[go: up one dir, main page]

CN109970068B - Method for purifying polycrystalline silicon by high-entropy alloy - Google Patents

Method for purifying polycrystalline silicon by high-entropy alloy Download PDF

Info

Publication number
CN109970068B
CN109970068B CN201910258221.1A CN201910258221A CN109970068B CN 109970068 B CN109970068 B CN 109970068B CN 201910258221 A CN201910258221 A CN 201910258221A CN 109970068 B CN109970068 B CN 109970068B
Authority
CN
China
Prior art keywords
entropy alloy
silicon
entropy
polysilicon
purifying
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201910258221.1A
Other languages
Chinese (zh)
Other versions
CN109970068A (en
Inventor
王烨
杨贵翔
韩子柯
任永生
王辛龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sichuan University
Original Assignee
Sichuan University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sichuan University filed Critical Sichuan University
Priority to CN201910258221.1A priority Critical patent/CN109970068B/en
Publication of CN109970068A publication Critical patent/CN109970068A/en
Application granted granted Critical
Publication of CN109970068B publication Critical patent/CN109970068B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/02Silicon
    • C01B33/037Purification

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Silicon Compounds (AREA)

Abstract

The invention relates to a method for purifying polycrystalline silicon by using high-entropy alloy, belonging to the field of high-crystalline silicon purification. The method for purifying the polycrystalline silicon by using the high-entropy alloy comprises the following steps: a. mixing the high-entropy alloy with a raw material silicon, heating to be molten in vacuum or inert atmosphere, and performing directional solidification under an electromagnetic field; b. and cooling after directional solidification, and separating silicon from the alloy to obtain purified polycrystalline silicon. According to the method, the high-entropy alloy phase is separated from the silicon phase by using the vacuum electromagnetic induction furnace and the directional solidification device, so that the wear resistance of the alloy is improved while boron in the silicon is removed, and a new thought is provided for a low-cost preparation technology of solar-grade silicon in a boron removal link.

Description

利用高熵合金提纯多晶硅的方法Method for purifying polycrystalline silicon by high-entropy alloy

技术领域technical field

本发明涉及一种利用高熵合金提纯多晶硅的方法,属于高晶硅提纯领域。The invention relates to a method for purifying polycrystalline silicon by utilizing a high-entropy alloy, and belongs to the field of high-crystalline silicon purification.

背景技术Background technique

目前,太阳能级多晶硅(6N)主要由改良西门子法生产的半导体级硅(9N)掺杂而来。虽然随着关键技术的突破和能耗的下降,改良西门子法制造的多晶硅平均成本从2007年的70美元/公斤降至2017年12美元/公斤,但是为保证得到电池最佳的电流传输率,西门子法还需要进行掺杂工序,这无疑造成了纯度浪费,增加了制造成本。At present, solar-grade polysilicon (6N) is mainly doped with semiconductor-grade silicon (9N) produced by the modified Siemens method. Although the average cost of polysilicon manufactured by the improved Siemens method has dropped from US$70/kg in 2007 to US$12/kg in 2017 with the breakthrough of key technologies and the reduction of energy consumption, in order to ensure the best current transfer rate of the battery, The Siemens method also requires a doping process, which undoubtedly wastes purity and increases manufacturing costs.

另外一种方法:冶金法,其拥有的低能耗、环境友好、可持续生产等优势具有巨大市场潜力,正成为全球研究的热点。冶金法通过造渣精炼、湿法浸出、真空蒸发、定向凝固、电子束和等离子体精炼等除杂技术,把工业级硅(2-3N)直接提纯到太阳能级硅(6N)。根据宁夏东梦能源有限公司的“东梦法”,其工艺流程特点为附图1所示,具体为:在矿热炉造渣步骤,利用部分杂质在金属硅液和渣液混合状态下溶解度的差异,实现高温下物理分离,除去特定的杂质如B、Al、Ca等;在物理破碎步骤,利用杂质在硅中的偏析原理(杂质在金属硅中存在的固定形态),使处于晶界处的杂质与硅实现物理分离;在湿法冶金步骤,对粒度小、表面积大的硅料表面附着的杂质,进行酸浸析出,去除大部分金属杂质;在电子束区熔步骤:利用电子束大量补充电子的原理和高温气化的特性,在高真空度下实现深度除磷、铁、氧;最后精整成品。“东梦法”存在的主要问题是:1、溶解度有限,除硼效果不稳定;2、多次渣系减低效率。Another method: metallurgical method, which has the advantages of low energy consumption, environmental friendliness, sustainable production and other advantages, has huge market potential, and is becoming a global research hotspot. Metallurgical method directly purifies industrial grade silicon (2-3N) to solar grade silicon (6N) through slag refining, wet leaching, vacuum evaporation, directional solidification, electron beam and plasma refining and other impurity removal technologies. According to the "Dongmeng Method" of Ningxia Dongmeng Energy Co., Ltd., its technological process is characterized as shown in Figure 1, specifically: in the slag-making step of the submerged arc furnace, the solubility of some impurities in the mixed state of metal silicon liquid and slag liquid is utilized. In the physical crushing step, the principle of segregation of impurities in silicon (the fixed form of impurities existing in metallic silicon) is used to remove specific impurities such as B, Al, Ca, etc. Physical separation of impurities and silicon is achieved in the hydrometallurgy step; in the hydrometallurgical step, the impurities attached to the surface of the silicon material with small particle size and large surface area are subjected to acid leaching to remove most of the metal impurities; in the electron beam melting step: the use of electron beams The principle of a large number of supplementary electrons and the characteristics of high temperature gasification are used to achieve deep removal of phosphorus, iron and oxygen under high vacuum; the final product is finished. The main problems of the "Dongmeng method" are: 1. The solubility is limited, and the boron removal effect is unstable; 2. The efficiency of the slag system is reduced for many times.

在硅中杂质中,金属杂质可由湿法冶金、电子束、定向凝固法去除;磷杂质可由真空蒸馏去除;但硼元素具有与硅相近的分凝系数(0.8)和低饱和蒸气压(1823K时,为6.78×10-7Pa),很难用上述方法去除。一旦太阳能级多晶硅中硼含量超过0.3ppmw,会与间隙氧形成B-O缺陷并与电子或空穴复合为深能级,减低少数载流子寿命,从而影响其光电转换效率。此外,杂质硼在硅中的含量极低(10-30ppmw),活度很小,也加大了其去除难度。Among impurities in silicon, metal impurities can be removed by hydrometallurgy, electron beam, and directional solidification; phosphorus impurities can be removed by vacuum distillation; but boron element has a segregation coefficient (0.8) and a low saturated vapor pressure (1823K) similar to silicon. , is 6.78×10 -7 Pa), which is difficult to remove by the above method. Once the boron content in solar-grade polysilicon exceeds 0.3ppmw, it will form BO defects with interstitial oxygen and recombine with electrons or holes to form a deep energy level, reducing the lifetime of minority carriers and thus affecting its photoelectric conversion efficiency. In addition, the content of impurity boron in silicon is extremely low (10-30ppmw), and its activity is very small, which also increases the difficulty of its removal.

