CN206784139U - A kind of small-sized highway is broken to repair all-in-one - Google Patents
A kind of small-sized highway is broken to repair all-in-one Download PDFInfo
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- CN206784139U CN206784139U CN201720414997.4U CN201720414997U CN206784139U CN 206784139 U CN206784139 U CN 206784139U CN 201720414997 U CN201720414997 U CN 201720414997U CN 206784139 U CN206784139 U CN 206784139U
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- 239000007788 liquid Substances 0.000 claims abstract description 46
- 238000004140 cleaning Methods 0.000 claims abstract description 37
- 238000003892 spreading Methods 0.000 claims abstract description 22
- 230000007480 spreading Effects 0.000 claims abstract description 22
- 238000005507 spraying Methods 0.000 claims abstract description 21
- 238000001816 cooling Methods 0.000 claims abstract description 18
- 238000001035 drying Methods 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 238000005086 pumping Methods 0.000 claims abstract description 9
- 238000005096 rolling process Methods 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 56
- 238000003860 storage Methods 0.000 claims description 26
- 239000010426 asphalt Substances 0.000 claims description 19
- 238000003756 stirring Methods 0.000 claims description 17
- 238000002156 mixing Methods 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 238000013519 translation Methods 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 8
- 238000002347 injection Methods 0.000 claims description 7
- 239000007924 injection Substances 0.000 claims description 7
- 210000000078 claw Anatomy 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims 1
- 238000013461 design Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 8
- 238000003825 pressing Methods 0.000 description 5
- 239000004575 stone Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
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- 230000009466 transformation Effects 0.000 description 1
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Abstract
本实用新型涉及公路机械设备领域,尤其是一种小型公路破碎修复一体机。它包括一底座,在底座的前侧底部分别一驱动轮相连,在底座的操作控制室前侧设有一破碎装置,在破碎装置与底座之间设有一输导装置,在动力驱动箱后侧设有一上方与底座相连的清理装置,在清理装置后侧的底座上设有一喷液装置,在底座上设有一泵站,在喷液装置后侧的底座底部设有一冷却干燥装置,在冷却干燥装置后侧的底座上设有一落料口,在落料装置后侧的底座上设有一摊料装置,在摊料装置后侧的底座上设有一碾压装置。它结构简单,设计合理,操作简单,对路面进行快速局部修复,重新铺填、修复,更有效地满足人们的需求,解决了现有技术中存在的问题。
The utility model relates to the field of road mechanical equipment, in particular to a small integrated machine for breaking and repairing roads. It consists of a base, which is connected with a driving wheel at the front and bottom of the base, a crushing device is provided at the front of the operation control room of the base, a transmission device is provided between the crushing device and the base, and a power drive box is provided at the rear. There is a cleaning device connected to the base at the top, a liquid spraying device is provided on the base at the rear side of the cleaning device, a pumping station is provided on the base, a cooling and drying device is provided at the bottom of the base at the rear side of the liquid spraying device, and a cooling and drying device A blanking opening is provided on the base at the rear side, a spreading device is provided on the base at the rear side of the blanking device, and a rolling device is provided at the base at the rear side of the spreading device. The utility model has the advantages of simple structure, reasonable design and simple operation, and can quickly and locally repair, re-pave and repair the road surface, more effectively meet people's needs, and solve the problems existing in the prior art.
Description
技术领域:Technical field:
本实用新型涉及公路机械设备领域,尤其是一种小型公路破碎修复一体机。The utility model relates to the field of road mechanical equipment, in particular to a small integrated machine for breaking and repairing roads.
