CN110005194A - A formwork fixture that replaces the tie bolts through the die and is reinforced step by step - Google Patents
A formwork fixture that replaces the tie bolts through the die and is reinforced step by step Download PDFInfo
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- CN110005194A CN110005194A CN201910316958.4A CN201910316958A CN110005194A CN 110005194 A CN110005194 A CN 110005194A CN 201910316958 A CN201910316958 A CN 201910316958A CN 110005194 A CN110005194 A CN 110005194A
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- 238000009415 formwork Methods 0.000 title abstract description 46
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 127
- 239000010959 steel Substances 0.000 claims abstract description 127
- 239000002023 wood Substances 0.000 claims description 9
- 230000003014 reinforcing effect Effects 0.000 claims description 2
- 238000006467 substitution reaction Methods 0.000 claims 10
- 230000001105 regulatory effect Effects 0.000 claims 2
- 210000000988 bone and bone Anatomy 0.000 claims 1
- 238000005266 casting Methods 0.000 claims 1
- 238000011065 in-situ storage Methods 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 14
- 230000002787 reinforcement Effects 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 10
- 239000000463 material Substances 0.000 description 8
- 238000009434 installation Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000005553 drilling Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 239000010963 304 stainless steel Substances 0.000 description 1
- 229910000589 SAE 304 stainless steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 230000007847 structural defect Effects 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
- E04G11/36—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings
- E04G11/40—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings for coffered or ribbed ceilings
- E04G11/46—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings for coffered or ribbed ceilings of hat-like or trough-like shape encasing a rib or the section between two ribs or encasing one rib and its adjacent flat floor or ceiling section
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
- E04G11/36—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings
- E04G11/48—Supporting structures for shutterings or frames for floors or roofs
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G13/00—Falsework, forms, or shutterings for particular parts of buildings, e.g. stairs, steps, cornices, balconies foundations, sills
- E04G13/04—Falsework, forms, or shutterings for particular parts of buildings, e.g. stairs, steps, cornices, balconies foundations, sills for lintels, beams, or transoms to be encased separately; Special tying or clamping means therefor
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G17/00—Connecting or other auxiliary members for forms, falsework structures, or shutterings
- E04G17/06—Tying means; Spacers ; Devices for extracting or inserting wall ties
- E04G17/065—Tying means, the tensional elements of which are threaded to enable their fastening or tensioning
- E04G17/0651—One-piece elements
- E04G17/0652—One-piece elements fully recoverable
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Joining Of Building Structures In Genera (AREA)
Abstract
本发明公开了一种替代穿模对拉螺栓及步步紧加固的模板夹具,包括由梁侧模、梁底模和板底模组成的现浇梁浇筑空间,所述梁侧模上安装有若干对侧模主龙骨,每一对的两个所述侧模主龙骨均通过M12通丝螺杆连接,每一个所述侧模主龙骨的上部均通过M16螺栓连接有可调丝杠,所述的可调丝杠包括丝杠及与所述丝杠配合的调节螺帽,所述调节螺帽下端的丝杠外侧设有钢管撑杆,所述的钢管撑杆包括无缝钢管,所述无缝钢管的上部开设有贯通螺丝孔,所述贯通螺丝孔处的无缝钢管两侧均焊接有M8螺帽。本发明从根本上保证现浇结构施工安全、质量及工效,简化施工工序,降低施工成本,加快施工进度。
The invention discloses a formwork fixture for replacing the through-die tie bolts and step-by-step reinforcement. Several pairs of side mold main keels, the two side mold main keels of each pair are connected by M12 lead screws, and the upper part of each side mold main keel is connected with an adjustable lead screw through M16 bolts. The adjustable lead screw includes a lead screw and an adjusting nut matched with the lead screw, a steel pipe support rod is provided on the outer side of the screw at the lower end of the adjusting nut, and the steel pipe support rod includes a seamless steel pipe, and the non- The upper part of the seamless steel pipe is provided with through screw holes, and M8 nuts are welded on both sides of the seamless steel pipe at the through screw holes. The invention fundamentally guarantees the construction safety, quality and work efficiency of the cast-in-place structure, simplifies the construction procedure, reduces the construction cost and accelerates the construction progress.
Description
技术领域technical field
本发明涉及现浇梁模板安装施工技术领域,具体来说,涉及一种替代穿模对拉螺栓及步步紧加固的模板夹具。The invention relates to the technical field of installation and construction of cast-in-place beam formwork, in particular to a formwork fixture that replaces through-die tie bolts and is reinforced step by step.
背景技术Background technique
目前常规的现浇框架、框架—剪力墙结构体系中,模板工程的制作与安装在建筑施工中占据非常大的比例,每立方混凝土构件,平均需用模板4~5m2。模架工程所耗费的资源,在一般的梁板、框架及板墙结构中,费用约占混凝土结构工程总造价的30%左右,劳动力投入占28~45%,对于整体建筑的成本及效益至关重要。同时,混凝土结构直接与模板接触并依靠模架系统成型,模板体系的制作及安装质量直接影响混凝土构件的实体质量及外观效果。因此,采用安全可靠、经济合理的模架工艺,对于确保混凝土构件的成型要求、提高工作效率、降低工程成本及实现安全文明施工,具有十分重要的意义。In the current conventional cast-in-place frame, frame-shear wall structure system, the production and installation of formwork engineering occupies a very large proportion in building construction. For each cubic concrete member, an average of 4-5m2 of formwork is required. The resources consumed by the formwork project, in the general beam-slab, frame and plate-wall structure, the cost accounts for about 30% of the total cost of the concrete structure project, and the labor input accounts for 28-45%. important. At the same time, the concrete structure is directly in contact with the formwork and is formed by the formwork system. The production and installation quality of the formwork system directly affects the physical quality and appearance of the concrete components. Therefore, the use of safe, reliable, economical and reasonable formwork technology is of great significance to ensure the forming requirements of concrete components, improve work efficiency, reduce engineering costs and achieve safe and civilized construction.
