CN201267802Y - Separation device of powder dust on surface of granule - Google Patents
Separation device of powder dust on surface of granule Download PDFInfo
- Publication number
- CN201267802Y CN201267802Y CNU2008201518022U CN200820151802U CN201267802Y CN 201267802 Y CN201267802 Y CN 201267802Y CN U2008201518022 U CNU2008201518022 U CN U2008201518022U CN 200820151802 U CN200820151802 U CN 200820151802U CN 201267802 Y CN201267802 Y CN 201267802Y
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- dust
- bulk cargo
- shell
- rotary drum
- dedusting
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Abstract
The utility model discloses a particle surface dust separator, which comprises a chassis, a dedusting tumbling cylinder, a drive unit, a dedusting blower and a shell; wherein, the dedusting tumbling cylinder, which is inclined upwards and rotatably supported by the chassis, comprises a bulk material unit and a screener; the bulk material unit is a closed cylinder in which a bulk material pipe and lifting blades are arranged; the lifting blades are fixed on the inner wall of the bulk material unit; the bulk material pipe is arranged on the central axis of the bulk material unit and firmly connected with the lifting blades by supporting bars; the screener is a screening cylinder; the outer wall of the cylindrical body of the bulk material unit of the dedusting tumbling cylinder is surrounded by a circle of ring gear; the screener of the dedusting tumbling cylinder is covered by the shell; the bottom of the terminal of the shell is orderly provided with a fine sand-discharging outlet and a finished product-discharging outlet; the terminal of the shell is connected with a frustum-shaped dust-collecting hood and a dust-collecting tube; and the dedusting blower is communicated with the dust-collecting tube. The utility model has the following advantages: (1) the content of fine particles below 0.5mm is greatly reduced; (2) the dust content in the product is greatly reduced, the dedusting effect is good, and the effect on the environment is reduced.
Description
Technical field
The utility model relates to a kind of dust arrester, relates in particular to a kind of separator that carries out the particle surface dust of dedusting separation for slag molding sand finished product.
Background technology
The at present domestic spraying coating process that extensively adopts in industries such as structure steel fabrication, Ship's Repair eliminates rust, and materials such as the shot that uses, quartz sand, copper ore, steel sand are as the spraying derusting abrasive medium mostly.
Along with to the comprehensive utilization of steel slag resource exploitation, the slag molding sand that utilizes the discarded object that produces in the steelmaking process to develop, its properties of product and processing cost all are better than copper ore, use in a large number in spraying rust cleaning industry at present, and be respond well.
But in the process of actual production slag molding sand, also have the dust content problem of higher, mainly be by analysis by the particle surface dust content higher due to.
1., the molding sand finished product grain size is thin partially
At present mainly adopt double-deck screen shale shaker to divide device to produce the slag molding sand, its production technology is used<granule content of 0.5mm is bigger as shown in Figure 1, and thin partially particle diameter is distributed with the quality and the cyclic utilization rate (shown in table 1-1) that may influence rust cleaning.
Table 1-1
3~2mm | 2~1mm | 1~0.5mm | <0.5mm | Access times | |
The copper mine slag | 45.97 | 34.27 | 14.92 | 4.84 | 4 |
The slag molding sand | 39.28 | 30.49 | 14.91 | 15.32 | 6 |
2., airborne dust is bigger, contaminated environment
Because the slag molding sand can produce big airborne dust in processing, transportation and spraying operation.From particle size distribution data, itself contain 10% the fine powder of having an appointment in the slag raw material less than 0.125mm, in its process again through broken, sieve, roll, after the processing of link such as conveying, can further produce the fine powder of a part less than 0.125mm, though the dedusting in addition of cloth-bag type dust removal machine is set in this process, but dust removing effects is unsatisfactory, still have quite a few fine powder attached to slag molding sand finished surface and enter finished bin, finally in the process of using, dust raising phenomenon occurred.
Main cause is as follows:
1. owing to the uncertainty of slag raw material at aspects such as particle diameter distribution, face shapings, make that the employing double-deck screen shale shaker is not ideal enough as the processing mode effect of its machine-shaping, should be according to the product cut size requirement, seek a kind of auxiliary precise machining device and further handle, its particle diameter is distributed satisfy specification requirement.
2. from microstructure, steel slag particle has surface imperfection, characteristics such as porous, and therefore, the following fine powder material of 0.125mm is very easily attached on the bulky grain.Only rely on and strengthen the material drop, motion modes such as raising screen(ing) machine amplitude are attempted fine powder and particle separation thorough, and present effect is bad.
