CN110201498A - A kind of desulfurization fume dehumidification system - Google Patents
A kind of desulfurization fume dehumidification system Download PDFInfo
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- 238000007791 dehumidification Methods 0.000 title claims abstract description 54
- 238000006477 desulfuration reaction Methods 0.000 title claims abstract description 31
- 230000023556 desulfurization Effects 0.000 title claims abstract description 31
- 239000003517 fume Substances 0.000 title 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 69
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 62
- 239000003546 flue gas Substances 0.000 claims abstract description 62
- 230000008929 regeneration Effects 0.000 claims abstract description 55
- 238000011069 regeneration method Methods 0.000 claims abstract description 55
- 238000001816 cooling Methods 0.000 claims abstract description 34
- 239000002918 waste heat Substances 0.000 claims description 23
- 238000009833 condensation Methods 0.000 claims description 5
- 230000005494 condensation Effects 0.000 claims description 5
- 239000007789 gas Substances 0.000 claims description 4
- 239000000779 smoke Substances 0.000 abstract description 13
- 238000000034 method Methods 0.000 abstract description 8
- 239000007921 spray Substances 0.000 abstract description 3
- 239000000498 cooling water Substances 0.000 description 7
- 238000005260 corrosion Methods 0.000 description 7
- 230000007797 corrosion Effects 0.000 description 7
- 230000008569 process Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 239000010440 gypsum Substances 0.000 description 2
- 229910052602 gypsum Inorganic materials 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- AMXOYNBUYSYVKV-UHFFFAOYSA-M lithium bromide Chemical compound [Li+].[Br-] AMXOYNBUYSYVKV-UHFFFAOYSA-M 0.000 description 2
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Chemical compound [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/26—Drying gases or vapours
- B01D53/263—Drying gases or vapours by absorption
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/02—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
- F23J15/04—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material using washing fluids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/06—Arrangements of devices for treating smoke or fumes of coolers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/10—Arrangements for using waste heat
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/20—Arrangements for treatment or cleaning of waste gases
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/02—Other waste gases
- B01D2258/0283—Flue gases
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Chemical & Material Sciences (AREA)
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Abstract
本发明公开了一种脱硫烟气除湿系统,包括:烟囱、除湿室、再生室、回热器、冷凝水箱、冷却塔;所述除湿室的一端与所述烟囱通过管道连接,所述除湿室的另一端与再生室通过管道连接;所述再生室与所述冷凝水箱相连;所述冷凝水箱与所述冷却塔的进水端相连接,所述冷却塔的出水端与所述再生室相连接;所述回热器位于所述再生室与冷却塔之间,其中所述回热器一端与所述再生室相连,所述回热器另一端与所述冷却塔相连。应用本发明实施例,通过喷雾除湿的方法快速分离出水分,烟气含湿量迅速降低,从根本上消除白烟现象。保护环境,同时回收大量水分,切实降低水耗及排烟损失。
The invention discloses a desulfurization flue gas dehumidification system, comprising: a chimney, a dehumidification chamber, a regeneration chamber, a regenerator, a condensate water tank and a cooling tower; one end of the dehumidification chamber is connected with the chimney through a pipe, and the dehumidification chamber The other end of the cooling tower is connected to the regeneration chamber through a pipeline; the regeneration chamber is connected to the condensed water tank; the condensed water tank is connected to the water inlet end of the cooling tower, and the water outlet end of the cooling tower is connected to the regeneration chamber connection; the regenerator is located between the regeneration chamber and the cooling tower, wherein one end of the regenerator is connected to the regeneration chamber, and the other end of the regenerator is connected to the cooling tower. By applying the embodiment of the present invention, moisture can be quickly separated by the method of spray dehumidification, the moisture content of flue gas is rapidly reduced, and the phenomenon of white smoke is fundamentally eliminated. Protect the environment, and at the same time recover a large amount of water, effectively reduce water consumption and smoke loss.
Description
技术领域technical field
本发明涉及脱硫烟气喷淋除湿技术领域,尤其涉及一种脱硫烟气除湿系统。The invention relates to the technical field of desulfurization flue gas spray dehumidification, in particular to a desulfurization flue gas dehumidification system.