传统工艺中,现浇梁模板体系一般由面板、主次龙骨、穿模对拉螺栓及步步紧组合安装。其中,梁侧、梁底面板采用多层木胶板,梁侧次龙骨采用50*80mm纵向通长方木,主龙骨采用双根¢48*3.5mm钢管或50*100mm方木,侧模利用M12或M14穿模螺栓对拉卸荷。梁底纵向采用50*80mm方木作为次龙骨,主龙骨利用¢48*3.5mm钢管支架横杆,梁底两侧采用步步紧夹固梁侧模下层的次龙骨,步步紧间距不大于600mm。In the traditional process, the cast-in-place beam formwork system is generally installed by a combination of panels, primary and secondary keels, through-die tie bolts and step-by-step tightening. Among them, the side and bottom panels of the beam are made of multi-layer wood plywood, the secondary keel of the beam side is made of 50*80mm longitudinal straight square wood, the main keel is made of double ¢48*3.5mm steel pipes or 50*100mm square wood, and the side molds use M12 or M14 through-die bolts are unloaded for tension. 50*80mm square wood is used as the secondary keel in the longitudinal direction of the beam bottom, and the main keel is made of ¢48*3.5mm steel pipe bracket crossbar. Both sides of the beam bottom are clamped step by step to clamp the secondary keel under the side mold of the beam, and the spacing between each step is not greater than 600mm.
利用穿模对拉螺栓及步步紧加固现浇梁模板的方法在实际使用中存在很多问题,具体表现为:There are many problems in the actual use of the method of reinforcing the cast-in-place beam formwork by using the through-die tie bolts and step-by-step tightening, and the specific manifestations are as follows:
1、使用对拉螺栓必须在每次模板安装时在梁侧模上钻出螺栓穿孔,重复钻孔既增加了人工成本,又破坏了面板的完整性及严密性,混凝土浇筑中导致漏浆,影响构件成型后的观感效果,同时导致侧模周转次数低,材料损耗率大;且模板钻孔产生的木屑残渣遗留在模板内部不易清除干净,形成结构缺陷,直接影响混凝土构件实体质量。1. Bolt holes must be drilled on the beam side formwork every time the formwork is installed to use the tie bolts. Repeated drilling not only increases labor costs, but also destroys the integrity and tightness of the panel, resulting in slurry leakage during concrete pouring. It affects the look and feel of the component after forming, and at the same time leads to low turnover of the side mold and high material loss rate; and the wood chip residue left by the formwork drilling is not easy to clean up inside the formwork, resulting in structural defects, which directly affects the physical quality of concrete components.
2、对拉螺杆埋设于混凝土内部无法取出,一次性使用材料消耗巨大,且模板拆除过程十分困难,极易损坏模板,造成材料浪费;如果需要对拉螺栓周转使用,必须在梁内增设PVC套管,但取出对拉螺杆后在构件内形成了贯通孔洞,PVC套管内壁光滑,与混凝土粘结性差,现场不易封堵密实或者忽略了封堵止水,增加了渗漏的隐患。2. The pull-screws are buried in the concrete and cannot be taken out. The one-time use of materials consumes a lot of materials, and the dismantling process of the formwork is very difficult, which is very easy to damage the formwork, resulting in material waste; if the pull-bolt needs to be used for turnover, a PVC sleeve must be added in the beam. However, after taking out the pair of pull screws, through holes are formed in the components. The inner wall of the PVC casing is smooth and has poor adhesion to the concrete.
3、对于地下室及室外现浇梁模板,必须使用止水型对拉螺栓,螺杆属于一次性投入,增加了材料用量。3. For basement and outdoor cast-in-place beam formwork, water-stop type tie bolts must be used, and the screw is a one-time investment, which increases the material consumption.
4、利用步步紧加固模板容易造成加固不到位而出现涨模、漏浆,对于截面尺寸较小的梁基本可行,但对于截面高度700mm以上的梁,不能确保能够承担足够的混凝土侧压力,结构安全性及加固质量难以有效保证,出现问题时不易发现。4. The use of step-by-step reinforcement of the formwork is easy to cause the reinforcement to be in place, resulting in expansion of the formwork and slurry leakage. It is basically feasible for beams with small cross-sectional dimensions, but for beams with a cross-sectional height of more than 700mm, it cannot be guaranteed to bear enough concrete lateral pressure. It is difficult to effectively guarantee the structural safety and reinforcement quality, and it is difficult to find problems when they occur.
5、步步紧只对梁侧模的下层次龙骨起到夹紧作用,加固面积及范围小,且由于梁底的步步紧下方悬空,缺少有效的拉结固定措施,混凝土振捣过程中产生的震动容易造成步步紧松脱失效,导致侧模底部涨模引发的质量事故。5. The step-by-step tightening only has a clamping effect on the lower keel of the beam side formwork, the reinforcement area and scope are small, and because the bottom of the beam is suspended under the step-by-step tightening, there is a lack of effective tie-fixing measures. During the concrete vibrating process The vibration generated is easy to cause the failure of step-by-step loosening, resulting in a quality accident caused by the expansion of the bottom of the side mold.
