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CN110076288A - A kind of mechanical regenerated sand grains strigil of old sand - Google Patents

A kind of mechanical regenerated sand grains strigil of old sand Download PDF

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Publication number
CN110076288A
CN110076288A CN201910360868.5A CN201910360868A CN110076288A CN 110076288 A CN110076288 A CN 110076288A CN 201910360868 A CN201910360868 A CN 201910360868A CN 110076288 A CN110076288 A CN 110076288A
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CN
China
Prior art keywords
sand
friction
grinding chamber
fine grinding
wall
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CN201910360868.5A
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Chinese (zh)
Inventor
董晓光
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ANHUI QUANCHAI TIANHE MACHINERY CO LTD
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ANHUI QUANCHAI TIANHE MACHINERY CO LTD
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Priority to CN201910360868.5A priority Critical patent/CN110076288A/en
Publication of CN110076288A publication Critical patent/CN110076288A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C5/00Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • B22C5/04Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by grinding, blending, mixing, kneading, or stirring
    • B22C5/0409Blending, mixing, kneading or stirring; Methods therefor
    • B22C5/0422Devices having a fixed receptable with rotating tools, some or all of these tools being rolls or balls loosely mounted on their axis or loose balls in contact with the side wall or the bottom of the receptacle, e.g. with aerating means; "Devices of the Muller type"
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C5/00Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • B22C5/06Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by sieving or magnetic separating

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Crushing And Grinding (AREA)

Abstract

本发明公开了一种旧砂机械再生的砂粒摩擦器,包括摩擦箱,摩擦箱上方内部开有粗磨腔和精磨腔,摩擦箱下方内部开有分选腔,分选腔和精磨腔间开有出料口,粗磨腔和精磨腔间套接转轴,摩擦箱顶板上安装电机,电机的输出轴连接转轴,电机的两侧设有旧砂入口,粗磨腔的内壁安装多个固定磨棒,粗磨腔处的转轴上安装多个搅拌棒,粗磨腔处的摩擦箱内壁套接有电热管,精磨腔处的转轴上套接磨盘,磨盘的外壁和精磨腔内壁间安装摩擦齿。电热管对砂料进行加热,使得粘接剂薄膜升温更易被摩去,转轴带动搅拌杆转动,对砂料进行搅拌,砂料均匀受热,并对砂粒进行粗磨,粗磨后的砂料沿磨盘和精磨腔内壁下滑,转轴打动磨盘转动,使得摩擦齿对砂粒进行强力摩擦。

The invention discloses a sand friction device for mechanical regeneration of old sand, which comprises a friction box, a coarse grinding cavity and a fine grinding cavity are opened above the friction box, a sorting cavity is opened inside the bottom of the friction box, the sorting cavity and the fine grinding cavity are There is a discharge port between the coarse grinding chamber and the fine grinding chamber, and the motor is installed on the top plate of the friction box. The output shaft of the motor is connected to the rotating shaft. A fixed grinding rod, multiple stirring rods are installed on the rotating shaft at the coarse grinding chamber, an electric heating tube is sleeved on the inner wall of the friction box at the coarse grinding chamber, a grinding disc is sleeved on the rotating shaft at the fine grinding chamber, the outer wall of the grinding disc and the fine grinding chamber Friction teeth are installed between the inner walls. The electric heating tube heats the sand material so that the adhesive film is more likely to be rubbed off when the temperature rises. The rotating shaft drives the stirring rod to rotate to stir the sand material. The grinding disc and the inner wall of the fine grinding chamber slide down, and the rotating shaft drives the grinding disc to rotate, so that the friction teeth can strongly rub against the sand grains.

Description

一种旧砂机械再生的砂粒摩擦器A sand friction device for mechanical regeneration of old sand

技术领域technical field

本发明涉及砂型铸造技术领域,具体为一种旧砂机械再生的砂粒摩擦器。The invention relates to the technical field of sand casting, in particular to a sand friction device for mechanically regenerating old sand.