背景技术:Background technique:
随着社会交通运输业的不断发展,现在的公路上每天都要承受着数以千计的车辆的通过。公路在承受大承载量的汽车经过时,其自身会不断发生形变,形变量达到一定的程度时,公路就会出现破损以及塌陷等情况。公路出现问题后,为了不影响车辆的正常通行就需要对其进行重新修复,当路面出现局部破损时,采用现有的设备无法有效、快速的对其进行修复,因目前在对公路进行修建时通常是采用破碎机械和人力相结合的方式先将破损的路面进行破碎、拆除、清理,然后通过搬运机械将路面清理干净之后,然后再通过人工对道路进行铺设后通过压路机对路面进行重新压实修建,但是采用现有的方式修复局部破损的公路时,不仅会耗费大量的人力物力、设备,工序相对比较复杂,显然现有的公路修复设备在针对局部破损的公路路面进行修复时无法更有效地满足人们的需求。With the continuous development of the social transportation industry, the current roads are subjected to the passing of thousands of vehicles every day. When the road is subjected to the passage of a large-capacity car, it will continue to deform. When the deformation reaches a certain level, the road will be damaged and collapsed. After a problem occurs on the road, it needs to be repaired in order not to affect the normal passage of vehicles. When the road surface is partially damaged, it cannot be repaired effectively and quickly with existing equipment. Usually, the damaged pavement is crushed, dismantled, and cleaned by combining crushing machinery and manpower, and then the pavement is cleaned by the handling machinery, and then the road is paved manually and re-compacted by a road roller. However, when using the existing methods to repair partially damaged roads, it will not only consume a lot of manpower, material resources and equipment, but the process is relatively complicated. Obviously, the existing road repair equipment cannot be more effective in repairing partially damaged road surfaces. meet people's needs.
实用新型内容:Utility model content:
本实用新型提供了一种小型公路破碎修复一体机,它结构简单,设计合理,操作简单,在使用本公路破碎修复一体机时,当路面只是出现轻微破损时,本装置可以对路面进行快速局部修复,可以将局部破损的路面进行破碎、清理,同时在对清理完成后的路面进行重新铺填、修复,并最终对路面进行压实重建;本装置具有破碎装置、清理装置、铺料装置以及压实装置等多个部件;功能齐全、工作效率高,省时省力,更有效地满足了人们的需求,解决了现有技术中存在的问题。The utility model provides a small road broken and repaired integrated machine, which has simple structure, reasonable design and simple operation. When the road broken and repaired integrated machine is used, when the road surface is only slightly damaged, the device can quickly and partially repair the road surface. Repair, can break and clean the partially damaged road surface, and at the same time re-pave and repair the cleaned road surface, and finally compact and rebuild the road surface; this device has a crushing device, a cleaning device, a material spreading device and Multiple components such as a compacting device; complete functions, high work efficiency, time-saving and labor-saving, more effectively meet the needs of people, and solve the problems existing in the prior art.
本实用新型为解决上述技术问题所采用的技术方案是:一种小型公路破碎修复一体机,包括一底座,在底座的前侧底部设有一动力驱动箱,动力驱动箱的两侧分别通过输出轴与一驱动轮相连,在动力驱动箱上方的底座上设有一内部设有控制装置的操作控制室,在底座的操作控制室前侧设有一破碎装置,在破碎装置与底座之间设有一输导装置,在动力驱动箱后侧设有一上方与底座相连的清理装置,在清理装置后侧的底座上设有一喷液装置,在喷液装置正对的底座上方设有一通过管道与喷液装置相连的蓄水箱,在蓄水箱与操作控制室之间的底座上设有一泵站,在喷液装置后侧的底座底部设有一冷却干燥装置,在冷却干燥装置后侧的底座上设有一落料口,在落料口外侧上方设有一沥青搅拌装置,在与沥青搅拌装置正对的底座的下方设有一上端与沥青搅拌装置下端相连通设置的落料装置,在落料装置后侧的底座上设有一摊料装置,在摊料装置后侧的底座上设有一碾压装置;动力驱动箱、破碎装置、输导装置、清理装置、喷液装置、泵站、冷却干燥装置、沥青搅拌装置、摊料装置、碾压装置分别通过导线与操作控制室内的控制装置相连。The technical scheme adopted by the utility model to solve the above-mentioned technical problems is: a small road crushing and repairing integrated machine, which includes a base, and a power drive box is arranged on the front bottom of the base, and the two sides of the power drive box pass through the output shaft respectively. Connected with a driving wheel, an operation control room with a control device inside is provided on the base above the power drive box, a crushing device is provided on the front side of the operation control room of the base, and a transmission guide is provided between the crushing device and the base. The device is equipped with a cleaning device connected to the base at the rear side of the power drive box, a liquid spraying device is provided on the base at the rear side of the cleaning device, and a liquid spraying device is connected with the liquid spraying device above the base facing the liquid spraying device. A water storage tank, a pumping station is provided on the base between the water storage tank and the operation control room, a cooling and drying device is provided at the bottom of the base on the rear side of the liquid spraying device, and a drop-down device is provided on the base of the rear side of the cooling and drying device. There is an asphalt mixing device on the outer side of the feeding port, and a blanking device whose upper end communicates with the lower end of the asphalt mixing device is provided under the base facing the asphalt mixing device. The base on the rear side of the feeding device There is a spreading device on the top, and a rolling device is arranged on the base behind the spreading device; power drive box, crushing device, conveying device, cleaning device, liquid spraying device, pumping station, cooling and drying device, asphalt mixing device , spreading device, and rolling device are respectively connected to the control device in the operation control room through wires.
