CN108857311B - Hot melting disassembly equipment for paint spraying jig plate - Google Patents
Hot melting disassembly equipment for paint spraying jig plate Download PDFInfo
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- CN108857311B CN108857311B CN201810793435.4A CN201810793435A CN108857311B CN 108857311 B CN108857311 B CN 108857311B CN 201810793435 A CN201810793435 A CN 201810793435A CN 108857311 B CN108857311 B CN 108857311B
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- disassembly
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention discloses hot melting disassembly equipment for a paint spraying jig plate, which comprises a frame, a workbench, a feeding lifting mechanism, a heating hot melting station, a disassembly station, a multi-station material taking manipulator, a waste plastic collecting box and an aluminum plate recycling station, wherein the paint spraying jig plate comprises an aluminum plate and six plastic plates on the aluminum plate, the workbench is arranged in the frame, and the feeding lifting mechanism, the heating hot melting station, the disassembly station, the multi-station material taking manipulator, the waste plastic collecting box and the aluminum plate recycling station are correspondingly arranged on the workbench. The invention adopts a point-to-point heating mode, improves the heat energy utilization efficiency, reduces the heat loss, reduces the heating time, divides the disassembly into three stations, has high disassembly speed and efficiency, small step disassembly pressure, difficult damage of the jig plate, saves energy sources by adopting point-to-point heating, reduces the cost, is applicable to materials with wide size change range, does not need to replace parts, and has low cost and convenient adjustment.
Description
Technical Field
The invention belongs to the field of automatic carrying equipment, and particularly relates to hot melting disassembly equipment for a paint spraying jig plate.
Background
The existing paint spraying jig plate hot melting disassembling equipment clamps materials in a mode that a gas claw cylinder is adopted to clamp the materials, so that the stroke of a clamping jaw cylinder is fixed, the material taking size clamped by a clamping mechanism is basically fixed or changes in a small range, and the large-range change cannot be adapted. With the material size grow, the gas claw size grow, corresponding cost increases, adopts a station to wholly disassemble when disassembling, and though the station is few, disassembles the pressure greatly, damages the tool board easily, and speed is slower when disassembling in order to reduce the damage, inefficiency, and the heating mode adopts whole heating extravagant energy, increases manufacturing cost, and the hot-melt structure adopts whole heating mode more, and the heating rate is slow like this, inefficiency, extravagant heat.
Disclosure of Invention
The invention aims to provide the hot melting disassembly equipment for the paint spraying jig plate, which is suitable for materials with different sizes without replacing parts, has low cost and is convenient to adjust.
The technical scheme of the invention is that the hot melting disassembly equipment for the paint spraying jig plate comprises a frame, a workbench, a feeding lifting mechanism, a heating hot melting station, a disassembly station, a multi-station material taking manipulator, a waste plastic collecting box and an aluminum plate recovery station, wherein the paint spraying jig plate comprises an aluminum plate and six plastic plates on the aluminum plate, the workbench is arranged in the frame, the feeding lifting mechanism, the heating hot melting station, the disassembly station, the multi-station material taking manipulator, the waste plastic collecting box and the aluminum plate recovery station are correspondingly arranged on the workbench, the feeding lifting mechanism is correspondingly arranged with the heating hot melting station, the heating hot melting station is correspondingly arranged with the disassembly station through a pusher dog mechanism, the disassembly station is correspondingly arranged with the multi-station material taking manipulator, the waste plastic collecting box is arranged below the disassembly station, and the multi-station manipulator is correspondingly arranged with the aluminum plate recovery station.
In a preferred embodiment of the invention, the feeding lifting mechanism comprises a base plate, a bracket, a first motor, a sprocket, a chain, guide posts, a supporting plate and a limiting rod, wherein the bracket is correspondingly arranged on the base plate, the chain is arranged on the bracket through the sprocket, the first motor is correspondingly arranged with the sprocket, the guide posts are arranged on two sides of the bracket, the supporting plate is arranged on the guide posts through linear bearings, the supporting plate is correspondingly arranged with the chain, the paint spraying jig plate is arranged on the supporting plate and is limited and fixed through the limiting rod arranged on the base plate, and the workbench of the feeding lifting mechanism is provided with through holes corresponding to the paint spraying jig plate.