背景技术Background technique

砂型铸造中,每生产1吨铸件就会产生1~7吨用过的旧砂,旧砂通常经过机械再生回收利用,再生时需要把砂粒表面已失效的粘结剂膜脱除,使其基本上恢复原砂的性能,目前都是通过振动器使得砂料在壳体内相互撞击、剪切、摩擦达到剥离包裹在旧砂粒表面残留粘结剂薄膜的目的,但是,震动摩擦中完全依靠砂粒间的相互摩擦,摩擦力度小,需要长时间摩擦才能去除残留粘结剂薄膜,效率低,且摩擦力度小不易将残留粘结剂薄膜摩擦干净,为此我们提出一种旧砂机械再生的砂粒摩擦器用于解决上述问题。In sand casting, 1 to 7 tons of used old sand will be produced for every ton of casting produced. The old sand is usually recycled through mechanical regeneration. During regeneration, the invalid adhesive film on the surface of the sand grains needs to be removed to make it basically To restore the performance of the original sand, at present, the vibrator is used to make the sand materials collide, shear, and rub against each other in the shell to achieve the purpose of peeling off the residual adhesive film wrapped on the surface of the old sand grains. The friction between each other, the friction force is small, it takes a long time to rub to remove the residual adhesive film, the efficiency is low, and the friction force is small, it is not easy to rub the residual adhesive film, so we propose a sand friction for mechanical regeneration of old sand device is used to solve the above problems.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种旧砂机械再生的砂粒摩擦器,以解决上述背景技术中提出的问题。The object of the present invention is to provide a sand friction device for mechanical regeneration of old sand, so as to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本发明提供如下技术方案:一种旧砂机械再生的砂粒摩擦器,包括摩擦箱,所述摩擦箱上方内部开有粗磨腔和精磨腔,所述粗磨腔和精磨腔相连通,所述摩擦箱下方内部开有分选腔,所述分选腔和精磨腔间开有出料口,所述粗磨腔顶部和精磨腔底部间转动套接转轴,所述摩擦箱顶板上固定安装电机,所述电机的输出轴贯穿摩擦箱顶部并固定连接转轴,所述电机的两侧的摩擦箱上分别设有旧砂入口和新砂入口,所述粗磨腔的内壁固定安装多个固定磨棒,所述粗磨腔处的转轴上固定安装多个搅拌棒,所述搅拌棒和固定磨棒交错分布,所述粗磨腔处的摩擦箱内壁内套接有电热管,所述精磨腔处的转轴上固定套接磨盘,所述磨盘的外壁和精磨腔内壁间安装有交错的摩擦齿,所述分选腔内安装有筛板,所述分选腔底部的摩擦箱上开有出料口。In order to achieve the above object, the present invention provides the following technical solutions: a sand friction device for mechanical regeneration of old sand, including a friction box, a rough grinding cavity and a fine grinding cavity are opened inside the upper part of the friction box, and the rough grinding cavity and the fine grinding cavity are The grinding chambers are connected, and there is a sorting chamber under the friction box. There is a discharge port between the sorting chamber and the fine grinding chamber. A motor is fixedly installed on the top plate of the friction box. The output shaft of the motor runs through the top of the friction box and is fixedly connected to the rotating shaft. The friction boxes on both sides of the motor are respectively provided with old sand inlets and new sand inlets. The coarse grinding chamber A plurality of fixed grinding rods are fixedly installed on the inner wall of the coarse grinding chamber, and a plurality of stirring rods are fixedly installed on the rotating shaft at the rough grinding chamber, the stirring rods and the fixed grinding rods are distributed alternately, and the inner wall of the friction box at the rough grinding chamber is sleeved There is an electric heating tube, and the grinding disc is fixedly sleeved on the rotating shaft at the fine grinding chamber. Interlaced friction teeth are installed between the outer wall of the grinding disc and the inner wall of the fine grinding chamber. A sieve plate is installed in the separation chamber. There is a discharge port on the friction box at the bottom of the cavity.

优选的,所述固定磨棒和搅拌棒均沿转轴的轴线方向均匀分布多排,且每排的数量为四个,相邻两排的固定磨棒和搅拌棒均交错分布,搅拌棒通过转轴转动使得砂料在粗磨腔内下落时被固定磨棒和搅拌棒多次搅拌,使得砂料相互碰撞摩擦进行粗磨。Preferably, the fixed grinding rods and stirring rods are evenly distributed in multiple rows along the axial direction of the rotating shaft, and the number of each row is four, and the fixed grinding rods and stirring rods in two adjacent rows are all staggered, and the stirring rods pass through The rotation makes the sand materials fall in the coarse grinding chamber and is stirred by the fixed grinding rod and the stirring rod for many times, so that the sand materials collide and rub against each other for coarse grinding.

优选的,所述固定磨棒和搅拌棒外壁上均固定安装混料支杆,所述固定磨棒和搅拌棒上的混料支杆相互交错,且混料支杆外壁固定设有多个摩擦块,使得砂料与混料支杆发生相对移动,进一步摩擦砂料,所述磨砂块为球状金刚砂,在砂料移动过程中对其进行粗磨。Preferably, the outer walls of the fixed grinding rod and the stirring rod are fixedly installed with mixing rods, the mixing rods on the fixed grinding rod and the stirring rod are interlaced with each other, and the outer wall of the mixing rod is fixedly provided with a plurality of friction block, so that the sand material and the mixing rod move relatively, and further rub the sand material. The abrasive block is a spherical corundum, which is roughly ground during the movement of the sand material.