目前,国内外研究者主要采用四种方法精炼除硼,分别是熔渣精炼、合金精炼、吹气精炼及等离子体精炼,真空等离子方法是采用高温等离子枪电离后形成B(OH)O而去除,但由于真空等离子设备昂贵,操作复杂,产量低,易爆等缺点,无法量产。吹气精炼是采用通气的方式对硅液进行精炼,虽然对C、O、B等具有较好的去除效果但不易与杂质充分接触因而除杂效果差;造渣工艺是先将硅熔化,再加入碱性氧化物和酸性氧化物,将硅液中的杂质吸附到渣里,该工艺对B有一点效果但有其极限。传统合金法是由东京大学吉川教授于2005年提出利用Si-Al合金定向凝固法去除硅中硼杂质。后来研究者们分别利用Si-Al-Sn、Si-Sn、Cu-Si等合金去除硼杂质。但是上述传统的硅铝、硅锡等合金法存在2点问题:1.如果不在电磁感应炉里而是在普通电阻炉里进行定向凝固,硅相和合金相是无法分开的;在Si-Al合金法中,根据合金法创始人吉川键教授的论文可看出,用电阻加热只能形成合金,而只有在感应加热的前提下因为有电磁搅拌的原因,才能使合金相与硅相分开。Si-Sn同理。根据中科院过程所发的文章以及我的实验,分开的方法是用盐酸消解合金相,而剩下纯硅相。这是目前最有效的分离方法,如此合金只能使用一次,不能反复使用,也是制约其应用的瓶颈所在。2.要有效去除硼杂质,需要求铝、锡的比例很大,因此在定向凝固以后会形成质量比超过70%的硅铝、硅锡合金,纯硅往往只有很少的一部分,硅收率很低。At present, researchers at home and abroad mainly use four methods to refine and remove boron, namely slag refining, alloy refining, air-blown refining and plasma refining. However, due to the disadvantages of expensive vacuum plasma equipment, complicated operation, low output, and explosiveness, mass production is impossible. Air-blown refining is to refine silicon liquid by means of ventilation. Although it has a good removal effect on C, O, B, etc., it is not easy to fully contact with impurities, so the removal effect is poor; the slag-making process is to melt silicon first, then Adding alkaline oxides and acidic oxides to adsorb impurities in the silicon liquid into the slag, this process has a little effect on B but has its limit. The traditional alloy method was proposed by Professor Yoshikawa of Tokyo University in 2005 to remove boron impurities in silicon by using Si-Al alloy directional solidification method. Later, researchers used Si-Al-Sn, Si-Sn, Cu-Si and other alloys to remove boron impurities. However, there are two problems with the above-mentioned traditional silicon-aluminum, silicon-tin and other alloying methods: 1. If the directional solidification is carried out in an ordinary resistance furnace instead of an electromagnetic induction furnace, the silicon phase and the alloy phase cannot be separated; in Si-Al In the alloying method, according to the thesis of the founder of the alloying method, Professor Yoshikawa Ken, it can be seen that the alloy can only be formed by resistance heating, and the alloy phase can be separated from the silicon phase only under the premise of induction heating due to electromagnetic stirring. The same is true for Si-Sn. According to the article published by the Chinese Academy of Sciences and my experiments, the separation method is to digest the alloy phase with hydrochloric acid, leaving the pure silicon phase. This is the most effective separation method at present, so the alloy can only be used once and cannot be used repeatedly, which is also the bottleneck restricting its application. 2. To effectively remove boron impurities, the proportion of aluminum and tin needs to be large. Therefore, after directional solidification, silicon-aluminum and silicon-tin alloys with a mass ratio of more than 70% will be formed. Pure silicon often has only a small part, and the silicon yield very low.

单独运用某个方法很难达到太阳能级硅对杂质硼含量的要求,国内外研究人员虽然尝试了造渣-吹气、造渣-合金法、造渣-酸洗法等耦合法取得了一定的进步,但由于能耗高、稳定性差及成本高等问题,再加上不同的研究者得到的除B效果差异很大,将硅中B的含量降低到太阳能电池用多晶硅的标准(小于0.3ppmw)还有一定的难度。综上所述,为了克服上述四种方法的局限,急需寻求一种方法,上述四种方法的限制、提高硼在合金相与硅相的分配比、简化步骤,实现深度、有效、低成本除硼的目的。It is difficult to use a certain method alone to meet the requirements of solar-grade silicon for impurity boron content. Although domestic and foreign researchers have tried coupling methods such as slagging-air blowing, slagging-alloying, slag-forming-pickling, etc., they have achieved certain results. However, due to the problems of high energy consumption, poor stability and high cost, and the B removal effect obtained by different researchers is very different, the content of B in silicon is reduced to the standard of polysilicon for solar cells (less than 0.3ppmw) There is still some difficulty. In summary, in order to overcome the limitations of the above four methods, it is urgent to find a method, which can improve the distribution ratio of boron in the alloy phase and the silicon phase, simplify the steps, and achieve deep, effective, low-cost removal The purpose of boron.

另一方面,自从2004年,叶均蔚教授提出了“高熵合金”的概念以来,越来越多的研究者发现当具有等量组分的5种或5种以上金属或非金属元素组成的合金是一种新型的固溶体合金,具备四个特性:(1)高熵效应形成简单固溶体,而没有中间化合物;(2)迟缓扩散效应;(3)严重的晶格畸变;(4)鸡尾酒效应。已开发的高熵合金表现出高的强硬度、优良的耐磨耐蚀性,以及良好的高温稳定性。得到了材料科学与工程领域学者的广泛关注。On the other hand, since Professor Ye Junwei proposed the concept of "high-entropy alloy" in 2004, more and more researchers have found that when there are five or more metal or non-metallic elements with equal components in the alloy It is a new type of solid solution alloy with four characteristics: (1) high entropy effect to form a simple solid solution without intermediate compounds; (2) slow diffusion effect; (3) severe lattice distortion; (4) cocktail effect. The developed high-entropy alloys exhibit high strength and hardness, excellent wear and corrosion resistance, and good high temperature stability. It has received extensive attention from scholars in the field of materials science and engineering.

在高熵合金的制备工艺方面,常用的制备高熵合金块体的方法有:真空熔炼、放电等离子烧结、粉末冶金、机械合金化、激光3D打印、定向凝固等。高熵合金元素所在周期表位置大致可分为两类:一类是由CoCrFeNi-(A1、Ti、Cu、Mn)金属元素所组成的低熔点合金体系;另一类是由Ti、Nb、Ta、Mo、W等高熔点金属元素所组成的高熔点高熵合金体系。目前,还没有利用高熵合金进行多晶硅提纯的报道。In terms of the preparation process of high-entropy alloys, the commonly used methods for preparing high-entropy alloy bulk include: vacuum melting, spark plasma sintering, powder metallurgy, mechanical alloying, laser 3D printing, directional solidification, etc. The periodic table positions of high-entropy alloy elements can be roughly divided into two categories: one is a low-melting alloy system composed of CoCrFeNi-(A1, Ti, Cu, Mn) metal elements; the other is Ti, Nb, Ta , Mo, W and other high melting point metal elements composed of high melting point high entropy alloy system. At present, there is no report on polysilicon purification using high-entropy alloys.

发明内容SUMMARY OF THE INVENTION

针对以上缺陷,本发明解决的技术问题是提供一种利用高熵合金提纯多晶硅的方法。采用简单的方法、在较短的处理时间内就可以降低硅中的硼杂质。In view of the above defects, the technical problem solved by the present invention is to provide a method for purifying polysilicon by using high-entropy alloy. Boron impurities in silicon can be reduced in a short processing time using a simple method.

本发明利用高熵合金的体心立方结构吸收硅中硼等难去除杂质;利用真空电磁感应炉和定向凝固装置实现高熵合金相与硅相分离。本发明高熵合金定向凝固感应精炼示意图及合金凝固精炼原理图见说明书附图2。其中,所述高熵合金是指由五种或五种以上等量或大约等量金属形成的合金。The invention utilizes the body-centered cubic structure of the high-entropy alloy to absorb boron and other difficult-to-remove impurities in silicon; and utilizes a vacuum electromagnetic induction furnace and a directional solidification device to realize the separation of the high-entropy alloy phase and the silicon phase. The schematic diagram of directional solidification induction refining of the high-entropy alloy of the present invention and the principle diagram of alloy solidification refining are shown in Figure 2 of the description. Wherein, the high-entropy alloy refers to an alloy formed of five or more metals in equal or approximately equal amounts.

利用高熵合金提纯多晶硅的方法,包括如下步骤:The method for purifying polysilicon using high-entropy alloy includes the following steps:

a、将高熵合金与原料硅混合,在真空或惰性气氛中加热至熔融,在电磁场下进行定向凝固;a. Mix the high-entropy alloy with the raw material silicon, heat it to melt in a vacuum or an inert atmosphere, and conduct directional solidification under an electromagnetic field;

b、定向凝固后冷却,将硅与合金分离,得到提纯后的多晶硅。b. Cooling after directional solidification, separating silicon and alloy to obtain purified polysilicon.

其中,本发明的多晶硅可以为工业级硅或多晶硅。Wherein, the polycrystalline silicon of the present invention can be industrial grade silicon or polycrystalline silicon.

步骤a中,高熵合金与原料硅可以选择在坩埚中进行混合,优选的,坩埚材质为石墨或者刚玉。然后将坩埚置于加热装置中进行加热,优选的,所述加热装置为中频感应加热炉。In step a, the high-entropy alloy and the raw material silicon can be mixed in a crucible, preferably, the material of the crucible is graphite or corundum. The crucible is then placed in a heating device for heating, preferably, the heating device is an intermediate frequency induction heating furnace.

进一步的,为了缩短合金相和硅相的分离时间,提高分离效果,步骤a中,高熵合金在与原料硅混合前,先将高熵合金进行预处理,预处理方法为:将高熵合金在真空或惰性气氛下升温至熔化,然后随炉冷却至室温。Further, in order to shorten the separation time of the alloy phase and the silicon phase and improve the separation effect, in step a, before the high-entropy alloy is mixed with the raw material silicon, the high-entropy alloy is pretreated, and the pretreatment method is: Warm to melting under vacuum or inert atmosphere, then furnace cool to room temperature.