In a preferred embodiment of the present invention, the heating and hot-melting station includes a hot-melting heating and blowing mechanism and a hot-melting transferring module, the hot-melting heating and blowing mechanism includes a blower, a heater, a blowing cover and a blowing plate, the blower is disposed below the workbench, the heater is disposed on the workbench, the blowing plate is disposed on the blowing cover, the blower, the heater and the blowing cover are connected through a heat insulation pipe, the blowing cover is disposed on the hot-melting transplanting module, the hot-melting transferring module includes a fixing frame, a second motor, a synchronizing wheel, a synchronous belt, a linear guide rail, a vacuum generator, a sliding table cylinder, a sucker frame and a sucker, the synchronous belt is disposed on the fixing frame through the synchronous wheel, the second motor is disposed on the other side of the fixing frame and is disposed corresponding to the synchronous wheel, the linear guide rail is disposed on the fixing frame on the upper and lower sides of the synchronous belt, the sliding table cylinder is also disposed on the linear guide rail through connecting an aluminum material, the connection is also disposed on the sliding table frame, the sucker frame is disposed below the sliding table frame, the sucker frame is disposed on the corresponding to the aluminum material, and the sucker frame is disposed on the corresponding to the vacuum generator.
In a preferred embodiment of the present invention, the finger mechanism includes a finger and a rodless cylinder, the rodless cylinder is disposed below the workbench, and one end of the finger is disposed above the workbench and corresponds to the paint spraying jig plate.
In a preferred embodiment of the present invention, the disassembling station includes a first disassembling station, a second disassembling station and a third disassembling station, the first disassembling station, the second disassembling station and the third disassembling station have the same structure, the first disassembling station, the second disassembling station and the third disassembling station include a supporting frame, a pressing plate, a disassembling insert and a telescopic cylinder, the pressing plate is disposed below the supporting frame, the disassembling insert is disposed below the pressing plate correspondingly, the telescopic cylinder is disposed above the supporting frame and is fixed correspondingly to the pressing plate, buffer brackets are disposed on two sides of the telescopic cylinder and are fixed correspondingly to two sides of the pressing plate, the disassembling insert is disposed correspondingly to six plastic pieces of the paint spraying jig plate, the first disassembling station is disposed on two sides of the lower portion of the disassembling insert, at this time, the second disassembling station is disposed below the disassembling insert, the remaining second floating pressing plate is disposed below the disassembling insert, the disassembling insert and the two plastic pieces of two opposite angles of the jig plate correspondingly are disposed below the pressing plate, the disassembling insert and the third floating pressing plate is disposed correspondingly to the two opposite angles of the plastic pieces.
In a preferred embodiment of the invention, the multi-station material taking manipulator comprises a fixed plate, an X-axis traversing module, a transverse sliding rail, a lifting cylinder, a longitudinal sliding rail, a supporting aluminum material and a clamping jaw material taking mechanism, wherein the X-axis traversing module is arranged on the fixed plate, the transverse sliding rail is arranged on the fixed plate at the upper side and the lower side of the X-axis traversing module, the lifting cylinder is arranged on the transverse sliding rail through a clamping jaw mechanism mounting plate, the clamping jaw mechanism mounting plate is correspondingly connected with the X-axis traversing module, the longitudinal sliding rail is arranged on clamping jaw mechanism mounting plates at two sides of the lifting cylinder, the clamping jaw material taking mechanism is arranged on the longitudinal sliding rail through a supporting aluminum material, the clamping jaw mechanism is provided with 3 groups and is respectively and correspondingly arranged with a first disassembling station, a second disassembling station and a third disassembling station, the clamping jaw mechanism comprises a supporting bottom plate, a jacking cylinder, a linear guide rail, clamping jaws, connecting rods and connectors, one ends of the supporting bottom plate are correspondingly arranged on the supporting aluminum material, the jacking cylinder is arranged on the supporting bottom plate, the linear guide rails are arranged on two sides of the jacking cylinder, the clamping jaw mechanism is correspondingly arranged on the clamping jaw, one ends of the clamping jaw is correspondingly arranged on the lifting cylinder, and the other ends of the clamping jaw are correspondingly connected with the lifting cylinders.