6、侧模主龙骨一般采用双根¢48*3.5mm钢管或50*100mm方木,短钢管多采取租赁方式,现场用量大,租赁成本较高;方木锯短后易丢失,损耗率高,且无法周转用于其他构件,造成材料浪费。6. The main keel of the side mold is generally made of double ¢48*3.5mm steel pipes or 50*100mm square wood. The short steel pipes are mostly leased, and the on-site consumption is large and the rental cost is high; the square wood is easy to lose after being cut short, and the loss rate is high. , and cannot be used for other components, resulting in material waste.
发明内容SUMMARY OF THE INVENTION
针对相关技术中的上述技术问题,本发明提出一种替代穿模对拉螺栓及步步紧加固的模板夹具,能够克服现有技术的上述不足。In view of the above technical problems in the related art, the present invention proposes a formwork fixture that replaces the through-die tie bolts and reinforced step by step, which can overcome the above deficiencies of the prior art.
为实现上述技术目的,本发明的技术方案是这样实现的:For realizing the above-mentioned technical purpose, the technical scheme of the present invention is realized like this:
一种替代穿模对拉螺栓及步步紧加固的模板夹具,包括由梁侧模、梁底模和板底模组成的现浇梁浇筑空间,所述梁侧模上安装有若干对侧模主龙骨,每一对的两个所述侧模主龙骨均通过M12通丝螺杆连接,每一个所述侧模主龙骨的上部均通过M16螺栓连接有可调丝杠,所述的可调丝杠包括丝杠及与所述丝杠配合的调节螺帽,所述调节螺帽下端的丝杠外侧设有钢管撑杆,所述的钢管撑杆包括无缝钢管,所述无缝钢管的上部开设有贯通螺丝孔,所述贯通螺丝孔处的无缝钢管两侧均焊接有M8螺帽,每一个所述M8螺帽均连接有一个M8蝶形螺栓,所述无缝钢管的下端连接有槽型连接件,所述槽型连接件通过M8锚固螺栓连接有钢管抱箍,所述钢管抱箍固定在所述梁底模下方的梁底横杆上,每一个所述侧模主龙骨的下方均连接有G型工具夹,所述G型工具夹连接有角钢紧固件,所述角钢紧固件通过U型螺栓与所述梁底模下方的梁底横杆连接。A formwork fixture that replaces the through-die tie bolts and is reinforced step by step, including a cast-in-place beam pouring space composed of a beam side form, a beam bottom form, and a plate bottom form, and several pairs of side forms are installed on the beam side form. The main keel, the two side mold main keels of each pair are connected by M12 lead screws, and the upper part of each side mold main keel is connected with an adjustable lead screw through M16 bolts. The screw includes a lead screw and an adjusting nut matched with the lead screw. A steel pipe strut is arranged on the outer side of the lead screw at the lower end of the adjusting nut. The steel pipe strut includes a seamless steel pipe, and the upper part of the seamless steel pipe is There are through screw holes, M8 nuts are welded on both sides of the seamless steel pipe at the through screw holes, each M8 nut is connected with an M8 butterfly bolt, and the lower end of the seamless steel pipe is connected with a The trough-type connector is connected with a steel pipe hoop through M8 anchor bolts, and the steel pipe hoop is fixed on the beam bottom crossbar below the beam bottom mold, and the main keel of each side mold is G-type tool clips are connected below, and angle-steel fasteners are connected to the G-type tool clips, and the angle-steel fasteners are connected to the beam bottom crossbar below the beam bottom mold through U-shaped bolts.
进一步的,所述M12通丝螺杆上连接有螺母及配套垫板,所述螺母及配套垫板设在每一个所述侧模主龙骨的两侧。Further, the M12 lead screw is connected with a nut and a supporting backing plate, and the nut and the supporting backing plate are arranged on both sides of the main keel of each side mold.
进一步的,每一个所述侧模主龙骨均包括两根角钢,所述两根角钢的上端通过两根钢筋焊接连接,所述两根角钢的上部均设有供所述M16螺栓穿过的螺栓孔。Further, each of the side mold main keels includes two angle steels, the upper ends of the two angle steels are connected by welding two steel bars, and the upper parts of the two angle steels are provided with bolts for the M16 bolts to pass through. hole.
优选的,所述丝杠的上端焊接有槽型丝杠连接件,所述槽型丝杠连接件上设有螺栓孔,每一个所述侧模主龙骨的上部均通过M16螺栓穿过所述螺栓孔与所述可调丝杠的槽型丝杠连接件连接。Preferably, the upper end of the lead screw is welded with a slotted lead screw connector, the slotted lead screw connector is provided with bolt holes, and the upper part of each of the side mold main keels passes through the M16 bolts through the The bolt holes are connected with the slotted lead screw connecting piece of the adjustable lead screw.
进一步的,所述板底模的下方设有板底横杆,所述梁底模和梁底横杆之间及板底模与板底横杆之间均设有方木龙骨,所述梁侧模和侧模主龙骨之间设有方木龙骨。Further, a plate bottom cross bar is arranged below the plate bottom formwork, a square wooden keel is arranged between the beam bottom formwork and the beam bottom cross bar and between the plate bottom formwork and the plate bottom cross bar, and the beam A square wooden keel is arranged between the side mold and the main keel of the side mold.
优选的,所述无缝钢管的下端设有坡口,所述坡口所在平面与无缝钢管轴线之间的夹角为60°。Preferably, the lower end of the seamless steel pipe is provided with a groove, and the included angle between the plane where the groove is located and the axis of the seamless steel pipe is 60°.