所述破碎装置包括一水平设置在底座前侧的破碎传动轴,在破碎传动轴的两端分别活动连接一破碎支撑杆,各破碎支撑杆的后端分别通过转轴与底座的耳板相连,在破碎传动轴的中段外侧壁上设有一后端向上倾斜设置的拉伸油缸,拉伸油缸的上端通过转轴活动连接在底座前侧,在其中一个破碎支撑杆的外侧设有一破碎电机,在破碎电机的端部设有一主动破碎带轮,在与主动破碎带轮同侧的破碎传动轴的端部设有一通过破碎皮带与主动破碎带轮相配合的从动破碎带轮,在破碎传动轴的外侧壁上沿其长度方向间隔设有若干个破碎刀具;在主动破碎带轮与从动破碎带轮外侧罩设一防护壳;拉伸油缸、破碎电机分别通过导线与操作控制室内的控制装置相连。The crushing device includes a crushing transmission shaft horizontally arranged on the front side of the base, a crushing support rod is movably connected to both ends of the crushing transmission shaft, and the rear ends of each crushing support rod are respectively connected to the lug plates of the base through the rotating shaft. On the outer wall of the middle section of the crushing drive shaft, there is a stretching oil cylinder whose rear end is inclined upwards. The upper end of the stretching oil cylinder is movably connected to the front side of the base through a rotating shaft. There is an active crushing pulley at the end of the crushing pulley, and a driven crushing pulley is arranged at the end of the crushing drive shaft on the same side as the active crushing pulley, and a driven crushing pulley is matched with the active crushing pulley through the crushing belt. A number of crushing knives are arranged at intervals along the length of the wall; a protective shell is provided on the outer side of the active crushing pulley and the driven crushing pulley; the stretching cylinder and the crushing motor are respectively connected to the control device in the operation control room through wires.
所述输导装置包括一人字形铲料斗,所述人字形铲料斗包括一铲料前部和两后端向外扩展的导料后部,在铲料斗的前部、后部的两端外侧壁分别通过两铲料推拉缸和两导料推拉缸与底座底部的各耳板上的转轴活动相连;两铲料推拉缸和两导料推拉缸分别通过导线、油管与操作控制室内的控制装置、泵站相连。The conveying device includes a herringbone shovel hopper, and the herringbone shovel hopper includes a shovel material front part and a material guide rear part with two rear ends expanding outwards. The two shovel push-pull cylinders and the two guide push-pull cylinders are respectively connected to the rotating shafts on the lug plates at the bottom of the base; The pump station is connected.
所述清理装置包括一设置在底座底部的升降缸,在升降缸底部的活塞杆上竖直设有一清理电机,在清理电机的底部输出轴上设有一旋转底盘,在旋转底盘的底部设有一清理毛刷;升降缸通过导线、油管分别与操作控制室内的控制装置、底座上的泵站相连;清理电机通过导线与操作控制室内的控制装置相连。The cleaning device includes a lifting cylinder arranged at the bottom of the base, a cleaning motor is vertically arranged on the piston rod at the bottom of the lifting cylinder, a rotating chassis is arranged on the bottom output shaft of the cleaning motor, and a cleaning machine is arranged at the bottom of the rotating chassis. The brush; the lifting cylinder is respectively connected with the control device in the operation control room and the pump station on the base through wires and oil pipes; the cleaning motor is connected with the control device in the operation control room through wires.
所述喷液装置包括一顶部与蓄水箱相连通设置的导液仓,在导液仓底部设有若干个底部设有喷液口的喷液压力阀;喷液压力阀通过导线操作控制室内的控制装置相连。The liquid spraying device includes a liquid guiding chamber whose top is communicated with the water storage tank, and several liquid spraying pressure valves with liquid spray ports at the bottom are arranged at the bottom of the liquid guiding chamber; the liquid spraying pressure valve is controlled by a wire connected to the control unit.