In a preferred embodiment of the invention, the waste plastic collecting box is provided with 3 through holes which are respectively arranged below the first disassembling station, the second disassembling station and the third disassembling station, the workbench is provided with through holes corresponding to the disassembling inserts of the first disassembling station, the second disassembling station and the third disassembling station, and the workbench is further provided with waste plastic funnels which are correspondingly arranged below the through holes and the waste plastic collecting box.
The invention discloses hot melting disassembly equipment for a paint spraying jig plate, which is applicable to materials with different sizes without replacing parts, and has the advantages of low cost and convenient adjustment.
Drawings
FIG. 1 is a schematic view of a hot-melt disassembling apparatus for a paint spraying jig plate according to a preferred embodiment of the present invention;
FIG. 2 is a schematic view of a frame of a hot-melt disassembling apparatus for a paint spraying jig plate according to a preferred embodiment of the present invention;
FIG. 3 is a perspective view of a hot melt disassembly apparatus for a paint spray fixture plate according to a preferred embodiment of the present invention;
FIG. 4 is a perspective view of a hot melt disassembly apparatus for a paint spray fixture plate according to another embodiment of the present invention;
FIG. 5 is a schematic view of a loading lifting mechanism in a preferred embodiment of a hot-melt disassembling apparatus for a paint spraying jig plate according to the present invention;
FIG. 6 is a schematic view of a hot-melt heating and blowing mechanism in a preferred embodiment of a hot-melt disassembling apparatus for a paint spraying jig plate according to the present invention;
FIG. 7 is a schematic view of a hot-melt transferring module in a preferred embodiment of a hot-melt disassembling apparatus for a paint spraying jig plate according to the present invention;
FIG. 8 is a schematic view of a pawl mechanism in a preferred embodiment of a hot-melt disassembling apparatus for a paint spraying jig plate according to the present invention;
FIG. 9 is a schematic view of a first disassembly station of a hot-melt disassembly apparatus for a paint spray fixture plate according to a preferred embodiment of the present invention;
FIG. 10 is a schematic view of a second disassembly station of a hot-melt disassembly apparatus for a spray painting jig plate according to a preferred embodiment of the invention;
FIG. 11 is a schematic view of a third disassembly station of a hot-melt disassembly apparatus for a paint spray fixture plate according to a preferred embodiment of the present invention;
FIG. 12 is a schematic view of a multi-station pick-up robot in a preferred embodiment of a hot-melt disassembling apparatus for a paint spray fixture plate according to the present invention;
FIG. 13 is a schematic view of a clamping jaw mechanism in a preferred embodiment of a hot-melt disassembling apparatus for a paint spraying jig plate according to the present invention;
FIG. 14 is a schematic view of a first disassembly station of a hot melt disassembly apparatus for a paint spray fixture plate according to one embodiment of the present invention;
FIG. 15 is a schematic view of a paint spraying jig plate with a second disassembly station in a preferred embodiment of a paint spraying jig plate hot-melt disassembly apparatus according to the present invention;
fig. 16 is a schematic structural view of a paint spraying jig plate at a third disassembling station in a preferred embodiment of a paint spraying jig plate hot-melt disassembling apparatus according to the present invention.
Detailed Description
The following detailed description of the preferred embodiments of the invention is provided to enable those skilled in the art to more readily understand the advantages and features of the invention and to make a clear and concise definition of the scope of the invention.
The invention discloses hot melting disassembly equipment for a paint spraying jig plate, which is shown in fig. 1-3 and 14-16, and is used for hot melting disassembly of the paint spraying jig plate 1, and comprises a frame 2, a workbench 3, a feeding lifting mechanism 4, a heating hot melting station 5, a disassembly station, a multi-station material taking manipulator 6, a waste plastic collecting box 7 and an aluminum plate recycling station 8, wherein the paint spraying jig plate 1 comprises an aluminum plate 11 and six plastic plates 12 on the aluminum plate 11, the workbench 3 is arranged in the frame 2, the feeding lifting mechanism 4, the heating hot melting station 5, the disassembly station, the multi-station material taking manipulator 6, the waste plastic collecting box 7 and the aluminum plate recycling station 8 are correspondingly arranged on the workbench 3, the feeding lifting mechanism 4 is correspondingly arranged with the heating hot melting station 5, the heating hot melting station 5 is correspondingly arranged with the disassembly station through a claw mechanism 9, the disassembly station is correspondingly arranged with the multi-station material taking manipulator 6, the waste plastic collecting box 7 is arranged below the disassembly station, and the multi-station manipulator 6 is correspondingly arranged with the aluminum plate recycling station 8.