In addition, along with country to the improving constantly and relevant industries more and more tighter to cost control of environmental protection requirement, for the production of slag molding sand new requirement has been proposed also.In order to make the slag molding sand have lower dust burdening and the recycling rate of waterused of Geng Gao, be necessary to develop the equipment of a kind of slag molding sand dedusting.
Summary of the invention
Problem to be solved in the utility model has provided a kind of separator that can reduce slag molding sand dust burdening, improve the particle surface dust of yield rate, to reduce slag molding sand fine particle content, guarantees the construction quality of spraying coating process.
The technical scheme of the utility model technical solution problem is as follows:
A kind of separator of particle surface dust comprises frame, Dust-proof rotary drum and drive unit, and what described Dust-proof rotary drum was inclined upwardly and rotates is supported on the frame, it is characterized in that, also comprises dedusting fan and shell;
Described Dust-proof rotary drum comprises front end bulk cargo device and rear end sifter, charging aperture is established at the leading section center of described bulk cargo device, the bulk cargo device is the cylindrical shell of sealing, bulk cargo device inside is provided with bulk cargo pipe and lifting blade, described lifting blade is fixedly installed on the inwall of bulk cargo device, described bulk cargo pipe is arranged on the bulk cargo device central axis, and described bulk cargo pipe is fixedlyed connected with lifting blade by support bar; Described screening section is a sifting barrel, and its front end is connected with the bulk cargo device and becomes one;
The cylinder body outer wall of the bulk cargo section of described Dust-proof rotary drum is around there being a circle gear ring, and described drive unit comprises drive motors and driven wheel, and described driven wheel cooperates the rotation of driving cylindrical shell with gear ring on the cylindrical shell;
Described shell is the screening section periphery that tubular is enclosed within Dust-proof rotary drum, is fixed on the frame, and described shell end bottom is provided with fine sand discharging opening and finished product discharging opening successively, is provided with demarcation strip between two discharging openings of outer casing inner wall; Described shell end is connected with round table-like dust collection cover, and the exit of dust collection cover is provided with the pipe that gathers dust, and described dedusting fan is connected with the pipe that gathers dust.
The beneficial effects of the utility model:
1. the following fine particle content of 0.5mm reduces significantly, and mean value is 12% of former technology only, thereby has guaranteed the construction quality of spraying coating process, has also improved the recycling number of times of product, for the client saves cost.
2. the product dust burdening significantly reduces, and mean value is less than 0.2%, and much smaller than 1.0% of former technology, good dedusting effect has reduced the influence to environment.
Description of drawings
Fig. 1 is existing slag molding sand technological process of production figure;
Fig. 2 is the utility model particle surface dust removal separation apparatus structural representation.
The specific embodiment
Further specify the present invention below in conjunction with accompanying drawing
As shown in Figure 2, the separator of the utility model particle surface dust comprises frame 1, Dust-proof rotary drum 2, drive unit, dedusting fan and shell 3, and what described Dust-proof rotary drum 2 was inclined upwardly and rotates is supported on the frame 1;
Described Dust-proof rotary drum 2 comprises front end bulk cargo device 21 and rear end sifter 22, charging aperture 23 is established at the leading section center of described bulk cargo device 21, bulk cargo device 21 is the cylindrical shell of sealing, bulk cargo device 21 inside are provided with bulk cargo pipe 24 and lifting blade 25, described lifting blade 25 is fixedly installed on the inwall of bulk cargo device, described bulk cargo pipe 24 is arranged on the central axis of bulk cargo device 21, and described bulk cargo pipe 24 is fixedlyed connected with lifting blade 25 by support bar 26; Described sifter 22 is a sifting barrel, and its front end is connected with the bulk cargo device and becomes one;
Bulk cargo device 21 cylinder body outer walls of described Dust-proof rotary drum 2 are around there being a circle gear ring 4, and described drive unit comprises drive motors and driven wheel, and described driven wheel cooperates 2 rotations of driving Dust-proof rotary drum with gear ring 4 on the cylindrical shell;
Described shell 3 is sifter 22 outer rings that tubular is enclosed within Dust-proof rotary drum 2, is fixed on the frame 1, and described shell 3 terminal bottoms are provided with fine sand discharging opening 31 and finished product discharging opening 32 successively, are provided with demarcation strip 33 between two discharging openings of shell 4 inwalls; Described shell 1 tail end is connected with round table-like dust collection cover 5, and the exit of dust collection cover 5 is provided with the pipe 6 that gathers dust, and described dedusting fan is connected with the pipe 6 that gathers dust.