由于高熔点高熵合金通常会用到高熔点贵金属,例如Ti,Nb,Ta,Mo,W等贵金属。为了节约成本,本发明所使用的高熵合金为低熔点高熵合金,优选的,高熵合金的熔点≤硅的熔点。硅的熔点约为1420℃。Since high melting point high entropy alloys usually use high melting point noble metals, such as Ti, Nb, Ta, Mo, W and other noble metals. In order to save cost, the high-entropy alloy used in the present invention is a low-melting point high-entropy alloy. Preferably, the melting point of the high-entropy alloy is less than or equal to the melting point of silicon. The melting point of silicon is about 1420°C.

进一步的,步骤a中,高熵合金由5种元素组成;为了进一步降低多晶硅中B的含量,优选的,高熵合金由Co、Cr、Fe、Ni和Al五种元素组成,或高熵合金由Co、Cr、Fe、Ni和Ti五种元素组成,或高熵合金由Co、Cr、Fe、Ni和Cu五种元素组成,或高熵合金由Co、Cr、Fe、Ni和Mn五种元素组成,或高熵合金由Al、Fe、Ni、Ti和Cu五种元素组成;进一步优选的,熵合金由Al、Fe、Ni、Ti和Cu五种元素组成;Further, in step a, the high-entropy alloy is composed of five elements; in order to further reduce the content of B in the polysilicon, preferably, the high-entropy alloy is composed of five elements of Co, Cr, Fe, Ni and Al, or the high-entropy alloy is composed of five elements. Consists of five elements of Co, Cr, Fe, Ni and Ti, or high-entropy alloys are composed of five elements of Co, Cr, Fe, Ni and Cu, or high-entropy alloys are composed of five elements of Co, Cr, Fe, Ni and Mn The element composition, or the high-entropy alloy is composed of five elements of Al, Fe, Ni, Ti and Cu; further preferably, the entropy alloy is composed of five elements of Al, Fe, Ni, Ti and Cu;

更优选的,高熵合金的分子式为AlFeNiTiCu、CoCrFeNiAl、CoCrFeNi0.5Cu1.5、CoCrFeNiMn;最优选的,高熵合金分子式为AlFeNiTiCu。More preferably, the molecular formula of the high-entropy alloy is AlFeNiTiCu, CoCrFeNiAl, CoCrFeNi 0.5 Cu 1.5 , and CoCrFeNiMn; most preferably, the molecular formula of the high-entropy alloy is AlFeNiTiCu.

进一步的,步骤b中:原料硅的纯度不低于99wt%。Further, in step b: the purity of the raw material silicon is not less than 99wt%.

高熵合金的加入量会影响杂质的去除效率,进一步的,步骤b中:高熵合金与原料硅的质量比为5:1~1:5;优选高熵合金与原料硅的质量比为1:2~2:1,更优选高熵合金与原料硅的质量比为1:1。The addition amount of the high-entropy alloy will affect the removal efficiency of impurities. Further, in step b: the mass ratio of the high-entropy alloy to the raw silicon is 5:1 to 1:5; the preferred mass ratio of the high-entropy alloy to the raw silicon is 1 : 2 to 2:1, more preferably, the mass ratio of the high-entropy alloy to the raw material silicon is 1:1.

进一步的,步骤a中:所述惰性气体为氩气或氮气。Further, in step a: the inert gas is argon or nitrogen.

本发明的气体流量与原料硅的重量相关,进一步的,步骤a中:按每克原料硅计,所吹入的惰性气体的流量为15~30mL/min;优选的,按每克原料硅计,所吹入的惰性气体的流量为20mL/min。The gas flow rate of the present invention is related to the weight of the raw material silicon. Further, in step a: per gram of the raw material silicon, the flow rate of the injected inert gas is 15-30 mL/min; preferably, per gram of the raw material silicon , the flow rate of the blown inert gas is 20mL/min.

将原料硅熔融的温度即可实现本发明,为了更好的提纯,保证化学反应的速率同时保证炉渣良好的流动性,进一步的,步骤a中:加热的温度为1250~1550℃。The present invention can be realized by the temperature at which the raw silicon is melted. In order to better purify and ensure the rate of chemical reaction and the good fluidity of the slag, further, in step a: the heating temperature is 1250-1550°C.

本发明的定向凝固速度理论上越慢越好,但是太慢会增加生产时间,太快则不会分相,硅和合金分不开。因此,优选步骤b中:定向凝固速度为1mm/h~10mm/h。The directional solidification speed of the present invention is theoretically as slow as possible, but too slow will increase production time, and too fast will not separate phases, and silicon and alloy cannot be separated. Therefore, in step b, the directional solidification speed is preferably 1 mm/h to 10 mm/h.

进一步的,步骤b中,冷却的方式为密闭冷却或者正火冷却。Further, in step b, the cooling method is airtight cooling or normalizing cooling.

本发明的有益效果:Beneficial effects of the present invention:

1、本发明利用高熵合金提纯多晶硅,在多晶硅提纯过程中创新性的提出利用新型高熵合金材料去除工业硅中硼杂质。利用高熵合金的固溶体结构及扩散迟缓等特性,在高温熔融及定向凝固中,晶体硅优先析出,杂质硼则依据分凝原理富集至高熵合金相,达到晶体硅中硼杂质大幅度降低的目的。高熵合金提纯多晶硅的分离原理除了兼有传统合金法的Me-B相互作用系数大于Si-B的,从而B会从硅中移动至合金中之外,还会在结构上形成上FCC简单面心立方结构固溶体,从而在动力学上易使B元素转移到高熵合金相中。1. The present invention uses high-entropy alloy to purify polycrystalline silicon, and innovatively proposes to use a new type of high-entropy alloy material to remove boron impurities in industrial silicon in the process of polycrystalline silicon purification. Taking advantage of the solid solution structure and slow diffusion characteristics of high-entropy alloys, in high-temperature melting and directional solidification, crystalline silicon is preferentially precipitated, and the impurity boron is enriched into the high-entropy alloy phase according to the principle of segregation, so that the boron impurities in crystalline silicon are greatly reduced. Purpose. The separation principle of high-entropy alloys to purify polysilicon is not only that the Me-B interaction coefficient of the traditional alloy method is greater than that of Si-B, so that B will move from silicon to the alloy, it will also form a simple FCC face center in structure. Cubic structure solid solution, so that the B element can be easily transferred into the high-entropy alloy phase.

2、相比于传统合金法,由于高熵特性导致合金元素之间首先形成合金,而不与硅发生反应,节约了硅原料;而传统合金法会与硅发生反应,造成硅原料的大量损失。2. Compared with the traditional alloying method, due to the high entropy characteristics, the alloying elements first form an alloy without reacting with silicon, which saves silicon raw materials; while the traditional alloying method will react with silicon, resulting in a large loss of silicon raw materials .

3、本发明通过结合先进材料高熵合金,与电磁场下定向凝固法,突破单一方法对杂质硼去除的限度,在实现硅中除硼的同时,提高合金的耐磨性能,为低成本制备太阳能级硅技术在除硼环节上提供新的思路。3. By combining advanced material high-entropy alloy and directional solidification method under electromagnetic field, the present invention breaks through the limitation of removing boron impurities by a single method, and improves the wear resistance of the alloy while realizing the removal of boron from silicon, so as to prepare solar energy at low cost. High-grade silicon technology provides new ideas in boron removal.

4、传统合金法在试验后因为B杂质含量增加,导致再次使用的效率下降,而高熵合金因为含有B元素会提高其耐磨性,可运用在焊接、轴承、耐磨涂料、高尔夫球杆球头等行业。4. The traditional alloy method reduces the efficiency of reuse due to the increase of B impurity content after the test, while the high entropy alloy will improve its wear resistance because of the B element, which can be used in welding, bearings, wear-resistant coatings, golf clubs Ball head and other industries.

5、本发明方法步骤简单、除硼效率高、成本低。5. The method of the present invention has simple steps, high boron removal efficiency and low cost.

6、采用本发明方法提纯的多晶硅,除硼率在90%以上,多晶硅的收率在80%以上;当采用高熵合金AlFeNiTiCu进行处理时,除硼率为99.4%,多晶硅收率为82%,得到的多晶硅中B含量为0.3ppmw,满足太阳能级硅的要求。6. The polysilicon purified by the method of the present invention has a boron removal rate of more than 90% and a polysilicon yield of more than 80%; when the high-entropy alloy AlFeNiTiCu is used for processing, the boron removal rate is 99.4%, and the polysilicon yield is 82%. , the B content in the obtained polysilicon is 0.3ppmw, which meets the requirements of solar grade silicon.

