustment adapter 14 and the pole 15 are used to connect the cubic polarization beam splitter (PBS) 6, the quarter wavelength (1/4λ) wave plate 7 and the device base, and play a role in adjusting the height of the light spot. The pole 15 is vertically installed on the base of the device, and the height adjustment adapter 14 is installed on the pole 15, and the height can be adjusted on the pole 15 through the locking structure;

进一步,位置敏感传感器(PSD)13输出四路光电流,经四路I-V转换电路19转换为电压信号;Further, the position sensitive sensor (PSD) 13 outputs four photocurrents, which are converted into voltage signals by four I-V conversion circuits 19;

进一步,四路电压信号经四路反向比例放大电路20进一步进行放大;Further, the four-way voltage signal is further amplified by the four-way inverse proportional amplification circuit 20;

进一步,通过ARM微处理器22控制A/D转换电路21对四路电压信号进行采集;Further, the A/D conversion circuit 21 is controlled by the ARM microprocessor 22 to collect the four voltage signals;

进一步,由下述双面型PSD光斑位置计算公式计算光斑位置,并转换为水平倾角信息;Further, the spot position is calculated by the following double-sided PSD spot position calculation formula, and converted into horizontal inclination information;

其中Ix1、Ix2、Iy1、Iy2分别为PSD四路输出电流信号,Lx、Ly为PSD光敏面两方向边长,x、y为光斑重心位置;Among them, I x1 , I x2 , I y1 , and I y2 are the PSD four-way output current signals, L x , L y are the side lengths in two directions of the PSD photosensitive surface, and x, y are the positions of the center of gravity of the light spot;

进一步,上位机软件23可实现倾角测量的显示、存储、数据处理、待补偿误差计算等功能;Further, the host computer software 23 can realize functions such as display, storage, data processing, and calculation of errors to be compensated for inclination measurement;

进一步,通过阿贝误差补偿器24将待补偿误差通过插补的方法补偿到机床控制器25中,以提高大型机床加工精度。Further, the Abbe error compensator 24 compensates the error to be compensated to the machine tool controller 25 by means of interpolation, so as to improve the machining accuracy of the large machine tool.

Claims (3)

