CN110172624A - A kind of high tough aluminum alloy forge piece and preparation method thereof - Google Patents
A kind of high tough aluminum alloy forge piece and preparation method thereof Download PDFInfo
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Abstract
本发明涉及到一种高强韧铝合金锻件及其制备方法,按重量百分比计,其合金成分为:Zn10.0%~11.0%,Mg2.7%~3.2%,Cu 1.8%~2.2%,Zr0.04%~0.20%,Sc0.10%~0.20%,Mn 0.10%~0.60%,Si≤0.08%,Fe≤0.10%,Ti≤0.10%,其它杂质单个≤0.05%,总量≤0.15%,余量为Al。按合金成分配料,将原料融化,经炉内精炼、静置后,通过快速凝固喷射成形的方法制成合金锭。合金锭均匀化后通过锻造成型。淬火后锻件进行峰值时效热处理,峰值时效90℃/10h~24h+135℃/10h~30h。本发明一种新型超高强高韧铝合金材料的显微组织均匀、性能稳定,极限抗拉强度可达840MPa以上,同时延伸率高于10%、T‑L方向断裂韧性可达29MPam1/2。该材料制品可用于航空航天、核工业、交通运输、体育用品、兵器等领域的结构元件。The invention relates to a high-strength and tough aluminum alloy forging and a preparation method thereof. The alloy composition is: Zn10.0%-11.0%, Mg2.7%-3.2%, Cu 1.8%-2.2%, Zr0 .04%~0.20%, Sc0.10%~0.20%, Mn 0.10%~0.60%, Si≤0.08%, Fe≤0.10%, Ti≤0.10%, other impurities individually≤0.05%, total≤0.15%, The balance is Al. The ingredients are distributed according to the alloy composition, the raw materials are melted, refined in the furnace, and after standing still, the alloy ingot is made by rapid solidification and spray forming. The alloy ingot is homogenized and formed by forging. After quenching, the forgings are subjected to peak aging heat treatment, and the peak aging is 90°C/10h~24h+135°C/10h~30h. A new type of ultra-high-strength and high-toughness aluminum alloy material of the present invention has uniform microstructure and stable performance, the ultimate tensile strength can reach more than 840 MPa, and at the same time, the elongation rate is higher than 10%, and the fracture toughness in the T-L direction can reach 29 MPam 1/2 . The material product can be used for structural elements in the fields of aerospace, nuclear industry, transportation, sporting goods, weapons and the like.
Description
所属领域Field
本发明涉及一种新型的Al-Zn-Mg-Cu系高强铝合金锻件及其制备方法,属于金属材料工程领域。采用本方法生产的新型铝合金制品具有优异的强度及断裂韧性,其极限抗拉强度可达840MPa以上,同时延伸率高于10%、T-L方向断裂韧性可达29MPam1/2以上。该材料制品可用于航空航天、核工业、交通运输、体育用品、兵器等领域的结构元件。The invention relates to a novel Al-Zn-Mg-Cu series high-strength aluminum alloy forging and a preparation method thereof, belonging to the field of metal material engineering. The new aluminum alloy product produced by the method has excellent strength and fracture toughness, and its ultimate tensile strength can reach more than 840MPa, while the elongation is higher than 10%, and the fracture toughness in TL direction can reach more than 29MPam 1/2 . The material product can be used for structural elements in the fields of aerospace, nuclear industry, transportation, sporting goods, weapons and the like.
背景技术Background technique
近年来,随着铝冶金装备技术及冶金学基础技术水平的提高,铝合金的发展趋势为高纯净、高性能及高合金化,600MPa级铝合金逐步实现工程化,发展采用粉末冶金技术制备的800MPa级的铝合金。本发明为一种超高强高韧铝合金,采用高镁、高锌配比,同时添加Zr、Sc元素实现复合微合金化,通过低温初级预时效方法使得沉淀析出相弥散、均匀,配合多级峰值时效或多级过时效工艺,本发明的铝合金抗拉强度可达840MPa以上,T-L方向可达29MPam1/2以上的高强高韧铝合金,在航空航天、核工业、交通运输、体育用品、兵器等领域具有广阔的应用前景。In recent years, with the improvement of aluminum metallurgical equipment technology and basic metallurgical technology, the development trend of aluminum alloys is high purity, high performance and high alloying. 800MPa grade aluminum alloy. The invention is an ultra-high-strength and high-toughness aluminum alloy. It adopts high magnesium and high zinc ratios, and simultaneously adds Zr and Sc elements to realize composite microalloying. The precipitated phase is dispersed and uniform through a low-temperature primary pre-aging method, and multi-stage Peak aging or multi-stage overaging process, the tensile strength of the aluminum alloy of the present invention can reach more than 840MPa, and the TL direction can reach more than 29MPam 1/2 of the high-strength and high-toughness aluminum alloy, which is used in aerospace, nuclear industry, transportation, and sporting goods , weapons and other fields have broad application prospects.