背景技术Background technique
现有火力发电、钢铁、生化等行业生产过程中生成的烟气、尾气一般都需要经过脱硫等处理,方可排放入大气中。现有烟气脱硫技术大多采用湿法脱硫,包括采用石灰石-石膏湿法、氨水或海水等碱性吸收液在脱硫塔内对烟气进行喷淋,吸收烟气中的SO2,以达到烟气排放标准。The flue gas and tail gas generated in the production process of the existing thermal power generation, steel, biochemical and other industries generally need to undergo desulfurization and other treatments before they can be discharged into the atmosphere. Most of the existing flue gas desulfurization technologies use wet desulfurization, including the use of limestone - gypsum wet method, ammonia water or seawater and other alkaline absorbing liquids to spray the flue gas in the desulfurization tower to absorb SO2 in the flue gas, so as to achieve flue gas desulfurization. air emission standards.
然而经过湿法脱硫处理后烟气中水分含量大,基本处于饱和状态。排放过程中,烟气与大气混合过程中温度降低,水蒸气遇冷凝结,容易在烟囱周围形成白雾现象,即俗称的白烟,“羽烟”。同时,烟囱中的冷凝液被高速运动的烟气带出烟囱口并落到周围地面,形成“烟囱雨”现象,对烟囱和周围设备造成严重腐蚀。However, after the wet desulfurization treatment, the moisture content in the flue gas is large, and it is basically in a saturated state. During the emission process, the temperature of the flue gas and the atmosphere is reduced during the mixing process, and the water vapor is condensed and condensed, which is easy to form a white fog phenomenon around the chimney, commonly known as white smoke, "plume smoke". At the same time, the condensate in the chimney is carried out of the chimney mouth by the high-speed moving flue gas and falls to the surrounding ground, forming the phenomenon of "chimney rain", causing serious corrosion to the chimney and surrounding equipment.
不仅如此,脱硫湿烟气中水分主要来自于工厂脱硫系统耗水,随着脱硫湿烟气直接排放到大气中,造成大量水资源消耗。以330MW机组烟气量为例,脱硫烟气水蒸气含量可达100t/h。Not only that, the moisture in the desulfurization wet flue gas mainly comes from the water consumption of the factory desulfurization system, and the desulfurization wet flue gas is directly discharged into the atmosphere, resulting in a large amount of water consumption. Taking the flue gas volume of the 330MW unit as an example, the water vapor content of the desulfurization flue gas can reach 100t/h.
为消除白烟现象,可在脱硫塔和烟囱之间设置烟气换热器,提升烟气温度以缓解烟气水汽凝结导致的白烟现象,减少烟囱及周围设备的腐蚀问题。然而由于烟气中水分饱和,使得升温所需热负荷巨大,成本高昂;且现有升温换热器多采用翅片管式换热器,传热效率低,占地面积大,改造难度大;脱硫烟气中含有一定固体石膏颗粒,易堵塞换热器等问题。In order to eliminate the white smoke phenomenon, a flue gas heat exchanger can be installed between the desulfurization tower and the chimney to increase the temperature of the flue gas to alleviate the white smoke phenomenon caused by the condensation of the flue gas, and reduce the corrosion problem of the chimney and surrounding equipment. However, due to the saturation of water in the flue gas, the heat load required for heating is huge and the cost is high; and the existing heating heat exchangers mostly use fin-and-tube heat exchangers, which have low heat transfer efficiency, large floor space, and difficult transformation; Desulfurization flue gas contains certain solid gypsum particles, which are easy to block heat exchangers and other problems.
因此,为保证烟囱安全运行,部分燃煤电厂选择使用钛、玻璃钢等材料制作烟囱内衬以减缓腐蚀现象,成本高昂。不仅如此,由于烟气排放温度降低、湿度增大,增加了排烟难度,一定程度上加重雾霾污染。Therefore, in order to ensure the safe operation of the chimney, some coal-fired power plants choose to use materials such as titanium and glass fiber reinforced plastic to make the chimney lining to slow down the corrosion phenomenon, which is costly. Not only that, because the flue gas emission temperature decreases and the humidity increases, it increases the difficulty of exhausting smoke, and aggravates the haze pollution to a certain extent.
