CN110002229A - A kind of glass raw material material fetching mechanism, technique and split blade type loading and unloading manipulator - Google Patents
A kind of glass raw material material fetching mechanism, technique and split blade type loading and unloading manipulator Download PDFInfo
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- CN110002229A CN110002229A CN201910314814.5A CN201910314814A CN110002229A CN 110002229 A CN110002229 A CN 110002229A CN 201910314814 A CN201910314814 A CN 201910314814A CN 110002229 A CN110002229 A CN 110002229A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
- B65G49/061—Lifting, gripping, or carrying means, for one or more sheets forming independent means of transport, e.g. suction cups, transport frames
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Abstract
本发明公开了一种玻璃原料取料机构、工艺及分片式上下料机械手,其包括有支臂和料盒,料盒内放置有玻璃原料以及设于玻璃原料相邻处的吹气机构,支臂上固定有取料支架,取料支架的下端设有多个真空吸盘,取料支架上固定有推进机构,推进机构的驱动端设有一推块,取料时,支臂带动取料支架移动,并利用真空吸盘吸附料盒内顶层的玻璃原料后上升预设距离,由推进机构驱使推块向下推进并施加推力,在多个真空吸盘与推块的配合作用下驱使顶层的玻璃原料弯曲变形,致使顶层的玻璃原料相对下层贴附的玻璃原料张开,同时利用吹气机构由侧向对玻璃原料吹气,以令下层贴附的玻璃原料脱落。本发明可避免同时抓取多片原料、有助于提高工作效率。
The invention discloses a glass raw material reclaiming mechanism, a process and a split-type loading and unloading manipulator, which comprises a support arm and a material box, wherein the glass raw material is placed in the material box and an air blowing mechanism is arranged adjacent to the glass raw material. The support arm is fixed with a reclaiming bracket, the lower end of the reclaiming bracket is provided with a plurality of vacuum suction cups, a propulsion mechanism is fixed on the reclaiming bracket, and a push block is arranged at the driving end of the propulsion mechanism. When the material is reclaimed, the support arm drives the reclaiming bracket It moves and uses the vacuum suction cups to absorb the glass raw material on the top layer of the material box and then rises by a preset distance. The push block is driven by the propulsion mechanism to push down and apply thrust, and the glass raw material on the top layer is driven by the cooperation of multiple vacuum suction cups and the push block. Bending and deformation, the glass raw material on the top layer is opened relative to the glass raw material attached to the lower layer, and at the same time, the glass raw material is blown from the side by the blowing mechanism to make the glass raw material attached to the lower layer fall off. The invention can avoid grabbing multiple pieces of raw materials at the same time, and is helpful to improve the work efficiency.
Description
技术领域technical field
本发明涉及玻璃片取放料装置,尤其涉及一种玻璃原料取料机构、工艺及分片式上下料机械手。The invention relates to a glass sheet taking and unloading device, in particular to a glass raw material reclaiming mechanism, a process and a split-type loading and unloading manipulator.
背景技术Background technique
现有技术中,玻璃精雕机机械手一般设计为XYZ三轴移动的结构,真空吸盘治具可沿XYZ三轴移动,料盒放置在机械手前部。上料时,真空吸盘治具移动至特定位置从料框取出玻璃片后放在机床工作台,机床开始加工;下料时,机床加工完成后真空吸盘治具抓取成品放入料框,完成一次上下料。但是现有上下料方案必须搭配的是“插架式”料盒,即原料间留有间隙导致一个料盒内装有的原来在20--50片之间,原料加工完成后机床间歇性停机待料!导致时间延长。In the prior art, the manipulator of the glass engraving machine is generally designed to move along three axes of XYZ, the vacuum chuck fixture can move along the three axes of XYZ, and the material box is placed in the front of the manipulator. When feeding, the vacuum suction cup fixture moves to a specific position, takes out the glass sheet from the material frame, and places it on the machine table, and the machine tool starts processing; when unloading, after the machine tool processing is completed, the vacuum suction cup fixture grabs the finished product and puts it into the material frame to complete the process. Loading and unloading at one time. However, the existing loading and unloading scheme must be matched with a "plug-in" material box, that is, there is a gap between the raw materials, so that a material box contains between 20-50 pieces, and the machine tool stops intermittently after the material processing is completed. material! lead to prolonged time.