优选的,所述磨盘的顶部为圆锥结构,下方为上大下小的圆台结构,所述精磨腔为匹配磨盘下方的圆台结构,使得砂料沿磨盘顶部滑至精磨腔内壁处,并通过圆台结构向下滑落,所述摩擦齿间隔交错安装在磨盘和精磨腔的圆台结构处,且磨盘和精磨腔上的摩擦齿间距从磨盘顶部到底部逐渐递减,砂料下滑过程中被间距递减的摩擦齿摩擦变得更精细,将砂粒表面的粘接剂膜完全摩去。Preferably, the top of the grinding disc is a conical structure, and the bottom is a circular platform structure with a large upper part and a smaller lower part, and the fine grinding chamber is a matching circular platform structure under the grinding disc, so that the sand material slides along the top of the grinding disc to the inner wall of the fine grinding cavity, and Sliding down through the circular platform structure, the friction teeth are installed at the circular platform structure of the grinding disc and the fine grinding chamber at intervals, and the distance between the friction teeth on the grinding disc and the fine grinding chamber gradually decreases from the top to the bottom of the grinding disc. The friction of the friction teeth with decreasing spacing becomes finer, and the adhesive film on the surface of the sand grain is completely rubbed off.

优选的,所述落料孔沿转轴的圆周方向均匀分布有四个,所述磨盘的底部固定安装有拨盘,将精磨后的砂料通过拨盘推送到落料孔内。Preferably, four blanking holes are evenly distributed along the circumferential direction of the rotating shaft, and a dial is fixedly installed on the bottom of the grinding disc, and the finely ground sand is pushed into the blanking holes through the dial.

优选的,所述筛板为倾斜安装的振动筛,便于将砂料筛分,已经摩擦细小的砂粒掉落到分选腔,并通过出料口收集,所述摩擦箱底部固定安装有支腿。Preferably, the sieve plate is a vibrating sieve installed obliquely, which is convenient for sieving the sand, and the fine sand that has been rubbed falls into the sorting chamber and is collected through the discharge port. The bottom of the friction box is fixedly equipped with legs .

优选的,所述筛板处的摩擦箱上固定套接回料管,所述摩擦箱外壁上通过支架固定安装输料管,所述回料管连通输料管的底部外壁,所述输料管内安装有螺旋轨道,所述输料管的顶部外壁固定套接出料管,所述出料管位于旧砂入口正上方,将筛板上未摩擦好的大颗粒砂料通过回料管流入输料管,通过螺旋轨道再次通过出料管和旧砂入口送入摩擦箱再次摩擦,循环摩擦使其满足标准。Preferably, the friction box at the sieve plate is fixedly sleeved with a return pipe, the outer wall of the friction box is fixedly installed with a feed pipe through a bracket, the return pipe is connected to the bottom outer wall of the feed pipe, and the feed pipe is connected to the outer wall of the feed pipe. A spiral track is installed inside the pipe, and the outer wall of the top of the feeding pipe is fixedly socketed with the discharge pipe. The discharge pipe is located directly above the old sand inlet, and the large-grained sand that has not been rubbed on the sieve plate flows into it through the return pipe. The feeding pipe is sent to the friction box through the spiral track again through the discharge pipe and the old sand inlet to rub again, and the circular friction makes it meet the standard.

优选的,所述输料管的顶部安装有驱动螺旋轨道的驱动电机,所述输料管的底部外壁还固定套接有投料管,便于将旧砂投入输送管内送到旧砂入口。Preferably, a driving motor for driving the spiral track is installed on the top of the feeding pipe, and a feeding pipe is fixedly sleeved on the bottom outer wall of the feeding pipe, so that the used sand can be put into the feeding pipe and sent to the old sand inlet.

与现有技术相比,本发明的有益效果是:通过电热管对砂料加热,使得粘接剂薄膜升温更易被摩去;搅拌杆转动,从而为砂料进行搅拌,使得旧砂和新砂混合均匀并使砂料均匀受热,砂料间发生相对碰撞、砂粒与搅拌杆和固定磨棒及混料支杆间也发生碰撞,从而对砂粒进行粗磨;磨盘转动,使得砂粒沿磨盘和精磨腔内壁下滑过程中,磨盘转动使得摩擦齿发生相对移动,从而对砂粒进行强力摩擦,摩擦效率高,且磨盘和精磨腔上的摩擦齿间距从磨盘顶部到底部逐渐递减,砂料下滑过程中被间距递减的摩擦齿摩擦变得更精细,将砂粒表面的粘接剂膜完全摩去;精磨后的砂料落到筛板上进行筛选,满足摩擦后的砂料粒径的型砂通过出料口落下收集,粘接剂未完全摩去的大颗粒型砂通过回料管流回输料管,从而再次输送到旧砂入口进入摩擦箱进行循环摩擦,保证最终砂粒满足要求,且回流的砂粒粒径比旧砂小,在循环摩擦过程能够充当旧砂的磨料,便于粗磨时砂料间相互摩擦去除表面粘接剂薄膜。Compared with the prior art, the beneficial effect of the present invention is: the sand material is heated by the electric heating tube, so that the adhesive film is more likely to be rubbed off when the temperature rises; The sand is evenly heated, and the relative collision between the sand, the collision between the sand and the stirring rod, the fixed grinding rod and the mixing rod also occur, so that the sand is coarsely ground; the grinding disc rotates, so that the sand moves along the grinding disc and fine During the sliding process of the inner wall of the cavity, the rotation of the grinding disc causes the relative movement of the friction teeth, thereby strongly rubbing the sand particles, and the friction efficiency is high, and the distance between the friction teeth on the grinding disc and the fine grinding chamber gradually decreases from the top to the bottom of the grinding disc. The friction of the friction teeth with decreasing spacing becomes finer, and the adhesive film on the surface of the sand grains is completely rubbed off; the finely ground sand material falls on the sieve plate for screening, and the molding sand that meets the grain size of the sand material after friction passes through the outlet. The feed port falls and collects, and the large-grained sand that has not been completely rubbed off by the adhesive flows back to the feed pipe through the return pipe, and is then transported to the old sand inlet and enters the friction box for circular friction to ensure that the final sand meets the requirements, and the returned sand The particle size is smaller than that of the old sand, and it can act as the abrasive of the old sand during the cyclic friction process, which is convenient for the sand materials to rub against each other to remove the surface adhesive film during rough grinding.