烟囱腐蚀、白烟、“烟囱雨”等问题的根本原理在于脱硫烟气的高含水特性。烟气换热器之所以能够解决这个问题,是因为它将烟气干球温度提高至80℃以上,从而降低烟气相对湿度,提高了烟气的扩散能力。若能有效进行烟气除湿,可以在根本上解决烟囱腐蚀及白烟现象,还可同时回收大量水分,切实降低电厂水耗及排烟损失。The fundamental principle of chimney corrosion, white smoke, "chimney rain" and other problems lies in the high moisture content of desulfurization flue gas. The reason why the flue gas heat exchanger can solve this problem is that it increases the dry bulb temperature of the flue gas to above 80°C, thereby reducing the relative humidity of the flue gas and improving the diffusion capacity of the flue gas. If the flue gas can be dehumidified effectively, the chimney corrosion and white smoke phenomenon can be fundamentally solved, and a large amount of water can be recovered at the same time, thereby effectively reducing the water consumption and smoke exhaust loss of the power plant.
综上所述,需要解决湿烟气排放过程的白烟现象,以降低湿烟气中水蒸气含量。In summary, it is necessary to solve the white smoke phenomenon in the wet flue gas emission process to reduce the water vapor content in the wet flue gas.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种脱硫烟气除湿系统,旨在解决现有的烟气中水分过大,烟囱及周围设备腐蚀及浪费水资源的问题。The purpose of the present invention is to provide a desulfurization flue gas dehumidification system, which aims to solve the problems of excessive moisture in the existing flue gas, corrosion of the chimney and surrounding equipment and waste of water resources.
为了实现上述目的,本发明提供一种脱硫烟气除湿系统,包括:烟囱、除湿室、再生室、回热器、冷凝水箱、冷却塔;In order to achieve the above purpose, the present invention provides a desulfurization flue gas dehumidification system, comprising: a chimney, a dehumidification chamber, a regeneration chamber, a regenerator, a condensate water tank, and a cooling tower;
所述除湿室的一端与所述烟囱通过管道连接,所述除湿室的另一端与再生室通过管道连接;One end of the dehumidification chamber is connected to the chimney through a pipeline, and the other end of the dehumidification chamber is connected to the regeneration chamber through a pipeline;
所述再生室与所述冷凝水箱相连;the regeneration chamber is connected to the condensate tank;
所述冷凝水箱与所述冷却塔的进水端相连接,所述冷却塔的出水端与所述再生室相连接;The condensed water tank is connected with the water inlet end of the cooling tower, and the water outlet end of the cooling tower is connected with the regeneration chamber;
所述回热器位于所述再生室与冷却塔之间,其中所述回热器一端与所述再生室相连,所述回热器另一端与所述冷却塔相连。The regenerator is located between the regeneration chamber and the cooling tower, wherein one end of the regenerator is connected to the regeneration chamber, and the other end of the regenerator is connected to the cooling tower.
优选的,所述除湿室包括:雾化喷淋器、烟气管路;稀溶液;Preferably, the dehumidification chamber includes: an atomizing sprayer, a flue gas pipeline; a dilute solution;
所述雾化喷淋器设置于所述除湿室的内部上端;The atomizing sprayer is arranged on the inner upper end of the dehumidification chamber;
所述稀溶液位于所述除湿室的内部下端;The dilute solution is located at the inner lower end of the dehumidification chamber;
所述烟气管路设置于所述除湿室的外部,位于所述雾化喷淋器和所述稀溶液之间,所述烟气管路接收待处理气体。The flue gas pipeline is arranged outside the dehumidification chamber, between the atomizing sprayer and the dilute solution, and the flue gas pipeline receives the gas to be treated.