As shown in fig. 5, the feeding lifting mechanism 4 includes a backing plate 41, a support 42, a first motor 43, a sprocket 44, a chain 45, a guide post 46, a supporting plate 47 and a limiting rod 48, the support 42 is correspondingly arranged on the backing plate 41, the chain 45 is arranged on the support 42 through the sprocket 44, the first motor 43 is correspondingly arranged with the sprocket 44, the guide posts 46 are arranged on two sides of the support 42, the supporting plate 47 is arranged on the guide posts 46 through a linear bearing 49, the supporting plate 47 is correspondingly arranged with the chain 45, the paint spraying jig plate 1 is arranged on the supporting plate 47 and is limited and fixed through the limiting rod 48 arranged on the backing plate 41, and the feeding lifting mechanism 4 is provided with a through hole corresponding to the paint spraying jig plate 1 on the workbench 3 for pushing the paint spraying jig plate 1 onto the surface of the workbench 3.
Feeding lifting mechanism: the manual work is put the tool board that sprays paint on the layer board, and first motor drives the chain and promotes the layer board, and the back is taken away to the tool board that sprays paint at the uppermost, and first motor rotates and promotes the tool board that sprays paint below to top feed position.
As shown in fig. 3-4 and fig. 6-7, the heating and hot melting station 5 comprises a hot melting and heating blowing mechanism and a hot melting and transferring module, the hot melting and heating blowing mechanism comprises a blower 51, a heater 52, a blowing cover 53 and a blowing plate 54, the blower 51 is arranged below the workbench 3, the heater 52 is arranged on the workbench 3, the blowing plate 54 is arranged on the blowing cover 53, the blower 51, the heater 52 and the blowing cover 53 are connected through a heat preservation pipe 55, the blowing cover 53 is arranged on the hot melting and transferring module, the hot melting and transferring module comprises a fixing frame 56, a second motor 57, a synchronizing wheel 58, a synchronous belt 59, a linear guide 510, a vacuum generator 511, a sliding table cylinder 512, a sucker frame 513 and a sucker 514, the synchronous belt 59 is arranged on the fixing frame 56 through the synchronizing wheel 58, the second motor 57 is arranged on the other side of the fixing frame 56 and is correspondingly arranged with the synchronizing wheel 58, the linear guide 510 is arranged on the fixing frame 56 on the upper side and the lower side of the synchronous belt 59, the sliding table 512 is correspondingly arranged on the sliding table 512 and is correspondingly arranged on the sliding table 512, the sliding table is correspondingly connected with the air cylinder 513, the sliding table is also arranged on the air cylinder 515 and is correspondingly connected with the sucker 515, and is correspondingly arranged on the vacuum generator 515 and is connected with the sucker frame 515.
A hot melting transfer module: the second motor drives the synchronous belt to move, the sucker is responsible for sucking the paint spraying jig plate, after the paint spraying jig plate reaches the feeding position, the sliding table cylinder stretches out, the sucker descends to suck the paint spraying jig plate, then the sliding table cylinder retracts, the second motor rotates to drive the paint spraying jig plate to the position of the blowing plate through the synchronous belt, the sliding table cylinder stretches out, the paint spraying jig is put down, then the sliding table cylinder retracts, the sucker is moved by the second motor to return to the original position, and the heating box moves to the position above the paint spraying jig plate.
A hot melting heating and blowing mechanism: the air blower, the heater and the blowing cover are connected through the heat preservation pipe, hot air in the heater is blown into the blowing cover by the air blower, the air blowing plate on the blowing cover is flatly attached to the aluminum plate on the paint spraying jig plate, the air outlet on the air blowing plate adopts a one-to-one air outlet structure, the hot melting point on the paint spraying jig plate is aligned, the hot air utilization is effectively guaranteed by the structure, the hot air can be stored by the box type structure of the blowing cover, and the heat degree of the air outlet is always maintained.