附图说明Description of drawings

图1为“东梦法”的工艺流程;Figure 1 is the technological process of "Dongmeng method";

图2中,a为本发明定向凝固感应精炼示意图;b为合金凝固精炼原理图,b图中的小黑点表示B杂质。In Fig. 2, a is a schematic diagram of the directional solidification induction refining of the present invention; b is a schematic diagram of alloy solidification refining, and the small black dots in the figure b represent B impurities.

具体实施方式Detailed ways

针对以上缺陷,本发明解决的技术问题是提供一种利用高熵合金提纯多晶硅的方法。采用简单的方法、在较短的处理时间内就可以降低硅中的硼杂质。In view of the above defects, the technical problem solved by the present invention is to provide a method for purifying polysilicon by using high-entropy alloy. Boron impurities in silicon can be reduced in a short processing time using a simple method.

本发明利用高熵合金的体心立方结构吸收硅中硼等难去除杂质;利用真空电磁感应炉和定向凝固装置实现高熵合金相与硅相分离。本发明高熵合金定向凝固感应精炼示意图及合金凝固精炼原理图见说明书附图2。其中,所述高熵合金是指由五种或五种以上等量或大约等量金属形成的合金。The invention utilizes the body-centered cubic structure of the high-entropy alloy to absorb boron and other difficult-to-remove impurities in silicon; and utilizes a vacuum electromagnetic induction furnace and a directional solidification device to realize the separation of the high-entropy alloy phase and the silicon phase. The schematic diagram of directional solidification induction refining of the high-entropy alloy of the present invention and the principle diagram of alloy solidification refining are shown in Figure 2 of the description. Wherein, the high-entropy alloy refers to an alloy formed of five or more metals in equal or approximately equal amounts.

利用高熵合金提纯多晶硅的方法,包括如下步骤:The method for purifying polysilicon using high-entropy alloy includes the following steps:

a、将高熵合金与原料硅混合,在真空或惰性气氛中加热至熔融,在电磁场下进行定向凝固;a. Mix the high-entropy alloy with the raw material silicon, heat it to melt in a vacuum or an inert atmosphere, and conduct directional solidification under an electromagnetic field;

b、定向凝固后冷却,将硅与合金分离,得到提纯后的多晶硅。b. Cooling after directional solidification, separating silicon and alloy to obtain purified polysilicon.

其中,本发明的多晶硅可以为工业级硅或多晶硅,原料硅中B的含量为10~50ppmw;优选原料硅中B的含量为30~50ppmw。Wherein, the polycrystalline silicon of the present invention can be industrial grade silicon or polycrystalline silicon, and the content of B in the raw silicon is 10-50 ppmw; preferably, the content of B in the raw silicon is 30-50 ppmw.

步骤a中,高熵合金与原料硅可以选择在坩埚中进行混合,优选的,坩埚材质为石墨或者刚玉。然后将坩埚置于加热装置中进行加热,优选的,所述加热装置为中频感应加热炉。In step a, the high-entropy alloy and the raw material silicon can be mixed in a crucible, preferably, the material of the crucible is graphite or corundum. The crucible is then placed in a heating device for heating, preferably, the heating device is an intermediate frequency induction heating furnace.

进一步的,为了缩短合金相和硅相的分离时间,提高分离效果,步骤a中,高熵合金在与原料硅混合前,先将高熵合金进行预处理,预处理方法为:将高熵合金在真空或惰性气氛下升温至熔化,然后随炉冷却至室温。Further, in order to shorten the separation time of the alloy phase and the silicon phase and improve the separation effect, in step a, before the high-entropy alloy is mixed with the raw material silicon, the high-entropy alloy is pretreated, and the pretreatment method is: Warm to melting under vacuum or inert atmosphere, then furnace cool to room temperature.

由于高熔点高熵合金通常会用到高熔点贵金属,例如Ti,Nb,Ta,Mo,W等贵金属。为了节约成本,本发明所使用的高熵合金为低熔点高熵合金,优选的,高熵合金的熔点≤硅的熔点。硅的熔点约为1420℃。Since high melting point high entropy alloys usually use high melting point noble metals, such as Ti, Nb, Ta, Mo, W and other noble metals. In order to save cost, the high-entropy alloy used in the present invention is a low-melting point high-entropy alloy. Preferably, the melting point of the high-entropy alloy is less than or equal to the melting point of silicon. The melting point of silicon is about 1420°C.

进一步的,步骤a中,高熵合金由5种元素组成;为了进一步降低多晶硅中B的含量,优选的,高熵合金由Co、Cr、Fe、Ni和Al五种元素组成,或高熵合金由Co、Cr、Fe、Ni和Ti五种元素组成,或高熵合金由Co、Cr、Fe、Ni和Cu五种元素组成,或高熵合金由Co、Cr、Fe、Ni和Mn五种元素组成,或高熵合金由Al、Fe、Ni、Ti和Cu五种元素组成;进一步优选的,熵合金由Al、Fe、Ni、Ti和Cu五种元素组成;Further, in step a, the high-entropy alloy is composed of five elements; in order to further reduce the content of B in the polysilicon, preferably, the high-entropy alloy is composed of five elements of Co, Cr, Fe, Ni and Al, or the high-entropy alloy is composed of five elements. Consists of five elements of Co, Cr, Fe, Ni and Ti, or high-entropy alloys are composed of five elements of Co, Cr, Fe, Ni and Cu, or high-entropy alloys are composed of five elements of Co, Cr, Fe, Ni and Mn The element composition, or the high-entropy alloy is composed of five elements of Al, Fe, Ni, Ti and Cu; further preferably, the entropy alloy is composed of five elements of Al, Fe, Ni, Ti and Cu;

更优选的,高熵合金的分子式为AlFeNiTiCu、CoCrFeNiAl、CoCrFeNi0.5Cu1.5、CoCrFeNiMn;最优选的,高熵合金分子式为AlFeNiTiCu。More preferably, the molecular formula of the high-entropy alloy is AlFeNiTiCu, CoCrFeNiAl, CoCrFeNi 0.5 Cu 1.5 , and CoCrFeNiMn; most preferably, the molecular formula of the high-entropy alloy is AlFeNiTiCu.

进一步的,步骤b中:原料硅的纯度不低于99wt%。Further, in step b: the purity of the raw material silicon is not less than 99wt%.

高熵合金的加入量会影响杂质的去除效率,进一步的,步骤b中:高熵合金与原料硅的质量比为5:1~1:5;优选高熵合金与原料硅的质量比为1:2~2:1,更优选高熵合金与原料硅的质量比为1:1。The addition amount of the high-entropy alloy will affect the removal efficiency of impurities. Further, in step b: the mass ratio of the high-entropy alloy to the raw silicon is 5:1 to 1:5; the preferred mass ratio of the high-entropy alloy to the raw silicon is 1 : 2 to 2:1, more preferably, the mass ratio of the high-entropy alloy to the raw material silicon is 1:1.

进一步的,步骤a中:所述惰性气体为氩气或氮气。Further, in step a: the inert gas is argon or nitrogen.

本发明的气体流量与原料硅的重量相关,进一步的,步骤a中:按每克原料硅计,所吹入的惰性气体的流量为15~30mL/min;优选的,按每克原料硅计,所吹入的惰性气体的流量为20mL/min。The gas flow rate of the present invention is related to the weight of the raw material silicon. Further, in step a: per gram of the raw material silicon, the flow rate of the injected inert gas is 15-30 mL/min; preferably, per gram of the raw material silicon , the flow rate of the blown inert gas is 20mL/min.

将原料硅熔融的温度即可实现本发明,为了更好的提纯,保证化学反应的速率同时保证炉渣良好的流动性,进一步的,步骤a中:加热的温度为1250~1550℃。The present invention can be realized by the temperature at which the raw silicon is melted. In order to better purify and ensure the rate of chemical reaction and the good fluidity of the slag, further, in step a: the heating temperature is 1250-1550°C.

本发明的定向凝固速度理论上越慢越好,但是太慢会增加生产时间,太快则不会分相,硅和合金分不开。因此,优选步骤b中:定向凝固速度为1mm/h~10mm/h。The directional solidification speed of the present invention is theoretically as slow as possible, but too slow will increase production time, and too fast will not separate phases, and silicon and alloy cannot be separated. Therefore, in step b, the directional solidification speed is preferably 1 mm/h to 10 mm/h.

进一步的,步骤b中,冷却的方式为密闭冷却或者正火冷却。Further, in step b, the cooling method is airtight cooling or normalizing cooling.

其中,经定向凝固、冷却后,所得产品有很明显的合金相与硅相的界面,根据界面采用精钢石切割分离对硅和合金进行分离。Among them, after directional solidification and cooling, the obtained product has an obvious interface between the alloy phase and the silicon phase. According to the interface, the silicon and the alloy are separated by cutting and separating with a steel stone.