现有玻璃精雕机的机械手结构复杂,由于玻璃精雕机使用的环境比较恶劣,机械手的缺点也比较明显,主要体现如下几点:首先,机械手常设计为一对一的方式,即一次动作拾取或放置一片玻璃,上下料效率较低;其次,玻璃片层叠的放置于料盒内,为防止因玻璃片之间水的表面张力作用而出现一次吸取两片或多片的情况;此外,料盒一般为敞开式,不能防止冷却液中的杂质对玻璃片的污染。The structure of the manipulator of the existing glass engraving machine is complex. Because the glass engraving machine is used in a relatively harsh environment, the shortcomings of the manipulator are also obvious, which are mainly reflected in the following points: First, the manipulator is often designed in a one-to-one manner, that is, one action. Picking up or placing a piece of glass, the loading and unloading efficiency is low; secondly, the glass pieces are stacked in the material box, in order to prevent two or more pieces being sucked at a time due to the surface tension of water between the glass pieces; in addition, The material box is generally open, which cannot prevent the contamination of the glass sheet by impurities in the cooling liquid.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题在于,针对现有技术的不足,提供一种以简单的结构实现分片、可避免同时抓取多片原料、有助于提高工作效率的玻璃原料取料机构、工艺及分片式上下料机械手。The technical problem to be solved by the present invention is to provide a glass raw material reclaiming mechanism and process which can realize slicing with a simple structure, can avoid grabbing multiple pieces of raw materials at the same time, and help improve work efficiency, aiming at the deficiencies of the prior art. And sliced loading and unloading manipulator.
为解决上述技术问题,本发明采用如下技术方案。In order to solve the above technical problems, the present invention adopts the following technical solutions.
一种玻璃原料取料机构,其包括有可移动的支臂和位于所述支臂下方的料盒,所述料盒内放置有玻璃原料以及设于所述玻璃原料相邻处的吹气机构,所述支臂上固定有取料支架,所述取料支架的下端设有多个真空吸盘,所述取料支架上固定有推进机构,所述推进机构的驱动端设有一推块,所述推块位于多个真空吸盘的中间处,取料时,所述支臂带动所述取料支架移动,并利用所述真空吸盘吸附所述料盒内顶层的玻璃原料后上升预设距离,由所述推进机构驱使所述推块向下推进,利用所述推块对顶层的玻璃原料施加推力,在多个真空吸盘与所述推块的配合作用下驱使顶层的玻璃原料弯曲变形,致使顶层的玻璃原料相对下层贴附的玻璃原料张开,同时利用所述吹气机构由侧向对所述玻璃原料吹气,以令下层贴附的玻璃原料脱落。A glass raw material reclaiming mechanism, which includes a movable support arm and a material box located under the support arm, wherein glass raw material and an air blowing mechanism arranged adjacent to the glass raw material are placed in the material box , a reclaiming bracket is fixed on the support arm, the lower end of the reclaiming bracket is provided with a plurality of vacuum suction cups, a propulsion mechanism is fixed on the reclaiming bracket, and the driving end of the propulsion mechanism is provided with a push block, so The push block is located in the middle of a plurality of vacuum suction cups. When the material is taken out, the support arm drives the reclaiming bracket to move, and uses the vacuum suction cup to absorb the glass raw material on the top layer of the material box and then rises by a preset distance. The push block is driven downward by the push mechanism, and the push block is used to exert a thrust on the glass raw material on the top layer, and the glass raw material on the top layer is driven to bend and deform under the cooperative action of a plurality of vacuum suction cups and the push block, resulting in The glass raw material on the top layer is opened relative to the glass raw material attached to the lower layer, and meanwhile, the glass raw material is blown from the side by the blowing mechanism, so that the glass raw material attached to the lower layer falls off.
优选地,所述推块的下端形成有向下凸出的弧面。Preferably, the lower end of the push block is formed with a downwardly protruding arc surface.
优选地,所述推进机构为气缸。Preferably, the propulsion mechanism is an air cylinder.
优选地,所述料盒包括有底板,所述底板上设有多个用于放置所述玻璃原料的载料工位。Preferably, the material box includes a bottom plate, and the bottom plate is provided with a plurality of loading stations for placing the glass raw material.