附图说明Description of drawings

图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;

图2为本发明中图1中A处放大结构示意图;Fig. 2 is a schematic diagram of enlarged structure at A place in Fig. 1 in the present invention;

图3为本发明磨盘处结构示意图。Fig. 3 is a schematic diagram of the structure of the grinding disc of the present invention.

图中:1摩擦箱、2粗磨腔、3精磨腔、4分选腔、5落料孔、6转轴、7电机、8固定磨棒、9搅拌棒、10电热管、11磨盘、12摩擦齿、13拨盘、14筛板、15出料口、16支腿、17输送管、18螺旋轨道、19回料管、20投料管、21出料管、22旧砂入口、23新砂入口、24混料支杆、25摩擦块。In the figure: 1 friction box, 2 coarse grinding chamber, 3 fine grinding chamber, 4 sorting chamber, 5 blanking hole, 6 rotating shaft, 7 motor, 8 fixed grinding rod, 9 stirring rod, 10 electric heating tube, 11 grinding disc, 12 Friction tooth, 13 dial, 14 sieve plate, 15 outlet, 16 legs, 17 delivery pipe, 18 spiral track, 19 return pipe, 20 feeding pipe, 21 discharge pipe, 22 old sand inlet, 23 new sand inlet , 24 mixing rods, 25 friction blocks.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