Described lifting blade 25 is divided into three groups, four every group uniform being fixedly installed on bulk cargo device 21 inwalls, and spacing is identical between every group of lifting blade 25.
The tilt angle alpha of described Dust-proof rotary drum 2 is 10~20 degree, and preferred inclination angle is 15 degree.
Also comprise hopper 7, the outlet of described hopper 7 communicates with charging aperture 23.
Operation principle of the present utility model is as follows:
1. 0.5~3mm finished product the molding sand after will processing is sent into Dust-proof rotary drum 2 with conveyer belt.The slag molding sand is slipped into the bulk cargo device of Dust-proof rotary drum cylindrical shell by the formula that the stretches into hopper 7 that is positioned at the high-end center of cylinder.
2. Dust-proof rotary drum is a totally enclosed type, is driven by a 15kw reducing motor, drives the pinion seat by chain and rotates, and drives the outer bull gear 5 of cylindrical shell by the pinion seat again and rotates with 26 rev/mins speed.
3. the slag molding sand that is positioned at bulk cargo device 21 cylindrical shell inner bottom parts is continuously brought to the cylindrical shell top by three groups every group four lifting blades 25 of tube and falls, and bump, is broken up out along pipe outer wall both sides to Φ 290 * 300 pipe shape bulk cargo pipes of installing 24 along drum shaft.
4. by dust collection cover and cloth bag blower fan the dust of kicking up is sucked dust removal machine simultaneously at the shell discharge end.
5. because the cylindrical shell of Dust-proof rotary drum is by 15 ° of angle angle mounts, the slag molding sand flows to cylinder back-end roto-siofter segmentation 22 from height to hanging down, by the 0.5mm wire screen that is installed in the terminal fines discharging opening of shell 31 places, the fine grained of 0.5~0.125mm size is filtered discharge, the slag molding sand of finished product 0.5~3mm, flow into product conveying belt through terminal bottom finished product discharging opening 31, enter pan tank.
Specific embodiment is listed as follows:
Table 1-2
3~2mm | 2~1mm | 1~0.5mm | <0.5mm | Dust burdening, % | Access times | |
Former technology | 39.28 | 30.49 | 14.91 | 15.32 | 1.00% | 6 |
Embodiment 1 | 44.15 | 29.14 | 24.54 | 2.17 | 0.19% | More than 8 |
Embodiment | ||||||
2 | 41.23 | 30.25 | 27.03 | 1.49 | 0.19% | More than 8 times |
Embodiment 3 | 38.02 | 33.46 | 26.66 | 1.86 | 0.20% | More than 8 times |
By the embodiment tabulation as can be seen:
1. fine particle content reduces significantly.
2. the product dust burdening significantly reduces.
Claims (6)
1. the separator of a particle surface dust comprises frame (1), Dust-proof rotary drum (2) and drive unit, and what described Dust-proof rotary drum (2) was inclined upwardly and rotates is supported on the frame (1), it is characterized in that, also comprises dedusting fan and shell (3);
Described Dust-proof rotary drum (2) comprises front end bulk cargo device (21) and rear end sifter (22), charging aperture (23) is established at the leading section center of described bulk cargo device (21), bulk cargo device (21) is the cylindrical shell of sealing, bulk cargo device (21) inside is provided with bulk cargo pipe (24) and lifting blade (25), described lifting blade (25) is fixedly installed on the inwall of bulk cargo device (21), described bulk cargo pipe (24) is arranged on the central axis of bulk cargo device (21), and described bulk cargo pipe (24) is fixedlyed connected with lifting blade (25) by support bar (26); Described sifter (22) is a sifting barrel, and its front end is connected with bulk cargo device (21) and becomes one;
Bulk cargo device (21) cylinder body outer wall of described Dust-proof rotary drum (2) is around there being a circle gear ring (4), and described drive unit comprises drive motors and driven wheel, and described driven wheel cooperates driving Dust-proof rotary drum (2) rotation with gear ring (4) on the cylindrical shell;
Described shell (3) is sifter (22) outside that tubular is enclosed within Dust-proof rotary drum (2), be fixed on the frame (1), the terminal bottom of described shell (3) is provided with fine sand discharging opening (31) and finished product discharging opening (32) successively, is provided with demarcation strip (33) between two discharging openings of shell (4) inwall; Described shell (1) tail end is connected with round table-like dust collection cover (5), and the exit of dust collection cover (5) is provided with the pipe (6) that gathers dust, and described dedusting fan is connected with the pipe (6) that gathers dust.
2. the separator of particle surface dust according to claim 1 is characterized in that, the angle of inclination of described Dust-proof rotary drum (2) is 10~20 degree.
3. the separator of particle surface dust according to claim 1 is characterized in that, described lifting blade (25) is divided into three groups, four every group uniform being fixedly installed on bulk cargo device (21) inwall, and spacing is identical between the two adjacent groups lifting blade (25).
4. the separator of particle surface dust according to claim 1 is characterized in that, described shell (3) is gone up the wire screen (34) that fines discharging opening (31) locates to be provided with 0.5mm.
5. the separator of particle surface dust according to claim 1 is characterized in that, described bulk cargo pipe (24) is a pipe.
6. the separator of particle surface dust according to claim 1 is characterized in that, also comprises hopper (7), and the outlet of described hopper (7) communicates with charging aperture (23).
Priority Applications (1)
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CNU2008201518022U CN201267802Y (en) | 2008-08-11 | 2008-08-11 | Separation device of powder dust on surface of granule |
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CNU2008201518022U CN201267802Y (en) | 2008-08-11 | 2008-08-11 | Separation device of powder dust on surface of granule |
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CNU2008201518022U Expired - Fee Related CN201267802Y (en) | 2008-08-11 | 2008-08-11 | Separation device of powder dust on surface of granule |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102321273B (en) * | 2011-06-10 | 2012-11-21 | 济南友邦恒誉科技开发有限公司 | Dust separating and carrier returning device |
CN103008226A (en) * | 2012-12-21 | 2013-04-03 | 江西稀有稀土金属钨业集团有限公司 | Drum screen for scrap copper |
CN103433215A (en) * | 2013-09-10 | 2013-12-11 | 吐鲁番市迈德果业有限责任公司 | Raisin dust collector |
CN106807619A (en) * | 2015-11-30 | 2017-06-09 | 衡阳双雁运输机械有限公司 | A kind of sand sieving machine |
CN108356216A (en) * | 2017-12-28 | 2018-08-03 | 青岛诺信机械有限公司 | A kind of multipurpose barrel cooling crusberscreen |
CN110899118A (en) * | 2019-12-09 | 2020-03-24 | 江西南兴实业有限公司 | Rotation type purifier before rice processing |
CN111076632A (en) * | 2019-12-19 | 2020-04-28 | 中国华冶科工集团有限公司西北分公司 | Construction method applied to medium-length hole orifices after sand and soil separation |
CN112620064A (en) * | 2020-12-11 | 2021-04-09 | 弗格森输送机械(常州)有限公司 | Drum-type screening and dust removing integrated device |
-
2008
- 2008-08-11 CN CNU2008201518022U patent/CN201267802Y/en not_active Expired - Fee Related
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102321273B (en) * | 2011-06-10 | 2012-11-21 | 济南友邦恒誉科技开发有限公司 | Dust separating and carrier returning device |
CN103008226A (en) * | 2012-12-21 | 2013-04-03 | 江西稀有稀土金属钨业集团有限公司 | Drum screen for scrap copper |
CN103008226B (en) * | 2012-12-21 | 2015-06-17 | 江西稀有稀土金属钨业集团有限公司 | Drum screen for scrap copper |
CN103433215A (en) * | 2013-09-10 | 2013-12-11 | 吐鲁番市迈德果业有限责任公司 | Raisin dust collector |
CN106807619A (en) * | 2015-11-30 | 2017-06-09 | 衡阳双雁运输机械有限公司 | A kind of sand sieving machine |
CN108356216A (en) * | 2017-12-28 | 2018-08-03 | 青岛诺信机械有限公司 | A kind of multipurpose barrel cooling crusberscreen |
CN110899118A (en) * | 2019-12-09 | 2020-03-24 | 江西南兴实业有限公司 | Rotation type purifier before rice processing |
CN110899118B (en) * | 2019-12-09 | 2021-06-04 | 郯城县瑞丰米业有限公司 | Rotation type purifier before rice processing |
CN111076632A (en) * | 2019-12-19 | 2020-04-28 | 中国华冶科工集团有限公司西北分公司 | Construction method applied to medium-length hole orifices after sand and soil separation |
CN112620064A (en) * | 2020-12-11 | 2021-04-09 | 弗格森输送机械(常州)有限公司 | Drum-type screening and dust removing integrated device |
CN112620064B (en) * | 2020-12-11 | 2025-01-03 | 弗格森输送机械(常州)有限公司 | A drum type screening and dust removal integrated device |
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Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090708 Termination date: 20130811 |