优选地,所述底板上固定有至少两个定位块,所述吹气机构包括有定位架,所述定位架固定连接于所述底板,所述定位架与所述定位块合围形成载料工位。Preferably, at least two positioning blocks are fixed on the bottom plate, the air blowing mechanism includes a positioning frame, the positioning frame is fixedly connected to the bottom plate, and the positioning frame and the positioning block are enclosed to form a material carrier bit.
优选地,所述定位架上开设有多个用于输出气流的吹气孔。Preferably, the positioning frame is provided with a plurality of blowing holes for outputting air flow.
优选地,多个吹气孔沿竖直方向依次排列。Preferably, the plurality of blowing holes are arranged in sequence along the vertical direction.
优选地,所述围板上固定有两个相互平行的滑轨,所述滑轨上设有滑块且二者滑动连接,所述料盒包括有防护门,所述防护门的两端分别与两个滑轨上的滑块固定连接。Preferably, two mutually parallel sliding rails are fixed on the enclosure, the sliding rails are provided with sliding blocks and the two are slidably connected, the material box includes a protective door, and two ends of the protective door are respectively Fixed connection to the sliders on both rails.
一种玻璃原料取料工艺,所述工艺基于玻璃原料取料机构实现,所述玻璃原料取料机构包括有可移动的支臂和位于所述支臂下方的料盒,所述料盒内放置有玻璃原料以及设于所述玻璃原料相邻处的吹气机构,所述支臂上固定有取料支架,所述取料支架的下端设有多个真空吸盘,所述取料支架上固定有推进机构,所述推进机构的驱动端设有一推块,所述推块位于多个真空吸盘的中间处,所述工艺包括如下过程:步骤S1,所述支臂带动所述取料支架移动,利用所述真空吸盘吸附所述料盒内顶层的玻璃原料后上升预设距离,由所述推进机构驱使所述推块向下推进,利用所述推块对顶层的玻璃原料施加推力;步骤S2,在多个真空吸盘与所述推块的配合作用下驱使顶层的玻璃原料弯曲变形,致使顶层的玻璃原料相对下层贴附的玻璃原料张开,同时利用所述吹气机构由侧向对所述玻璃原料吹气,以令下层贴附的玻璃原料脱落。A glass raw material reclaiming process, the process is realized based on a glass raw material reclaiming mechanism, and the glass raw material reclaiming mechanism includes a movable support arm and a material box located under the support arm, and the material box is placed in the material box. There is glass raw material and an air blowing mechanism arranged adjacent to the glass raw material, a reclaiming bracket is fixed on the support arm, a plurality of vacuum suction cups are arranged on the lower end of the reclaiming bracket, and the reclaiming bracket is fixed on the There is a propulsion mechanism, the driving end of the propulsion mechanism is provided with a push block, and the push block is located in the middle of a plurality of vacuum suction cups. The process includes the following process: Step S1, the support arm drives the reclaiming bracket to move Steps S2, under the cooperative action of a plurality of vacuum suction cups and the push block, the glass raw material of the top layer is driven to bend and deform, so that the glass raw material of the top layer is opened relative to the glass raw material attached to the lower layer, and at the same time, the blowing mechanism is used to push the glass raw material from the side to the side. The glass raw material is blown to make the glass raw material attached to the lower layer fall off.
一种分片式上下料机械手,其包括有左右平移机构、升降机构、前后平移机构、放料盒和所述的取料机构,所述支臂设于所述前后平移机构上,且由所述前后平移机构驱使所述支臂前后平移,所述前后平移机构设于所述升降机构上,且由所述升降机构驱使所述前后平移机构上升或者下降,所述升降机构设于所述左右平移机构上,且由所述左右平移机构驱使所述升降机构左右平移,所述放料盒与所述料盒相邻设置,借由所述左右平移机构、升降机构、前后平移机构和取料机构的配合作用,将所述料盒内的玻璃原料取出并放置于所述放料盒内。A split-type loading and unloading manipulator, which includes a left and right translation mechanism, a lifting mechanism, a front and rear translation mechanism, a discharging box and the reclaiming mechanism, and the support arm is arranged on the front and rear translation mechanism, and is controlled by the The front and rear translation mechanism drives the support arm to translate back and forth, the front and rear translation mechanisms are arranged on the lifting mechanism, and the front and rear translation mechanisms are driven by the lifting mechanism to rise or fall, and the lifting mechanism is provided on the left and right sides. On the translation mechanism, the lifting mechanism is driven to translate left and right by the left and right translation mechanism, and the discharge box is arranged adjacent to the material box. With the cooperation of the mechanism, the glass raw material in the material box is taken out and placed in the discharge box.
