Disclosure of Invention
In view of the above technical problems, the invention provides a cleaning solution composition for a fountain solution circulating system of a printing machine, which specifically comprises an agent A and an agent B, wherein the agent A can effectively remove ink, paper scraps, mold or calcification deposited by the printing circulating system, and the agent B can reduce the pH value of the printing machine to a value suitable for the fountain solution, so that the deviation of the pH value of the fountain solution during subsequent use of the fountain solution is effectively prevented.
The cleaning solution composition for the fountain solution circulating system of the printing machine comprises an agent A and an agent B which are calculated according to the mass-to-volume ratio;
the agent A comprises 10-20% of sodium metasilicate pentahydrate, 1-10% of sodium tripolyphosphate, 2-6% of sodium xylene sulfonate, 1-5% of preservative and the balance of water;
the B agent comprises 1-5% of acid, 0.5-1.5% of sodium benzoate, 3-15% of surfactant, 0.2-2% of preservative, 0.1-1% of bactericide and the balance of water.
In the agent A, sodium metasilicate pentahydrate is white crystalline powder, is easy to dissolve in water, can effectively remove ink and paper scraps which are difficult to remove in a printing machine, and has an anti-corrosion protection effect on printing machine materials; the sodium tripolyphosphate is easily dissolved in water, and has the functions of emulsification, dispersion and compatibilization; sodium xylene sulfonate is used as solubilizer, bactericide and homogenizing agent.
The agent A is a strong alkaline solution, can effectively and strongly remove various printing ink, paper scraps, mould or calcification in a fountain solution circulating system of the printing machine, and effectively protects the fountain solution circulating system of the printing machine due to the corrosion resistance of the sodium metasilicate pentahydrate.
In the agent B, acid is used as a main PH regulating substance to participate in acid-base neutralization reaction, so that the PH value of a fountain solution circulating system is kept at about 5 stably; the surfactant further cleans the grease in the fountain solution circulating system.
Further, by mass to volume ratio;
the agent A comprises 11-18% of sodium metasilicate pentahydrate, 3-7% of sodium tripolyphosphate, 3-4.5% of sodium xylene sulfonate, 1.5-3% of preservative and the balance of water;
the B agent comprises 2-5% of acid, 1-1.5% of sodium benzoate, 6-10% of surfactant, 0.6-1% of preservative, 0.1-1% of bactericide and the balance of water.
Further, by mass to volume ratio;
the agent A comprises 11-15% of sodium metasilicate pentahydrate, 3-5% of sodium tripolyphosphate, 3-3.8% of sodium xylene sulfonate, 1.5-2.5% of preservative and the balance of water;
the B agent comprises 2-5% of acid, 1-1.5% of sodium benzoate, 6-10% of surfactant, 0.6-1% of preservative, 0.6-1% of bactericide and the balance of water.
The preservative is selected from one or more of cason, sodium benzoate or butyl p-hydroxybenzoate.
The acid is selected from one or more of malic acid, citric acid, phosphoric acid or sodium citrate.
The bactericide is selected from one or more of dodecyl dimethyl benzyl ammonium chloride, dodecyl dimethyl benzyl ammonium bromide, tetradecyl dimethyl benzyl ammonium chloride or polyquaternium. The polyquaternary ammonium salt is selected from one or more of bis-decyl dimethyl ammonium bromide, bis-decyl dimethyl ammonium chloride, dimethyl benzyl ammonium chloride or bis (dodecyl dimethyl) ethylene diammonium bromide.
The surfactant is selected from zwitterionic surfactant, specifically one or more of dodecyl ethoxy sulfobetaine, dodecyl sulfopropyl betaine, tetradecylamidopropyl hydroxypropyl sulfobetaine or decyl hydroxypropyl sulfobetaine. The invention selects several surfactants, and the solution has good performance no matter whether the solution is acidic or alkaline in the use process of the cleaning solution composition.
The agent A has a pH of 10-13, and the agent B has a pH of 0.6-2.
The operation steps of the composition in the using process comprise:
a) adding the agent A into a fountain solution circulating system of a printing machine according to the proportion of adding 50-100 ml of the agent A into each liter of water, and circulating for 30-45 minutes;
b) adding the agent B into a fountain solution circulating system according to the volume ratio of the agent A to the agent B of 1: 1-3, circulating for 10-20 minutes, emptying the fountain solution circulating system, and cleaning for 2-5 times by using clear water;
c) the PH of the fountain solution circulation system was tested to be 4.5-5.5.
Preferably, the pH value of the fountain solution circulation system in step c) is 4.9-5.2.