请参阅图1-3,本发明提供一种技术方案:一种旧砂机械再生的砂粒摩擦器,包括摩擦箱1,摩擦箱1上方内部开有粗磨腔2和精磨腔3,粗磨腔2和精磨腔3相连通,摩擦箱1下方内部开有分选腔4,分选腔4和精磨腔3间开有出料口5,粗磨腔2顶部和精磨腔3底部间转动套接转轴6,摩擦箱1顶板上固定安装电机7,电机7的输出轴贯穿摩擦箱1顶部并固定连接转轴6,电机7的两侧的摩擦箱1上分别设有旧砂入口22和新砂入口23,粗磨腔2的内壁固定安装多个固定磨棒8,粗磨腔2处的转轴6上固定安装多个搅拌棒9,搅拌棒9和固定磨棒8交错分布,粗磨腔2处的摩擦箱1内壁内套接有电热管10,精磨腔3处的转轴6上固定套接磨盘11,磨盘11的外壁和精磨腔3内壁间安装有交错的摩擦齿12,分选腔4内安装有筛板14,分选腔4底部的摩擦箱1上开有出料口15。砂料进入摩擦箱1内后,电热管10对砂料进行加热,使得粘接剂薄膜升温更易被摩去,电机7带动转轴6转动,转轴6带动搅拌杆9转动,从而为砂料进行搅拌,使得砂料均匀受热,且搅拌杆9和固定磨棒8相互交错对砂料搅拌,使得砂料间发生相对碰撞、砂粒与搅拌杆9和固定磨棒8也发生碰撞,从而对砂粒进行粗磨,粗磨后的砂料沿磨盘11流到精磨腔3内壁处并沿磨盘11和精磨腔3内壁下滑,转轴6打动磨盘11转动,使得砂粒沿磨盘11和精磨腔3内壁下滑过程中,磨盘11转动使得摩擦齿12发生相对移动,从而对砂粒进行强力摩擦,将残留粘接剂弯曲摩去,最终通过落料孔5落到筛板14上筛选后通过出料口15收集。Please refer to Figures 1-3, the present invention provides a technical solution: a sand friction device for mechanical regeneration of old sand, including a friction box 1, and a coarse grinding chamber 2 and a fine grinding chamber 3 are opened inside the upper part of the friction box 1. Cavity 2 and fine grinding chamber 3 are connected, there is sorting chamber 4 inside the bottom of friction box 1, there is a discharge port 5 between sorting chamber 4 and fine grinding chamber 3, the top of coarse grinding chamber 2 and the bottom of fine grinding chamber 3 The rotating shaft 6 is rotated and socketed, and the motor 7 is fixedly installed on the top plate of the friction box 1. The output shaft of the motor 7 runs through the top of the friction box 1 and is fixedly connected to the rotating shaft 6. The friction box 1 on both sides of the motor 7 is respectively provided with old sand inlets 22 With the new sand inlet 23, the inner wall of the coarse grinding chamber 2 is fixedly installed with multiple fixed grinding rods 8, and the rotating shaft 6 at the coarse grinding chamber 2 is fixedly installed with a plurality of stirring rods 9, and the stirring rods 9 and the fixed grinding rods 8 are alternately distributed. The inner wall of the friction box 1 at the chamber 2 is sleeved with an electric heating tube 10, and the rotating shaft 6 at the fine grinding chamber 3 is fixedly sleeved with a grinding disc 11. Interlaced friction teeth 12 are installed between the outer wall of the grinding disc 11 and the inner wall of the fine grinding chamber 3. A sieve plate 14 is installed in the sorting chamber 4 , and a discharge port 15 is opened on the friction box 1 at the bottom of the sorting chamber 4 . After the sand material enters the friction box 1, the electric heating tube 10 heats the sand material, so that the adhesive film is more likely to be rubbed off when the temperature rises. The motor 7 drives the rotating shaft 6 to rotate, and the rotating shaft 6 drives the stirring rod 9 to rotate, thereby stirring the sand material. , so that the sand material is evenly heated, and the stirring rod 9 and the fixed grinding rod 8 are staggered to stir the sand material, so that relative collisions between the sand materials occur, and the sand particles also collide with the stirring rod 9 and the fixed grinding rod 8, thereby coarsening the sand particles Grinding, the coarsely ground sand material flows along the grinding disc 11 to the inner wall of the fine grinding chamber 3 and slides down along the grinding disc 11 and the inner wall of the fine grinding chamber 3, and the rotating shaft 6 drives the grinding disc 11 to rotate, so that the sand grains slide down along the grinding disc 11 and the inner wall of the fine grinding chamber 3 During the process, the grinding disc 11 rotates to cause the friction teeth 12 to move relatively, thereby strongly rubbing the sand particles, bending and rubbing off the residual adhesive, and finally falling on the sieve plate 14 through the blanking hole 5 to be screened and collected through the discharge port 15 .

固定磨棒8和搅拌棒9均沿转轴6的轴线方向均匀分布多排,且每排的数量为四个,相邻两排的固定磨棒8和搅拌棒9均交错分布,搅拌棒9通过转轴6转动使得砂料在粗磨腔2内下落时被固定磨棒8和搅拌棒9多次搅拌,使得砂料混合均匀、受热均匀,使得砂料相互碰撞摩擦进行粗磨。The fixed grinding rods 8 and the stirring rods 9 are evenly distributed in multiple rows along the axial direction of the rotating shaft 6, and the number of each row is four. The rotating shaft 6 rotates to make the sand material fall in the coarse grinding chamber 2 and is stirred by the fixed grinding rod 8 and the stirring rod 9 for many times, so that the sand material is evenly mixed and heated, and the sand material collides and rubs against each other for coarse grinding.

固定磨棒8和搅拌棒9外壁上均固定安装混料支杆24,固定磨棒8和搅拌棒9上的混料支杆24相互交错,且混料支杆24外壁固定设有多个摩擦块25,使得砂料与混料支杆24发生相对移动,进一步摩擦砂料,磨砂块25为球状金刚砂,在砂料移动过程中对其进行粗磨。The mixing rods 24 are fixedly installed on the outer walls of the fixed grinding rod 8 and the stirring rod 9, and the mixing rods 24 on the fixed grinding rod 8 and the stirring rod 9 are interlaced with each other, and the outer walls of the mixing rods 24 are fixedly provided with a plurality of friction rods. The block 25 makes the sand material and the mixing rod 24 relatively move, and further rubs the sand material. The grinding block 25 is a spherical carborundum, and it is roughly ground during the movement of the sand material.

