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CN110152486A - Flue gas denitrification system - Google Patents

Flue gas denitrification system Download PDF

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Publication number
CN110152486A
CN110152486A CN201910476422.9A CN201910476422A CN110152486A CN 110152486 A CN110152486 A CN 110152486A CN 201910476422 A CN201910476422 A CN 201910476422A CN 110152486 A CN110152486 A CN 110152486A
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China
Prior art keywords
catalyst module
flue gas
ammonia
reactor body
ammonium hydroxide
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Pending
Application number
CN201910476422.9A
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Chinese (zh)
Inventor
朱国刚
朱晨辰
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Wuxi Xijiangyue Environmental Science And Technology Engineering Co Ltd
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Wuxi Xijiangyue Environmental Science And Technology Engineering Co Ltd
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Priority to CN201910476422.9A priority Critical patent/CN110152486A/en
Publication of CN110152486A publication Critical patent/CN110152486A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • B01D53/8628Processes characterised by a specific catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/90Injecting reactants

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Abstract

The present invention relates to a kind of flue gas denitrification systems.It includes tank used for storing ammonia, ammonium hydroxide delivery pump, ammonium hydroxide evaporator tank, tar adsorbent equipment, hot-blast stove, ammonia-spraying grid, reactor body, deflector, flow straightening grid, the first catalyst module, the second catalyst module, preparing catalyst module, sonic soot blowing device and compressor storage tank.A kind of flue gas denitrification system of the present invention, hot-blast stove provide hot-air preheating catalyst module for reactor body, ensure that the service life of catalyst module, while but also reactor body internal-external temperature difference is little, preventing steel construction from deforming;It is urged by the temperature difference of the heating rate of control catalyst module, flue gas and catalyst module and flue gas heating rate prevents catalyst structure from damaging;Ammonia is mixed with the abundant, uniform of flue gas using ammonia-spraying grid, and catalyst module is periodically purged and cleaned using sonic soot blowing device, ensure that the efficiency of denitration reaction.