The fountain solution circulating system comprises a water tank and a pipeline connected with the water tank.
In conclusion, the invention has the following beneficial effects:
1. the cleaning solution composition can clean the whole fountain solution circulating system including a hose; when the fountain solution is used, the fountain solution is directly added into the working solution of the fountain solution circulating system without discharging stock solution, the agent A firstly digs out residues and emulsifies residual ink, and the agent B impacts and re-acidifies the circulating system, so that the possibility of pollution of new fountain solution is effectively reduced.
2. When a fountain solution circulating system of a printing machine is cleaned, various deposited printing ink, paper scraps, mould or calcification substances in the printing machine can be dissolved without adding hot water, and the step of heating water is omitted.
3. In the process of cleaning a fountain solution circulating system of the printing machine, all parts of the printing machine do not need to be disassembled, and the printing machine can be cleaned according to step operation.
4. By using the cleaning solution, the pH value in the water tank is maintained at about 5, and the fountain solution can be smooth in subsequent printing.
5. The cleaning liquid of the invention has the advantages that the time of the whole cleaning process is greatly shortened compared with the conventional time, and the cleaning process is simple and easy to operate.
Detailed Description
Examples 1 to 9
The agent A comprises: sodium metasilicate pentahydrate, sodium tripolyphosphate, sodium xylene sulfonate, kasong and water;
the agent B comprises: malic acid, sodium benzoate, sodium dodecyl sulfate, kasong, dodecyl dimethyl benzyl ammonium chloride and water.
The using steps comprise:
a) adding the agent A into a fountain solution circulating system of a printing machine according to the proportion of adding m milliliters of the agent A into each liter of water, and circulating for n minutes;
b) adding the agent B into the fountain solution circulating system according to the volume ratio p: q of the agent A to the agent B, emptying the fountain solution circulating system after circulating for k minutes, and cleaning for x times by using clear water;
c) the fountain solution circulation system was tested for PH g.
Table 1 shows the formulation of the agent A in examples 1 to 9
Table 2 shows the compounding ratios of the agents B in examples 1 to 9
Table 3 shows the parameters during the operation of examples 1 to 9
The printing machine is cleaned by the operation method, in the cleaning process, the agent A is used as alkali liquor, ink, paper scraps, mould or calcium attached to the printing machine is removed powerfully, the cleaning time is 30 minutes, after the agent A is cleaned circularly, water does not need to be led out, the agent B is directly added, the agent B is discharged after being circulated for 10 to 15 minutes, clean water is led in again for cleaning, the clean water is repeatedly and circularly washed for several times, under the general condition, the clean water is cleaned for 2 to 4 times, the cleanliness of a circulating system of the printing machine which needs to be cleaned is checked, and the pH value is tested again. The result of the test after the operation was that the circulation system was clean and the pH was maintained at about 5.
Examples 10 to 18
The agent A comprises: sodium metasilicate pentahydrate, sodium tripolyphosphate, sodium xylene sulfonate, sodium benzoate and water;
the agent B comprises: malic acid, sodium benzoate, sodium dodecyl sulfate, kasong, dodecyl dimethyl benzyl ammonium chloride and water.
The using steps comprise:
a) adding the agent A into a fountain solution circulating system of a printing machine according to the proportion of adding m milliliters of the agent A into each liter of water, and circulating for n minutes;
b) adding the agent B into the fountain solution circulating system according to the volume ratio p: q of the agent A to the agent B, emptying the fountain solution circulating system after circulating for k minutes, and cleaning for x times by using clear water;
c) the fountain solution circulation system was tested for PH g.
Table 4 shows the compounding ratios of the agents A in examples 10 to 18
Table 5 shows the compounding ratios of the agents B in examples 10 to 18
Table 6 shows the parameters during the operation of examples 10 to 18
The experiments show that the component and the proportion of the agent A provided by the invention can form a stable and strong alkaline solvent, effectively remove various substances such as printing ink, paper scraps, mould or calcification and the like which are deposited in a water-insoluble way, and then add the agent B with a specific proportion to neutralize the agent A, so that the pH value approaches to a better value when the fountain solution is used.
Examples 19 to 27
The agent A comprises: sodium metasilicate pentahydrate, sodium tripolyphosphate, sodium xylene sulfonate, kasong and water;
the agent B comprises: malic acid, phosphoric acid, sodium benzoate, sodium dodecyl sulfate, carbazone, dodecyl dimethyl benzyl ammonium bromide and water.