发明内容Contents of the invention
本发明目的是提供一项针对一种新型高强高韧铝合金的制备方法。属于金属材料工程领域。The purpose of the present invention is to provide a preparation method for a novel high-strength and high-toughness aluminum alloy. It belongs to the field of metal material engineering.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
一种7000系高强韧铝合金锻件,所述7000系铝合金材料成分重量百分比为:Zn10.0%~11.0%,Mg2.8%~3.2%,Cu 1.8%~2.2%,Zr 0.04%~0.20%,Sc 0.10%~0.20%,Si≤0.08%,Fe≤0.10%,Ti≤0.10%,其它杂质单个≤0.05%,杂质总量≤0.15%,余量为Al。A 7000-series high-strength and tough aluminum alloy forging, the composition weight percentage of the 7000-series aluminum alloy material is: Zn 10.0%-11.0%, Mg 2.8%-3.2%, Cu 1.8%-2.2%, Zr 0.04%-0.20 %, Sc 0.10%~0.20%, Si≤0.08%, Fe≤0.10%, Ti≤0.10%, other impurities individually≤0.05%, total impurities≤0.15%, and the balance is Al.
优选地,Zn元素含量百分比为:Zn10.5%~11.0%。Preferably, the content percentage of Zn element is: Zn10.5%˜11.0%.
优选地,Mg元素含量百分比为:Mg3.0%~3.2%。Preferably, the content percentage of Mg element is: Mg3.0%~3.2%.
优选地,Zr、Sc元素采用Zr、Sc复合微合金化,Zr、Sc元素含量百分比分别为:Zr0.08%~0.20%,Sc 0.15%~0.20%。Preferably, Zr and Sc elements are micro-alloyed by Zr and Sc composites, and the content percentages of Zr and Sc elements are: Zr 0.08%-0.20%, Sc 0.15%-0.20%.
一种7000系高强韧铝合金锻件的制备方法,在加热炉内对7000系铝合金锭进行均匀化处理包括下述步骤:在加热炉内对7000系铝合金锭进行均匀化处理,均匀化工艺分两阶段执行,第一阶段均匀化温度为410℃~430℃,保温时间为6小时;第二阶段均匀化温度为460℃~480℃,保温时间36小时以上。A method for preparing a 7000-series high-strength and tough aluminum alloy forging. Homogenizing a 7000-series aluminum alloy ingot in a heating furnace includes the following steps: performing homogenization on a 7000-series aluminum alloy ingot in a heating furnace. The homogenization process It is carried out in two stages. The homogenization temperature of the first stage is 410°C-430°C, and the holding time is 6 hours; the homogenization temperature of the second stage is 460°C-480°C, and the holding time is more than 36 hours.
所述7000系高强韧铝合金锻件具体制备过程如下:The specific preparation process of the 7000 series high-strength and toughness aluminum alloy forging is as follows:
(1)按7000系铝合金的成分重量百分比要求配料;(1) According to the composition weight percentage requirements of 7000 series aluminum alloy;
(2)7000系铝合金锭制备采用快速凝固喷射成形的工艺,工艺过程按7075 等合金常规工艺进行;(2) The preparation of 7000 series aluminum alloy ingots adopts the process of rapid solidification spray forming, and the process is carried out according to the conventional process of 7075 and other alloys;
(3)在加热炉内对7000系铝合金锭进行均匀化处理;(3) Homogenize the 7000 series aluminum alloy ingot in the heating furnace;
(4)将均匀化处理后的7000系铝合金锭扒皮后锻造成型,锻造工艺按7075 合金常规工艺进行;(4) After the homogenization treatment, the 7000 series aluminum alloy ingot is stripped and forged, and the forging process is carried out according to the conventional process of 7075 alloy;
(5)7000系铝合金锻件固溶处理后淬火,固溶温度为470℃~480℃;(5) 7000 series aluminum alloy forgings are quenched after solution treatment, and the solution temperature is 470 ° C ~ 480 ° C;
(6)淬火后7000系铝合金锻件进行峰值时效热处理,随后加工成所需零部件,峰值时效90℃/10h~24h+135℃/10h~30h。(6) After quenching, the 7000 series aluminum alloy forgings are subjected to peak aging heat treatment, and then processed into required parts. The peak aging is 90°C/10h~24h+135°C/10h~30h.