优选的,所述的再生室包括:冷凝盘管、托水盘、换热器、工厂余热入口管路、工厂余热出口管路;Preferably, the regeneration chamber includes: a condensing coil, a water tray, a heat exchanger, a factory waste heat inlet pipeline, and a factory waste heat outlet pipeline;
所述冷凝盘管设置于所述再生室内部的上端,所述冷凝盘管的一端与所述回热器相连,所述冷凝盘管的另一端与冷却塔相连;The condensing coil is arranged at the upper end of the interior of the regeneration chamber, one end of the condensing coil is connected to the regenerator, and the other end of the condensing coil is connected to the cooling tower;
所述换热器位于所述再生室的内部下端,通过所述回热器与除湿室相连;The heat exchanger is located at the inner lower end of the regeneration chamber, and is connected to the dehumidification chamber through the heat regenerator;
所述托水盘设置于所述冷凝盘管与所述换热器之间;The water tray is arranged between the condensing coil and the heat exchanger;
所述工厂余热入口管路与所述换热器的一端相连、所述换热器的另一端与所述工厂余热出口管路相连。The factory waste heat inlet pipeline is connected to one end of the heat exchanger, and the other end of the heat exchanger is connected to the factory waste heat outlet pipeline.
优选的,还包括:市政水管路;Preferably, it also includes: municipal water pipeline;
所述市政水管路一端与所述托水盘相连,所述市政水管路的另一端与冷凝水箱相连。One end of the municipal water pipeline is connected to the water tray, and the other end of the municipal water pipeline is connected to the condensed water tank.
一种实现方式中,所述再生室地面的水平高度高于除湿室内稀溶液的高度为5-8米。In an implementation manner, the level of the ground of the regeneration chamber is 5-8 meters higher than the height of the dilute solution in the dehumidification chamber.
优选的,所述再生室的顶部设置有阀门、干燥器、真空泵;Preferably, the top of the regeneration chamber is provided with a valve, a dryer and a vacuum pump;
所述阀门的一端与所述再生室相连,所述阀门的另一端与干燥器相连;One end of the valve is connected to the regeneration chamber, and the other end of the valve is connected to the dryer;
所述干燥器与真空泵相连接。The dryer is connected to a vacuum pump.
优选的,所述换热器采用低品位热源,温度范围为55-90℃。Preferably, the heat exchanger adopts a low-grade heat source with a temperature range of 55-90°C.
应用本发明实施例提供的脱硫烟气除湿系统,脱硫烟气通过喷雾除湿的方法快速分离出水分,烟气含湿量迅速降低,从根本上消除白烟现象。保护环境,同时回收大量水分,切实降低水耗及排烟损失。By applying the desulfurization flue gas dehumidification system provided by the embodiment of the present invention, the desulfurization flue gas can quickly separate moisture by spraying and dehumidifying, the moisture content of the flue gas is rapidly reduced, and the white smoke phenomenon is fundamentally eliminated. Protect the environment, and at the same time recover a large amount of water, effectively reduce water consumption and smoke loss.
附图说明Description of drawings
图1是本发明实施例的第一种结构示意图。FIG. 1 is a first structural schematic diagram of an embodiment of the present invention.
图2是本发明实施例的第二种结构示意图。FIG. 2 is a schematic diagram of the second structure of the embodiment of the present invention.
具体实施方式Detailed ways
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。The embodiments of the present invention are described below through specific specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention.
请参阅图1-2。需要说明的是,本实施例中所提供的图示仅以示意方式说明本发明的基本构想,遂图式中仅显示与本发明中有关的组件而非按照实际实施时的组件数目、形状及尺寸绘制,其实际实施时各组件的型态、数量及比例可为一种随意的改变,且其组件布局型态也可能更为复杂。See Figure 1-2. It should be noted that the drawings provided in this embodiment are only to illustrate the basic concept of the present invention in a schematic way, so the drawings only show the components related to the present invention rather than the number, shape and the number of components in actual implementation. For dimension drawing, the type, quantity and proportion of each component can be changed at will in actual implementation, and the component layout may also be more complicated.