As shown in fig. 8, the finger mechanism 9 includes a finger 91 and a rodless cylinder 92, the rodless cylinder 92 is disposed below the table 3, and one end of the finger 91 is disposed above the table 3 and corresponds to the paint spraying jig plate 1.
A pusher dog mechanism: after the paint spraying jig plate is subjected to hot melting, the pusher dog moves the paint spraying jig plate from the heating hot melting station to the first disassembling station.
As shown in fig. 9-11 and 14-16, the disassembling stations include a first disassembling station 101, a second disassembling station 102 and a third disassembling station 103, the first disassembling station 101, the second disassembling station 102 and the third disassembling station 103 have the same structure, the first disassembling station 101, the second disassembling station 102 and the third disassembling station 103 include a supporting frame 104, a pressing plate 105, a disassembling insert 106 and a telescopic cylinder 107, the pressing plate 105 is arranged below the supporting frame 104, the disassembling insert 106 is correspondingly arranged below the pressing plate 105, the telescopic cylinder 107 is arranged above the supporting frame 104 and is correspondingly fixed with the pressing plate 105, buffer brackets 108 are further arranged on two sides of the telescopic cylinder 107 and are correspondingly fixed on two sides of the pressing plate 105, the disassembling insert 106 is correspondingly arranged with six plastic pieces 12 of the paint spraying jig plate 1 at the moment, the first disassembling station 101 is provided with a first floating pressing plate 109 on two sides of the lower side of the disassembling insert 106, at the moment, the disassembling insert 106 is correspondingly arranged with two plastic pieces 12 in the middle of the jig plate 1, the second disassembling cylinder 107 is arranged below the supporting frame 104 and is correspondingly fixed with the pressing plate 106, the two diagonal plastic inserts 106 are correspondingly arranged on two sides of the second floating plate 106 and is correspondingly arranged with the two diagonal plastic inserts 12 of the lower than the pressing plate 1, and the two diagonal plastic inserts 106 are correspondingly arranged on the two diagonal pressing plate 106.
First disassembly station: the cylinder on the first disassembly station stretches out, the first floating pressing plate presses the paint spraying jig plate to prevent the paint spraying jig plate from moving, and then the disassembly insert on the pressing plate pushes the plastic part through the aluminum plate gap on the paint spraying jig plate to push the plastic part out and separate from the aluminum plate; the cylinder returns to the original position after the disassembly is completed, the first disassembly station disassembles two plastic parts at the middle part, and after the disassembly is completed at the first disassembly station, the multi-station material taking manipulator clamps the paint spraying jig plate to the second disassembly station, and the plastic parts of the paint spraying jig plate are disassembled as shown in fig. 14.
A second disassembly station: the multi-station material taking manipulator puts the paint spraying jig plate into a second disassembly station, then returns to the initial position, a cylinder on the second disassembly station stretches out, the second floating pressing plate presses the paint spraying jig plate to prevent the paint spraying jig plate from moving, and then the disassembly insert on the pressing plate pushes the plastic part through an aluminum plate gap on the paint spraying jig plate, so that the plastic part is pushed out and separated from the aluminum plate; the second disassembly station disassembles two plastic parts with opposite angles on two sides, and after the second disassembly station disassembles, the multi-station material taking manipulator clamps the paint spraying jig plate to the third disassembly station, and the plastic parts of the paint spraying jig plate are disassembled as shown in fig. 15.
A third disassembly station: after the multi-station material taking manipulator puts the paint spraying jig plate into a third dismantling station, returning to an initial position, enabling an air cylinder on the third dismantling station to extend out, pressing the paint spraying jig plate by a third floating pressing plate to prevent the paint spraying jig plate from moving, pushing a plastic part by a dismantling insert on the pressing plate through an aluminum plate gap on the paint spraying jig plate, pushing the plastic part out, and separating from an aluminum plate; the third disassembly station disassembles two plastic parts with opposite angles on the two remaining sides, and after the third disassembly station disassembles, the multi-station material taking manipulator clamps the paint spraying jig plate (the remaining aluminum plate) to the aluminum plate recycling station, and the plastic parts of the paint spraying jig plate are disassembled as shown in fig. 16.