优选地,步骤(6)中峰值时效工艺参数为:110℃~175℃/不低于4h。Preferably, the peak aging process parameter in step (6) is: 110°C-175°C/not lower than 4h.
优选地,步骤(6)中合金过时效工艺参数为:80℃~100℃/10h~24h +105℃~145℃/不低于4h+150℃~180℃/6h~30h。Preferably, the alloy overaging process parameters in step (6) are: 80°C-100°C/10h-24h+105°C-145°C/not lower than 4h+150°C-180°C/6h-30h.
本发明的优点在于为一种新型超高强高韧铝合金材料的显微组织均匀、性能稳定,极限抗拉强度可达840MPa以上,同时延伸率高于10%、T-L方向断裂韧性可达29MPam1/2。该材料制品可用于航空航天、核工业、交通运输、体育用品、兵器等领域的结构元件。The advantage of the present invention is that it is a new type of ultra-high-strength and high-toughness aluminum alloy material with uniform microstructure and stable performance. The ultimate tensile strength can reach more than 840MPa, while the elongation is higher than 10%, and the fracture toughness in the TL direction can reach 29MPam . /2 . The material product can be used for structural elements in the fields of aerospace, nuclear industry, transportation, sporting goods, weapons and the like.
具体实施方式Detailed ways
本发明是一种7000系高饱和合金元素铝合金,主合金元素Zn及Mg形成主要强化相,另一主合金元素Cu起辅助强化效果,同时起到提高提高合金耐应力腐蚀性能的作用,本发明通过提高Zn及Mg含量,进一步提高合金强度及韧度综合性能。研究发现,Zn含量的增加至9.0%以上,将促进合金元素Cu对材料普通腐蚀性能的损伤,如保持材料较高的普通腐蚀性能,合金元素Cu加入上限约为2.0%间,加入微量合金元素Sc,采用Sc+Zr复合微合金化技术,在于控制材料组织织构,降低各向异性,提高材料应力腐蚀性能。The present invention is a 7000-series highly saturated alloy element aluminum alloy, the main alloy elements Zn and Mg form the main strengthening phase, and the other main alloy element Cu plays an auxiliary strengthening effect, and at the same time plays a role in improving the stress corrosion resistance of the alloy. The invention further improves the comprehensive performance of alloy strength and toughness by increasing the content of Zn and Mg. The study found that the increase of the Zn content to more than 9.0% will promote the damage of the alloy element Cu to the general corrosion performance of the material. For example, to maintain the high general corrosion performance of the material, the upper limit of the addition of the alloy element Cu is about 2.0%. Sc, using Sc+Zr composite microalloying technology, is to control the texture of the material, reduce anisotropy, and improve the stress corrosion performance of the material.
针对本发明合金,开展分级均匀化处理,第一级均匀化温度为410℃~ 430℃,保温时间为6小时,有利于细小的Al(Sc、Zr)析出相弥散析出;第二阶段均匀化温度为460℃~480℃,保温时间36小时以上,可以消除合金微区偏析。For the alloy of the present invention, carry out graded homogenization treatment, the first-stage homogenization temperature is 410°C-430°C, and the holding time is 6 hours, which is conducive to the dispersion and precipitation of fine Al (Sc, Zr) precipitates; the second-stage homogenization The temperature is 460°C-480°C, and the holding time is more than 36 hours, which can eliminate alloy micro-segregation.