优选的,所述坡口处的无缝钢管上焊接有钢板,所述钢板与所述槽型连接件焊接连接。Preferably, a steel plate is welded on the seamless steel pipe at the groove, and the steel plate is welded and connected with the groove-shaped connector.
优选的,所述钢管抱箍为两片,且每一片均包括环箍和对接夹板,所述对接夹板上设有螺栓孔,所述槽型连接件通过M8锚固螺栓穿过所述螺栓孔与所述钢管抱箍的对接夹板连接。Preferably, the steel pipe hoop is made of two pieces, and each piece includes a hoop and a butt clamp plate, the butt clamp plate is provided with a bolt hole, and the slot-shaped connector passes through the bolt hole through the M8 anchor bolt and is connected to the bolt hole. The butt splint of the steel tube hoop is connected.
优选的,所述角钢紧固件立面的左右两侧均开设有槽口,所述G型工具夹包括夹体,所述夹体与所述槽口配合连接,且所述夹体上连接有用于夹紧所述侧模主龙骨的M12螺杆。Preferably, the left and right sides of the vertical surface of the angle steel fastener are provided with notches, and the G-shaped tool clamp includes a clamping body, the clamping body is connected with the notches, and the clamping body is connected There are M12 threaded rods for clamping the side mould main keel.
优选的,所述角钢紧固件的底面上开设有两个螺栓孔,所述角钢紧固件通过U型螺栓穿过所述两个螺栓孔与所述梁底模下方的梁底横杆连接。Preferably, the bottom surface of the angle steel fastener is provided with two bolt holes, and the angle steel fastener passes through the two bolt holes through U-shaped bolts and is connected to the beam bottom crossbar below the beam bottom mold .
本发明的有益效果:本发明替代以往利用穿模对拉螺栓及步步紧加固模板的传统工艺,解决了目前现浇梁模板施工中存在的模板重复钻孔、构件渗水透气、材料损耗大、人工成本高、加固失效涨模漏浆的弊病,从根本上保证现浇结构施工安全、质量及工效,简化施工工序,降低施工成本,加快施工进度。Beneficial effects of the present invention: the present invention replaces the traditional technique of using die-piercing bolts and tightening the formwork step by step, and solves the problems of repeated drilling of formwork, water seepage and air permeability of components, large material loss, etc. The disadvantages of high labor cost and the failure of reinforcement to expand and leak slurry fundamentally ensure the construction safety, quality and work efficiency of the cast-in-place structure, simplify the construction process, reduce the construction cost, and speed up the construction progress.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1是根据本发明实施例所述的一种替代穿模对拉螺栓及步步紧加固的模板夹具的安装构造图;Fig. 1 is according to the embodiment of the present invention a kind of replacement die-pulling tie bolt and the installation structure diagram of the formwork clamp that reinforces step by step;
图2是图1的A-A向剖视图;Fig. 2 is the A-A direction sectional view of Fig. 1;
图3是本发明的侧模主龙骨的主视图;Fig. 3 is the front view of the side mold main keel of the present invention;
图4是本发明侧模主龙骨的俯视图;Fig. 4 is the top view of the side mold main keel of the present invention;
图5是本发明的可调丝杠的结构示意图;Fig. 5 is the structural representation of the adjustable lead screw of the present invention;
图6是本发明的钢管撑杆的示意图;Fig. 6 is the schematic diagram of the steel pipe strut of the present invention;
图7是图6的A-A向剖视图;Fig. 7 is A-A sectional view of Fig. 6;
图8是本发明的钢管抱箍的主视图;Fig. 8 is the front view of the steel pipe hoop of the present invention;
图9是本发明钢管抱箍的侧视图;Fig. 9 is the side view of the steel pipe hoop of the present invention;
图10是本发明角钢紧固件的结构示意图;Fig. 10 is the structural representation of the angle steel fastener of the present invention;
图11是本发明G型工具夹的结构示意图;Fig. 11 is the structural representation of the G-type tool holder of the present invention;
图中:1、现浇梁浇筑空间;2、梁侧模;3、梁底模;4、方木龙骨;5、板底模;6、板底横杆;7、梁底横杆;8、两根角钢;9、丝杠;91、调节螺帽;10、角钢紧固件;101、槽口;11、G型工具夹;111、夹体;112、M12螺杆;12、U型螺栓;13、M12通丝螺杆;14、M16螺栓;15、无缝钢管;16、M8螺帽;17、M8蝶形螺栓;18、槽型连接件;19、M8锚固螺栓;20、配套垫板;21、槽型丝杠连接件;22、钢管抱箍;221、环箍;222、对接夹板;23、两根钢筋。In the picture: 1. Cast-in-place beam pouring space; 2. Beam side formwork; 3. Beam bottom formwork; 4. Square wooden keel; 5. Plate bottom formwork; , two angle steel; 9, lead screw; 91, adjusting nut; 10, angle steel fastener; 101, notch; 11, G-type tool clip; 111, clip body; 112, M12 screw; 12, U-bolt ; 13, M12 lead screw; 14, M16 bolt; 15, seamless steel pipe; 16, M8 nut; 17, M8 butterfly bolt; 18, groove connector; 19, M8 anchor bolt; 20, supporting backing plate ; 21, grooved screw connector; 22, steel tube hoop; 221, hoop; 222, butt splint; 23, two steel bars.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art fall within the protection scope of the present invention.