As shown in fig. 12-13, the multi-station material taking manipulator 6 includes a fixed plate 61, an X-axis traversing module 62, a transverse sliding rail 63, a lifting cylinder 64, a longitudinal sliding rail 65, a supporting aluminum material 66 and a jaw material taking mechanism, wherein the X-axis traversing module 62 is disposed on the fixed plate 61, the transverse sliding rail 63 is disposed on the fixed plate 61 on the upper and lower sides of the X-axis traversing module 62, the lifting cylinder 64 is disposed on the transverse sliding rail 63 through a jaw mechanism mounting plate 67, the jaw mechanism mounting plate 67 is correspondingly connected with the X-axis traversing module 62, the longitudinal sliding rail 65 is disposed on the jaw mechanism mounting plate 67 on two sides of the lifting cylinder 64, the jaw material taking mechanism is disposed on the longitudinal sliding rail 65 through a supporting aluminum material 66, the jaw mechanism is disposed with 3 groups and is respectively disposed corresponding to the first disassembling station 101, the second disassembling station 102 and the third disassembling station 103, the jaw mechanism includes a supporting bottom plate 68, a lifting cylinder 69, a linear guide rail 610, a jaw 611, a connecting rod 612 and a joint 613, one end of the supporting bottom plate 68 is correspondingly disposed on the supporting bottom plate 66, the lifting cylinder 69 is correspondingly disposed on the lifting cylinder 69, the lifting guide rail 67 is disposed on the lifting guide rail 67 is correspondingly connected with the linear guide rail 611, and the other end of the connecting rod is disposed on the lifting guide rail 612 and is correspondingly disposed on the connecting rod 610.
The multi-station material taking manipulator is responsible for moving the paint spraying jig plate to the next station on the disassembly station, the multi-station material taking manipulator consists of a clamping jaw mechanism and a mounting bracket part, the clamping jaw mechanism is responsible for clamping the lifting part of the paint spraying jig plate, and the mounting bracket part is responsible for left and right movement of the clamping jaw mechanism and supporting.
The lifting cylinder is responsible for lifting the clamping jaw mechanism, and is lifted after the clamping jaw clamps the paint spraying jig plate, and is lowered during discharging. The linear slide rail is the direction part, and clamping jaw mechanism has 3, and at normal operating time, three clamping jaw mechanism is responsible for respectively with the first tool board that sprays paint of disassembling the station clamp get the second disassemble the station on, with the second tool board that sprays paint of disassembling on the station clamp get the third disassemble the station on, with the third tool board that sprays paint of disassembling on the station clamp get aluminum plate recovery station.
The working principle of the clamping jaw mechanism is as follows: during operation, the jacking cylinder is retracted, the connector descends, one end of the connecting rod connected with the connector descends along with the connector, the clamping jaw connected with the other end of the connecting rod is opened according to the principle of crank connecting rod operation, the clamping jaw is close to the paint spraying jig plate, and the jacking cylinder extends out and drives the clamping jaw to be closed through the connecting rod to grab the paint spraying jig plate.
As shown in fig. 3, the waste plastic collecting boxes 7 are provided with 3 through holes corresponding to the disassembling inserts 106 of the first disassembling station 101, the second disassembling station 102 and the third disassembling station 103, and the working table 3 is further provided with waste plastic funnels 71 corresponding to the waste plastic collecting boxes 7 below the through holes.
Working principle:
the manual work is put into material loading elevating system with the tool board that sprays paint, and the hot melt moves the tool board that sprays paint and moves to heating hot melt station heating, and the pusher dog mechanism pushes away the tool board that sprays paint to first after the heating is accomplished and disassembles on the station, and first step is accomplished the back multistation material taking manipulator and is snatched the tool board that sprays paint on the station to second disassembles on, and after the second step was accomplished, the multistation material taking manipulator snatches the tool board that sprays paint on the station to third disassembles, and after the third step was disassembles and accomplishes, the multistation material taking manipulator is put into aluminum plate recovery station with the tool board that sprays paint, remaining aluminum plate. All disassembled plastic pieces fall into the waste plastic collecting box through the waste plastic hopper.