所述冷却干燥装置的底部朝前倾斜设置,所述冷却干燥装置为风机;风机通过导线与操作控制室内的控制装置相连。The bottom of the cooling and drying device is inclined forward, and the cooling and drying device is a fan; the fan is connected with the control device in the operation control room through wires.
所述沥青搅拌装置和包括一竖直设置在落料口外侧的底座上方的储料箱,在储料箱底部设有一带电磁开关的出料仓,在出料仓的后侧上部设有一开口,在开口后方两侧的底座上设有一滑轨,在滑轨内活动卡接一支撑料板,在支撑料板后侧的挡板上设有一固连在底座上的平移油缸,在储料箱顶部设有一搅拌电机,一上端与搅拌机相连的搅拌件的下端伸至储料箱内;电磁开关、平移油缸、搅拌电机分别通过导线与控制装置相连;平移油缸通过导线、油管与泵站相连。The asphalt mixing device includes a material storage box vertically arranged above the base outside the discharge opening, a discharge bin with an electromagnetic switch is provided at the bottom of the storage tank, and an opening is provided at the rear upper part of the discharge bin , there is a slide rail on the base on both sides behind the opening, a support material plate is movably clamped in the slide rail, and a translation cylinder fixedly connected to the base is provided on the baffle at the back side of the support material plate. There is a stirring motor on the top of the box, and the lower end of the stirring piece whose upper end is connected with the mixer extends into the material storage box; the electromagnetic switch, translational oil cylinder, and stirring motor are respectively connected to the control device through wires; the translational oil cylinder is connected to the pumping station through wires and oil pipes .
所述摊料装置包括一上端与底座底部相连的调整油缸,一摊料板的顶部与调整油缸的顶部相固连,在摊料板的后侧设有一挡料板,在各挡料板底部沿其长度方向均匀设有若干个前端向下倾斜设置的拨料爪;调整油缸通过导线与操作控制室内的控制装置相连。The spreading device includes an adjusting oil cylinder whose upper end is connected with the bottom of the base, the top of a spreading plate is fixedly connected with the top of the adjusting oil cylinder, a material blocking plate is arranged on the rear side of the spreading plate, and the bottom of each material blocking plate Along its length direction, there are evenly provided several claws whose front ends are inclined downward; the adjustment oil cylinder is connected with the control device in the operation control room through wires.
所述碾压装置包括一水平设置的压辊,所述压辊的两端分别通过转轴与其两侧的连接板活动连接。The laminating device includes a horizontally arranged pressing roller, and the two ends of the pressing roller are respectively movably connected with the connecting plates on both sides through the rotating shaft.
在储料箱后侧的底座上设有一顶部开口设置的货箱。A container with a top opening is arranged on the base at the rear side of the material storage box.
本实用新型所具有的有益效果是,结构简单,设计合理,操作简单,在使用本公路破碎修复一体机时,当路面只是出现轻微破损时,本装置可以对路面进行快速局部修复,可以将局部破损的路面进行破碎、清理,同时在对清理完成后的路面进行重新铺填、修复,并最终对路面进行压实重建;本装置具有破碎装置、清理装置、铺料装置以及压实装置等多个部件;功能齐全、工作效率高,省时省力,更有效地满足人们的需求。The beneficial effect of the utility model is that the structure is simple, the design is reasonable, and the operation is simple. When the road surface is only slightly damaged when the road surface is only slightly damaged, the device can quickly and locally repair the road surface, and the local The damaged pavement is crushed and cleaned, and at the same time, the pavement after cleaning is re-paved and repaired, and finally the pavement is compacted and rebuilt; this device has multiple crushing devices, cleaning devices, material spreading devices and compacting devices It has complete functions, high work efficiency, saves time and effort, and meets people's needs more effectively.
附图说明:Description of drawings:
图1为本实用新型位置一的结构示意图。Fig. 1 is a structural schematic diagram of position one of the utility model.
图2为本实用新型位置二的结构示意图。Fig. 2 is a structural schematic diagram of the second position of the utility model.
图3为本实用新型位置三的结构示意图。Fig. 3 is a structural schematic diagram of the third position of the utility model.