下面结合实施例对本发明的具体实施方式做进一步的描述,并不因此将本发明限制在所述的实施例范围之中。The specific embodiments of the present invention will be further described below with reference to the examples, but the present invention is not limited to the scope of the described examples.

其中,下述实施例和对比例中的收率计算公式为:收率=切割后得到的纯硅质量/初始硅的质量。Wherein, the yield calculation formula in the following examples and comparative examples is: yield=mass of pure silicon obtained after cutting/mass of initial silicon.

实施例1Example 1

1)称取杂质硼含量为50ppmw的原料工业级硅5g,按照摩尔比相等的AlFeNiTiCu配比称取高纯合金粉共计5g。1) Weigh 5g of raw material industrial grade silicon with impurity boron content of 50ppmw, and weigh a total of 5g of high-purity alloy powder according to the AlFeNiTiCu ratio of equal molar ratio.

2)在氩气氛围下,将AlFeNiTiCu在1250℃预熔,冷却至锭。2) Under an argon atmosphere, AlFeNiTiCu was pre-melted at 1250°C and cooled to an ingot.

3)将预熔后的合金与工业硅混合后放入石墨坩埚置于电磁感应加热炉中在氩气氛围下1250℃进行熔化。3) Mix the pre-melted alloy with industrial silicon, put it into a graphite crucible, place it in an electromagnetic induction heating furnace, and melt it at 1250° C. under an argon atmosphere.

4)待彻底熔化后在感应炉中进行定向凝固,下拉速度为1mm/h,硅先析出,合金相后析出,正火冷却。4) After being completely melted, directional solidification is carried out in an induction furnace. The pull-down speed is 1 mm/h. The silicon is precipitated first, the alloy phase is precipitated later, and it is normalized and cooled.

5)将硅和合金进行精钢石切割分离,多晶硅的收率为82.1%,取样后消解进行ICP检测,硼含量降低至0.3ppmw,合金相硼含量增加至48.7ppmw。5) The silicon and alloy were cut and separated by stainless steel. The yield of polysilicon was 82.1%. After sampling, digestion was carried out for ICP detection. The boron content was reduced to 0.3ppmw, and the alloy phase boron content was increased to 48.7ppmw.

实施例2Example 2

1)称取杂质硼含量为50ppmw的原料工业级硅10g,按照摩尔比相等的AlFeNiTiCu配比称取高纯合金粉共计5g。1) Weigh 10 g of raw material industrial grade silicon with an impurity boron content of 50 ppmw, and weigh a total of 5 g of high-purity alloy powder according to the AlFeNiTiCu ratio of equal molar ratio.

2)在氩气氛围下,将AlFeNiTiCu在1300℃预熔,冷却至锭。2) Under an argon atmosphere, AlFeNiTiCu was pre-melted at 1300°C and cooled to an ingot.

3)将预熔后的合金与工业硅混合后放入石墨坩埚置于电磁感应加热炉中在氩气氛围下1300℃进行熔化。3) Mix the pre-melted alloy with industrial silicon, put it into a graphite crucible, place it in an electromagnetic induction heating furnace, and melt it at 1300° C. under an argon atmosphere.

4)待彻底熔化后在感应炉中进行定向凝固,下拉速度为10mm/h,硅先析出,合金相后析出,正火冷却。4) After being completely melted, directional solidification is carried out in an induction furnace, and the pull-down speed is 10mm/h, the silicon is precipitated first, the alloy phase is precipitated later, and it is normalized and cooled.

5)将硅和合金进行精钢石切割分离,多晶硅的收率为84.7%,取样后消解进行ICP检测,硼含量降低至0.9ppmw,合金相硼含量增加至48.9ppmw。5) The silicon and the alloy were cut and separated by fine steel. The yield of polysilicon was 84.7%. After sampling, digestion was carried out for ICP detection. The boron content was reduced to 0.9ppmw, and the alloy phase boron content was increased to 48.9ppmw.

实施例3Example 3

1)称取杂质硼含量为10ppmw的原料工业级硅5g,按照摩尔比相等的AlFeNiTiCu配比称取高纯合金粉共计5g。1) Weigh 5g of raw material industrial-grade silicon with impurity boron content of 10ppmw, and weigh 5g of high-purity alloy powder according to the AlFeNiTiCu ratio of equal molar ratio.

2)在氩气氛围下,将AlFeNiTiCu在1250℃预熔,冷却至锭。2) Under an argon atmosphere, AlFeNiTiCu was pre-melted at 1250°C and cooled to an ingot.

3)将预熔后的合金与工业硅混合后放入石墨坩埚置于电磁感应加热炉中在氩气氛围下1250℃进行熔化。3) Mix the pre-melted alloy with industrial silicon, put it into a graphite crucible, place it in an electromagnetic induction heating furnace, and melt it at 1250° C. under an argon atmosphere.

4)待彻底熔化后在感应炉中进行定向凝固,下拉速度为1mm/h,硅先析出,合金相后析出,正火冷却。4) After being completely melted, directional solidification is carried out in an induction furnace. The pull-down speed is 1 mm/h. The silicon is precipitated first, the alloy phase is precipitated later, and it is normalized and cooled.

5)将硅和合金进行精钢石切割分离,多晶硅的收率为80.3%,取样后消解进行ICP检测,硼含量降低至0.28ppmw,合金相硼含量增加至0.71ppmw。5) The silicon and the alloy are cut and separated by stainless steel. The yield of polysilicon is 80.3%. After sampling, digestion is carried out for ICP detection. The boron content is reduced to 0.28ppmw, and the alloy phase boron content is increased to 0.71ppmw.

实施例4Example 4

称取杂质硼含量为50ppmw的原料工业级硅5g,按照摩尔比相等的AlFeNiTiCu配比称取高纯合金粉共计1g,其余操作同实施例1。该实施例制得的多晶硅的收率为94.1%,取样后消解进行ICP检测,硼含量降低至4.5ppmw,合金相硼含量增加至45.6ppmw。5g of raw material industrial grade silicon with impurity boron content of 50ppmw was weighed, and 1g of high-purity alloy powder was weighed according to the AlFeNiTiCu ratio of equal molar ratio, and other operations were the same as in Example 1. The yield of polysilicon prepared in this example was 94.1%. After sampling, digestion was carried out for ICP detection. The boron content decreased to 4.5 ppmw, and the alloy phase boron content increased to 45.6 ppmw.

实施例5Example 5

称取杂质硼含量为50ppmw的原料工业级硅5g,按照摩尔比相等的AlFeNiTiCu配比称取高纯合金粉共计25g,其余操作同实施例1。该实施例制得的多晶硅的收率为82.6%,取样后消解进行ICP检测,硼含量降低至0.28ppmw,合金相硼含量增加至48.6ppmw。Weigh 5 g of raw material industrial grade silicon with impurity boron content of 50 ppmw, and weigh a total of 25 g of high-purity alloy powder according to the AlFeNiTiCu ratio with equal molar ratio, and other operations are the same as in Example 1. The yield of polysilicon prepared in this example was 82.6%. After sampling, digestion was carried out for ICP detection. The boron content was reduced to 0.28 ppmw, and the alloy phase boron content was increased to 48.6 ppmw.

实施例6Example 6

1)称取硼含量为50ppmw的原料硅5g,按照摩尔比相等的CoCrFeNiAl称取金属粉末共计5g。1) Weigh 5 g of raw silicon with a boron content of 50 ppmw, and weigh a total of 5 g of metal powder according to CoCrFeNiAl having an equal molar ratio.

2)在氩气氛围下,将CoCrFeNiAl在1450℃预熔,冷却至锭。2) Under an argon atmosphere, CoCrFeNiAl was pre-melted at 1450°C and cooled to an ingot.

3)将预熔后的合金与工业硅混合后放入石墨坩埚置于电磁感应加热炉中在氩气氛围下1450℃进行熔化。3) Mix the pre-melted alloy with industrial silicon, put it into a graphite crucible, place it in an electromagnetic induction heating furnace, and melt it at 1450° C. under an argon atmosphere.

4)待彻底熔化后在感应炉中进行定向凝固,下拉速度为5mm/h,硅先析出,合金相后析出,正火冷却。4) After being completely melted, directional solidification is carried out in an induction furnace, and the pull-down speed is 5mm/h, the silicon is precipitated first, the alloy phase is precipitated later, and it is normalized and cooled.

5)将硅和合金进行精钢石切割分离,多晶硅的收率为90.2%,取样后消解进行ICP检测,硼含量降低至2.7ppmw,合金相硼含量增加至47.0ppmw。5) The silicon and the alloy were cut and separated by fine steel. The yield of polysilicon was 90.2%. After sampling, digestion was carried out for ICP detection. The boron content was reduced to 2.7ppmw, and the alloy phase boron content was increased to 47.0ppmw.

