CN109823873B - Bulk cargo flat top device - Google Patents
Bulk cargo flat top device Download PDFInfo
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- CN109823873B CN109823873B CN201910244741.7A CN201910244741A CN109823873B CN 109823873 B CN109823873 B CN 109823873B CN 201910244741 A CN201910244741 A CN 201910244741A CN 109823873 B CN109823873 B CN 109823873B
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- 238000007790 scraping Methods 0.000 claims abstract 2
- 239000013590 bulk material Substances 0.000 claims 3
- 239000010720 hydraulic oil Substances 0.000 claims 2
- 241001270131 Agaricus moelleri Species 0.000 abstract description 20
- 241000755266 Kathetostoma giganteum Species 0.000 description 11
- 239000000428 dust Substances 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 230000000694 effects Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000003245 coal Substances 0.000 description 4
- 239000003595 mist Substances 0.000 description 3
- 238000011109 contamination Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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- Catching Or Destruction (AREA)
- Ship Loading And Unloading (AREA)
Abstract
Description
技术领域Technical field
本发明涉及物料输送设备领域,具体为一种散装货物平顶器。The invention relates to the field of material conveying equipment, specifically a bulk cargo flat top device.
背景技术Background technique
现在的散装货物像矿砂、煤炭、粮食等在运输的过程中,使用机械装入火车车厢或集装箱后需要对货物顶部进行平整,防止货物洒出,目前对货物顶部进行平整的过程是靠人工完成的,工作效率较低,而且有些货物含有粉尘,人工平整的过程中粉尘较大。During the transportation process of today's bulk goods such as ore, coal, grain, etc., after loading into train carriages or containers using machinery, the top of the goods needs to be leveled to prevent the goods from spilling. Currently, the process of leveling the top of the goods is done manually. , the work efficiency is low, and some goods contain dust, and the dust is relatively large during the manual leveling process.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种代替人工进行火车车厢或集装箱散装货物顶部进行平整的散装货物平顶器。The technical problem to be solved by the present invention is to provide a bulk cargo flattening device that replaces manual work in flattening the top of train carriages or container bulk cargoes.
为解决上述问题,本发明所述的一种散装货物平顶器,包括外伸缩筒、液压油缸A、内伸缩筒、液压马达、平顶头,所述液压油缸A固定设置于所述外伸缩筒内部顶端,所述内伸缩筒活动套接于所述外伸缩筒内部,该内伸缩筒顶端与所述液压油缸A的活塞杆A固定连接;所述内伸缩筒内固定设置有所述液压马达,该液压马达的输出端与所述平顶头固定连接;所述平顶头下表面均匀固定设置有若干刮片;所述外伸缩筒底端垂直固定于平行支架中部,该平行支架一侧固定设置有连接臂;所述液压油缸A、液压马达均通过液压管与液压动力机械的液压泵连接。In order to solve the above problems, a bulk cargo flat top device according to the present invention includes an outer telescopic cylinder, a hydraulic cylinder A, an inner telescopic cylinder, a hydraulic motor, and a flat top head. The hydraulic cylinder A is fixedly mounted on the outer telescopic cylinder. The inner top of the inner telescopic tube is movably connected to the inside of the outer telescopic tube. The top of the inner telescopic tube is fixedly connected to the piston rod A of the hydraulic cylinder A; the hydraulic motor is fixedly installed in the inner telescopic tube. , the output end of the hydraulic motor is fixedly connected to the flat head; a number of scrapers are evenly fixed on the lower surface of the flat head; the bottom end of the outer telescopic tube is vertically fixed to the middle of the parallel bracket, and one side of the parallel bracket is fixed There is a connecting arm; the hydraulic cylinder A and the hydraulic motor are connected to the hydraulic pump of the hydraulic power machine through hydraulic pipes.
进一步,所述内伸缩筒侧面固定设置有滑块,所述外伸缩筒侧面开设有与滑块相匹配的滑槽,所述滑块可在所述滑槽内滑动。Furthermore, a slide block is fixedly provided on the side of the inner telescopic tube, and a chute matching the slide block is provided on the side of the outer telescopic barrel, and the slide block can slide in the chute.
进一步,所述平行支架底部固定设置有滚轮。Further, rollers are fixedly provided at the bottom of the parallel bracket.
进一步,所述平行支架上固定设置有连接板,所述连接板与液压油缸B的活塞杆B铰接,所述液压油缸B通过液压管与液压动力机械的液压泵连接。Furthermore, a connecting plate is fixedly provided on the parallel bracket, and the connecting plate is hingedly connected to the piston rod B of the hydraulic cylinder B. The hydraulic cylinder B is connected to the hydraulic pump of the hydraulic power machine through a hydraulic pipe.
进一步,所述外伸缩筒顶端通过连接杆与所述平行支架固定连接。Further, the top end of the outer telescopic tube is fixedly connected to the parallel bracket through a connecting rod.
进一步,所述连接杆上设置有照明灯。Further, a lighting lamp is provided on the connecting rod.
进一步,所述连接杆上设置有喷嘴。Further, a nozzle is provided on the connecting rod.
进一步,所述液压动力机械为装载机或叉车。Further, the hydraulic power machine is a loader or a forklift.
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
(1)本发明通过液压动力机械带动,通过液压动力机械的液压泵驱动液压马达带动平顶头转动,进行货物顶部平整作业,通过机械作业代替了人工作业,提高了工作效率。(1) The present invention is driven by hydraulic power machinery, and the hydraulic pump of the hydraulic power machinery drives the hydraulic motor to drive the flat top head to rotate to perform the flattening operation on the top of the cargo. The mechanical operation replaces the manual operation and improves the work efficiency.
(2)本发明将液压马达固定设置在内伸缩筒内部,内伸缩筒与液压油缸活塞杆固定连接,由液压油缸A的伸缩控制内伸缩筒在外伸缩筒内部的上下移动,使平顶头与车厢内散装货物顶部接触,确保平顶效果。(2) In the present invention, the hydraulic motor is fixedly arranged inside the inner telescopic cylinder, and the inner telescopic cylinder is fixedly connected to the piston rod of the hydraulic cylinder. The telescopic cylinder of the hydraulic cylinder A controls the up and down movement of the inner telescopic cylinder inside the outer telescopic cylinder, so that the flat head is in contact with the carriage. The top of the inner bulk cargo is in contact to ensure a flat top effect.
(3)本发明在连接杆上设置了照明灯,在晚上平顶器工作时方便工人观察平顶器的工作状况,以及火车车厢或集装箱顶部平整后的效果。(3) The present invention is equipped with lighting lights on the connecting rods, which facilitates workers to observe the working conditions of the flattening device at night when the flattening device is working, as well as the effect of the flattening of the top of the train carriage or container.
(4)本发明在连接杆上还设置了喷嘴,喷嘴通过水管与水泵连接,能够应用于矿砂、煤炭等对水分要求不高且粉尘较大的散装货物的火车车厢平顶作业,在平顶器工作时可以通过喷嘴喷出水雾,进行除尘,有效避免了粉尘污染。(4) The present invention is also equipped with a nozzle on the connecting rod. The nozzle is connected to the water pump through a water pipe. It can be applied to the flat-top operation of train carriages such as ore, coal and other bulk cargoes that do not have high moisture requirements and have large dust. On the flat-top When the machine is working, it can spray water mist through the nozzle to remove dust, effectively avoiding dust pollution.
(5)本发明通过装载机或叉车进行驱动,在装载散装货物时装载机或叉车较为常用,且本发明的实施不需要对装载机或叉车做较大改动,整体结构简单,实用方便。(5) The present invention is driven by a loader or forklift, which is commonly used when loading bulk goods. The implementation of the present invention does not require major changes to the loader or forklift. The overall structure is simple, practical and convenient.
附图说明Description of the drawings
图1为本发明主视图。Figure 1 is a front view of the present invention.
图2为本图1剖视图。Figure 2 is a cross-sectional view of Figure 1.
图3为本发明外伸缩筒右视图。Figure 3 is a right side view of the outer telescopic tube of the present invention.
图4为本发明平行支架俯视图。Figure 4 is a top view of the parallel bracket of the present invention.
图中:1、外伸缩筒,2、液压油缸A,3、内伸缩筒,4、液压马达,5、平顶头,6、刮片,7、滚轮,8、连接臂,9、连接板,10、液压油缸B,11、滑块,12、滑槽,13、连接杆,14、照明灯,15、喷嘴,16、平行支架,17、活塞杆A,18、输出端,19、活塞杆B。In the picture: 1. Outer telescopic cylinder, 2. Hydraulic cylinder A, 3. Inner telescopic cylinder, 4. Hydraulic motor, 5. Flat head, 6. Scraper, 7. Roller, 8. Connecting arm, 9. Connecting plate, 10. Hydraulic cylinder B, 11. Slider, 12. Chute, 13. Connecting rod, 14. Light, 15. Nozzle, 16. Parallel bracket, 17. Piston rod A, 18. Output end, 19. Piston rod B.
具体实施方式Detailed ways
下面结合附图说明对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1、2、3、4所示的一种散装货物平顶器,包括外伸缩筒1、液压油缸A2、内伸缩筒3、液压马达4、平顶头5,液压油缸A2固定设置于外伸缩筒1内部顶端,内伸缩筒3活动套接于外伸缩筒1内部,该内伸缩筒3顶端与液压油缸A2的活塞杆A17固定连接;内伸缩筒3内固定设置有型号为JNG3_2300的液压马达4,该液压马达4(JNG3_2300)的输出端18与平顶头5固定连接;平顶头5下表面均匀固定设置有若干刮片6;外伸缩筒1底端垂直固定于平行支架16中部,该平行支架16一侧固定设置有连接臂8;液压油缸A2、液压马达4(JNG3_2300)均通过液压管与液压动力机械的液压泵连接。As shown in Figures 1, 2, 3, and 4, a bulk cargo flat top device includes an outer telescopic cylinder 1, a hydraulic cylinder A2, an inner telescopic cylinder 3, a hydraulic motor 4, and a flat top head 5. The hydraulic cylinder A2 is fixedly installed on the outside. The inner top of the telescopic tube 1, the inner telescopic tube 3 is movably connected to the inside of the outer telescopic tube 1, and the top of the inner telescopic tube 3 is fixedly connected to the piston rod A17 of the hydraulic cylinder A2; the inner telescopic tube 3 is fixedly equipped with a hydraulic cylinder model JNG3_2300 Motor 4, the output end 18 of the hydraulic motor 4 (JNG3_2300) is fixedly connected to the flat head 5; a number of scrapers 6 are evenly fixed on the lower surface of the flat head 5; the bottom end of the outer telescopic tube 1 is vertically fixed to the middle of the parallel bracket 16, which A connecting arm 8 is fixed on one side of the parallel bracket 16; the hydraulic cylinder A2 and the hydraulic motor 4 (JNG3_2300) are connected to the hydraulic pump of the hydraulic power machine through hydraulic pipes.
为了方便本发明移动,减缓磨损,在平行支架16底部四角固定设置有滚轮7。In order to facilitate the movement of the present invention and slow down wear, rollers 7 are fixedly provided at the four corners of the bottom of the parallel bracket 16.
为了使平顶器升起和降下,同时保证平顶器滚轮7与火车车厢或集装箱厢壁顶部接触,确保平顶效果,在平行支架16一侧固定设置有连接臂8,连接臂8与液压动力机械铰接,在工作完成后可将平顶器收起,在平行支架16上固定设置有连接板9,连接板9位于平行支架16设置连接臂8的一侧,并与平顶器升起和降下的活塞杆铰接,该液压油缸B10缸体与液压动力机械铰接,并通过液压管与液压动力机械的液压泵连接。In order to raise and lower the flattening device while ensuring that the flattening device roller 7 is in contact with the top of the train car or container wall to ensure the flat roofing effect, a connecting arm 8 is fixedly provided on one side of the parallel bracket 16, and the connecting arm 8 is connected to the hydraulic The power machine is hinged. After the work is completed, the flat top device can be stowed away. A connecting plate 9 is fixedly provided on the parallel bracket 16. The connecting plate 9 is located on the side of the parallel bracket 16 where the connecting arm 8 is provided, and is raised with the flat top device. It is articulated with the lowered piston rod, and the hydraulic cylinder B10 cylinder is articulated with the hydraulic power machine and connected with the hydraulic pump of the hydraulic power machine through a hydraulic pipe.
为了在晚上平顶器工作时方便工人观察平顶器的工作状况,以及火车车厢或集装箱顶部平整后的效果,在连接杆13上设置有照明灯14,照明灯14与液压动力机械的控制器连接。In order to facilitate workers to observe the working status of the flattener when the flattener is working at night, as well as the effect of flattening the top of the train car or container, a lighting 14 is provided on the connecting rod 13, and the lighting 14 and the controller of the hydraulic power machine are provided connect.
为了避免平顶器在对矿砂、煤炭等粉尘较大,对水分要求不高的散装货物进行平顶工作时出现粉尘污染,在连接杆13还设置有喷嘴15,喷嘴15与高压水泵通过水管连接,在平顶器工作时可以通过喷嘴喷出水雾,进行除尘。In order to avoid dust contamination when the flat roofing device is flat roofing bulk cargoes with large dusts such as ore and coal and low moisture requirements, a nozzle 15 is also provided on the connecting rod 13, and the nozzle 15 is connected to the high-pressure water pump through a water pipe. , when the flat top device is working, water mist can be sprayed through the nozzle to remove dust.
优选的,液压动力机械为装载机或叉车。Preferably, the hydraulic power machine is a loader or a forklift.
本发明工作过程如下:The working process of the present invention is as follows:
工作前,先将液压油缸B10、连接臂8与液压动力机械的连接,将液压油缸A2、液压马达4(JNG3_2300)、液压油缸B10通过液压管与液压动力机械的液压系统连接,再将照明灯14与液压动力机械的照明系统电连接,喷嘴15通过水管与水泵连接。Before work, first connect the hydraulic cylinder B10 and connecting arm 8 to the hydraulic power machine, connect the hydraulic cylinder A2, hydraulic motor 4 (JNG3_2300), and hydraulic cylinder B10 to the hydraulic system of the hydraulic power machine through hydraulic pipes, and then connect the lighting 14 is electrically connected to the lighting system of the hydraulic power machine, and the nozzle 15 is connected to the water pump through a water pipe.
工作时,通过液压动力机械将连接在上面的平顶器升起,将其置于火车车厢或集装箱顶部,并将平顶器底部设置的滚轮7分别放置在火车车厢或集装箱两边厢壁顶部,通过液压动力机械的液压系统控制液压马达4(JNG3_2300)工作,液压马达4(JNG3_2300)带动平顶头5旋转,同时通过液压系统控制控制液压油缸A伸缩,进一步控制内伸缩筒3在外伸缩筒1内部滑动,内伸缩筒3内部固定设置的液压马达4(JNG3_2300)跟随内伸缩筒3滑动,内伸缩筒3上固定设置的滑块11与外伸缩筒1上开设的滑槽12配合,防止内伸缩筒3在外伸缩筒1内部转动;平顶头5伸出,上面均匀固定设置的若干刮片6在平顶头5的带动下将散装货物刮平。During operation, the flat top device connected above is raised by hydraulic power machinery, placed on the top of the train car or container, and the rollers 7 provided at the bottom of the flat top device are respectively placed on the tops of both sides of the train car or container. The hydraulic motor 4 (JNG3_2300) is controlled by the hydraulic system of the hydraulic power machine to work. The hydraulic motor 4 (JNG3_2300) drives the flat head 5 to rotate. At the same time, the hydraulic cylinder A is controlled to expand and contract through the hydraulic system control, further controlling the inner telescopic tube 3 inside the outer telescopic tube 1. Sliding, the hydraulic motor 4 (JNG3_2300) fixedly installed inside the inner telescopic cylinder 3 slides along with the inner telescopic cylinder 3. The slider 11 fixedly installed on the inner telescopic cylinder 3 cooperates with the chute 12 opened on the outer telescopic cylinder 1 to prevent inner telescopic cylinder 3 from sliding. The tube 3 rotates inside the outer telescopic tube 1; the flat head 5 extends out, and a number of scrapers 6 evenly fixed on the top scrape the bulk goods flat under the driving of the flat head 5.
如果在夜晚进行装料的话,可通过液压动力机械的照明系统将照明灯14打开,方便工人观察平顶器的工作状况,以及火车车厢顶部平整后的效果。If loading is carried out at night, the lighting 14 can be turned on through the lighting system of the hydraulic power machine to facilitate workers to observe the working status of the flattening device and the effect of flattening the top of the train car.
在对矿砂、煤炭等粉尘较大,对水分要求不高的散装货物,在平顶器工作时可以通过喷嘴15喷出水雾,进行除尘,有效避免了粉尘污染。For bulk cargoes such as ore and coal that have large dust and do not have high moisture requirements, water mist can be sprayed through the nozzle 15 to remove dust when the flat top device is working, effectively avoiding dust pollution.
在工作完成之后,通过液压动力机械的液压系统控制停止液压马达4(JNG3_2300)工作,再将液压油缸B10活塞杆收回把平顶器升起,使平顶器离开火车车厢顶部;之后液压动力机械将平顶器移开,完成一节车厢散装货物的平顶工作。After the work is completed, the hydraulic system of the hydraulic power machine is controlled to stop the work of the hydraulic motor 4 (JNG3_2300), and then the piston rod of the hydraulic cylinder B10 is retracted to raise the flat head, so that the flat head leaves the top of the train carriage; then the hydraulic power machine Remove the flattening device to complete the flattening of bulk cargo in one carriage.
Claims (4)
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CN102616585A (en) * | 2012-04-20 | 2012-08-01 | 厦门金华厦工程机械有限公司 | Bulk freight leveler |
CN202541395U (en) * | 2011-12-01 | 2012-11-21 | 湖南晟通科技集团有限公司 | A transportation tilter for a dumper |
KR101419392B1 (en) * | 2013-06-27 | 2014-07-14 | 주식회사 포스코 | Apparatus for preventing unbalance of material |
CN105110027A (en) * | 2015-09-07 | 2015-12-02 | 胡居宝 | Container bulk cargo unloader |
CN109235514A (en) * | 2018-10-23 | 2019-01-18 | 江苏天煤机电科技有限公司 | A kind of mining multi-purpose crawler type traction loading truck-mounted crane |
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Patent Citations (5)
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CN202541395U (en) * | 2011-12-01 | 2012-11-21 | 湖南晟通科技集团有限公司 | A transportation tilter for a dumper |
CN102616585A (en) * | 2012-04-20 | 2012-08-01 | 厦门金华厦工程机械有限公司 | Bulk freight leveler |
KR101419392B1 (en) * | 2013-06-27 | 2014-07-14 | 주식회사 포스코 | Apparatus for preventing unbalance of material |
CN105110027A (en) * | 2015-09-07 | 2015-12-02 | 胡居宝 | Container bulk cargo unloader |
CN109235514A (en) * | 2018-10-23 | 2019-01-18 | 江苏天煤机电科技有限公司 | A kind of mining multi-purpose crawler type traction loading truck-mounted crane |
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