磨盘11的顶部为圆锥结构,下方为上大下小的圆台结构,精磨腔3为匹配磨盘11下方的圆台结构,使得砂料沿磨盘11顶部滑至精磨腔3内壁处,并通过圆台结构向下滑落,摩擦齿12间隔交错安装在磨盘11和精磨腔3的圆台结构处,且磨盘11和精磨腔3上的摩擦齿12间距从磨盘11顶部到底部逐渐递减,砂料下滑过程中被间距递减的摩擦齿12摩擦变得更精细,将砂粒表面的粘接剂膜完全摩去。The top of the grinding disc 11 is a conical structure, and the lower part is a round platform structure with a large upper part and a smaller lower part. The fine grinding chamber 3 is a matching round platform structure under the grinding disc 11, so that the abrasive slides along the top of the grinding disc 11 to the inner wall of the fine grinding chamber 3, and passes through the round platform. The structure slides down, and the friction teeth 12 are staggeredly installed at the round table structure of the grinding disc 11 and the fine grinding chamber 3, and the distance between the friction teeth 12 on the grinding disc 11 and the fine grinding chamber 3 gradually decreases from the top to the bottom of the grinding disc 11, and the sand material slides down During the process, the friction of the friction teeth 12 with decreasing spacing becomes finer, and the adhesive film on the surface of the sand grains is completely rubbed off.

落料孔5沿转轴6的圆周方向均匀分布有四个,磨盘11的底部固定安装有拨盘13,将精磨后的砂料通过拨盘13推送到落料孔5内。There are four blanking holes 5 evenly distributed along the circumferential direction of the rotating shaft 6 , and a dial 13 is fixedly installed on the bottom of the grinding disc 11 , and the sand material after fine grinding is pushed into the blanking holes 5 through the dial 13 .

筛板14为倾斜安装的振动筛,便于将砂料筛分,已经摩擦细小的砂粒掉落到分选腔4,并通过出料口15收集,摩擦箱1底部固定安装有支腿16。The sieve plate 14 is a vibrating sieve installed on an incline, which is convenient for sieving the sand material. The fine sand grains that have been rubbed fall into the sorting chamber 4 and are collected through the discharge port 15. The bottom of the friction box 1 is fixedly equipped with a leg 16.

筛板14处的摩擦箱1上固定套接回料管19,摩擦箱1外壁上通过支架固定安装输料管17,回料管19连通输料管17的底部外壁,输料管17内安装有螺旋轨道18,输料管17的顶部外壁固定套接出料管21,出料管21位于旧砂入口22正上方,将筛板14上未摩擦好的大颗粒砂料通过回料管19流入输料管17,通过螺旋轨道18再次通过出料管21和旧砂入口22送入摩擦箱1再次摩擦,循环摩擦使其满足标准。The friction box 1 at the sieve plate 14 is fixedly sleeved with a return pipe 19, and the outer wall of the friction box 1 is fixedly installed with a feed pipe 17 through a bracket. There is a spiral track 18, and the outer wall of the top of the feeding pipe 17 is fixedly socketed with the discharge pipe 21. The discharge pipe 21 is located directly above the old sand inlet 22, and the large-grained sand that has not been rubbed on the sieve plate 14 passes through the return pipe 19 It flows into the delivery pipe 17, and is sent to the friction box 1 through the spiral track 18 again through the discharge pipe 21 and the old sand inlet 22 to be rubbed again, and the circular friction makes it meet the standard.

输料管17的顶部安装有驱动螺旋轨道18的驱动电机,输料管17的底部外壁还固定套接有投料管20,便于将旧砂投入输送管17内送到旧砂入口22。The top of feed pipe 17 is equipped with a drive motor that drives the spiral track 18, and the bottom outer wall of feed pipe 17 is also fixedly sleeved with feed pipe 20, so that old sand is dropped into feed pipe 17 and delivered to old sand inlet 22.