Description

Flue gas denitrification system
Technical field
The present invention relates to a kind of flue gas denitrification system more particularly to a kind of denitrating systems for coke oven flue gas.Belong to cigarette Gas disposal technical field.
Background technique
Coking industry is the important component of Chemical Industry, while being also that the important upstream industry of steel industry is held Industry, extensive development all the time produce serious influence to ecological environment, wherein coke oven heating generate sulfur dioxide and Nitrogen oxides, when atmosphere pollution one of pollution sources, therefore control sulfur dioxide and nitrogen oxides discharge be coking industry face The significant task faced.
Wet desulphurization when the main sulfur removal technology in China at present, mainly use lime stone, lime or sodium carbonate etc. as Detergent washs flue gas in desulfurizing tower, to remove the sulfur dioxide in flue gas.
Denitrating technique mainly selective non-catalytic reduction (SNCR) technique and selective catalytic reduction (SCR) technique.Its Middle SNCR denitration technique is to spray into reducing agent in the temperature window for being suitble to denitration reaction without using catalyst, Nitrogen oxides in flue gas is reduced to harmless nitrogen and water, due to the limitation of reaction temperature window and leakage ammonia, denitration efficiency More generally 30~50%, for large-sized station boiler, denitration efficiency is generally below 40%.And SCR denitrating technique is certain Temperature and catalyst under the action of, using ammonia as reducing agent, the nitrogen oxides in flue gas is optionally reduced to nitrogen The technique of gas and water.Without byproduct, by larger catalyst loadings, denitration efficiency can reach 80% or more, in SCR denitration work In skill, flue-gas temperature is the important parameter of selecting catalyst, and SCR denitration technology needs carry out in certain temperature section, simultaneously There are the optimum temperatures of catalysis.SCR denitration excellent in efficiency, generally 80% or more, therefore the fume treatment of capacity coke oven is adopted mostly Use SCR denitration process.
Existing flue gas denitrification system has the following problems: 1, when reactor in the cold state start, catalyst module itself Temperature it is very low, if ammoniated at this time, a large amount of hydrogen sulfate ammonia can be generated, and condense in catalyst pores, substantially reduce and urge The activity of agent, if often operation in this way, will seriously reduce the service life of catalyst module;2, entire reactor is steel construction Production, inside are equipped with the facilities such as many supporting beams, if the rising of catalyst module temperature is too fast, cause internal-external temperature difference excessive, It will lead to the deformation of steel construction;3, catalyst module temperature rise is more than maximum allowable temperature rise, and the moisture condensed in catalyst will Evaporation suddenly generates the effect of similar explosion, and heat can also be generated by damaging catalyst structure if catalyst internal-external temperature difference is excessive Stress damage;4, using the time it is longer after, have dust stratification on the catalyst module in reactor, dust stratification can increase gas-flow resistance, shadow Ring the efficiency of denitration reaction.
Summary of the invention
The purpose of the present invention is to overcome the above shortcomings and to provide a kind of flue gas denitrification systems.
The object of the present invention is achieved like this:
A kind of flue gas denitrification system, its main feature is that: it includes tank used for storing ammonia, ammonium hydroxide delivery pump, ammonium hydroxide evaporator tank, tar suction Adsorption device, hot-blast stove, ammonia-spraying grid, reactor body, deflector, flow straightening grid, the first catalyst module, the second catalyst mould Block, preparing catalyst module, sonic soot blowing device and compressor storage tank;
The ammonium hydroxide of 20% concentration is filled in tank used for storing ammonia, the outlet of tank used for storing ammonia and the import of ammonium hydroxide delivery pump connect, ammonia The outlet of water delivery pump is connect with the import of ammonium hydroxide evaporator tank, and the outlet of ammonium hydroxide evaporator tank and the ammonia imports of ammonia-spraying grid connect It connects;
The exhaust outlet of coke oven flue gas is connect with the import of tar adsorbent equipment;
Hot-blast stove setting connects in coke oven flue gas exit, the outlet of tar adsorbent equipment and the gas inlet of ammonia-spraying grid It connects;
The top of reactor body is arranged in deflector, and deflector is diagonally disposed;
The top of reactor body is arranged in flow straightening grid, and is located at the lower section of deflector;
First catalyst module, the second catalyst module and preparing catalyst module are from top to bottom successively set on reactor The middle part of ontology;The side of reactor body is arranged in sonic soot blowing device, and the first catalyst module is at least corresponding, and there are three sound Wave soot blower, the second catalyst module is at least corresponding there are three sonic soot blowing device, and compression gas storage tank is located at reactor body Outside, the import of the outlet access sonic soot blowing device of compressor storage tank.
Further, the heating rate of the first catalyst module, the second catalyst module and preparing catalyst module does not surpass 100 DEG C/min is crossed, and the temperature difference between flue gas and catalyst module is no more than 150 DEG C, during startup, works as flue-gas temperature When lower than water dew point, flue gas temperature rise control is in 5 DEG C/min, and after flue-gas temperature is higher than water dew point, flue gas temperature rise is increased to 50- 60℃/min。