如图1-11所示,根据本发明实施例所述的一种替代穿模对拉螺栓及步步紧加固的模板夹具,包括由梁侧模2、梁底模3和板底模5组成的现浇梁浇筑空间1,所述梁侧模2上安装有若干对侧模主龙骨,每一对的两个所述侧模主龙骨均通过M12通丝螺杆13连接,每一个所述侧模主龙骨的上部均通过M16螺栓14连接有可调丝杠,所述的可调丝杠包括丝杠9及与所述丝杠9配合的调节螺帽91,所述调节螺帽91下端的丝杠9外侧设有钢管撑杆,所述的钢管撑杆包括无缝钢管15,所述无缝钢管的上部开设有贯通螺丝孔,所述贯通螺丝孔处的无缝钢管15两侧均焊接有M8螺帽16,每一个所述M8螺帽16均连接有一个M8蝶形螺栓17,所述无缝钢管15的下端连接有槽型连接件18,所述槽型连接件18通过M8锚固螺栓19连接有钢管抱箍22,所述钢管抱箍22固定在所述梁底模3下方的梁底横杆7上,每一个所述侧模主龙骨的下方均连接有G型工具夹11,所述G型工具夹11连接有角钢紧固件10,所述角钢紧固件10通过U型螺栓12与所述梁底模3下方的梁底横杆7连接。As shown in Figures 1-11, according to an embodiment of the present invention, a formwork fixture for replacing through-die tie bolts and step-by-step reinforcement includes a beam side formwork 2, a beam bottom formwork 3 and a plate bottom formwork 5. The cast-in-place beam pouring space 1, the beam side mold 2 is installed with several pairs of side mold main keels, and the two side mold main keels of each pair are connected by M12 through wire screws 13, each of the side molds The upper part of the mold main keel is connected with an adjustable lead screw through M16 bolts 14. The adjustable lead screw includes a lead screw 9 and an adjusting nut 91 matched with the lead screw 9. The lower end of the adjusting nut 91 is provided. The outer side of the lead screw 9 is provided with a steel pipe support rod. The steel pipe support rod includes a seamless steel pipe 15. The upper part of the seamless steel pipe is provided with a through screw hole, and both sides of the seamless steel pipe 15 at the through screw hole are welded. There are M8 nuts 16, each of the M8 nuts 16 is connected with an M8 butterfly bolt 17, the lower end of the seamless steel pipe 15 is connected with a slotted connector 18, and the slotted connector 18 is anchored by M8 The bolt 19 is connected with a steel pipe hoop 22, the steel pipe hoop 22 is fixed on the beam bottom cross bar 7 below the beam bottom mold 3, and a G-type tool clamp 11 is connected below each of the side mold main keels. , the G-shaped tool clip 11 is connected with an angle steel fastener 10, and the angle steel fastener 10 is connected with the beam bottom cross bar 7 below the beam bottom mold 3 through U-shaped bolts 12.
在一具体实施例中,所述M12通丝螺杆13上连接有螺母及配套垫板20,所述螺母及配套垫板20设在每一个所述侧模主龙骨的两侧。In a specific embodiment, the M12 lead screw 13 is connected with a nut and a supporting backing plate 20, and the nut and the supporting backing plate 20 are arranged on both sides of each of the side mold main keels.
在一具体实施例中,每一个所述侧模主龙骨均包括两根角钢8,所述两根角钢8的上端通过两根钢筋23焊接连接,所述两根角钢8的上部均设有供所述M16螺栓14穿过的螺栓孔。In a specific embodiment, each of the side mold main keels includes two angle steels 8, the upper ends of the two angle steels 8 are welded and connected by two steel bars 23, and the upper parts of the two angle steels 8 are provided with for The bolt holes through which the M16 bolts 14 pass.
在一具体实施例中,所述丝杠9的上端焊接有槽型丝杠连接件21,所述槽型丝杠连接件21上设有螺栓孔,每一个所述侧模主龙骨的上部均通过M16螺栓14穿过所述螺栓孔与所述可调丝杠的槽型丝杠连接件21连接。In a specific embodiment, the upper end of the lead screw 9 is welded with a slotted lead screw connector 21, the slotted lead screw connector 21 is provided with bolt holes, and the upper part of each side mold main keel is The M16 bolts 14 pass through the bolt holes and are connected to the slotted lead screw connecting piece 21 of the adjustable lead screw.
在一具体实施例中,所述板底模5的下方设有板底横杆6,所述梁底模3和梁底横杆7之间及板底模5与板底横杆6之间均设有方木龙骨4,所述梁侧模2和侧模主龙骨之间设有方木龙骨4。In a specific embodiment, a plate bottom cross bar 6 is provided below the plate bottom mold 5, between the beam bottom mold 3 and the beam bottom cross bar 7 and between the plate bottom mold 5 and the plate bottom cross bar 6 All are provided with a square wooden keel 4, and a square wooden keel 4 is arranged between the beam side mold 2 and the main keel of the side mold.
在一具体实施例中,所述无缝钢管15的下端设有坡口,所述坡口所在平面与无缝钢管15轴线之间的夹角为60°。In a specific embodiment, the lower end of the seamless steel pipe 15 is provided with a groove, and the included angle between the plane where the groove is located and the axis of the seamless steel pipe 15 is 60°.
在一具体实施例中,所述坡口处的无缝钢管上焊接有钢板19,所述钢板19与所述槽型连接件18焊接连接。In a specific embodiment, a steel plate 19 is welded on the seamless steel pipe at the groove, and the steel plate 19 is connected to the groove-shaped connecting piece 18 by welding.