工作原理:本发明使用时,通过投料口20将旧砂倒入输料管17内,螺旋轨道18将旧砂输送到出料管21处从而通过旧砂入口22进入摩擦箱1内,并且在初始时,通过新砂入口23向摩擦箱1内加入少量的新砂,使得新砂充当磨料对旧砂进行摩擦;砂料进入摩擦箱1内后,电热管10对砂料进行加热,使得粘接剂薄膜升温更易被摩去,电机7带动转轴6转动,转轴6带动搅拌杆9转动,从而为砂料进行搅拌,使得旧砂和新砂混合均匀并使砂料均匀受热,且搅拌杆9和固定磨棒8相互交错对砂料搅拌,使得砂料间发生相对碰撞、砂粒与搅拌杆9和固定磨棒8也发生碰撞,从而对砂粒进行粗磨,粗磨后的砂料沿磨盘11流到精磨腔3内壁处并沿磨盘11和精磨腔3内壁下滑,转轴6打动磨盘11转动,使得砂粒沿磨盘11和精磨腔3内壁下滑过程中,磨盘11转动使得摩擦齿12发生相对移动,从而对砂粒进行强力摩擦,且磨盘11和精磨腔3上的摩擦齿12间距从磨盘11顶部到底部逐渐递减,砂料下滑过程中被间距递减的摩擦齿12摩擦变得更精细,将砂粒表面的粘接剂膜完全摩去,然后砂料落到精磨腔3底部,磨盘11底部的拨盘13将砂料扫入落料孔5,精磨后的砂料落到筛板14上进行筛选,满足摩擦后的砂料粒径的型砂通过出料口15落下收集,粘接剂未完全摩去的大颗粒型砂通过回料管19流回输料管17,从而再次输送到旧砂入口22进入摩擦箱1进行循环摩擦,保证最终砂粒满足要求,且回流的砂粒粒径比旧砂小,在循环摩擦过程能够充当旧砂的磨料进行粗磨。Working principle: when the present invention is used, the old sand is poured into the feeding pipe 17 through the feeding port 20, and the spiral track 18 conveys the old sand to the discharge pipe 21 so that it enters the friction box 1 through the old sand inlet 22, and Initially, a small amount of new sand is added to the friction box 1 through the new sand inlet 23, so that the new sand acts as an abrasive to rub the old sand; after the sand enters the friction box 1, the electric heating tube 10 heats the sand, so that the adhesive film The heating is easier to be rubbed off, the motor 7 drives the rotating shaft 6 to rotate, and the rotating shaft 6 drives the stirring rod 9 to rotate, so as to stir the sand material, so that the old sand and new sand are mixed evenly and the sand material is evenly heated, and the stirring rod 9 and the fixed grinding rod 8 interlaced with each other to stir the sand, so that relative collision occurs between the sand, and the sand also collides with the stirring rod 9 and the fixed grinding rod 8, so that the sand is coarsely ground, and the coarsely ground sand flows along the grinding disc 11 to the fine grinding The inner wall of the cavity 3 slides down along the inner wall of the grinding disc 11 and the fine grinding chamber 3, and the rotating shaft 6 moves the grinding disc 11 to rotate, so that during the process of sliding the sand grains along the grinding disc 11 and the inner wall of the fine grinding chamber 3, the rotation of the grinding disc 11 makes the friction teeth 12 move relatively, thereby The sand is strongly rubbed, and the distance between the friction teeth 12 on the grinding disc 11 and the fine grinding chamber 3 gradually decreases from the top to the bottom of the grinding disc 11. During the sliding process of the sand, the friction teeth 12 with decreasing spacing become finer, and the surface of the sand grains The adhesive film is completely rubbed off, and then the sand material falls to the bottom of the fine grinding chamber 3, and the dial 13 at the bottom of the grinding disc 11 sweeps the sand material into the blanking hole 5, and the sand material after fine grinding falls on the sieve plate 14 for further grinding. After screening, the molding sand that meets the particle size of the sand material after friction falls and collects through the discharge port 15, and the large-grained molding sand that has not been completely rubbed off by the adhesive flows back to the feeding pipe 17 through the return pipe 19, so as to be transported to the old sand inlet again. 22 enters the friction box 1 for cyclic friction to ensure that the final sand meets the requirements, and the particle size of the reflowed sand is smaller than that of the old sand, which can be used as an abrasive for the old sand during the cyclic friction process for rough grinding.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (8)