Further, awning is provided at the top of reactor body.
Further, the first catalyst module, the second catalyst module and preparing catalyst module use high temperature modification honeycomb Formula structure.
Further, the material composition of the first catalyst module, the second catalyst module and preparing catalyst module with V2O5 is active component, and TiO2 is substrate.
Further, tar adsorbent equipment includes the coke on upper layer and the nickel foam metal screen of lower layer.
Compared with prior art, the beneficial effects of the present invention are:
1, a kind of flue gas denitrification system of the present invention, when reactor starts in the cold state, the temperature of catalyst module itself is very Low, hot-blast stove provides hot-air for reactor body at this time, and hot-air preheating catalyst module ensure that making for catalyst module With the service life, while but also reactor body internal-external temperature difference is little, prevent steel construction from deforming.
2, a kind of flue gas denitrification system of the present invention, the heating rate of catalyst module must not exceed 100 DEG C/min, and flue gas The temperature difference between catalyst module is no more than 150 DEG C, generally during startup, when flue-gas temperature is lower than water dew point, cigarette Temperature liter ought be controlled in 5 DEG C/min, and after flue-gas temperature is higher than water dew point, 50-60 DEG C/min is can be improved in flue gas temperature rise, Therefore the moisture condensed in catalyst module will not evaporate suddenly, prevent catalyst structure from damaging.
3, a kind of flue gas denitrification system of the present invention, is mixed ammonia with the abundant, uniform of flue gas using ammonia-spraying grid, and adopt Catalyst module is periodically purged and cleaned with sonic soot blowing device, ensure that the efficiency of denitration reaction.
Detailed description of the invention
Fig. 1 is a kind of flow chart of flue gas denitrification system of the present invention.
The specific schematic diagram of reactor body Fig. 2 of the invention.
Fig. 3 is the left view of Fig. 2.
In figure:
Reactor body 1, ammonia-spraying grid 2, deflector 3, flow straightening grid 4, the first catalyst module 5, the second catalyst mould Block 6, preparing catalyst module 7, sonic soot blowing device 8, compression gas storage tank 9, awning 10, tank used for storing ammonia 11, ammonium hydroxide delivery pump 12, Ammonium hydroxide evaporator tank 13, tar adsorbent equipment 14, hot-blast stove 15.
Specific embodiment
With reference to the accompanying drawings and examples, further description of the specific embodiments of the present invention.Following embodiment is only For clearly illustrating technical solution of the present invention, and not intended to limit the protection scope of the present invention.
Referring to Fig. 1, the present invention relates to a kind of flue gas denitrification systems, it includes tank used for storing ammonia 11, ammonium hydroxide delivery pump 12, ammonium hydroxide Evaporator tank 13, tar adsorbent equipment 14, hot-blast stove 15, ammonia-spraying grid 2 and reactor body 1;
The ammonium hydroxide of 20% concentration is passed through in tank used for storing ammonia 11, the outlet of tank used for storing ammonia 11 and the import of ammonium hydroxide delivery pump 12 connect It connects, the outlet of ammonium hydroxide delivery pump 12 is connect with the import of ammonium hydroxide evaporator tank 13, the outlet of ammonium hydroxide evaporator tank 13 and ammonia-spraying grid Ammonia imports connection, for ammonium hydroxide evaporator tank 13 under the action of hot wind, ammonium hydroxide evaporates into ammonia-spraying grid;
The exhaust outlet of coke oven flue gas is connect with the import of tar adsorbent equipment 14, and tar adsorbent equipment 14 includes upper layer Coke and lower layer nickel foam metal screen, coke is a kind of porous structure, it is possible to provide very big surface area, and have very Strong adsorption capacity, by the suction-operated of capillary, to remove impurity most in flue gas;
Hot-blast stove 15 is arranged in coke oven flue gas exit, and in the case where flue-gas temperature is relatively low, hot-blast stove 15 adds for flue gas Heat, by flue-gas temperature control in 280 DEG C or more (300-320 DEG C), hot-blast stove 15 or catalyst module preheating;
The outlet of tar adsorbent equipment 14 is connect with the gas inlet of ammonia-spraying grid 2, and the flue gas of ammonia and tar removing is spraying Ammonia grid 2 converges, and under the action of ammonia-spraying grid 2, ammonia is mixed with the abundant, uniform of flue gas;
Referring to figure 2-3, the top of reactor body 1 is arranged in deflector 3, and deflector 3 is diagonally disposed, is ammonia and flue gas Mixed airflow provide guiding role;
Flow straightening grid 4 is arranged in the top of reactor body 1, and is located at the lower section of deflector 3, and flow straightening grid 4 is by ammonia Mixing with flue gas gas is to flow straight down, while mixed gas is touched in flow straightening grid 4 by horizontal direction flow adjustment It hits, integrate, the VELOCITY DISTRIBUTION of mixed gas is integrated relatively uniform;
First catalyst module 5, the second catalyst module 6, preparing catalyst module 7 are from top to bottom successively set on reaction The middle part of device ontology 1;First catalyst module 5, the second catalyst module 6, preparing catalyst module 7 are cellular using high temperature modification Structure, for the material composition used using V2O5 as active component, TiO2 is substrate;