在一具体实施例中,所述钢管抱箍22为两片,且每一片均包括环箍221和对接夹板222,所述对接夹板222上设有螺栓孔,所述槽型连接件18通过M8锚固螺栓19穿过所述螺栓孔与所述钢管抱箍22的对接夹板222连接。In a specific embodiment, the steel pipe hoop 22 is made of two pieces, and each piece includes a hoop 221 and a butt clamp plate 222. The butt clamp plate 222 is provided with bolt holes, and the slot-shaped connector 18 passes through the M8 The anchor bolts 19 pass through the bolt holes and are connected to the butt joint plate 222 of the steel pipe hoop 22 .
在一具体实施例中,所述角钢紧固件10立面的左右两侧均开设有槽口101,所述G型工具夹11包括夹体111,所述夹体111与所述槽口101配合连接,且所述夹体111上连接有用于夹紧所述侧模主龙骨的M12螺杆112。In a specific embodiment, the left and right sides of the vertical surface of the angle steel fastener 10 are provided with notches 101 , and the G-shaped tool clamp 11 includes a clamping body 111 , the clamping body 111 and the notches 101 The clamp body 111 is connected with an M12 screw rod 112 for clamping the main keel of the side mold.
在一具体实施例中,所述角钢紧固件10的底面上开设有两个螺栓孔,所述角钢紧固件10通过U型螺栓12穿过所述两个螺栓孔与所述梁底模3下方的梁底横杆7连接。In a specific embodiment, the bottom surface of the angle steel fastener 10 is provided with two bolt holes, and the angle steel fastener 10 passes through the two bolt holes and the beam bottom mold through the U-shaped bolt 12 . 3. The beam bottom crossbar 7 below is connected.
为了方便理解本发明的上述技术方案,以下通过具体使用方式上对本发明的上述技术方案进行详细说明。In order to facilitate the understanding of the above-mentioned technical solutions of the present invention, the above-mentioned technical solutions of the present invention will be described in detail below through specific usage modes.
根据本发明所述的一种替代穿模对拉螺栓及步步紧加固的模板夹具,包括侧模主龙骨,主龙骨锁定装置、斜撑系统和M12对撑对拉螺栓,各部件具体尺寸及制作方法如下:According to the present invention, a formwork fixture for replacing through-die tie bolts and step-by-step reinforcement includes a main keel of a side form, a main keel locking device, a diagonal bracing system, and M12 tie-pull bolts. The specific dimensions of each component and the The production method is as follows:
(1)制作侧模主龙骨(1) Making the main keel of the side mold
梁侧模主龙骨采用双根50*50*5mm角钢并联制作,根据梁截面高度不同,分为a型及b型两种型号,a型主龙骨长848mm,用于梁高450~700mm;b型主龙骨长1148mm,用于梁高750~1000mm。根据所需主龙骨型号截取2根50*50*5mm角钢,距上端100mm在角钢立面中心处钻出螺栓孔,穿入M16连接螺栓。双角钢于端头处以2根钢筋焊接并联,并保持角钢间距50mm,侧模主龙骨如图3-4所示。The main keel of the beam side formwork is made of double 50*50*5mm angle steel in parallel. According to the height of the beam section, it is divided into two types: a-type and b-type. The a-type main keel is 848mm long and is used for beam heights of 450-700mm; b The main keel is 1148mm long, and the beam height is 750-1000mm. Cut two 50*50*5mm angle steels according to the required main keel model, drill bolt holes at the center of the angle steel elevation 100mm away from the upper end, and insert M16 connecting bolts. The double angle steel is welded in parallel with 2 steel bars at the end, and the angle steel spacing is kept at 50mm. The main keel of the side formwork is shown in Figure 3-4.
(2)制作主龙骨锁定装置(2) Making the main keel locking device
以角钢紧固件、M12*48mm U型螺栓及G型工具夹组合为主龙骨锁定装置,角钢紧固件采用50*50*6mm角钢制作,下料长度120mm,沿平面纵向中心钻出2个螺栓孔,孔中心间距62mm,左右对称布置;角钢立面左右两侧分别切出35*10mm及15*22mm槽口,角钢紧固件制作详图见图10。The main keel locking device is the combination of angle steel fasteners, M12*48mm U-bolts and G-type tool clips. The angle steel fasteners are made of 50*50*6mm angle steel, the cutting length is 120mm, and 2 are drilled along the longitudinal center of the plane. Bolt holes, with a center-to-center distance of 62mm, are arranged symmetrically on the left and right sides; 35*10mm and 15*22mm notches are cut out on the left and right sides of the angle steel facade respectively. The details of the angle steel fastener production are shown in Figure 10.
准备1支304不锈钢材质的M12*48mm U型螺栓,内径50mm,总长84mm,螺纹长度35mm。另备1支专业厂家定制的钢质G型工具夹,详图见图11。Prepare 1 M12*48mm U-bolt made of 304 stainless steel, with an inner diameter of 50mm, a total length of 84mm, and a thread length of 35mm. Also prepare a steel G-type tool holder customized by a professional manufacturer, see Figure 11 for details.
(3)制作斜撑系统(3) Making a diagonal bracing system
以DN40型钢管抱箍、钢管撑杆、T20*4可调丝杠及槽型连接件组合为斜撑系统,钢管抱箍采用304不锈钢材质制作,两片式结构,内径48mm,长75mm。环箍壁厚5mm,对接夹板壁厚6mm,配4支M8锚固螺栓,螺栓长40mm,钢管抱箍详图见图8-9。The combination of DN40 steel pipe hoop, steel pipe strut, T20*4 adjustable lead screw and groove connector is used as a diagonal bracing system. The wall thickness of the hoop is 5mm, the wall thickness of the butt splint is 6mm, and it is equipped with 4 M8 anchor bolts with a length of 40mm. The details of the steel tube hoop are shown in Figure 8-9.