1. a kind of mechanical regenerated sand grains strigil of old sand, including friction case (1), it is characterised in that: above the friction case (1) Inside is provided with corase grinding chamber (2) and fine grinding chamber (3), and the corase grinding chamber (2) is connected with fine grinding chamber (3), below the friction case (1) Inside is provided with sorting chamber (4), is provided with discharge port (5) between the sorting chamber (4) and fine grinding chamber (3), at the top of the corase grinding chamber (2) with Turning set switches through axis (6) between fine grinding chamber (3) bottom, motor (7) is fixedly mounted on friction case (1) top plate, the motor (7) Output shaft through friction case (1) at the top of and be fixedly connected shaft (6), on the friction case (1) of the two sides of the motor (7) respectively Equipped with old sand entrance (22) and fresh sand entrance (23), multiple fixed frottons (8), institute is fixedly mounted in the inner wall of corase grinding chamber (2) It states and is fixedly mounted multiple stirring rod (9) in the shaft (6) at corase grinding chamber (2), the stirring rod (9) and fixed frotton (8) are staggeredly It is distributed, is socketed with electrothermal tube (10) in friction case (1) inner wall at corase grinding chamber (2), the shaft at fine grinding chamber (3) (6) it is fixedly attached on mill (11), staggered friction teeth is installed between the outer wall and fine grinding chamber (3) inner wall of the mill (11) (12), it is equipped with sieve plate (14) in the sorting chamber (4), is provided with discharge port on the friction case (1) of sorting chamber (4) bottom (15).
2. the mechanical regenerated sand grains strigil of a kind of old sand according to claim 1, it is characterised in that: the fixed frotton (8) and stirring rod (9) is uniformly distributed along the axis direction of shaft (6) multiple rows of, and the quantity of every row is four, adjacent two rows of Fixed frotton (8) and stirring rod (9) are interspersed, and stirring rod (9) is rotated by shaft (6) so that sand material is in corase grinding chamber (2) It is fixed frotton (8) when interior whereabouts and stirring rod (9) repeatedly stirs, so that the mutual collision friction of sand material is roughly ground.
3. the mechanical regenerated sand grains strigil of a kind of old sand according to claim 1, it is characterised in that: the fixed frotton (8) and on stirring rod (9) outer wall it is fixedly mounted mixing strut (24), the mixing on the fixed frotton (8) and stirring rod (9) Strut (24) is interlaced, and mixing strut (24) outer wall is fixed with multiple friction blocks (25), so that sand material and mixing strut (24) it relatively moves, further rub sand material, and the abrasive block (25) is spherical diamond dust, right in sand material moving process It is roughly ground.
4. the mechanical regenerated sand grains strigil of a kind of old sand according to claim 1, it is characterised in that: the mill (11) Top be conical structure, lower section be up big and down small frustum cone structure, it is described fine grinding chamber (3) be matching mill (11) below circle Platform structure, so that sand material is slided at the top of mill (11) at fine grinding chamber (3) inner wall, and is slid downwards by frustum cone structure, it is described Friction teeth (12) interleaved is mounted at mill (11) and the frustum cone structure of fine grinding chamber (3), and mill (11) and fine grinding chamber (3) On friction teeth (12) spacing gradually successively decrease from mill (11) top-to-bottom, the friction successively decreased by spacing during sand material glides Tooth (12) friction becomes finer, and the adhesive film of sand grain surface is rubbed completely.
5. the mechanical regenerated sand grains strigil of a kind of old sand according to claim 1, it is characterised in that: the material-dropping hole (5) there are four the circumferencial direction along shaft (6) is uniformly distributed, the bottom of the mill (11) is fixedly installed with driver plate (13), will Sand material after fine grinding is pushed in material-dropping hole (5) by driver plate (13).
6. the mechanical regenerated sand grains strigil of a kind of old sand according to claim 1, it is characterised in that: the sieve plate (14) For the vibrating screen of inclination installation, convenient for by sand material screen point, rubbed tiny sand grains is fallen to sorting chamber (4), and passes through and Material mouth (15) is collected, and friction case (1) bottom is fixedly installed with supporting leg (16).
7. the mechanical regenerated sand grains strigil of a kind of old sand according to claim 1, it is characterised in that: the sieve plate (14) It is fixedly attached feed back pipe (19) on the friction case (1) at place, is fixed by the bracket installation conveying pipeline on friction case (1) outer wall (17), the bottom outer wall of feed back pipe (19) connection conveying pipeline (17), the conveying pipeline (17) is interior to be equipped with helical orbit (18), the top exterior walls of the conveying pipeline (17) are fixedly attached discharge nozzle (21), and the discharge nozzle (21) is located at old sand entrance (22) right above, the bulky grain sand material not rubbed on sieve plate (14) is flowed into conveying pipeline (17) by feed back pipe (19), is passed through Helical orbit (18) is sent into friction case (1) again by discharge nozzle (21) and old sand entrance (22) and rubs again, and circulation friction makes It meets standard.
8. the mechanical regenerated sand grains strigil of a kind of old sand according to claim 7, it is characterised in that: the conveying pipeline (17) driving motor of driving helical orbit (18) is installed, the bottom outer wall of the conveying pipeline (17) is also fixedly attached at the top of There are commissioning pipe (20), convenient for old sand entrance (22) will be sent in old sand investment delivery pipe (17).
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WO2018120046A1 (en) * 2016-12-30 2018-07-05 深圳市玖创科技有限公司 Battery negative electrode material mixing apparatus with cyclic pulverizing device
CN107755627A (en) * 2017-10-09 2018-03-06 铜陵安东铸钢有限责任公司 The new old sand hybrid system of one kind casting
CN207856999U (en) * 2017-12-13 2018-09-14 中漠大农业股份有限公司 A kind of agricultural stalk recycling grinding device
CN108393051A (en) * 2018-03-05 2018-08-14 天津科创复兴科技咨询有限公司 A kind of solid-liquid reaction kettle with crushing function
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CN108672650A (en) * 2018-07-04 2018-10-19 柳晶(溧阳)环保科技有限公司 A kind of inorganic binder antiquated sand cycle crushing regenerating unit
CN210208523U (en) * 2019-04-30 2020-03-31 安徽全柴天和机械有限公司 Sand grain friction device for mechanical regeneration of used sand

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CN111659851A (en) * 2020-06-04 2020-09-15 安徽银力铸造有限公司 Automatic two-way foundry casting device of clean formula
CN111995252A (en) * 2020-09-11 2020-11-27 重庆鸽牌电瓷有限公司 Red glaze and preparation method thereof
CN112620578A (en) * 2020-12-02 2021-04-09 温州大学激光与光电智能制造研究院 Molding sand mould makes uses mulling device
CN118385444A (en) * 2024-06-27 2024-07-26 晋城市科裕达铸造有限公司 Waste sand treatment device for metal product casting

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Application publication date: 20190802