1.一种二维光电水平倾角测量装置,其特征是,由激光器,激光器功率稳定控制系统,激光器温度漂移补偿系统,激光器位置微调螺栓,立方体反射镜,立方偏振分光镜,四分之一波长波片,波片旋转安装座,油罐和位于油罐内部的液体,位于油罐内液体底部的吸光材料,透镜套筒,聚焦透镜,位置敏感传感器,高度调节转接件,支杆,光学自准直系统,黑色毛面吸光纸,四路I-V转换电路、四路反向比例放大电路组成,其中:1. A two-dimensional photoelectric horizontal inclination measuring device, characterized in that, consists of a laser, a laser power stabilization control system, a laser temperature drift compensation system, a laser position fine-tuning bolt, a cube reflector, a cube polarization beam splitter, and a quarter wavelength Waveplates, waveplate swivel mounts, tanks and liquid inside tanks, light absorbing material at the bottom of liquid inside tanks, lens tubes, focusing lenses, position sensitive sensors, height adjustment adapters, struts, optics Self-collimation system, black matte light-absorbing paper, four-way I-V conversion circuit, four-way reverse proportional amplification circuit, of which: 激光器功率稳定控制系统和激光器温度漂移补偿系统对激光器进行自动控制,提高激光器稳定性以及光斑质量;Laser power stabilization control system and laser temperature drift compensation system automatically control the laser to improve laser stability and spot quality; 激光器发出激光经过立方体反射镜改变光路方向,使其垂直射向底部油罐。并且安装在立方体反射镜正下方的立方偏振分光镜将激光分光为偏振方向互相垂直的两束光,其中偏振方向为S的偏振光作为无用光在立方偏振分光镜的分光面被反射,射向装置内壁,被粘贴在装置内壁上的黑色毛面吸光纸吸收;The laser emitted by the laser passes through the cube reflector to change the direction of the light path so that it shoots vertically to the bottom oil tank. And the cubic polarization beam splitter installed directly under the cube mirror splits the laser light into two beams of light whose polarization directions are perpendicular to each other, and the polarized light with the polarization direction S is reflected on the beam splitting surface of the cube polarization beam splitter as useless light, and shoots to The inner wall of the device is absorbed by the black matte light-absorbing paper pasted on the inner wall of the device; 激光器位置可由激光器位置微调螺栓进行调整,尽量保证光斑中心照射到位置敏感传感器中心,增大水平倾角测量范围;The position of the laser can be adjusted by the laser position fine-tuning bolt, so as to ensure that the center of the light spot is irradiated to the center of the position-sensitive sensor as much as possible, and increase the measurement range of the horizontal inclination angle; 偏振方向为P的偏振光通过立方偏振分光镜射向位于立方偏振分光镜正下方的四分之一波长波片并通过四分之一波长波片,一部分光作为测量光束在液体表面发生反射,产生2倍倾角变化后。再次通过四分之一波长波片,使其相位发生90偏移,偏振方向由P变为S后。返回立方偏振分光镜,在其分光面发生反射后;射向位于位置敏感传感器和立方偏振分光镜之间的聚焦透镜,由聚焦透镜对测量光束进行聚焦后,被置于聚焦透镜焦平面上的位置敏感传感器进行接收;The polarized light with the polarization direction P passes through the cubic polarizing beam splitter to the quarter-wavelength wave plate directly below the cubic polarizing beam splitter and passes through the quarter-wavelength wave plate. A part of the light is reflected on the liquid surface as a measuring beam. After producing 2 times the inclination change. Pass it again through a quarter-wave plate to phase it at 90° . Migration, after the polarization direction changes from P to S. Return to the cubic polarizing beam splitter, after reflection on its splitting surface; shoot to the focusing lens located between the position sensitive sensor and the cubic polarizing beam splitting mirror, after the measuring beam is focused by the focusing lens, it is placed on the focal plane of the focusing lens Received by position sensitive sensor; 聚焦透镜固定在透镜套筒中,透镜套筒通过螺纹固定方式安装在位于其右侧的立方偏振分光镜上;The focusing lens is fixed in the lens sleeve, and the lens sleeve is mounted on the cubic polarizing beam splitter on its right side by means of screw fixing; 另一部分光在液体表面发生折射,射入油罐内部的液体,由油罐内部液体底部的吸光材料进行吸收,避免其在油罐底部发生反射后再次折射回空气中被位置敏感传感器接收;油罐内部液体底部吸光材料对此束折射光起吸收、减弱、消除作用,避免其对测量光束形成干扰;Another part of the light is refracted on the surface of the liquid, and the liquid injected into the oil tank is absorbed by the light-absorbing material at the bottom of the liquid inside the oil tank to prevent it from being reflected at the bottom of the oil tank and refracted back into the air to be received by the position sensitive sensor; The light-absorbing material at the bottom of the liquid inside the tank absorbs, weakens, and