钢管撑杆采用热轧无缝钢管制作,外径32mm,壁厚5mm,下料长度见表1。The steel pipe struts are made of hot-rolled seamless steel pipes, with an outer diameter of 32mm and a wall thickness of 5mm. See Table 1 for the cutting length.
表1钢管撑杆及可调丝杠尺寸表Table 1 Steel pipe strut and adjustable lead screw size table
距钢管末端50mm处钻出贯通螺栓孔,直径9mm,对应孔中心焊接2支M8螺帽,将2支M8蝶形螺栓对称旋入M8螺帽,作为固定可调丝杠的自锁装置;钢管另一端切成坡口,与水平面夹角呈60°,水平焊接1块4mm厚钢板,钢板尺寸为75*50mm;平贴钢板焊接槽型连接件,连接件以5mm厚钢板压制成型,对应钢管抱箍的螺栓位置预先在连接件上钻出螺栓孔,钢管撑杆制作详图见图6-7。Drill through bolt holes 50mm away from the end of the steel pipe with a diameter of 9mm. Weld 2 M8 nuts in the center of the corresponding holes, and screw 2 M8 butterfly bolts into the M8 nuts symmetrically as a self-locking device for fixing the adjustable lead screw; steel pipe The other end is cut into a groove, and the angle with the horizontal plane is 60°, and a 4mm thick steel plate is horizontally welded, and the size of the steel plate is 75*50mm; the flat steel plate is welded with a groove-shaped connector, and the connector is pressed and formed with a 5mm thick steel plate, corresponding to the steel pipe. The bolt positions of the hoop are pre-drilled with bolt holes on the connector, and the details of the production of the steel pipe strut are shown in Figure 6-7.
可调丝杠型号为T20*4,下料长度见表1,配备调节螺帽。丝杠顶端水平焊接槽型丝杠连接件,连接件以5mm厚钢板压制成型,对应梁侧模主龙骨的M16螺栓位置预先在连接件上钻出¢18螺栓孔,可调丝杠制作详图见图5。The model of the adjustable lead screw is T20*4, the cutting length is shown in Table 1, and it is equipped with an adjusting nut. The top of the lead screw is horizontally welded with a grooved lead screw connector. The connector is pressed and formed with a 5mm thick steel plate. The M16 bolt position of the main keel of the beam side mold is pre-drilled with ¢18 bolt holes on the connector. The detailed drawing of the adjustable lead screw See Figure 5.
(4)制作M12对撑对拉螺栓(4) Make M12 pair braces and pull bolts
利用M12通丝螺杆制作,下料长度=梁宽+370mm,每支螺杆配4个M12螺帽及配套垫板。Made with M12 lead screw, blanking length = beam width + 370mm, each screw is equipped with 4 M12 nuts and supporting pads.
本发明的一种替代穿模对拉螺栓及步步紧加固的模板夹具的基本原理是利用了三角形稳定性的力学性质,由侧模主龙骨、梁底横杆及斜向支撑组合成三角框架,并通过侧模主龙骨底部的对撑对拉螺栓联结两组三角框架为门式支架,将混凝土浇筑对模板的水平侧压力分解为沿两侧斜向支撑的压力以及沿梁底横杆的水平拉力,使三角框架的受力沿三条边传递,将混凝土浇筑的侧压力分散于支架体系,在三角框架支撑材料的荷载屈服能力范围内,随着荷载的增加,因梁底横杆产生的拉应力减少了自身挠度,形成三角形稳定结构,具体的安装步骤如下:The basic principle of the present invention, which replaces the through-die tie bolts and the formwork fixture that is reinforced step by step, is that the triangular frame is composed of the main keel of the side form, the cross bar at the bottom of the beam and the oblique support by using the mechanical properties of the triangle stability. , and connect two sets of triangular frames into portal brackets through the anti-bracing and anti-tension bolts at the bottom of the main keel of the side formwork. The horizontal tension makes the force of the triangular frame transmitted along the three sides, and the lateral pressure of the concrete pouring is dispersed in the support system. The tensile stress reduces its own deflection and forms a triangular stable structure. The specific installation steps are as follows:
1、安装侧模主龙骨1. Install the main keel of the side mold
根据梁高不同,分别选用a型及b型侧模主龙骨,a型主龙骨适用于梁高450~700mm,b型主龙骨适用于梁高750~1000mm。横向按间距600mm布置,下部夹在梁底横杆上,上部顶紧板底模并与梁侧模次龙骨密贴,两侧在次龙骨上钉铁钉将主龙骨临时固定。According to the different beam heights, the a-type and b-type side form main keels are selected respectively. The a-type main keel is suitable for the beam height of 450-700mm, and the b-type main keel is suitable for the beam height of 750-1000mm. The horizontal arrangement is arranged at a distance of 600mm, the lower part is clamped on the beam bottom beam, the upper part is pressed against the plate bottom mold and closely attached to the secondary keel of the beam side mold, and the main keel is temporarily fixed by nailing iron nails on the secondary keel on both sides.