如图1本发明提供一种脱硫烟气除湿系统,包括:烟囱1、除湿室2、再生室13、回热器15、冷凝水箱6、冷却塔7;所述除湿室2的一端与所述烟囱1通过管道连接,所述除湿室2的另一端与再生室13通过管道连接;所述再生室13与所述冷凝水箱6相连;所述冷凝水箱6与所述冷却塔7的进水端相连接,所述冷却塔7的出水端与所述再生室13相连接;所述回热器15位于所述再生室13与冷却塔7之间,其中所述回热器15一端与所述再生室13相连,所述回热器15另一端与所述冷却塔7相连。As shown in Figure 1, the present invention provides a desulfurization flue gas dehumidification system, including: a chimney 1, a dehumidification chamber 2, a regeneration chamber 13, a regenerator 15, a condensate tank 6, and a cooling tower 7; one end of the dehumidification chamber 2 is connected to the The chimney 1 is connected by a pipeline, and the other end of the dehumidification chamber 2 is connected with the regeneration chamber 13 by a pipeline; the regeneration chamber 13 is connected with the condensed water tank 6 ; The water outlet end of the cooling tower 7 is connected to the regeneration chamber 13; the regenerator 15 is located between the regeneration chamber 13 and the cooling tower 7, wherein one end of the regenerator 15 is connected to the The regeneration chamber 13 is connected, and the other end of the regenerator 15 is connected with the cooling tower 7 .
需要说明的是,脱硫烟气通过管路进入除湿室2中,与除湿室2中的除湿溶液充分接触,烟气中水分被除湿溶液吸收,去湿后的烟气通过管路流动到烟囱1中排放。除湿稀溶液在稀溶液泵2-1的作用下进入再生室13闪蒸再生。It should be noted that the desulfurization flue gas enters the dehumidification chamber 2 through the pipeline, and is fully contacted with the dehumidifying solution in the dehumidification chamber 2. The moisture in the flue gas is absorbed by the dehumidifying solution, and the dehumidified flue gas flows to the chimney 1 through the pipeline. medium emissions. The dehumidified dilute solution enters the regeneration chamber 13 for flash regeneration under the action of the dilute solution pump 2-1.
由于溶液蒸发过程中生成大量水分,产生的冷凝水经由冷凝水泵2-6通过管路在重力作用下流到垂直向下距离9.8米以上冷凝水箱6里,通过该高度差实现了冷凝水的自动往下流动,并使再生室13与冷凝水箱6保持压力平衡,完全不利用真空阀门,流向冷凝水箱6存储,以备补充冷却塔7耗水,其中在冷凝水泵2-6与冷凝水箱6连接的管道设有阀门3-6。参照图1,冷却塔7内部还包括冷却塔回水管路8和冷却塔出水管路9,通过管路进行水循环。Since a large amount of water is generated during the evaporation of the solution, the generated condensed water flows into the condensed water tank 6 with a vertical downward distance of more than 9.8 meters through the condensed water pump 2-6 through the pipeline under the action of gravity. Flow down, and make the regeneration chamber 13 and the condensate tank 6 maintain pressure balance, do not use the vacuum valve at all, flow to the condensate tank 6 for storage, in order to supplement the water consumption of the cooling tower 7, wherein the condensate pump 2-6 is connected with the condensate tank 6. The pipeline is provided with valves 3-6. Referring to FIG. 1 , the cooling tower 7 also includes a cooling tower return water pipeline 8 and a cooling tower water outlet pipeline 9, through which water is circulated.
一种实现方式中在冷凝水箱6和冷却塔7的连接处还可以设置有泵2-3和阀门3-1,通过泵2-3实现水流交换,通过阀门实现通断控制。In an implementation manner, a pump 2-3 and a valve 3-1 may also be provided at the connection between the condensed water tank 6 and the cooling tower 7, and the water flow exchange is realized through the pump 2-3, and the on-off control is realized through the valve.
为保证再生室13内真空度,可采用冷凝水系统冷凝并回收存储水蒸汽,冷却水在回热器15中完成换热后,分离出部分水分沿管路由泵2-5输送出,进入回热器15中,与再生后浓溶液进行换热,以降低除湿溶液温度。离开回热器15后,水分最终进入冷却塔7冷却。浓溶液在浓溶液泵2-2的驱动下进入除湿室2进行循环。可以理解的是,在泵2-5于冷凝盘管连接处还可以设置有阀门3-5。In order to ensure the vacuum degree in the regeneration chamber 13, the condensed water system can be used to condense and recover the stored water vapor. After the cooling water completes the heat exchange in the regenerator 15, the separated part of the water is transported out by the pump 2-5 along the pipeline, and enters the return water. In the heater 15, heat is exchanged with the regenerated concentrated solution to reduce the temperature of the dehumidifying solution. After leaving the regenerator 15, the moisture finally enters the cooling tower 7 for cooling. The concentrated solution enters the dehumidification chamber 2 for circulation under the driving of the concentrated solution pump 2-2. It can be understood that, a valve 3-5 may also be provided at the connection between the pump 2-5 and the condensing coil.