本发明公开的玻璃原料取料机构中,当所述支臂带动所述取料支架移动,直至将真空吸盘接触并吸附玻璃原料,之后支臂带动取料支架稍上升较小距离,此时,可能会有一片或以上的玻璃原料贴合于顶层的玻璃原料而被同时拾取,此时,所述推进机构驱使所述推块对所述玻璃原料的中间位置施加推力,使得玻璃原料发生弯曲变形,同时由侧向对所述玻璃原料吹气,在玻璃原料自身重力及差速气流的压力作用下,将下层玻璃原料与顶层的玻璃原料分离,从而实现了分片动作,相比现有技术而言,本发明的结构更加简单,可避免同时抓取多片原料,实际应用中,每个支臂上可设置多个取料支架,因此有助于提高取料工作效率,较好地满足了应用需求。In the glass raw material reclaiming mechanism disclosed in the present invention, when the supporting arm drives the reclaiming bracket to move until the vacuum suction cup contacts and absorbs the glass raw material, and then the supporting arm drives the reclaiming bracket to rise slightly by a small distance. There may be one or more pieces of glass raw material attached to the glass raw material on the top layer and picked up at the same time. At this time, the pushing mechanism drives the push block to push the middle position of the glass raw material, so that the glass raw material is bent and deformed. At the same time, the glass raw material is blown from the side, and the glass raw material in the lower layer is separated from the glass raw material in the top layer under the action of the gravity of the glass raw material and the pressure of the differential air flow, thereby realizing the slicing action. Compared with the prior art In terms of the structure of the present invention is simpler, it can avoid grabbing multiple pieces of raw materials at the same time. In practical application, multiple reclaiming brackets can be set on each support arm, so it is helpful to improve the working efficiency of material reclaiming and better meet the requirements of application requirements.
附图说明Description of drawings
图1为上下料机械手的结构图;Fig. 1 is the structure diagram of loading and unloading manipulator;
图2为取料机构的结构图;Fig. 2 is the structure diagram of the reclaiming mechanism;
图3为料盒的结构图;Fig. 3 is the structure diagram of the material box;
图4为定位块的结构图;4 is a structural diagram of a positioning block;
图5为取料机构的动作过程示意图。Figure 5 is a schematic diagram of the action process of the reclaiming mechanism.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作更加详细的描述。The present invention will be described in more detail below with reference to the accompanying drawings and embodiments.
本发明公开了一种玻璃原料取料机构,请参见图2至图4,其包括有可移动的支臂10和位于所述支臂10下方的料盒20,所述料盒20内放置有玻璃原料21以及设于所述玻璃原料21相邻处的吹气机构,所述支臂10上固定有取料支架11,所述取料支架11的下端设有多个真空吸盘12,所述取料支架11上固定有推进机构13,所述推进机构13的驱动端设有一推块14,所述推块14位于多个真空吸盘12的中间处,取料时,所述支臂10带动所述取料支架11移动,并利用所述真空吸盘12吸附所述料盒20内顶层的玻璃原料21后上升预设距离,由所述推进机构13驱使所述推块14向下推进,利用所述推块14对顶层的玻璃原料21施加推力,在多个真空吸盘12与所述推块14的配合作用下驱使顶层的玻璃原料21弯曲变形,致使顶层的玻璃原料21相对下层贴附的玻璃原料张开,同时利用所述吹气机构由侧向对所述玻璃原料21吹气,以令下层贴附的玻璃原料脱落。The present invention discloses a glass raw material reclaiming mechanism, please refer to FIG. 2 to FIG. 4 , which includes a movable support arm 10 and a material box 20 located under the support arm 10 , and a material box 20 is placed in the material box 20 The glass raw material 21 and the blowing mechanism arranged adjacent to the glass raw material 21, a reclaiming bracket 11 is fixed on the support arm 10, and a plurality of vacuum suction cups 12 are arranged on the lower end of the reclaiming bracket 11. A propulsion mechanism 13 is fixed on the reclaiming bracket 11 , and a push block 14 is provided at the driving end of the propulsion mechanism 13 , and the push block 14 is located in the middle of the plurality of vacuum suction cups 12 . The reclaiming support 11 moves and uses the vacuum suction cup 12 to absorb the glass raw material 21 on the inner top layer of the material box 20 and then rises by a preset distance, and the pushing mechanism 13 drives the push block 14 to push down, using The push block 14 exerts a thrust on the glass raw material 21 on the top layer, and drives the glass raw material 21 on the top layer to bend and deform under the cooperative action of the plurality of vacuum suction cups 12 and the push block 14, so that the glass raw material 21 on the top layer is relatively attached to the lower layer. The glass raw material is opened, and at the same time, the glass raw material 21 is blown from the side by the blowing mechanism, so that the glass raw material attached to the lower layer falls off.