The using steps comprise:
a) adding the agent A into a fountain solution circulating system of a printing machine according to the proportion of adding m milliliters of the agent A into each liter of water, and circulating for n minutes;
b) adding the agent B into the fountain solution circulating system according to the volume ratio p: q of the agent A to the agent B, emptying the fountain solution circulating system after circulating for k minutes, and cleaning for x times by using clear water;
c) the fountain solution circulation system was tested for PH g.
Table 7 shows the compounding ratios of the agents A in examples 19 to 27
Table 8 shows the compounding ratios of the agents B in examples 19 to 27
Table 9 shows the parameters during the operation of examples 19 to 27
The printing machine is cleaned by the operation method, in the cleaning process, the agent A is used as alkali liquor, ink, paper scraps, mould or calcium attached to the printing machine is removed powerfully, the cleaning time is 30 minutes, after the agent A is cleaned circularly, water does not need to be led out, the agent B is directly added, the agent B is discharged after being circulated for 10 to 15 minutes, clean water is led in again for cleaning, the clean water is repeatedly and circularly washed for several times, under the general condition, the clean water is cleaned for 2 to 4 times, the cleanliness of a circulating system of the printing machine which needs to be cleaned is checked, and the pH value is tested again. The result of the test after the operation was that the circulation system was clean and the pH was maintained at about 5.
Examples 19-27 it is known to add 50-65 ml of agent A per litre of water, followed by 1: 1-1.5 of agent B, and performing circulating cleaning, wherein the final measured pH value is 5-5.3.
During cleaning, 50 ml of the agent A is added into each liter of water, and then 1:1 and 1: 1.2, carrying out neutralization reaction after the agent B is mixed according to the proportion, then discharging sewage, and when introducing clear water for cleaning, wherein the volume ratio of the agent A to the agent B is 1:1, the pH value is greater than the volume ratio of 1: a PH of 1.2, indicating the addition of acid, lowered the PH in the fountain solution circulation system (water tank). Namely, the PH value of a fountain solution circulating system is kept at about 5 while the aims of cleaning and saving water are fulfilled by adjusting the volume ratio of the agent A to the agent B.
Examples 28 to 36
The agent A comprises sodium metasilicate pentahydrate, sodium tripolyphosphate, sodium xylene sulfonate, kasong and water;
the agent B comprises malic acid, sodium benzoate, dodecyl ethoxy sulfobetaine, karson, dodecyl dimethyl benzyl ammonium chloride and water.
The using steps comprise:
a) adding the agent A into a fountain solution circulating system of a printing machine according to the proportion of adding m milliliters of the agent A into each liter of water, and circulating for n minutes;
b) adding the agent B into the fountain solution circulating system according to the volume ratio p: q of the agent A to the agent B, emptying the fountain solution circulating system after circulating for k minutes, and cleaning for x times by using clear water;
c) the fountain solution circulation system was tested for PH g.
Table 10 shows the compounding ratios of the agents A in examples 28 to 36
Table 11 shows the compounding ratios of the agents B in examples 28 to 36
Table 12 shows the parameters during the operation of examples 28 to 36
It can be seen from the experiments of examples 28 to 36 that 50 ml of the agent a is added to each liter of water to clean the printing press, in the cleaning process, the agent a is used as an alkali solution to strongly remove ink, paper dust, mold or calcium attached to the printing press, the cleaning time is only 30 minutes, after the agent a is circularly cleaned, the agent B is directly added without leading out water, the agent B is discharged after circulating for 10 to 15 minutes, clean water is then introduced to clean the printing press, the clean water is repeatedly and circularly washed for several times, in general, the clean water is cleaned for 2 to 4 times, the cleanliness of a circulating system of the printing press which needs to be cleaned is checked, and the PH value is tested. The result of the test after the operation was that the circulation system was clean and the pH was maintained at about 5.
A large number of experiments show that the cleaning effect is better in proportion:
the agent A comprises: 11-15% of sodium metasilicate pentahydrate, 3-5% of sodium tripolyphosphate, 3-3.8% of sodium xylene sulfonate, 1.5-2.5% of preservative and the balance of water;
the agent B comprises: 2-5% of acid, 1-1.5% of sodium benzoate, 6-10% of surfactant, 0.6-1% of preservative, 0.6-1% of bactericide and the balance of water.
The components of the agent A and the agent B in the range can keep a relatively stable pH value (4.9-5.2) in a fountain solution water tank after a fountain solution circulating system is cleaned according to the operation method of the invention, and are beneficial to long-term effectiveness of the fountain solution in the subsequent printing process.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.