优选的,所述除湿室2包括:雾化喷淋器3、烟气管路4、稀溶液5;Preferably, the dehumidification chamber 2 includes: an atomizing sprayer 3, a flue gas pipeline 4, and a dilute solution 5;
所述雾化喷淋器3设置于所述除湿室2的内部上端;The atomizing sprayer 3 is arranged on the inner upper end of the dehumidification chamber 2;
所述稀溶液5位于所述除湿室2的内部下端;The dilute solution 5 is located at the inner lower end of the dehumidification chamber 2;
所述烟气管路4设置于所述除湿室2的外部,位于所述雾化喷淋器3和所述稀溶液5之间,所述烟气管路4接收待处理气体。The flue gas pipeline 4 is arranged outside the dehumidification chamber 2, between the atomizing sprayer 3 and the dilute solution 5, and the flue gas pipeline 4 receives the gas to be treated.
需要说明的是,烟囱1通过管路与除湿室2连接。所述除湿室2上部安装有雾化喷淋器3,工厂脱硫湿烟气经由烟气管路4进入除湿室2,通过雾化喷淋器3喷淋并接触吸收水分,湿烟气除湿后通过管路进入烟囱1排放。烟气中水分被雾化喷淋器3喷出的除湿溶液吸收,并落入稀溶液室5内,具体的除湿溶液可以采用氯化钙溶液、溴化锂溶液或氯化锂溶液等。这时最多可以去除烟气中65%的水分,随后烟气通过管路进入烟囱1排放。浓溶液与脱硫烟气充分接触后吸收大量水分成为稀溶液,随后在稀溶液泵2-1作用下进入再生室13闪蒸再生。It should be noted that the chimney 1 is connected to the dehumidification chamber 2 through a pipeline. An atomizing sprayer 3 is installed on the upper part of the dehumidification chamber 2. The factory desulfurization wet flue gas enters the dehumidification chamber 2 through the flue gas pipeline 4, and is sprayed by the atomizing sprayer 3 to absorb moisture. Enter the chimney 1 through the pipeline for discharge. The moisture in the flue gas is absorbed by the dehumidifying solution sprayed by the atomizing sprayer 3 and falls into the dilute solution chamber 5. The specific dehumidifying solution can be calcium chloride solution, lithium bromide solution or lithium chloride solution. At this time, up to 65% of the moisture in the flue gas can be removed, and then the flue gas is discharged into the chimney 1 through the pipeline. The concentrated solution is fully contacted with the desulfurized flue gas and absorbs a large amount of water to become a dilute solution, and then enters the regeneration chamber 13 for flash regeneration under the action of the dilute solution pump 2-1.
一种实现方式中,所述的再生室3包括:冷凝盘管11、托水盘12、换热器14、工厂余热入口管路16、工厂余热出口管路17;In an implementation manner, the regeneration chamber 3 includes: a condensing coil 11, a water tray 12, a heat exchanger 14, a factory waste heat inlet pipeline 16, and a factory waste heat outlet pipeline 17;
所述冷凝盘管11设置于所述再生室3内部的上端,所述冷凝盘管11的一端与所述回热器4相连,所述冷凝盘管11的另一端与冷却塔6相连;The condensing coil 11 is arranged at the upper end of the regeneration chamber 3, one end of the condensing coil 11 is connected to the regenerator 4, and the other end of the condensing coil 11 is connected to the cooling tower 6;
所述换热器14位于所述再生室3的内部下端,通过所述回热器4与除湿室2相连;The heat exchanger 14 is located at the inner lower end of the regeneration chamber 3, and is connected to the dehumidification chamber 2 through the regenerator 4;
所述托水盘12设置于所述冷凝盘管11与所述换热器14之间;The water tray 12 is arranged between the condensing coil 11 and the heat exchanger 14;
所述工厂余热入口管路16与所述换热器14的一端相连、所述换热器14的另一端与所述工厂余热出口管路17相连。The factory waste heat inlet pipe 16 is connected to one end of the heat exchanger 14 , and the other end of the heat exchanger 14 is connected to the factory waste heat outlet pipe 17 .