2、安装角钢紧固件2. Install angle steel fasteners
紧靠侧模主龙骨安装角钢紧固件,平面置于梁底横杆上,利用M12*48mmU型螺栓锁住梁底横杆,U型螺栓穿入角钢紧固件的螺栓孔用螺帽紧固;用钉锤横向敲打使紧固件与侧模主龙骨密贴,利用G型工具夹将紧固件与主龙骨固定并夹紧梁底横杆,完成主龙骨与梁底横杆的下部锁定,角钢紧固件安装时梁侧模两侧同时进行,使侧模主龙骨下部夹紧次龙骨。Install the angle steel fasteners close to the main keel of the side mold, and place the plane on the beam bottom crossbar. Use M12*48mm U-bolts to lock the beam bottom crossbars. The U-bolts penetrate into the bolt holes of the angle steel fasteners and tighten with nuts. Fix; tap horizontally with a hammer to make the fasteners closely adhere to the main keel of the side mold, use G-type tool clips to fix the fasteners and the main keel and clamp the beam bottom crossbar to complete the lower locking of the main keel and the beam bottom crossbar , When the angle steel fasteners are installed, both sides of the beam side mold are carried out at the same time, so that the lower part of the main keel of the side mold clamps the secondary keel.
3、安装斜撑系统3. Install the diagonal bracing system
斜撑系统由DN40型钢管抱箍、钢管撑杆、T20*4可调丝杠及槽型连接件组合而成。首先在梁底横杆左右两侧安装钢管抱箍,安装位置根据梁截面高度及斜撑角度计算确定,抱箍端头至主龙骨距离=(梁高-板厚-20)*tan30°-80mm。The diagonal bracing system is composed of DN40 steel pipe hoop, steel pipe strut, T20*4 adjustable lead screw and groove connector. First, install steel tube hoop on the left and right sides of the beam bottom crossbar. The installation position is determined according to the beam section height and the angle of the diagonal bracing. The distance from the hoop end to the main keel = (beam height-plate thickness-20)*tan30°-80mm .
将可调丝杠穿入钢管撑杆,通过调节螺帽调整长度满足安装要求。将可调丝杠上端焊接的槽型丝杠连接件与侧模主龙骨以M16螺栓连接;将钢管撑杆下端焊接的槽型连接件套入钢管抱箍的对接夹板,对应螺栓孔位置穿入M8螺栓紧固,并使斜撑杆与水平面夹角呈60°,旋转调节螺帽使斜撑顶紧侧模主龙骨,然后拧紧钢管撑杆上的M8蝶形螺栓锁定丝杠,完成主龙骨与梁底横杆的上部锁定,使侧模主龙骨上部夹紧次龙骨,并形成三角形支撑体系。Insert the adjustable lead screw into the steel pipe strut, and adjust the length by adjusting the nut to meet the installation requirements. Connect the slotted screw connector welded on the upper end of the adjustable screw with the main keel of the side mold with M16 bolts; insert the slotted connector welded at the lower end of the steel pipe strut into the butt splint of the steel tube hoop, and penetrate into the corresponding bolt hole position. Tighten the M8 bolts and make the angle between the diagonal strut and the horizontal plane at 60°. Rotate the adjusting nut to make the diagonal bracing close to the main keel of the side mold, and then tighten the M8 butterfly bolt on the steel pipe strut to lock the lead screw to complete the main keel. It is locked with the upper part of the cross bar at the bottom of the beam, so that the upper part of the main keel of the side mold clamps the secondary keel and forms a triangular support system.
4、安装对撑对拉螺栓4. Install the support and pull bolts
梁侧主龙骨底部利用M12通丝螺栓以内外双螺帽对撑对拉锁紧,联结两侧的三角框架为门式支架,确保整体模板支撑系统稳定,并保证夹具具有足够的加固压力。The bottom of the main keel on the beam side uses M12 through-wire bolts to brace and lock the inner and outer double nuts. The triangular frames on both sides are connected as portal brackets to ensure the stability of the overall formwork support system and to ensure that the fixture has sufficient reinforcement pressure.
5、调整加固5. Adjustment and reinforcement
校正梁中线、标高及截面尺寸,通过旋转可调丝杠上的调节螺帽校正侧模垂直度及平直度,校验无误后锁紧夹具所有锚固螺栓,检查各部位持荷情况,确保侧模主龙骨整体密贴并夹紧侧模次龙骨,斜撑上下端与侧模主龙骨及梁底横杆连接支撑牢固。Correct the center line, elevation and section size of the beam, correct the verticality and straightness of the side mold by rotating the adjusting nut on the adjustable lead screw. After the verification is correct, lock all the anchor bolts of the fixture, check the load holding condition of each part, and ensure that the side mold is correct. The main keel of the mold is closely attached to and clamps the secondary keel of the side mold, and the upper and lower ends of the diagonal bracing are firmly connected to the main keel of the side mold and the cross bar at the bottom of the beam.
综上所述,本发明替代以往利用穿模对拉螺栓及步步紧加固模板的传统工艺,解决了目前现浇梁模板施工中存在的模板重复钻孔、构件渗水透气、材料损耗大、人工成本高、加固失效涨模漏浆的弊病,从根本上保证现浇结构施工安全、质量及工效,简化施工工序,降低施工成本,加快施工进度。To sum up, the present invention replaces the traditional technique of using die-piercing bolts and tightening the formwork step by step, and solves the problems of repeated drilling of the formwork, water seepage and air permeability of components, large material loss, artificial The disadvantages of high cost, failure of reinforcement, and leakage of mold expansion can fundamentally ensure the construction safety, quality and work efficiency of cast-in-place structures, simplify construction procedures, reduce construction costs, and speed up construction progress.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the present invention. within the scope of protection.
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CN111877755A (en) * | 2020-08-13 | 2020-11-03 | 怀化市城市建设投资有限公司 | Angle formwork supporting device and method during secondary concrete pouring at intersection of precast beam and precast slab |
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