上述结构中,请参见图5,当所述支臂10带动所述取料支架11移动,直至将真空吸盘12接触并吸附玻璃原料21,之后支臂10带动取料支架11稍上升较小距离,此时,可能会有一片或以上的玻璃原料21贴附于顶层的玻璃原料21而被同时拾取,此时,所述推进机构13驱使所述推块14对所述玻璃原料21的中间位置施加推力,使得玻璃原料21发生弯曲变形,此时顶层的玻璃原料21相对下层贴附的玻璃原料张开一定角度,同时由侧向对所述玻璃原料21吹气,在玻璃原料21自身重力及差速气流的压力作用下,将下层玻璃原料21与顶层的玻璃原料21分离,从而实现了分片动作,相比现有技术而言,本发明的结构更加简单,可避免同时抓取多片原料,实际应用中,每个支臂10上可设置多个取料支架11,因此有助于提高取料工作效率,较好地满足了应用需求。In the above structure, please refer to FIG. 5 , when the support arm 10 drives the reclaiming support 11 to move until the vacuum suction cup 12 contacts and absorbs the glass raw material 21 , and then the support arm 10 drives the reclaiming support 11 to rise slightly by a small distance. , at this time, one or more pieces of glass raw material 21 may be attached to the top glass raw material 21 and picked up at the same time. At this time, the push mechanism 13 drives the push block 14 to the middle position of the glass raw material 21 Pushing force is applied to make the glass raw material 21 bend and deform. At this time, the glass raw material 21 on the top layer is opened at a certain angle relative to the glass raw material attached to the lower layer. At the same time, the glass raw material 21 is blown from the side. Under the pressure of the differential airflow, the lower glass raw material 21 is separated from the top glass raw material 21, thereby realizing the slice action. Compared with the prior art, the structure of the present invention is simpler and can avoid grabbing multiple slices at the same time. For raw materials, in practical applications, each support arm 10 can be provided with a plurality of reclaiming brackets 11 , which helps to improve the efficiency of reclaiming and better meets application requirements.
作为一种优选方式,所述推块14的下端形成有向下凸出的弧面140。该弧面140有助于在玻璃原料21发生弯曲时与该玻璃原料21的表面相配合。As a preferred manner, a downwardly protruding arc surface 140 is formed on the lower end of the push block 14 . The arc surface 140 helps to match with the surface of the glass raw material 21 when the glass raw material 21 is bent.
本实施例中,所述推进机构13为气缸。但是这仅是本发明一个较佳的实施例,在实际应用中,所述推进机构13还可以是由电机、丝杆、丝杆副所组成的直线模组,而这些机构均是本发明的替换方案,因此均应当包含在本发明的保护范围之内。In this embodiment, the propulsion mechanism 13 is an air cylinder. However, this is only a preferred embodiment of the present invention. In practical applications, the propulsion mechanism 13 can also be a linear module composed of a motor, a screw rod, and a screw pair, and these mechanisms are all of the present invention. Alternative solutions should therefore be included within the protection scope of the present invention.
关于料盒的具体结构,本实施例中,所述料盒20包括有底板200,所述底板200上设有多个用于放置所述玻璃原料21的载料工位。Regarding the specific structure of the material box, in this embodiment, the material box 20 includes a bottom plate 200 , and the bottom plate 200 is provided with a plurality of loading stations for placing the glass raw material 21 .