图4为本实用新型位置四的结构示意图。Fig. 4 is a structural schematic diagram of the fourth position of the utility model.
图中,1、底座;2、动力驱动箱;3、驱动轮;4、操作控制室;5、蓄水箱;6、泵站;7、落料口;8、破碎传动轴;9、破碎支撑杆;10、拉伸油缸;11、破碎电机;12、主动破碎带轮;13、从动破碎带轮;14、破碎刀具;15、防护壳;16、人字形铲料斗;17、铲料推拉缸;18、导料推拉缸;19、升降缸;20、清理电机;21、旋转底盘;22、清理毛刷;23、导液仓;24、喷液口;25、喷液压力阀;26、风机;27、储料箱;28、出料仓;29、开口;30、滑轨;31、支撑料板;32、平移油缸;33、搅拌电机;34、摊料板;35、挡料板;36、拨料爪;37、压辊;38、调整油缸;39、货箱。In the figure, 1. base; 2. power drive box; 3. drive wheel; 4. operation control room; 5. water storage tank; 6. pump station; Support rod; 10. Stretching cylinder; 11. Crushing motor; 12. Active crushing pulley; 13. Driven crushing pulley; 14. Crushing cutter; 15. Protective shell; 16. Herringbone shovel hopper; 17. Shovel material Push-pull cylinder; 18. Material guide push-pull cylinder; 19. Lift cylinder; 20. Cleaning motor; 21. Rotary chassis; 22. Cleaning brush; 23. Liquid guide chamber; 24. Liquid injection port; 26. Fan; 27. Storage box; 28. Discharge bin; 29. Opening; 30. Slide rail; 31. Supporting material plate; 32. Translating oil cylinder; 33. Stirring motor; 34. Spreading plate; 35. Block Material plate; 36, material shifting claw; 37, pressure roller; 38, adjustment oil cylinder; 39, cargo box.
具体实施方式:detailed description:
为能清楚说明本方案的技术特点,下面通过具体实施方式,并结合其附图,对本实用新型进行详细阐述。In order to clearly illustrate the technical features of this solution, the utility model will be described in detail below through specific implementation methods and in conjunction with the accompanying drawings.
如图1-4中所示,一种小型公路破碎修复一体机,包括一底座1,在底座1的前侧底部设有一动力驱动箱2,动力驱动箱2的两侧分别通过输出轴与一驱动轮3相连,在动力驱动箱2上方的底座1上设有一内部设有控制装置的操作控制室4,在底座1的操作控制室4前侧设有一破碎装置,在破碎装置与底座1之间设有一输导装置,在动力驱动箱2后侧设有一上方与底座1相连的清理装置,在清理装置后侧的底座1上设有一喷液装置,在喷液装置正对的底座1上方设有一通过管道与喷液装置相连的蓄水箱5,在蓄水箱5与操作控制室4之间的底座1上设有一泵站6,在喷液装置后侧的底座1底部设有一冷却干燥装置,在冷却干燥装置后侧的底座1上设有一落料口7,在落料口7外侧上方设有一沥青搅拌装置,在与沥青搅拌装置正对的底座1的下方设有一上端与沥青搅拌装置下端相连通设置的落料装置,在落料装置后侧的底座1上设有一摊料装置,在摊料装置后侧的底座1上设有一碾压装置;动力驱动箱2、破碎装置、输导装置、清理装置、喷液装置、泵站6、冷却干燥装置、沥青搅拌装置、摊料装置、碾压装置分别通过导线与操作控制室4内的控制装置相连。As shown in Figures 1-4, a small road crushing and repairing integrated machine includes a base 1, and a power drive box 2 is arranged on the front bottom of the base 1, and the two sides of the power drive box 2 are respectively connected to a power drive box through an output shaft. The driving wheels 3 are connected, and an operation control room 4 with a control device inside is provided on the base 1 above the power drive box 2. A crushing device is provided on the front side of the operation control room 4 of the base 1. Between the crushing device and the base 1 A transmission device is arranged between them, a cleaning device connected to the base 1 is provided on the rear side of the power drive box 2, a liquid spraying device is provided on the base 1 on the rear side of the cleaning device, and a liquid spraying device is provided above the base 1 facing the liquid spraying device. A water storage tank 5 connected to the liquid spray device through a pipeline is provided, a pumping station 6 is provided on the base 1 between the water storage tank 5 and the operation control room 4, and a cooling unit is provided at the bottom of the base 1 on the rear side of the liquid spray device. The drying device is provided with a discharge port 7 on the base 1 on the rear side of the cooling and drying device, an asphalt stirring device is provided above the outer side of the discharge port 7, and an upper end and asphalt mixing device are provided below the base 1 facing the asphalt stirring device. The lower end of the mixing device is connected to the blanking device, and a spreading device is provided on the base 1 at the rear side of the blanking device, and a rolling device is provided on the base 1 at the rear side of the spreading device; the power drive box 2, the crushing device , conveying device, cleaning device, liquid spraying device, pumping station 6, cooling and drying device, asphalt mixing device, spreading device, rolling device are respectively connected with the control device in the operation control room 4 by wires.