需要说明的是,稀溶液5由稀溶液泵2-1经由管路送入再生室13内。换热器14热源来自工业余热循环。再生室内打开阀门3-7、阀门3-8,工程余热经由工厂余热入口管路16通过废热泵2-7送入换热器14内,热源包括当不限于工厂蒸汽、低温热水或者太阳能、风能等新能源,温度范围为55~90℃,再生室13环境压力可根据热源温度变化,废热泵2-7亦根据不同热源性质而变动。完成换热过程后,工厂余热经由工厂余热出口管路17排出。溶液蒸发产生的水蒸气与冷凝盘管11接触,冷凝并落入托水盘12内。冷凝盘管11内冷却水由冷却塔7提供,冷却水由冷却水泵2-4经由管路送入冷凝盘管11内。冷却水完成换热过程后,沿管路由冷却水泵2-5输送出冷凝盘管11,进入回热器15中,与再生后浓溶液进行换热,以降低除湿溶液温度。离开回热器15后,最终进入冷却塔7冷却。却水泵2-4与冷凝盘管11之间还可以安装有阀门3-3。It should be noted that the dilute solution 5 is sent into the regeneration chamber 13 by the dilute solution pump 2-1 via a pipeline. The heat source of the heat exchanger 14 is from the industrial waste heat cycle. Open the valve 3-7 and valve 3-8 in the regeneration room, and the engineering waste heat is sent into the heat exchanger 14 through the waste heat pump 2-7 through the waste heat inlet pipeline 16 of the factory. For new energy sources such as wind energy, the temperature range is 55-90°C. The ambient pressure of the regeneration chamber 13 can be changed according to the temperature of the heat source, and the waste heat pumps 2-7 can also be changed according to the properties of different heat sources. After the heat exchange process is completed, the factory waste heat is discharged through the factory waste heat outlet pipe 17 . The water vapor generated by the evaporation of the solution contacts the condensing coil 11 , condenses and falls into the water tray 12 . The cooling water in the condensing coil 11 is provided by the cooling tower 7, and the cooling water is sent into the condensing coil 11 by the cooling water pump 2-4 through the pipeline. After the cooling water completes the heat exchange process, it is transported out of the condensing coil 11 by the cooling water pumps 2-5 along the pipeline, and enters the regenerator 15 to exchange heat with the regenerated concentrated solution to reduce the temperature of the dehumidifying solution. After leaving the regenerator 15, it finally enters the cooling tower 7 for cooling. A valve 3-3 can also be installed between the cooling water pump 2-4 and the condensing coil 11 .
优选的,还包括:市政水管路10;Preferably, it also includes: a municipal water pipeline 10;
所述市政水管路10一端与所述托水盘12相连,所述市政水管路10的另一端与冷凝水箱7相连。One end of the municipal water pipeline 10 is connected to the water tray 12 , and the other end of the municipal water pipeline 10 is connected to the condensed water tank 7 .
需要说明的是,市政水管路10设置于冷凝水箱6入口端,市政水管路10由阀门3-2控制,所述市政水管路10可在冷凝水箱6储水不足时补充冷却塔7耗水,维持所述冷却塔7稳定运行。It should be noted that the municipal water pipeline 10 is arranged at the inlet end of the condensed water tank 6, and the municipal water pipeline 10 is controlled by the valve 3-2. The cooling tower 7 operates stably.
具体的,可以在阀门3-2和阀门2-6的线路综管上设置阀门3-4,实现两个管路的同时控制。Specifically, the valve 3-4 can be set on the line manifold of the valve 3-2 and the valve 2-6 to realize the simultaneous control of the two pipelines.
一种实现方式中,所述再生室13地面的水平高度高于除湿室2内稀溶液5的高度为5-8米。In an implementation manner, the level of the ground of the regeneration chamber 13 is 5-8 meters higher than the height of the dilute solution 5 in the dehumidification chamber 2 .