本发明研究了长时时效对析出相的种类及形态的影响,研究表明:90℃下 GP(Ⅰ)区均匀充分析出,随着温度升高其尺寸亦增大,达到溶质原子与析出相的平衡;105℃以上GP(Ⅱ)区析出,且GP(Ⅰ)区快速析出,并向η’相转化,150℃以上GP(Ⅰ)区向η’相转化行为明显;180℃以上达到了GP区回溶临界温度,材料沉淀相行为以GP区转化及回溶为主。本发明依据以上强化相析出序列,提出了一种分级时效工艺,可充分的提高材料强韧化效果。The present invention has studied the effect of long-term aging on the type and form of the precipitated phase. The research shows that: at 90°C, the GP(I) zone is uniformly and fully precipitated, and its size increases as the temperature increases, reaching the separation between the solute atoms and the precipitated phase. equilibrium; above 105°C, the GP(II) region precipitates, and the GP(I) region precipitates rapidly, and transforms to the η' phase; above 150°C, the GP(Ⅰ) region transforms to the η' phase obviously; above 180°C, the GP The critical temperature of remelting in the zone, the behavior of the precipitated phase of the material is dominated by the transformation and remelting of the GP zone. Based on the above strengthening phase precipitation sequence, the present invention proposes a graded aging process, which can fully improve the strengthening and toughening effect of materials.
以下实施例说明了该新型超高强高韧铝合金的制备过程及工艺控制,从而确保合金性能的稳定,以使其在航空航天、核工业、交通运输、体育用品、兵器等领域更好的应用。The following examples illustrate the preparation process and process control of this new type of ultra-high-strength and high-toughness aluminum alloy, so as to ensure the stability of the performance of the alloy, so that it can be better applied in the fields of aerospace, nuclear industry, transportation, sporting goods, weapons, etc. .
实施例1:Example 1:
合金主成分控制在Zn10.0%~11.0%,Mg2.8%~3.2%,Cu 1.8%~2.2%,Zr0.04%~0.20%,Sc 0.10%~0.20%。合金锭制备采用快速凝固喷射成形的方法,工艺过程按7075等合金常规工艺进行,制备出φ500mm圆锭,合金锭成分见表 1。The main components of the alloy are controlled at Zn10.0%-11.0%, Mg2.8%-3.2%, Cu 1.8%-2.2%, Zr0.04%-0.20%, Sc 0.10%-0.20%. The alloy ingot was prepared by rapid solidification spray forming method, and the process was carried out according to the conventional process of 7075 and other alloys, and a φ500mm round ingot was prepared. The composition of the alloy ingot is shown in Table 1.
表1铸锭合金成分Table 1 Ingot Alloy Composition
在加热炉内对合金锭进行均匀化处理,均匀化工艺分两阶段执行,第阶段均匀化温度为420℃,保温时间为6小时;第二阶段均匀化温度为470℃,保温时间36小时。The alloy ingot is homogenized in the heating furnace. The homogenization process is carried out in two stages. The homogenization temperature of the first stage is 420°C, and the holding time is 6 hours; the homogenization temperature of the second stage is 470°C, and the holding time is 36 hours.
将均匀化后的合金锭扒皮后锻造成型,锻造工艺按7075合金常规工艺进行。The homogenized alloy ingot is peeled off and then forged into shape, and the forging process is carried out according to the conventional process of 7075 alloy.
锻件固溶处理后淬火,固溶温度为470℃~480℃。The forgings are quenched after solution treatment, and the solution temperature is 470°C to 480°C.
淬火后锻件进行峰值时效热处理,峰值时效工艺1制度为:90℃/24h+135℃ /18h。After quenching, the forgings are subjected to peak aging heat treatment, and the peak aging process 1 system is: 90°C/24h+135°C/18h.
峰值时效工艺2制度为:135℃/16h。The peak aging process 2 regime is: 135°C/16h.
合金过时效工艺制度为:85℃/24h+120℃/7h+165℃/8h。The alloy overaging process system is: 85°C/24h+120°C/7h+165°C/8h.
表2发明合金锻件性能Table 2 Invention alloy forging properties
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CN113802037A (en) * | 2021-08-04 | 2021-12-17 | 苏州奥拓博科新材料科技有限公司 | Preparation method of ultrahigh-strength aluminum alloy with high creep resistance |
CN115537616A (en) * | 2022-12-05 | 2022-12-30 | 中国航发北京航空材料研究院 | A thick and large cross-section aluminum alloy forging with high strength and toughness and low quenching sensitivity and its preparation method |
CN116555645A (en) * | 2023-02-10 | 2023-08-08 | 上海交通大学 | A kind of aluminum alloy and its homogenization treatment process and preparation method |
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