实施例7Example 7

1)称取硼含量为50ppmw的原料硅5g,按照摩尔比相等的CoCrFeNiAl称取金属粉末共计10g。1) Weigh 5 g of raw silicon with a boron content of 50 ppmw, and weigh a total of 10 g of metal powder according to CoCrFeNiAl having an equal molar ratio.

2)在氩气氛围下,将CoCrFeNiAl在1500℃预熔,冷却至锭。2) Under an argon atmosphere, CoCrFeNiAl was pre-melted at 1500°C and cooled to an ingot.

3)将预熔后的合金与工业硅混合后放入石墨坩埚置于电磁感应加热炉中在氩气氛围下1500℃进行熔化。3) Mix the pre-melted alloy with industrial silicon, put it into a graphite crucible, place it in an electromagnetic induction heating furnace, and melt it at 1500° C. under an argon atmosphere.

4)待彻底熔化后在感应炉中进行定向凝固,下拉速度为1mm/h,硅先析出,合金相后析出,正火冷却。4) After being completely melted, directional solidification is carried out in an induction furnace. The pull-down speed is 1 mm/h. The silicon is precipitated first, the alloy phase is precipitated later, and it is normalized and cooled.

5)将硅和合金进行精钢石切割分离,多晶硅的收率为88.3%,取样后消解进行ICP检测,硼含量降低至1.4ppmw,合金相硼含量增加至48.2ppmw。5) The silicon and the alloy are cut and separated by steel stone. The yield of polysilicon is 88.3%. After sampling, digestion is carried out for ICP detection. The boron content is reduced to 1.4ppmw, and the alloy phase boron content is increased to 48.2ppmw.

实施例8Example 8

1)称取硼含量为50ppmw的原料硅5g,按照摩尔比相等的CoCrFeNi0.5Cu1.5称取金属粉末共计5g。1) Weigh 5 g of raw silicon with a boron content of 50 ppmw, and weigh a total of 5 g of metal powder according to CoCrFeNi 0.5 Cu 1.5 with an equal molar ratio.

2)在氩气氛围下,将CoCrFeNi0.5Cu1.5在1500℃预熔,冷却至锭。2) Under an argon atmosphere, CoCrFeNi 0.5 Cu 1.5 was pre-melted at 1500°C and cooled to an ingot.

3)将预熔后的合金与工业硅混合后放入石墨坩埚置于电磁感应加热炉中在氩气氛围下1500℃进行熔化。3) Mix the pre-melted alloy with industrial silicon, put it into a graphite crucible, place it in an electromagnetic induction heating furnace, and melt it at 1500° C. under an argon atmosphere.

4)待彻底熔化后在感应炉中进行定向凝固,下拉速度为2mm/h,硅先析出,合金相后析出,正火冷却。4) After being completely melted, directional solidification is carried out in an induction furnace, and the pull-down speed is 2mm/h, the silicon is precipitated first, the alloy phase is precipitated later, and it is normalized and cooled.

5)将硅和合金进行精钢石切割分离,多晶硅的收率为91.7%,取样后消解进行ICP检测,硼含量降低至1.8ppmw,合金相硼含量增加至47.5ppmw。5) The silicon and alloy were cut and separated by stainless steel. The yield of polysilicon was 91.7%. After sampling, digestion was carried out for ICP detection. The boron content was reduced to 1.8ppmw, and the alloy phase boron content was increased to 47.5ppmw.

实施例9Example 9

1)称取硼含量为50ppmw的原料硅5g,按照摩尔比相等的CoCrFeNi0.5Cu1.5称取金属粉末共计10g。1) Weigh 5 g of raw silicon with a boron content of 50 ppmw, and weigh a total of 10 g of metal powder according to CoCrFeNi 0.5 Cu 1.5 with an equal molar ratio.

2)在氩气氛围下,将CoCrFeNi0.5Cu1.5在1500℃预熔,冷却至锭。2) Under an argon atmosphere, CoCrFeNi 0.5 Cu 1.5 was pre-melted at 1500°C and cooled to an ingot.

3)将预熔后的合金与工业硅混合后放入石墨坩埚置于电磁感应加热炉中在氩气氛围下1500℃进行熔化。3) Mix the pre-melted alloy with industrial silicon, put it into a graphite crucible, place it in an electromagnetic induction heating furnace, and melt it at 1500° C. under an argon atmosphere.

4)待彻底熔化后在感应炉中进行定向凝固,下拉速度为8mm/h,硅先析出,合金相后析出,正火冷却。4) After being completely melted, directional solidification is carried out in an induction furnace, and the pull-down speed is 8 mm/h, the silicon is precipitated first, the alloy phase is precipitated later, and it is normalized and cooled.

5)将硅和合金进行精钢石切割分离,多晶硅的收率为91.0%,取样后消解进行ICP检测,硼含量降低至2.9ppmw,合金相硼含量增加至46.5ppmw。5) The silicon and the alloy are cut and separated by stainless steel. The yield of polysilicon is 91.0%. After sampling, digestion is carried out for ICP detection. The boron content is reduced to 2.9ppmw, and the alloy phase boron content is increased to 46.5ppmw.

实施例10Example 10

1)称取硼含量为50ppmw的原料硅5g,按照摩尔比相等的CoCrFeNiMn称取金属粉末共计5g。1) Weigh 5 g of raw silicon with a boron content of 50 ppmw, and weigh a total of 5 g of metal powder according to CoCrFeNiMn having an equal molar ratio.

2)在氩气氛围下,将CoCrFeNiMn在1550℃预熔,冷却至锭。2) Under an argon atmosphere, CoCrFeNiMn was pre-melted at 1550°C and cooled to an ingot.

3)将预熔后的合金与工业硅混合后放入石墨坩埚置于电磁感应加热炉中在氩气氛围下1550℃进行熔化。3) Mix the pre-melted alloy with industrial silicon, put it into a graphite crucible, place it in an electromagnetic induction heating furnace, and melt it at 1550° C. under an argon atmosphere.

4)待彻底熔化后在感应炉中进行定向凝固,下拉速度为10mm/h,硅先析出,合金相后析出,正火冷却。4) After being completely melted, directional solidification is carried out in an induction furnace, and the pull-down speed is 10mm/h, the silicon is precipitated first, the alloy phase is precipitated later, and it is normalized and cooled.

5)将硅和合金进行精钢石切割分离,取样后消解进行ICP检测,硼含量降低至4.8ppmw,合金相硼含量增加至44.5ppmw。5) The silicon and alloy are cut and separated by stainless steel, and after sampling, they are digested and tested by ICP. The boron content is reduced to 4.8ppmw, and the alloy phase boron content is increased to 44.5ppmw.

实施例11Example 11

1)称取硼含量为50ppmw的原料硅5g,按照摩尔比相等的CoCrFeNiMn称取金属粉末共计10g。1) Weigh 5 g of raw silicon with a boron content of 50 ppmw, and weigh a total of 10 g of metal powder according to CoCrFeNiMn having an equal molar ratio.

2)在氩气氛围下,将CoCrFeNiMn在1550℃预熔,冷却至锭。2) Under an argon atmosphere, CoCrFeNiMn was pre-melted at 1550°C and cooled to an ingot.

3)将预熔后的合金与工业硅混合后放入石墨坩埚置于电磁感应加热炉中在氩气氛围下1550℃进行熔化。3) Mix the pre-melted alloy with industrial silicon, put it into a graphite crucible, place it in an electromagnetic induction heating furnace, and melt it at 1550° C. under an argon atmosphere.

4)待彻底熔化后在感应炉中进行定向凝固,下拉速度为5mm/h,硅先析出,合金相后析出,正火冷却。4) After being completely melted, directional solidification is carried out in an induction furnace, and the pull-down speed is 5mm/h, the silicon is precipitated first, the alloy phase is precipitated later, and it is normalized and cooled.

5)将硅和合金进行精钢石切割分离,多晶硅的收率为89.4%,取样后消解进行ICP检测,硼含量降低至3.1ppmw,合金相硼含量增加至46.5ppmw。5) The silicon and the alloy are cut and separated by fine steel. The yield of polysilicon is 89.4%. After sampling, digestion is carried out for ICP detection. The boron content is reduced to 3.1ppmw, and the alloy phase boron content is increased to 46.5ppmw.

对比例1Comparative Example 1

1)称取杂质硼含量为50ppmw的原料工业级硅5g,称取高纯Sn粉共计5g。1) Weigh 5g of raw material industrial grade silicon with impurity boron content of 50ppmw, and weigh 5g of high-purity Sn powder in total.