可以理解的是,所述再生室13地面的水平高度高于除湿室2内稀溶液5高度5-8米,通过调整该高度及稀溶液泵2-1间歇抽吸时间,可以控制溶液流量及运行真空度,从而将再生室13与开式除湿室2直接连接,而不用真空阀门等,从根本上避免真空阀门腐蚀难题,且实现了开式系统与真空系统之间连续运行的问题。溶液管路垂直高度一般为10m及以上。It can be understood that the horizontal height of the ground of the regeneration chamber 13 is 5-8 meters higher than the height of the dilute solution 5 in the dehumidification chamber 2. By adjusting the height and the intermittent pumping time of the dilute solution pump 2-1, the solution flow and the flow rate can be controlled. The vacuum level is operated, so that the regeneration chamber 13 and the open dehumidification chamber 2 are directly connected without the use of vacuum valves, etc., which fundamentally avoids the problem of vacuum valve corrosion, and realizes the problem of continuous operation between the open system and the vacuum system. The vertical height of the solution pipeline is generally 10m and above.
优选的,所述再生室13的顶部设置有阀门3-9、干燥器18、真空泵2-8;Preferably, the top of the regeneration chamber 13 is provided with a valve 3-9, a dryer 18, and a vacuum pump 2-8;
所述阀门3-9的一端与所述再生室13相连,所述阀门3-9的另一端与干燥器18相连;One end of the valve 3-9 is connected with the regeneration chamber 13, and the other end of the valve 3-9 is connected with the dryer 18;
所述干燥器18与真空泵2-8相连接。The dryer 18 is connected to the vacuum pump 2-8.
所述干燥器18设置于真空泵2-8与阀门3-9之间,用于吸收水分,保证真空泵2-8所吸入空气为干空气。The dryer 18 is arranged between the vacuum pump 2-8 and the valve 3-9, and is used for absorbing moisture to ensure that the air sucked by the vacuum pump 2-8 is dry air.
可以理解的是,系统初始阶段,启动真空泵2-8,打开阀门3-9,抽取再生室13内空气,保证其真空度。由于真空泵2-8吸入的空气中不可避免的存在极少量的水分,因此在真空泵2-8前设置了干燥器18以吸收水分,保证进入真空泵2-8的全部是干空气。当系统进入稳定运行时,可关闭真空泵2-8和阀门3-9,仅由管路内溶液垂直高度差维持再生室13真空度。仅在真空室13压力大幅提升或需要改变时启动真空泵2-8和真空阀3-9。It can be understood that, in the initial stage of the system, the vacuum pump 2-8 is started, the valve 3-9 is opened, and the air in the regeneration chamber 13 is extracted to ensure its vacuum degree. Since there is inevitably a very small amount of moisture in the air sucked in by the vacuum pump 2-8, a dryer 18 is installed in front of the vacuum pump 2-8 to absorb moisture to ensure that all the air entering the vacuum pump 2-8 is dry air. When the system enters stable operation, the vacuum pump 2-8 and valve 3-9 can be closed, and the vacuum degree of the regeneration chamber 13 can be maintained only by the vertical height difference of the solution in the pipeline. The vacuum pump 2-8 and the vacuum valve 3-9 are activated only when the vacuum chamber 13 pressure is greatly increased or needs to be changed.
一种实现方式中,所述换热器14采用低品位热源,温度范围为55-90℃。In an implementation manner, the heat exchanger 14 uses a low-grade heat source with a temperature range of 55-90°C.
可以理解的是,所述外部低品位热源包括但不限于工厂辅助蒸汽、低温热水或者太阳能、风能等新能源。所述废热泵2-7设置于工厂余热入口管路16和工厂余热出口管路17之间,工厂余热入口管路16上设有阀门3-7,工厂余热出口管路17上设置有阀门3-8。It can be understood that the external low-grade heat source includes, but is not limited to, factory auxiliary steam, low-temperature hot water, or new energy sources such as solar energy and wind energy. The waste heat pump 2-7 is arranged between the factory waste heat inlet pipe 16 and the factory waste heat outlet pipe 17, the factory waste heat inlet pipe 16 is provided with a valve 3-7, and the factory waste heat outlet pipe 17 is provided with a valve 3 -8.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments merely illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical idea disclosed in the present invention should still be covered by the claims of the present invention.
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