The side of reactor body 1 is arranged in sonic soot blowing device 8, and the first catalyst module 5 is at least corresponding, and there are three sound Wave soot blower 8, the second catalyst module 6 is at least corresponding there are three sonic soot blowing device 8, and preparing catalyst module 7 is reserved to be opened; The mouthpiece of sonic soot blowing device 8 is arranged in reactor body 1, and compression gas storage tank 9 is located at outside reactor body 1, compressor storage The import of the outlet access sonic soot blowing device 8 of tank 9, sonic soot blowing device 8 are limited using instrument and meter for automation prosperous in Liaoning The SQ-160 type acoustic wave soot blower of company's production.
Purging and cleaning of the sonic soot blowing device 8 for catalyst module, its working principle is that being to convert compressed air It is sent into reactor body 1, urges at high-power sound wave (a kind of pressure wave propagated in space medium in the form of dilatational wave) When dust stratification in agent module is drawn repeatedly by the dilatational wave alternately changed with certain frequency, pressure acts on, fall off because fatigue is loose, It takes away with flue gas stream, or sinks under the effect of gravity.
Since entire Benitration reactor is structure steel fabrication, inside is equipped with the facilities such as many supporting beams, if catalyst mould Deblocking temperature rising is too fast, causes internal-external temperature difference excessive, also results in the deformation of steel construction;Once in addition, catalyst module temperature rise More than maximum allowable temperature rise, the moisture condensed in catalyst module will evaporate suddenly, generate the effect of similar explosion, damage Catalyst module structure can also generate thermal stress damage, therefore of the invention first if catalyst module internal-external temperature difference is excessive Catalyst module 5, the second catalyst module 6, the heating rate of preparing catalyst module 7 must not exceed 100 DEG C/min, and cigarette The temperature difference between gas and catalyst module is no more than 150 DEG C.Generally during startup, when flue-gas temperature is lower than water dew point, Flue gas temperature rise ought be controlled in 5 DEG C/min, after flue-gas temperature is higher than water dew point, flue gas temperature rise can be improved 50-60 DEG C/ min。
The top of reactor body 1 is additionally provided with awning 10, and awning can prevent sleet disturbing reaction device sheet in rain and snow 1 surface temperature of body, to influence the operating temperature in reactor body 1.
Working principle:
Under the action of ammonium hydroxide delivery pump 12, the ammonium hydroxide of 20% concentration enters ammonium hydroxide evaporator tank 13 from tank used for storing ammonia 11, It is heated by high temperature dilution wind by ammonium hydroxide heating evaporation, while by ammonia concentration in ammonium hydroxide evaporator tank 13 and is diluted to 5%, in this way Ammonia/air mixture is safe and nonflammable, and ammonium hydroxide evaporates into ammonia-spraying grid 2;(220-320 DEG C) of the flue gas warp come out from coke oven Hot-blast stove 15 enters tar adsorbent equipment 14 after heating, most miscellaneous in flue gas under the action of tar adsorbent equipment 14 Matter is removed, and the flue gas and ammonia after removing impurity converge in ammonia-spraying grid 2, and ammonia sufficiently, after evenly mixing enters with flue gas In reactor body 1, deflector 3 mixes with flue gas air-flow for ammonia and provides guiding role, under the action of flow straightening grid 4, It is to flow straight down, while the VELOCITY DISTRIBUTION of mixed gas is whole by horizontal direction flow adjustment that ammonia, which mixes with flue gas gas, Close relatively uniform;Then the mixed gas of ammonia and flue gas passes sequentially through the first catalyst module 5, the second catalyst module 6 With preparing catalyst module 7, the reduction of NOx and removal are realized, each catalyst module dust stratification is more when causing gas-flow resistance, sound Wave soot blower 8 is purged and is cleaned to it.
A kind of flue gas denitrification system of the present invention, when reactor starts in the cold state, the temperature of catalyst module itself is very low, Hot-blast stove 15 is that reactor body 1 provides hot-air at this time, and hot-air preheating catalyst module ensure that making for catalyst module With the service life, while but also 1 internal-external temperature difference of reactor body is little, prevent steel construction from deforming.
A kind of flue gas denitrification system of the present invention, the heating rate of catalyst module must not exceed 100 DEG C/min, and flue gas The temperature difference between catalyst module is no more than 150 DEG C, generally during startup, when flue-gas temperature is lower than water dew point, cigarette Temperature liter ought be controlled in 5 DEG C/min, and after flue-gas temperature is higher than water dew point, 50-60 DEG C/min is can be improved in flue gas temperature rise, Therefore the moisture condensed in catalyst module will not evaporate suddenly, prevent catalyst structure from damaging
A kind of flue gas denitrification system of the present invention, is mixed ammonia with the abundant, uniform of flue gas using ammonia-spraying grid 2, and adopt Catalyst module is periodically purged and cleaned with sonic soot blowing device 8, ensure that the efficiency of denitration reaction.
In the above-described embodiments, exemplary description only is carried out to the present invention, but those skilled in the art are originally special in reading The present invention can be carry out various modifications without departing from the spirit and scope of the present invention after benefit application.

Claims (6)

1. a kind of flue gas denitrification system, it is characterised in that: it includes tank used for storing ammonia, ammonium hydroxide delivery pump, ammonium hydroxide evaporator tank, tar suction Adsorption device, hot-blast stove, ammonia-spraying grid, reactor body, deflector, flow straightening grid, the first catalyst module, the second catalyst mould Block, preparing catalyst module, sonic soot blowing device and compressor storage tank;
The ammonium hydroxide of 20% concentration is filled in tank used for storing ammonia, the outlet of tank used for storing ammonia and the import of ammonium hydroxide delivery pump connect, and ammonium hydroxide is defeated The outlet of pump and the import of ammonium hydroxide evaporator tank is sent to connect, the outlet of ammonium hydroxide evaporator tank and the ammonia imports of ammonia-spraying grid connect;
The exhaust outlet of coke oven flue gas is connect with the import of tar adsorbent equipment;
Hot-blast stove setting is connected in coke oven flue gas exit, the outlet of tar adsorbent equipment and the gas inlet of ammonia-spraying grid;
The top of reactor body is arranged in deflector, and deflector is diagonally disposed;
The top of reactor body is arranged in flow straightening grid, and is located at the lower section of deflector;
First catalyst module, the second catalyst module and preparing catalyst module are from top to bottom successively set on reactor body Middle part;The side of reactor body is arranged in sonic soot blowing device, and the first catalyst module is at least corresponding to be blown there are three sound wave Apparatus for ash, the second catalyst module is at least corresponding there are three sonic soot blowing device, and compression gas storage tank is located at outside reactor body, presses The import of the outlet access sonic soot blowing device of contracting device storage tank.
2. a kind of flue gas denitrification system according to claim 1, it is characterised in that: the first catalyst module, the second catalysis The heating rate of agent module and preparing catalyst module is no more than 100 DEG C/min, and the temperature difference between flue gas and catalyst module No more than 150 DEG C, during startup, when flue-gas temperature is lower than water dew point, flue gas temperature rise is controlled in 5 DEG C/min, works as flue gas After temperature is higher than water dew point, flue gas temperature rise is increased to 50-60 DEG C/min.
3. a kind of flue gas denitrification system according to claim 1, it is characterised in that: the top of reactor body is arranged rainy Canopy.
4. a kind of flue gas denitrification system according to claim 1, it is characterised in that: the first catalyst module, the second catalysis Agent module and preparing catalyst module use high temperature modification cellular structure.
5. a kind of flue gas denitrification system according to claim 1, it is characterised in that: the first catalyst module, the second catalysis For the material composition of agent module and preparing catalyst module using V2O5 as active component, TiO2 is substrate.
6. a kind of flue gas denitrification system according to claim 1, it is characterised in that: tar adsorbent equipment includes the coke on upper layer The nickel foam metal screen of charcoal and lower layer.
CN201910476422.9A 2019-06-03 2019-06-03 Flue gas denitrification system Pending CN110152486A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111939744A (en) * 2020-07-22 2020-11-17 珠海映创新能源科技有限公司 Biomass boiler denitration system and biomass boiler denitration process
CN112275137A (en) * 2020-09-21 2021-01-29 东方电气集团东方锅炉股份有限公司 System and method for preheating sintering flue gas SCR denitration catalyst
CN113813755A (en) * 2021-08-25 2021-12-21 华能沁北发电有限责任公司 Denitration full-load commissioning control method for coal-fired unit
CN114210197A (en) * 2021-11-09 2022-03-22 北京京仪自动化装备技术股份有限公司 Exhaust gas treatment system

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JPH07299331A (en) * 1994-05-10 1995-11-14 Mitsui Mining Co Ltd Dry desulfurization and denitration process
CN101439260A (en) * 2008-12-04 2009-05-27 浙江大学 System for removing nitrous oxides in low-temperature flue gas and technique thereof
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CN205164505U (en) * 2015-10-22 2016-04-20 中国石油化工股份有限公司 Boiler flue gas selectivity catalysis denitrification facility
CN106310933A (en) * 2016-08-24 2017-01-11 中科科林(辽宁)能源环保有限公司 Flue gas denitration system for coal water slurry boiler and method for denitrating flue gas
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JPH07299331A (en) * 1994-05-10 1995-11-14 Mitsui Mining Co Ltd Dry desulfurization and denitration process
CN101439260A (en) * 2008-12-04 2009-05-27 浙江大学 System for removing nitrous oxides in low-temperature flue gas and technique thereof
CN202893191U (en) * 2012-11-21 2013-04-24 江苏中建材环保研究院有限公司 Novel SCR (selective catalytic reduction)de-nitration catalyst preheater
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111939744A (en) * 2020-07-22 2020-11-17 珠海映创新能源科技有限公司 Biomass boiler denitration system and biomass boiler denitration process
CN112275137A (en) * 2020-09-21 2021-01-29 东方电气集团东方锅炉股份有限公司 System and method for preheating sintering flue gas SCR denitration catalyst
CN113813755A (en) * 2021-08-25 2021-12-21 华能沁北发电有限责任公司 Denitration full-load commissioning control method for coal-fired unit
CN113813755B (en) * 2021-08-25 2023-11-28 华能沁北发电有限责任公司 Control method for full-load operation of denitrification units for coal-fired units
CN114210197A (en) * 2021-11-09 2022-03-22 北京京仪自动化装备技术股份有限公司 Exhaust gas treatment system

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Application publication date: 20190823