2)在氩气氛围下,将Sn粉在1250℃预熔,冷却至锭。2) Under an argon atmosphere, the Sn powder was pre-melted at 1250°C and cooled to an ingot.

3)将预熔后的Sn与工业硅混合后放入石墨坩埚置于电磁感应加热炉中在氩气氛围下1250℃进行熔化。3) Mix the pre-melted Sn with industrial silicon, put it into a graphite crucible, place it in an electromagnetic induction heating furnace, and melt it at 1250° C. under an argon atmosphere.

4)待彻底熔化后在感应炉中进行定向凝固,下拉速度为1mm/h,硅先析出,合金相后析出,正火冷却。4) After being completely melted, directional solidification is carried out in an induction furnace. The pull-down speed is 1 mm/h. The silicon is precipitated first, the alloy phase is precipitated later, and it is normalized and cooled.

5)将硅和合金进行精钢石切割分离,多晶硅的收率为37.1%,取样后消解进行ICP检测,硼含量降低至3.62ppmw,合金相硼含量增加至46.2ppmw。5) The silicon and the alloy are cut and separated by stainless steel. The yield of polysilicon is 37.1%. After sampling, digestion is carried out for ICP detection. The boron content is reduced to 3.62ppmw, and the alloy phase boron content is increased to 46.2ppmw.

对比例2Comparative Example 2

1)称取杂质硼含量为50ppmw的原料工业级硅5g,称取高纯Al粉共计5g。1) Weigh 5g of raw material industrial grade silicon with impurity boron content of 50ppmw, and weigh 5g of high-purity Al powder in total.

2)在氩气氛围下,将Al粉在1250℃预熔,冷却至锭。2) Under an argon atmosphere, the Al powder was pre-melted at 1250°C and cooled to an ingot.

3)将预熔后的Al与工业硅混合后放入石墨坩埚置于电磁感应加热炉中在氩气氛围下1250℃进行熔化。3) Mix the pre-melted Al with industrial silicon, put it into a graphite crucible, place it in an electromagnetic induction heating furnace, and melt it at 1250° C. in an argon atmosphere.

4)待彻底熔化后在感应炉中进行定向凝固,下拉速度为1mm/h,硅先析出,合金相后析出,正火冷却。4) After being completely melted, directional solidification is carried out in an induction furnace. The pull-down speed is 1 mm/h. The silicon is precipitated first, the alloy phase is precipitated later, and it is normalized and cooled.

5)将硅和合金进行精钢石切割分离,多晶硅的收率为35.7%,取样后消解进行ICP检测,硼含量降低至2.63ppmw,合金相硼含量增加至47.2ppmw。5) The silicon and the alloy are cut and separated by stainless steel. The yield of polysilicon is 35.7%. After sampling, digestion is carried out for ICP detection. The boron content is reduced to 2.63ppmw, and the alloy phase boron content is increased to 47.2ppmw.

Claims (21)

1.利用高熵合金提纯多晶硅的方法,其特征在于,包括如下步骤:1. the method that utilizes high entropy alloy to purify polysilicon, is characterized in that, comprises the steps: a、将高熵合金与原料硅混合,在真空或惰性气氛中加热至熔融,在电磁场下进行定向凝固;a. Mix the high-entropy alloy with the raw material silicon, heat it to melt in a vacuum or an inert atmosphere, and conduct directional solidification under an electromagnetic field; b、定向凝固后冷却,将硅与合金分离,得到提纯后的多晶硅。b. Cooling after directional solidification, separating silicon and alloy to obtain purified polysilicon. 2.根据权利要求1所述的利用高熵合金提纯多晶硅的方法,其特征在于,步骤a中,高熵合金在与原料硅混合前,先将高熵合金进行预处理,预处理方法为:将高熵合金在真空或惰性气氛下升温至熔化,然后随炉冷却至室温。2. the method for utilizing high-entropy alloy to purify polysilicon according to claim 1 is characterized in that, in step a, before high-entropy alloy is mixed with raw material silicon, high-entropy alloy is first pretreated, and the pretreatment method is: The high-entropy alloy is heated to melting under vacuum or in an inert atmosphere, and then cooled to room temperature with the furnace. 3.根据权利要求1所述的利用高熵合金提纯多晶硅的方法,其特征在于,所使用的高熵合金的熔点≤硅的熔点。3 . The method for purifying polysilicon by using a high-entropy alloy according to claim 1 , wherein the melting point of the high-entropy alloy used is less than the melting point of silicon. 4 . 4.根据权利要求2所述的利用高熵合金提纯多晶硅的方法,其特征在于,所使用的高熵合金的熔点≤硅的熔点。4 . The method for purifying polysilicon using a high-entropy alloy according to claim 2 , wherein the melting point of the high-entropy alloy used is less than the melting point of silicon. 5 . 5.根据权利要求1~4任一项所述的利用高熵合金提纯多晶硅的方法,其特征在于,步骤a中,高熵合金由5种元素组成。5 . The method for purifying polysilicon by using a high-entropy alloy according to claim 1 , wherein in step a, the high-entropy alloy is composed of five elements. 6 . 6.根据权利要求5所述的利用高熵合金提纯多晶硅的方法,其特征在于,步骤a中,高熵合金由Co、Cr、Fe、Ni和Al五种元素组成,或高熵合金由Co、Cr、Fe、Ni和Ti五种元素组成,或高熵合金由Co、Cr、Fe、Ni和Cu五种元素组成,或高熵合金由Co、Cr、Fe、Ni和Mn五种元素组成,或高熵合金由Al、Fe、Ni、Ti和Cu五种元素组成。6. the method that utilizes high-entropy alloy to purify polycrystalline silicon according to claim 5 is characterized in that, in step a, high-entropy alloy is made up of five elements of Co, Cr, Fe, Ni and Al, or high-entropy alloy is made of Co. , Cr, Fe, Ni, and Ti, or high-entropy alloys composed of Co, Cr, Fe, Ni, and Cu, or high-entropy alloys composed of Co, Cr, Fe, Ni, and Mn , or high-entropy alloys are composed of five elements, Al, Fe, Ni, Ti, and Cu. 7.根据权利要求6所述的利用高熵合金提纯多晶硅的方法,其特征在于,步骤a中,高熵合金由Al、Fe、Ni、Ti和Cu五种元素组成。7 . The method for purifying polysilicon by using high-entropy alloy according to claim 6 , wherein in step a, the high-entropy alloy is composed of five elements of Al, Fe, Ni, Ti and Cu. 8 . 8.根据权利要求7所述的利用高熵合金提纯多晶硅的方法,其特征在于,步骤a中,高熵合金分子式为AlFeNiTiCu。8 . The method for purifying polysilicon by using a high-entropy alloy according to claim 7 , wherein in step a, the molecular formula of the high-entropy alloy is AlFeNiTiCu. 9 . 9.根据权利要求1所述的利用高熵合金提纯多晶硅的方法,其特征在于,步骤a中:原料硅的纯度不低于99 wt%。9. The method for purifying polysilicon using high-entropy alloy according to claim 1, wherein in step a: the purity of the raw material silicon is not less than 99 wt%. 10.根据权利要求1~4任一项所述的利用高熵合金提纯多晶硅的方法,其特征在于,步骤a中:高熵合金与原料硅的质量比为5:1~1:5。10 . The method for purifying polycrystalline silicon by using a high-entropy alloy according to claim 1 , wherein in step a: the mass ratio of the high-entropy alloy to the raw silicon is 5:1 to 1:5. 11 . 11.根据权利要求5所述的利用高熵合金提纯多晶硅的方法,其特征在于,步骤a中:高熵合金与原料硅的质量比为5:1~1:5。11 . The method for purifying polysilicon by using a high-entropy alloy according to claim 5 , wherein, in step a: the mass ratio of the high-entropy alloy to the raw silicon is 5:1 to 1:5. 12 . 12.根据权利要求6所述的利用高熵合金提纯多晶硅的方法,其特征在于,步骤a中:高熵合金与原料硅的质量比为5:1~1:5。12 . The method for purifying polycrystalline silicon by using a high-entropy alloy according to claim 6 , wherein in step a: the mass ratio of the high-entropy alloy to the raw silicon is 5:1 to 1:5. 13 . 13.根据权利要求7所述的利用高熵合金提纯多晶硅的方法,其特征在于,步骤a中:高熵合金与原料硅的质量比为5:1~1:5。13 . The method for purifying polysilicon by using a high-entropy alloy according to claim 7 , wherein, in step a: the mass ratio of the high-entropy alloy to the raw silicon is 5:1 to 1:5. 14 . 14.根据权利要求8所述的利用高熵合金提纯多晶硅的方法,其特征在于,步骤a中:高熵合金与原料硅的质量比为5:1~1:5。14 . The method for purifying polycrystalline silicon by using a high-entropy alloy according to claim 8 , wherein in step a: the mass ratio of the high-entropy alloy to the raw silicon is 5:1 to 1:5. 15 . 15.根据权利要求10所述的利用高熵合金提纯多晶硅的方法,其特征在于,步骤a中:高熵合金与原料硅的质量比为1:2~2:1。15 . The method for purifying polysilicon by using a high-entropy alloy according to claim 10 , wherein, in step a: the mass ratio of the high-entropy alloy to the raw silicon is 1:2 to 2:1. 16 . 16.根据权利要求15所述的利用高熵合金提纯多晶硅的方法,其特征在于,步骤a中:高熵合金与原料硅的质量比为1:1。16 . The method for purifying polysilicon by using high-entropy alloy according to claim 15 , wherein, in step a: the mass ratio of high-entropy alloy to raw silicon is 1:1. 17 . 17.根据权利要求1所述的利用高熵合金提纯多晶硅的方法,其特征在于,步骤a中:所述惰性气氛为氮气气氛或氩气气氛。17 . The method for purifying polysilicon using high-entropy alloys according to claim 1 , wherein, in step a: the inert atmosphere is a nitrogen atmosphere or an argon atmosphere. 18 . 18.根据权利要求17所述的利用高熵合金提纯多晶硅的方法,其特征在于,步骤a中:按每克原料硅计,所吹入的惰性气体的流量为15~30 mL/min。18 . The method for purifying polycrystalline silicon by high-entropy alloy according to claim 17 , wherein in step a: per gram of raw silicon, the flow rate of the inert gas blown in is 15-30 mL/min. 19 . 19.根据权利要求18所述的利用高熵合金提纯多晶硅的方法,其特征在于,步骤a中:按每克原料硅计,所吹入的惰性气体的流量为20 mL/min。19. The method for purifying polycrystalline silicon by using high-entropy alloy according to claim 18, characterized in that, in step a: per gram of raw material silicon, the flow rate of the injected inert gas is 20 mL/min. 20.根据权利要求1~4任一项所述的利用高熵合金提纯多晶硅的方法,其特征在于,步骤a中:加热的温度为1250~1550℃。20 . The method for purifying polysilicon by high-entropy alloy according to claim 1 , wherein in step a: the heating temperature is 1250-1550° C. 21 . 21.根据权利要求1~4任一项所述的利用高熵合金提纯多晶硅的方法,其特征在于,步骤b中:定向凝固速度为1mm/h~10mm/h。21 . The method for purifying polysilicon using high-entropy alloys according to claim 1 , wherein in step b: the directional solidification speed is 1 mm/h to 10 mm/h. 22 .
CN201910258221.1A 2019-04-01 2019-04-01 Method for purifying polycrystalline silicon by high-entropy alloy Active CN109970068B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910258221.1A CN109970068B (en) 2019-04-01 2019-04-01 Method for purifying polycrystalline silicon by high-entropy alloy