作为一种优选方式,所述底板200上固定有至少两个定位块202,所述吹气机构包括有定位架203,所述定位架203固定连接于所述底板200,所述定位架203与所述定位块202合围形成载料工位。As a preferred manner, at least two positioning blocks 202 are fixed on the bottom plate 200 , and the air blowing mechanism includes a positioning frame 203 , the positioning frame 203 is fixedly connected to the bottom plate 200 , and the positioning frame 203 is connected to the base plate 200 . The positioning blocks 202 are enclosed to form a loading station.
为了实现恒定气流输出,进一步地,所述定位架203上开设有多个用于输出气流的吹气孔204。本实施例在定位块202、定位架203上设置了圆棒209,所述圆棒209呈长条状,且该圆棒209沿竖直方向延伸,借由所述圆棒209对定位块202和定位架203进行定位。In order to achieve constant airflow output, further, the positioning frame 203 is provided with a plurality of blowing holes 204 for outputting airflow. In this embodiment, a round bar 209 is arranged on the positioning block 202 and the positioning frame 203. The round bar 209 is in the shape of a long strip, and the round bar 209 extends in the vertical direction. and the positioning frame 203 for positioning.
本实施例中,多个吹气孔204沿竖直方向依次排列的总长度为5mm。这种竖向集中排列的吹气孔204,有助于在拾取每层的玻璃原料21时进行定位吹气,保证每次玻璃原料21分片时均可以获得瞬间破隙气流。上述多个吹气孔204呈竖向密集排列,这种密集针孔吹气的方式可使得气流更为强劲,当机械手抓取玻璃原料且推块向下移动做分片动作时,多个吹气孔204同时对被抓起的玻璃进行吹气,达到分片效果。In this embodiment, the total length of the plurality of blowing holes 204 arranged in sequence along the vertical direction is 5 mm. The vertically centrally arranged air blowing holes 204 are helpful for positioning air blowing when picking up each layer of glass raw material 21 , ensuring that an instant air flow can be obtained every time the glass raw material 21 is sliced. The above-mentioned plurality of blowing holes 204 are vertically densely arranged, and this dense pinhole blowing method can make the air flow stronger. 204 blows air to the grabbed glass at the same time to achieve the effect of slicing.
本实施例中,所述围板201上固定有两个相互平行的滑轨205,所述滑轨205上设有滑块206且二者滑动连接,所述料盒20包括有防护门207,所述防护门207的两端分别与两个滑轨205上的滑块206固定连接。其中,在滑轨205和滑块206的配合作用下,使得所述防护门207呈可开闭的结构,当需要取料时,可打开所述防护门207,当取料完毕时,可关闭所述防护门207,从而避免对玻璃原料21造成污染。但是这仅是本发明一种较佳的实施例,在实际应用中,还可以将防护门207设置为旋转开闭的结构。In this embodiment, two parallel slide rails 205 are fixed on the enclosure plate 201 , the slide rails 205 are provided with sliders 206 and the two are slidably connected, and the material box 20 includes a protective door 207 . Both ends of the protective door 207 are fixedly connected to the sliding blocks 206 on the two sliding rails 205 respectively. The protective door 207 can be opened and closed under the cooperation of the sliding rail 205 and the sliding block 206. When the material needs to be reclaimed, the protective door 207 can be opened, and when the material reclaiming is completed, the protective door 207 can be closed. The protective door 207 avoids contamination of the glass raw material 21 . However, this is only a preferred embodiment of the present invention, and in practical applications, the protective door 207 can also be configured to be a structure that can be opened and closed by rotation.
为了实现自动开关门控制,本实施例中,所述防护门207上设有一开关门气缸208,所述开关门气缸208的驱动端连接于所述围板201。In order to realize automatic door opening and closing control, in this embodiment, a door opening and closing cylinder 208 is provided on the protective door 207 , and the driving end of the door opening and closing cylinder 208 is connected to the enclosure plate 201 .