eliminates the beam of refracted light to prevent it from interfering with the measurement beam; 油罐通过紧固螺栓被固定在装置底座上;The oil tank is fixed on the device base by fastening bolts; 高度调节转接件和支杆用于连接立方偏振分光镜、四分之一波长波片和装置底座,并起到调节油面上光斑大小的作用,支杆垂直于装置于底座上,高度调节转接件装置于支杆上,可通过锁紧结构在支杆上进行高度调整;The height adjustment adapter and the pole are used to connect the cubic polarizing beam splitter, the quarter-wavelength wave plate and the base of the device, and play the role of adjusting the spot size on the oil surface. The pole is perpendicular to the base of the device, and the height can be adjusted The adapter is installed on the pole, and the height can be adjusted on the pole through the locking structure; 位置敏感传感器可根据光斑重心位置不同经四路I-V转换电路、四路反向比例放大电路输出四路光电流信号。The position-sensitive sensor can output four-way photocurrent signals through four-way I-V conversion circuits and four-way inverse proportional amplification circuits according to the position of the center of gravity of the light spot. 2.如权利要求1所述的二维光电水平倾角测量装置,其特征是,还包括A/D转换电路、ARM处理器、上位机软件、误差补偿器;四路反向比例放大电路输出的信号经A/D转换电路、ARM微处理器对光电流信号进行放大、采集、处理;上位机软件对角度数据进行处理,阿贝误差补偿器与机床控制器进行通讯将角度误差插补到机床控制器对机床进行误差补偿。2. two-dimensional photoelectric horizontal inclination measuring device as claimed in claim 1, is characterized in that, also comprises A/D conversion circuit, ARM processor, host computer software, error compensator; The signal is amplified, collected and processed by the A/D conversion circuit and the ARM microprocessor; the upper computer software processes the angle data, and the Abbe error compensator communicates with the machine tool controller to interpolate the angle error to the machine tool The controller performs error compensation on the machine tool. 3.如权利要求1所述的二维光电水平倾角测量装置,其特征是,在ARM中,由下述双面型PSD光斑位置计算公式计算光斑位置,并转换为水平倾角信息;3. two-dimensional photoelectric horizontal inclination measuring device as claimed in claim 1, is characterized in that, in ARM, calculates spot position by following double-sided type PSD spot position calculation formula, and converts into horizontal inclination information; <mrow> <mfrac> <mrow> <msub> <mi>I</mi> <mrow> <mi>x</mi> <mn>2</mn> </mrow> </msub> <mo>-</mo> <msub> <mi>I</mi> <mrow> <mi>x</mi> <mn>1</mn> </mrow> </msub> </mrow> <mrow> <msub> <mi>I</mi> <mrow> <mi>x</mi> <mn>2</mn> </mrow> </msub> <mo>+</mo> <msub> <mi>I</mi> <mrow> <mi>x</mi> <mn>1</mn> </mrow> </msub> </mrow> </mfrac> <mo>=</mo> <mfrac> <mrow> <mn>2</mn> <mi>x</mi> </mrow> <msub> <mi>L</mi> <mi>x</mi> </msub> </mfrac> </mrow> 1 <mrow><mfrac><mrow><msub><mi>I</mi><mrow><mi>x</mi><mn>2</mn></mrow></msub><mo>-</mo><msub><mi>I</mi><mrow><mi>x</mi><mn>1</mn></mrow></msub></mrow><mrow><msub><mi>I</mi><mrow><mi>x</mi><mn>2</mn></mrow></msub><mo>+</mo><msub><mi>I</mi><mrow><mi>x</mi><mn>1</mn></mrow></msub></mrow></mfrac><mo>=</mo><mfrac><mrow><mn>2</mn><mi>x</mi></mrow><msub><mi>L</mi><mi>x</mi></msub></mfrac></mrow> 1 <mrow> <mfrac> <mrow> <msub> <mi>I</mi> <mrow> <mi>y</mi> <mn>2</mn> </mrow> </msub> <mo>-</mo> <msub> <mi>I</mi> <mrow> <mi>y</mi> <mn>1</mn> </mrow> </msub> </mrow> <mrow> <msub> <mi>I</mi> <mrow> <mi>y</mi> <mn>2</mn> </mrow> </msub> <mo>+</mo> <msub> <mi>I</mi> <mrow> <mi>y</mi> <mn>1</mn> </mrow> </msub> </mrow> </mfrac> <mo>=</mo> <mfrac> <mrow> <mn>2</mn> <mi>y</mi> </mrow> <msub> <mi>L</mi> <mi>y</mi> </msub> </mfrac> </mrow> <mrow><mfrac><mrow><msub><mi>I</mi><mrow><mi>y</mi><mn>2</mn></mrow></msub><mo>-</mo><msub><mi>I</mi><mrow><mi>y</mi><mn>1</mn></mrow></msub></mrow><mrow><msub><mi>I</mi><mrow><mi>y</mi><mn>2</mn></mrow></msub><mo>+</mo><msub><mi>I</mi><mrow><mi>y</mi><mn>1</mn></mrow></msub></mrow></mfrac><mo>=</mo><mfrac><mrow><mn>2</mn><mi>y</mi></mrow><msub><mi>L</mi><mi>y</mi></msub></mfrac></mrow> 其中Ix1、Ix2、Iy1、Iy2分别为PSD四路输出电流信号,Lx、Ly为PSD光敏面两方向边长,x、y为光斑重心位置。Among them, Ix1, Ix2, Iy1, and Iy2 are four PSD output current signals, Lx, Ly are the side lengths in two directions of the PSD photosensitive surface, and x, y are the positions of the center of gravity of the light spot.
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