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910258221.1A CN109970068B (en) 2019-04-01 2019-04-01 Method for purifying polycrystalline silicon by high-entropy alloy

Publications (2)

Publication Number Publication Date
CN109970068A CN109970068A (en) 2019-07-05
CN109970068B true CN109970068B (en) 2020-10-09

Family

ID=67082237

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910258221.1A Active CN109970068B (en) 2019-04-01 2019-04-01 Method for purifying polycrystalline silicon by high-entropy alloy

Country Status (1)

Country Link
CN (1) CN109970068B (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110306099A (en) * 2019-08-06 2019-10-08 鞍钢股份有限公司 Low-cost high-entropy alloy and preparation method thereof
CN111472048A (en) * 2020-04-10 2020-07-31 四川大学 Method for purifying polycrystalline silicon by using multi-element alloy
CN112359240B (en) * 2020-10-23 2022-02-22 黑龙江科技大学 Preparation method of ceramic phase reinforced high-entropy alloy of directional array
CN115927943B (en) * 2022-08-16 2024-09-10 重庆化工职业学院 Method for preparing high-hardness high-toughness CrMnFeNi-base high-entropy alloy by doping Si and B

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103072992A (en) * 2013-01-30 2013-05-01 昆明理工大学 Preparation method of high-purity silicon
CN107488803A (en) * 2016-06-12 2017-12-19 中国科学院金属研究所 Magnesium-yttrium-transition metal high-entropy alloy before a kind of bio-medical
CN109136599A (en) * 2018-10-08 2019-01-04 兰州理工大学 High-entropy alloy breeds hypoeutectic al-si alloy preparation process
WO2019031577A1 (en) * 2017-08-09 2019-02-14 日立金属株式会社 Alloy member, method for producing alloy member, and product which uses alloy member

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20170218480A1 (en) * 2016-01-29 2017-08-03 Seoul National University R&Db Foundation High-entropy alloy foam and manufacturing method for the foam
US10640854B2 (en) * 2016-08-04 2020-05-05 Honda Motor Co., Ltd. Multi-material component and methods of making thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103072992A (en) * 2013-01-30 2013-05-01 昆明理工大学 Preparation method of high-purity silicon
CN107488803A (en) * 2016-06-12 2017-12-19 中国科学院金属研究所 Magnesium-yttrium-transition metal high-entropy alloy before a kind of bio-medical
WO2019031577A1 (en) * 2017-08-09 2019-02-14 日立金属株式会社 Alloy member, method for producing alloy member, and product which uses alloy member
CN109136599A (en) * 2018-10-08 2019-01-04 兰州理工大学 High-entropy alloy breeds hypoeutectic al-si alloy preparation process

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
AlCoCrCuFeNi high entropy alloy cluster growth and annealing on silicon: A classical molecular dynamics simulation study;Xie, Lu et al;《APPLIED SURFACE SCIENCE 》;20140916;第285卷;全文 *
Si/Ti掺杂对AlCrCoFeNiMoTi_xSi_y高熵合金力学性能影响的第一性原理计算;梁红玉 等;《材料导报》;20180125(第2期);全文 *

Also Published As

Publication number Publication date
CN109970068A (en) 2019-07-05

Similar Documents

Publication Publication Date Title
CN109970068B (en) Method for purifying polycrystalline silicon by high-entropy alloy
JP3325900B2 (en) Method and apparatus for producing polycrystalline silicon, and method for producing silicon substrate for solar cell
CN102583389A (en) Method for purifying industrial silicon through external refining
WO2021135399A1 (en) Method for producing magnesium-lithium alloy by means of gaseous co-condensation
WO2014059769A1 (en) Zirconium-based amorphous alloy
CN102807220B (en) Silicon purification method
CN103318894A (en) Method for removing boron in polycrystalline silicon
CN102874816B (en) Method and device for preparing polysilicon by electromagnetically separating aluminum-silicon alloy solution
CN106115717A (en) A kind of remove the method for impurity in metallurgical grade silicon
CN102139879B (en) Method for purifying polysilicon by using silicon and tin alloy
CN102701212A (en) Method for removing boron and phosphorus and purifying industrial silicon by using metallurgic method
CN103011170A (en) A method for purifying polysilicon by making silicon alloy slag
CN106498226B (en) A kind of high beallon preparation method of photomultiplier dynode
CN108149025A (en) A kind of preparation method of high-performance oxygen-free copper bar
CN102260909A (en) Method for purifying silicon
CN110499480A (en) A kind of Cu-M-O amorphous alloy and preparation method thereof
CN101870472A (en) A method for removing boron and phosphorus impurities in industrial silicon by using rare earth oxides
CN107099724B (en) The preparation method of nanometer titanium trifluoride catalysis Mg-RE-Ni-Al-Ti-Co base hydrogen-storing alloy
CN109234577A (en) A kind of Al-Sc-B heat-resisting alloy monofilament and preparation method thereof
CN102145892A (en) Method for removing phosphorus impurities from silicon metal
CN111472048A (en) Method for purifying polycrystalline silicon by using multi-element alloy
CN101928983B (en) Method for producing polycrystalline silicon and polycrystalline silicon film by catalyst method
CN102583387B (en) Method for purifying polycrystalline silicon by adopting secondary alloying method
CN102432020A (en) Method for manufacturing solar-grade polycrystalline silicon
CN112744817B (en) Solar-grade silicon with porous structure and preparation method and application thereof

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
CB03 Change of inventor or designer information

Inventor after: Wang Ye

Inventor after: Yang Guixiang

Inventor after: Han Zike

Inventor after: Ren Yongsheng

Inventor after: Wang Xinlong

Inventor before: Wang Ye

Inventor before: Yang Guixiang

Inventor before: Han Zike

Inventor before: Wang Xinlong

CB03 Change of inventor or designer information
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant