Summary of the invention
It is an object of the invention to propose that a kind of rubber latex integrated system and its application method, the system can be automatically from rubbers
Rubber latex is acquired on gum;The application method can make that the system is most effectively collected into rubber latex.
To achieve this purpose, the present invention adopts the following technical scheme:
A kind of rubber latex integrated system, comprising: acquisition device, latex collection device and latex transmission device;
The acquisition device is installed on several rubber trees in rubber tree region, for acquiring the rubber latex of rubber tree;
The latex collection device, for receiving and storing the rubber latex of several acquisition devices;
The latex transmission device, the rubber latex for the acquisition device to be collected into from rubber tree reach the latex and receive
Acquisition means;
Several described acquisition devices are by pipeline connection in the latex collection device;The latex transmission device passes through pipeline
It is connected in the latex collection device.
It further explains, the acquisition device between different rubber trees passes through pipeline connection;
Any one of acquisition device is communicated with the single or multiple acquisition devices.
It further explains, several described acquisition devices are connected by pipeline, form subgroup;
Several described subgroups form cluster by pipeline connection;The cluster is connected to the latex collection device.
It further explains, further includes: part is collected in subgroup and cluster collects part;
The input terminal that part is collected in the subgroup is connected to the subgroup, and the output end that part is collected in the subgroup is connected to the cluster and collects
The input terminal of part;The output end that the cluster collects part is connected to the latex collection device.
It further explains, the latex collection device includes: collection glue tank, split flow pump and diversion cans;
It is connected between the collection glue tank by feeding pipe, the feeding pipe is communicated with the output that the cluster collects part
End, the feeding pipe are equipped with pneumatic operated valve in the input terminal of the collection glue tank;
By sub-material piping connection between the collection glue tank, the sub-material pipeline is equipped with pneumatic in the input terminal of the collection glue tank
Valve;The input terminal of the split flow pump is connected to the sub-feed tube road, and output end is connected to the input terminal of the diversion cans;Institute
Split flow pump is stated for the rubber latex collected in glue tank to be evacuated to the diversion cans.
It further explains, the vertical position of the sub-material pipeline is not higher than the vertical position of the feeding pipe.
It further explains, the latex transmission device includes: vacuum pump and knockout drum;
The vacuum pump is connected to the output end of the knockout drum, and the knockout drum is connected to institute by feed lines
It states in collection glue tank, and be equipped with pneumatic operated valve in the feed lines;
The vacuum pump is for sending the rubber latex of the acquisition device to the knockout drum.
It further explains, the latex collection device includes: liquidometer and liquid level sensor;
The liquidometer is set in the collection glue tank, for measuring the position of rubber latex in the collection glue tank;
The liquid level sensor is set in the collection glue tank, for identification the measurement result of the liquidometer, and according to the knot
Fruit control the feeding pipe pneumatic operated valve, the pneumatic operated valve of the sub-material pipeline and the pneumatic operated valve of the feed lines and described point
Stream pump.
A kind of application method of rubber latex integrated system, comprising the following steps:
(1) acquisition device is installed on rubber tree respectively;
(2) acquisition device, latex collection device and latex transmission device be will test by initializing system after piping connection;And
Retrieve its use state and connection safety;
(3) start acquisition device, and acquire rubber latex from rubber tree by acquisition device;
(4) it opens in any one collection glue tank, is located at the pneumatic operated valve of both feeding pipe and feed lines, starts vacuum
Pump, and by liquid level sensor by collection glue tank in vacuum degree be transferred to it is minimum;
(5) each glue tank that collects is opened in the pneumatic operated valve of both feeding pipe and feed lines, allows latex flow direction collection glue tank;
(6) automatic running pattern for starting liquid level sensor, automatically controls split flow pump and feeding pipe, sub-material pipeline and feed pipe
The start-stop of pneumatic operated valve on the pipeline of three, road, makes rubber latex automatic shunt to each diversion cans.
It further explains, in the step (1), specifically includes the following steps:
1) acquisition device is fixed on rubbery trunk by fixed ring;
2) glue point is adopted according to the position mark of each air deflector in one's power;
3) connector is connected to collection glue chamber lower interface, then external tapping is connected in other acquisition devices or system pipeline;
4) air deflector is mounted on institute's target by sequence from bottom to top and adopts glue point and connecting conduit, allow latex rubber from adopting glue point stream
Out, collection glue chamber is flowed into through air deflector and conduit, then through system pipeline inflow terminal gathering station.
Beneficial effects of the present invention:
Traditional technology has fundamentally been overturned, integrated, the automation of adopting glue process may be implemented, to greatly reduce manpower throwing
Enter, cost is saved, while production efficiency will be improved on a large scale, to improve overall economic benefit.
Specific embodiment
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments.
A kind of rubber latex integrated system, comprising: acquisition device 1, latex collection device 2 and latex transmission device 3;
The acquisition device 1 is installed on several rubber trees in rubber tree region, for acquiring the rubber glue of rubber tree
Cream;
The latex collection device 2, for receiving and storing the rubber latex of several acquisition devices 1;
The latex transmission device 3, the rubber latex for the acquisition device 1 to be collected into from rubber tree reach the latex
Collection device 2;
Several described acquisition devices 1 are by pipeline connection in the latex collection device 2;The latex transmission device 3 passes through
Pipeline is connected in the latex collection device 2.
It further explains, the application is used to acquire the rubber latex on rubber tree, and the application only need to be on rubber tree
Acquisition device 1 is installed, after being acquired using acquisition device 1, only need to start latex transmission device 3, acquisition device 1 can be acquired
To rubber latex be sent to latex collection device 2, realize the effect of automation collection rubber latex, make the rubber of multiple regions
Latex can reach acquisition simultaneously, significantly save labour.
It further explains, the acquisition device 1 between different rubber trees passes through pipeline connection.
Any one of acquisition device 1 is communicated with the single or multiple acquisition devices 1.
Further explain, the acquisition device 1 of the application can be connected with the acquisition device 1 of single adjacent position, or with extremely
Few 2 or more acquisition devices 1 are connected or are sequentially connected simultaneously;Wherein, acquisition device 1 here is to be connected, i.e., one
Rubber latex on acquisition device 1 can reach in another acquisition device 1, then reach next acquisition by the acquisition device 1
Device 1, until reaching latex collection device 2.
Meanwhile such design method, the use cost of pipeline can be maximumlly saved, each acquisition device 1 is not necessarily to
It is connected individually to latex collection device 2, neighbouring acquisition device 1 need to only be connected, the collection of whole region, efficiency can be completed
Height, it is easy to maintain.
It further explains, several described acquisition devices 1 are connected by pipeline, form subgroup A;
Several described subgroup A form cluster B by pipeline connection;The cluster B is connected to the latex collection device 2.
It further explains, the application is distinguished the rubber tree in a region, acquisition device 1 by certain subgroup rule
Subgroup A is connected into, is i.e. there are multiple subgroup A in a region, it can be rubber that this, which is mainly in view of subgroup rule mentioned above,
Performance, the cultural method of rubber tree etc. of rubber in the reproduction age of tree, subgroup A;And multiple subgroup A with identical subgroup rule
Then it is linked to be cluster B, and corresponding latex collection device 2 is passed to by pipeline.
As in a certain rubber entirety gardens, the rubber tree region for being 2 years and 3 years with multiple reproduction ages, then region reproduction age
It is interconnected for 2 years acquisition devices 1, forms the subgroup that reproduction age is 2 years, the subgroup that reproduction age is 2 in multiple regions connects into collection
Group B, the then rubber tree that whole gardens all reproduction ages are 2 years are acquired.3 years rubber trees are similarly.
It further explains, further includes: part 4 is collected in subgroup and cluster collects part 5;
The input terminal that part 4 is collected in the subgroup is connected to the subgroup A, and the output end that part 4 is collected in the subgroup is connected to the cluster
Collect the input terminal of part 5;The output end that the cluster collects part 5 is connected to the latex collection device 2.
It further explains, part 4 is collected for receiving multiple subgroup A in subgroup, makes multiple adopting with identical subgroup rule
Acquisition means 1 collect, and go to cluster and collect part 5, achieve the effect that collect rubber latex.
Meanwhile part 4 is collected in subgroup herein that multiple solenoid valves can be added, and is controlled by main system, control passes through when needing,
Make rubber latex by being controlled.
It further explains, the latex collection device 2 includes: collection glue tank 21, split flow pump 22 and diversion cans 23;
It is connected between the collection glue tank 21 by feeding pipe 61, the feeding pipe 61 is communicated with the cluster and collects part
5 output end, the feeding pipe 61 are equipped with pneumatic operated valve 7 in the input terminal of the collection glue tank 21;
It is connected between the collection glue tank 21 by sub-material pipeline 62, the sub-material pipeline 62 is set in the input terminal of the collection glue tank 21
There is pneumatic operated valve 7;The input terminal of the split flow pump 22 is connected on the sub-material pipeline 62, and output end is connected to the diversion cans
23 input terminal;The split flow pump 22 is used to the rubber latex collected in glue tank 21 being evacuated to the diversion cans 23.
It further explains, the latex transmission device 3, for sending the rubber latex of the cluster to the collection glue tank
21。
In the application, the feeding pipe 61 between collection glue tank 21 is connected with cluster and collects part 5, and natural gum cream collects part from cluster
5 flow to feeding pipe 61, and enter collection glue tank 21 from the input terminal of collection glue tank 21, then come out from collection glue tank 21, through sub-material pipeline
62 are drawn to the diversion cans 23 for storing gummy cream by split flow pump 22.
It further explains, the vertical position of the sub-material pipeline 62 is not higher than the vertical position of the feeding pipe 61.
It further explains, is located on the side of collection 21 bottom of glue tank in the sub-material pipeline 62 that collection glue tank 21 connects,
It can thus make when sub-material by flowing out under the action of gravity, then cooperate the suction of split flow pump 22, can improve the efficiency that discharges.
It further explains, the latex transmission device 3 includes: vacuum pump 31 and knockout drum 32;
The vacuum pump 31 is connected to the output end of the knockout drum 32, and the knockout drum 32 passes through feed lines 63
It is connected in the collection glue tank 21, and is equipped with pneumatic operated valve 7 in the feed lines 63;
The vacuum pump 31 is for sending the rubber latex of the acquisition device 1 to the knockout drum 32.
It further explains, the vacuum pump 31 of the application is connected with collection glue tank 21, and is kept by the function of vacuum pump 31
Collect glue tank 21 and negative pressure state and adverse current pressure difference in pipeline.Vacuum degree in tank can carry out according to the actual situation up and down adjust and
Optimization is able to achieve adjustment vacuum degree in real time, and rubber latex is drawn to collection glue tank 21 using negative pressure from acquisition device 1, completes to adopt
Collection.
Knockout drum 32 is connected to vacuum pump 31, can prevent from leading to rubber because of the rubber latex overfill in collection glue tank 21
Glue latex is directly entered vacuum pump 31 from 63 suck-back of feed lines, pollutes vacuum pump 31.
It further explains, the latex collection device 2 includes: liquidometer 24 and liquid level sensor 25;
The liquidometer 24 is set in the collection glue tank 21, for measuring the position of rubber latex in the collection glue tank 21;
The liquid level sensor 25 is set in the collection glue tank 21, the measurement result of the liquidometer 24, and root for identification
The pneumatic operated valve 7 of the feeding pipe 61, the pneumatic operated valve 7 of the sub-material pipeline 62 and the feed lines 63 are controlled according to the result
Pneumatic operated valve 7 and the split flow pump 22.
It further explains, liquidometer 24 is used to measure rubber latex in the position of collection glue tank 21;And liquid level sensor 25
The measurement data of liquidometer 24 for identification, and can control 7 and of pneumatic operated valve of the pneumatic operated valve 7 of feeding pipe 61, sub-material pipeline 62
The pneumatic operated valve 7 and split flow pump 22 of feed lines 63 monitor entire rewinding process without artificial observation.Such as when the liquid of rubber latex
The limit value of liquidometer 24 has been arrived in position, and collecting amount is excessively high, and liquid level sensor 25 can then close the pneumatic operated valve 7 of feeding pipe 61 and send
The pneumatic operated valve 7 on expects pipe road 63, and the pneumatic operated valve 7 of sub-material pipeline 62 is opened, and start split flow pump 22, send rubber latex to collection glue
Tank 21 can then close split flow pump 22 and sub-material until liquid level that liquid level sensor 25 recognizes rubber latex is the low value limited
The pneumatic operated valve 7 of pipeline 62, and the pneumatic operated valve 7 for the pneumatic operated valve 7 and feed lines 63 for opening charging expects pipe road continues to collect from acquisition
The rubber latex that device 1 is sent.
A kind of application method of rubber latex integrated system, comprising the following steps:
(1) acquisition device 1 is installed on rubber tree respectively;
(2) acquisition device 1, latex collection device 2 and latex transmission device 3 be will test by initializing system after piping connection;
And retrieve its use state and connection safety;
(3) start acquisition device 1, and acquire rubber latex from rubber tree by acquisition device 1;
(4) it opens in any one collection glue tank 21, is located at the pneumatic operated valve 7 of both feeding pipe 61 and feed lines 63, opens
Dynamic vacuum pump 31, and by liquid level sensor 25 be transferred to the vacuum degree in collection glue tank 21 minimum;
(5) each glue tank 21 that collects is opened in the pneumatic operated valve 7 of 63 the two of feeding pipe 61 and feed lines, and latex flow direction is allowed to collect glue tank
21;
(6) automatic running pattern for starting liquid level sensor 25, automatically controls split flow pump 22 and feeding pipe 61, sub-material pipeline 62
With the start-stop of the pneumatic operated valve 7 on 63 3 pipelines of feed lines, make rubber latex automatic shunt to each diversion cans 23.
It further explains, in the step (1), specifically includes the following steps:
(1) acquisition device is fixed on rubbery trunk by fixed ring (A031-A034);
(2) glue point is adopted according to the position mark of each air deflector (A02) in one's power;
(3) connector (A09) is connected to collection glue chamber (A05) lower interface, then external tapping (A042-A044) is connected to other and is adopted
In acquisition means or system pipeline;
(4) air deflector (A02) is mounted on institute's target by sequence from bottom to top and adopts glue point and connecting conduit (A01), allow rubber
Cream flows into collection glue chamber (A05) from glue point outflow is adopted, through air deflector (A02), conduit (A01), then receives through system pipeline inflow terminal
Collection station.Acquisition device includes collection glue chamber A05, air deflector A02, conduit A01 and connector A09, and collection glue chamber A05 shell two sides are equipped with
Several catheter interfaces, catheter interface are connect with one end of conduit A01, and the other end of conduit A01 is connect with air deflector A02, are led
It flows in device A02 insertion rubber tree bark, the collection lower part glue chamber A05 is connected to connector A09.
Acquisition device is more sampling site devices, wherein collecting the two sides glue chamber A05 equipped with multiple catheter interfaces, with several conduits
A01 connection, the quantity of catheter interface can be divided into 3 pairs, 4 pairs, 5 pairs of three kinds of specifications according to the specification index of collection glue chamber A05.
Conduit A01 is a kind of hose with certain mechanical strength, connects that the length is 4- in the two sides conduit A01 of lowest order
The length of 6cm, conduit A01 successively extend from bottom to top according to height, in high-order conduit than adjacent low level conduit
Extension 3-4cm, entire acquisition device appearance are in the shape of falling Chinese lute.
Flowmeter A06 is installed above collection glue chamber A05 lower interface, the collection capacity for monitoring collection device.
Connector A09 is equipped with information chip A08, and information chip A08 and flowmeter A06 route are chain, and reality may be implemented
The flow of Shi Yuancheng monitoring latex.
Latex is flowed out out of rubber tree, enters conduit A01 by air deflector A02, is entered further into collection glue chamber A05,
Finally from the connector A09 discharge of the collection lower part glue chamber A05, glue process isolation air is entirely adopted, is completed in sealed states.
Further explain, 1) glue point is adopted according to adopting the sebific duct length mark of respectively adopting that glue device stretches outward, in each label
Place outputs the right angle ditch that width is 0.7 centimetre with cutter, and ditch bosom is away from about 1 millimeter on the inside of trunk bast;2) sebific duct touching will be adopted
Head metallic sleeve gasket straight cutting enters in the bark of right angle ditch lateral surface, and depth is 3-4 millimeters;3) with drill along sealing shroud central point
2-3 centimetres is crept into bark, adopts glue hole to form diameter and be about 3 millimeters;4) bridge tube in sebific duct contact will be adopted to insert
Sealing shroud and contact are fixed to the opening for adopting glue hole and by rotation contact swivel nut, latex is allowed to flow into collection along sebific duct is adopted
Glue chamber;In kind, rubber pipe device of adopting all in glue device will be adopted to install.
The technical principle of the invention is described above in combination with a specific embodiment.These descriptions are intended merely to explain of the invention
Principle, and shall not be construed in any way as a limitation of the scope of protection of the invention.Based on the explanation herein, the technology of this field
Personnel can associate with other specific embodiments of the invention without creative labor, these modes are fallen within
Within protection scope of the present invention.