The invention discloses a hot melting disassembly device for a paint spraying jig plate, which adopts a point-to-point heating mode, improves the heat energy utilization efficiency, reduces the heat loss and the heating time, divides disassembly into three stations, has high disassembly speed and high efficiency, small step disassembly pressure, is not easy to damage, saves energy sources by adopting point-to-point heating, reduces the cost, is applicable to materials with wide size variation range, does not need to replace parts, and has low cost and convenient adjustment.
The foregoing is merely illustrative of the embodiments of the present invention, and the scope of the present invention is not limited thereto, and any changes or substitutions that may be made by those skilled in the art without departing from the inventive concept are intended to be included within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope defined by the claims.
Claims (6)
1. The utility model provides a tool board hot melt of spraying paint disassembles equipment for the hot melt of tool board of spraying paint disassembles, including frame, workstation, material loading elevating system, heating hot melt station, disassembles station, multistation and gets manipulator, abandonment plastics collecting box and aluminum plate recovery station, the tool board of spraying paint includes six plastic sheets on aluminum plate and the aluminum plate, its characterized in that: the workbench is arranged in the frame, the feeding lifting mechanism, the heating hot melting station, the disassembling station, the multi-station material taking manipulator, the waste plastic collecting box and the aluminum plate recycling station are correspondingly arranged on the workbench, the feeding lifting mechanism is correspondingly arranged with the heating hot melting station, the heating hot melting station is correspondingly arranged with the disassembling station through the pusher dog mechanism, the disassembling station is correspondingly arranged with the multi-station material taking manipulator, the waste plastic collecting box is arranged below the disassembling station, and the multi-station material taking manipulator is correspondingly arranged with the aluminum plate recycling station;
the heating hot melting station comprises a hot melting heating blowing mechanism and a hot melting transferring module, the hot melting heating blowing mechanism comprises a blower, a heater, a blowing cover and a blowing plate, the blower is arranged below a workbench, the heater is arranged on the workbench, the blowing plate is arranged on the blowing cover, the blower, the heater and the blowing cover are connected through a heat preservation pipe, the blowing cover is arranged on the hot melting transferring module, the hot melting transferring module comprises a fixing frame, a second motor, a synchronous wheel, a synchronous belt, a linear guide rail, a vacuum generator, a sliding table cylinder, a sucker frame and a sucker, the synchronous belt is arranged on the fixing frame through the synchronous wheel, the second motor is arranged on the other side of the fixing frame and corresponds to the synchronous wheel, the linear guide rail is arranged on the fixing frame on the upper side and the lower side of the synchronous belt, the sliding table cylinder is correspondingly arranged on the linear guide rail, the sliding table cylinder is also provided with the blowing cover through a connecting aluminum material, the connecting aluminum material is also provided with a vacuum generator, the sucker frame is arranged below the sliding table cylinder, and the sucker frame is correspondingly arranged on the sucker frame and corresponds to the vacuum generator and the heat dissipation pipe;
the disassembly stations comprise a first disassembly station, a second disassembly station and a third disassembly station, and the first disassembly station, the second disassembly station and the third disassembly station are identical in structure.
2. The paint spraying jig plate hot-melt disassembling device according to claim 1, wherein: the feeding lifting mechanism comprises a base plate, a support, a first motor, a chain wheel, a chain, guide posts, a supporting plate and a limiting rod, wherein the support is correspondingly arranged on the base plate, the chain is arranged on the support through the chain wheel, the first motor and the chain wheel are correspondingly arranged, the guide posts are arranged on two sides of the support, the supporting plate is arranged on the guide posts through linear bearings, the supporting plate and the chain are correspondingly arranged, the paint spraying jig plate is arranged on the supporting plate and is limited and fixed through the limiting rod arranged on the base plate, and through holes corresponding to the paint spraying jig plate are formed in the workbench of the feeding lifting mechanism.
3. The paint spraying jig plate hot-melt disassembling device according to claim 1, wherein: the pusher dog mechanism comprises a pusher dog and a rodless cylinder, the rodless cylinder is arranged below the workbench, and one end of the pusher dog is arranged above the workbench and corresponds to the paint spraying jig plate.