本发明还涉及一种玻璃原料取料工艺,所述工艺基于玻璃原料取料机构实现,请参见图2至图4,所述玻璃原料取料机构包括有可移动的支臂10和位于所述支臂10下方的料盒20,所述料盒20内放置有玻璃原料21以及设于所述玻璃原料21相邻处的吹气机构,所述支臂10上固定有取料支架11,所述取料支架11的下端设有多个真空吸盘12,所述取料支架11上固定有推进机构13,所述推进机构13的驱动端设有一推块14,所述推块14位于多个真空吸盘12的中间处,所述工艺包括如下过程:The present invention also relates to a glass raw material reclaiming process. The process is realized based on a glass raw material reclaiming mechanism. Please refer to FIG. 2 to FIG. 4 . The glass raw material reclaiming mechanism includes a movable support arm 10 and a The material box 20 under the support arm 10, the glass raw material 21 and the blowing mechanism arranged adjacent to the glass raw material 21 are placed in the material box 20, and the material reclaiming bracket 11 is fixed on the support arm 10, so The lower end of the reclaiming bracket 11 is provided with a plurality of vacuum suction cups 12 , a propulsion mechanism 13 is fixed on the reclaiming bracket 11 , and a push block 14 is arranged at the driving end of the propulsion mechanism 13 , and the push block 14 is located in a plurality of At the middle of the vacuum suction cup 12, the process includes the following processes:
步骤S1,所述支臂10带动所述取料支架11移动,利用所述真空吸盘12吸附所述料盒20内顶层的玻璃原料21后上升预设距离,由所述推进机构13驱使所述推块14向下推进,利用所述推块14对顶层的玻璃原料21施加推力;In step S1 , the support arm 10 drives the reclaiming support 11 to move, and the glass raw material 21 on the inner top layer of the material box 20 is adsorbed by the vacuum suction cup 12 and then rises by a preset distance, and the propulsion mechanism 13 drives the glass raw material 21 . The push block 14 is pushed down, and the push block 14 is used to push the glass raw material 21 on the top layer;
步骤S2,在多个真空吸盘12与所述推块14的配合作用下驱使顶层的玻璃原料21弯曲变形,致使顶层的玻璃原料21相对下层贴附的玻璃原料张开,同时利用所述吹气机构由侧向对所述玻璃原料21吹气,以令下层贴附的玻璃原料脱落。In step S2, the glass raw material 21 of the top layer is driven to bend and deform under the cooperative action of the plurality of vacuum suction cups 12 and the push block 14, so that the glass raw material 21 of the top layer is opened relative to the glass raw material attached to the lower layer, and the blowing air is used at the same time. The mechanism blows the glass raw material 21 from the side to make the glass raw material attached to the lower layer fall off.
上述过程中,所述推进机构13驱使所述推块14向下推进的步骤,可在真空吸盘12吸取玻璃原料21后的上升过程中执行,也可以在真空吸盘12吸取玻璃原料21并上升至预设位置之后执行,上述执行顺序均是在本发明结构和工艺基础上做出的灵活设置,因此均应当包含在本发明的保护范围之内。In the above process, the step of pushing the push block 14 downward by the push mechanism 13 can be performed during the rising process after the vacuum suction cup 12 sucks the glass raw material 21, or it can be carried out when the vacuum suction cup 12 sucks the glass raw material 21 and rises to The execution is performed after the preset position, and the above execution sequence is a flexible setting made on the basis of the structure and process of the present invention, and therefore should be included within the protection scope of the present invention.
上述取料机构可应用于一种分片式上下料机械手,结合图1至图5所示,其包括有左右平移机构1、升降机构2、前后平移机构3、放料盒4和所述的取料机构,所述支臂10设于所述前后平移机构3上,且由所述前后平移机构3驱使所述支臂10前后平移,所述前后平移机构3设于所述升降机构2上,且由所述升降机构2驱使所述前后平移机构3上升或者下降,所述升降机构2设于所述左右平移机构1上,且由所述左右平移机构1驱使所述升降机构2左右平移,所述放料盒4与所述料盒20相邻设置,借由所述左右平移机构1、升降机构2、前后平移机构3和取料机构的配合作用,将所述料盒20内的玻璃原料21取出并放置于所述放料盒4内。The above-mentioned reclaiming mechanism can be applied to a split-type loading and unloading manipulator. As shown in Figures 1 to 5, it includes a left and right translation mechanism 1, a lifting mechanism 2, a front and rear translation mechanism 3, a discharge box 4 and the described Reclaiming mechanism, the support arm 10 is arranged on the front and rear translation mechanism 3, and the front and rear translation mechanism 3 drives the support arm 10 to translate back and forth, and the front and rear translation mechanism 3 is provided on the lift mechanism 2. , and the front and rear translation mechanism 3 is driven up or down by the lifting mechanism 2, the lifting mechanism 2 is arranged on the left and right translation mechanism 1, and the left and right translation mechanism 1 drives the lifting mechanism 2 to translate left and right , the discharge box 4 is arranged adjacent to the material box 20, and the left and right translation mechanism 1, the lifting mechanism 2, the front and rear translation mechanism 3 and the reclaiming mechanism cooperate with each other. The glass raw material 21 is taken out and placed in the discharging box 4 .
在本发明的优选实施例中,采用特殊设计的真空吸盘治具,可以有效减少取玻璃时抓取多片的情况。抓取玻璃片时,治具移动至特定位置后,真空吸盘吸取玻璃片,由于单片玻璃质量较轻很难克服薄片贴紧所产生的吸附力再加上机床本身的水汽干扰,导致真空吸盘吸取玻璃后极易发生粘片,此时本实施例中的气缸开始打压待加工原料。上玻璃片被吸盘吸住、推块向下作用利用玻璃本身的韧性使得上玻璃变弯、下玻璃保持直线两片玻璃完成了分离,同时料盒吹气装置开始输送气流,在气流的辅助和重力的共同作用下保证了分片的成功率。In a preferred embodiment of the present invention, a specially designed vacuum chuck fixture is used, which can effectively reduce the situation of grabbing multiple pieces of glass when taking out the glass. When grabbing the glass sheet, after the jig moves to a specific position, the vacuum suction cup sucks the glass sheet. Due to the light weight of a single piece of glass, it is difficult to overcome the adsorption force generated by the sheet sticking together and the water vapor interference of the machine tool itself, resulting in the vacuum suction cup. After sucking the glass, sticking is very likely to occur. At this time, the air cylinder in this embodiment starts to press the raw material to be processed. The upper glass sheet is sucked by the suction cup, and the push block acts downwards, using the toughness of the glass itself to bend the upper glass and keep the lower glass in a straight line. The separation of the two pieces of glass is completed. The joint action of gravity ensures the success rate of sharding.
本发明公开的玻璃原料取料机构及分片式上下料机械手,其相比现有技术而言的有益效果在于:首先,本发明充分利用玻璃的韧性在物理作用下迫使抓取的首个物料弹性变形,简单的伸缩运动或弹性运动即可完成粘附片的分离脱落任务。其次,本发明依靠气缸伸缩,利用玻璃韧性,使用真空吸盘吸起抬起玻璃,然后在气缸带动下的弹块的打击下完成分片,其过程中,吸附、打击都是作用在同一片玻璃上,动作精准、快速且分片效果高。再次,本发明省去人工原料插架工序,节省人工成本。此外,本发明利用新型的分片方式,克服了玻璃堆积而粘结的问题,在同等空间内能容纳的原料量增加数十倍,减少了原料装机的次数,节省人力的同时增加了机床自动循环加工的时长,提高了机床的加工效率。Compared with the prior art, the glass raw material reclaiming mechanism and the sliced loading and unloading manipulator disclosed by the present invention have the following beneficial effects: first, the present invention makes full use of the toughness of glass to force the first material to be grasped under physical action. Elastic deformation, simple telescopic movement or elastic movement can complete the task of separating and falling off the adhesive sheet. Secondly, the invention relies on the expansion and contraction of the cylinder, utilizes the toughness of the glass, uses a vacuum suction cup to suck up and lifts the glass, and then completes the slicing under the impact of the bullet driven by the cylinder. , the action is precise, fast and the fragmentation effect is high. Thirdly, the present invention omits the artificial raw material inserting process and saves labor costs. In addition, the present invention utilizes a new slicing method, which overcomes the problem of glass stacking and bonding, increases the amount of raw materials that can be accommodated in the same space by dozens of times, reduces the number of raw material installations, saves manpower, and increases the automation of machine tools. The length of the cycle processing improves the processing efficiency of the machine tool.
以上所述只是本发明较佳的实施例,并不用于限制本发明,凡在本发明的技术范围内所做的修改、等同替换或者改进等,均应包含在本发明所保护的范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. All modifications, equivalent replacements or improvements made within the technical scope of the present invention should be included in the protection scope of the present invention.
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Application publication date: 20190712 |