4. The paint spraying jig plate hot-melt disassembling device according to claim 1, wherein: the first station of disassembling, second disassemble station and third disassemble the station and include support frame, clamp plate, disassemble the insert and flexible cylinder, the clamp plate sets up in the support frame below, it corresponds in the clamp plate below to disassemble the insert, flexible cylinder sets up in the support frame top and corresponds fixedly with the clamp plate, flexible cylinder both sides still are provided with buffer support and clamp plate both sides and correspond fixedly, it corresponds the setting with six plastic parts of tool board that sprays paint to disassemble the insert, first station of disassembling is being disassembled the insert below both sides and is being provided with first floating clamp plate, at this moment, it corresponds the setting with two plastic parts in the middle of the tool board that sprays paint to disassemble the insert, second disassembles the station and is being provided with the second floating clamp plate at the disassembles the insert below, at this moment, disassembles the insert and corresponds the setting with two plastic parts of two diagonal angles of tool board that sprays paint, third disassembles the station and is being provided with the third floating clamp plate below disassembles the insert, at this moment, disassembles the insert and the two plastic parts of remaining two diagonal angles of tool board correspond setting.
5. The paint spraying jig plate hot-melt disassembling device according to claim 1, wherein: the multi-station material taking manipulator comprises a fixed plate, an X-axis transverse moving module, a transverse sliding rail, a lifting cylinder, a longitudinal sliding rail, a supporting aluminum material and a clamping jaw material taking mechanism, wherein the X-axis transverse moving module is arranged on the fixed plate, the transverse sliding rail is arranged on the fixed plate at the upper side and the lower side of the X-axis transverse moving module, the lifting cylinder is arranged on the transverse sliding rail through a clamping jaw material taking mechanism mounting plate, the clamping jaw material taking mechanism mounting plate is correspondingly connected with the X-axis transverse moving module, the longitudinal sliding rail is arranged on the clamping jaw material taking mechanism mounting plate at the two sides of the lifting cylinder, the clamping jaw material taking mechanism is arranged on the longitudinal sliding rail through the supporting aluminum material, the clamping jaw material taking mechanism is provided with 3 groups and is correspondingly arranged with a first disassembling station, a second disassembling station and a third disassembling station respectively, the clamping jaw material taking mechanism comprises a supporting bottom plate, a jacking cylinder, a linear guide rail, clamping jaws, connecting rods and connectors, one ends of the supporting bottom plate are correspondingly arranged on the supporting aluminum material, the jacking cylinder is arranged on the supporting bottom plate, the linear guide rails are arranged on the two sides of the jacking cylinder, the clamping jaws are correspondingly arranged on the linear guide rails, one ends, the clamping jaws are correspondingly arranged on the lifting cylinder, one ends, and the connecting rods and the ends are correspondingly connected with the jacking cylinders.
6. The paint spraying jig plate hot-melt disassembling device according to claim 1, wherein: the waste plastic collecting box is provided with 3 and is arranged below the first disassembling station, the second disassembling station and the third disassembling station respectively, through holes corresponding to the disassembling inserts of the first disassembling station, the second disassembling station and the third disassembling station are formed in the workbench, and a waste plastic funnel and the waste plastic collecting box are arranged below the through holes and correspond to each other.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810793435.4A CN108857311B (en) | 2018-07-19 | 2018-07-19 | Hot melting disassembly equipment for paint spraying jig plate |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810793435.4A CN108857311B (en) | 2018-07-19 | 2018-07-19 | Hot melting disassembly equipment for paint spraying jig plate |
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| CN108857311A CN108857311A (en) | 2018-11-23 |
| CN108857311B true CN108857311B (en) | 2024-04-02 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110421857B (en) * | 2019-08-13 | 2024-08-02 | 苏州富强科技有限公司 | Multi-station hot melting machine |
| CN111496496A (en) * | 2020-05-11 | 2020-08-07 | 格力电器（石家庄）有限公司 | Automatic frock is returned in dismouting |
| CN112059576B (en) * | 2020-09-07 | 2022-06-24 | 苏州新大陆精密科技股份有限公司 | Automatic disassembling machine |
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| CN108857311A (en) | 2018-11-23 |
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