所述破碎装置包括一水平设置在底座1前侧的破碎传动轴8,在破碎传动轴8的两端分别活动连接一破碎支撑杆9,各破碎支撑杆9的后端分别通过转轴与底座1的耳板相连,在破碎传动轴8的中段外侧壁上设有一后端向上倾斜设置的拉伸油缸10,拉伸油缸10的上端通过转轴活动连接在底座1前侧,在其中一个破碎支撑杆9的外侧设有一破碎电机11,在破碎电机11的端部设有一主动破碎带轮12,在与主动破碎带轮12同侧的破碎传动轴8的端部设有一通过破碎皮带与主动破碎带轮12相配合的从动破碎带轮13,在破碎传动轴8的外侧壁上沿其长度方向间隔设有若干个破碎刀具14;在主动破碎带轮12与从动破碎带轮13外侧罩设一防护壳15;拉伸油缸10、破碎电机11分别通过导线与操作控制室4内的控制装置相连;破碎电机11在转动的过程中可以带动破碎刀具14对待破碎的路面进行破碎。The crushing device includes a crushing transmission shaft 8 horizontally arranged on the front side of the base 1, a crushing support rod 9 is movably connected to both ends of the crushing transmission shaft 8, and the rear ends of each crushing support rod 9 pass through the rotating shaft and the base 1 respectively. The ear plate is connected to each other. On the outer wall of the middle section of the crushing transmission shaft 8, a stretching oil cylinder 10 with the rear end inclined upward is provided. The upper end of the stretching oil cylinder 10 is movably connected to the front side of the base 1 through a rotating shaft. 9 is provided with a crushing motor 11 on the outside of the crushing motor 11, an active crushing pulley 12 is provided at the end of the crushing motor 11, and a crushing belt and active crushing belt are provided at the end of the crushing drive shaft 8 on the same side as the active crushing pulley 12. The driven crushing pulley 13 matched with the wheel 12 is provided with several crushing knives 14 at intervals along its length direction on the outer wall of the crushing drive shaft 8; A protective shell 15; stretching oil cylinder 10, crushing motor 11 are respectively connected to the control device in the operation control room 4 by wires; the crushing motor 11 can drive the crushing cutter 14 to crush the road surface to be crushed in the process of rotation.
所述输导装置包括一人字形铲料斗16,所述人字形铲料斗16包括一铲料前部和两后端向外扩展的导料后部,在铲料斗的前部、后部的两端外侧壁分别通过两铲料推拉缸17和两导料推拉缸18与底座1底部的各耳板上的转轴活动相连;两铲料推拉缸17和两导料推拉缸18分别通过导线、油管与操作控制室4内的控制装置、泵站6相连;当破碎后的路面上的碎石被产料斗铲上来之后可通过控制铲料推拉缸17缩回、导料推拉缸18伸长从而使碎石从前向后运动并经两后端向外扩展的导料后部的开口29导出至本装置两侧完好的道路上。Described conveyance device comprises a herringbone shovel hopper 16, and described herringbone shovel hopper 16 comprises a shovel material front part and the material guide rear part that two rear ends expand outwards, at the two ends of the front part of shovel hopper, rear part The outer side walls are respectively connected to each other through two shovel material push-pull cylinders 17 and two material guide push-pull cylinders 18 and the rotating shafts on each lug plate at the bottom of the base 1; The control device in the operation control room 4 is connected with the pump station 6; when the crushed stones on the road surface are shoveled up by the production hopper, the shovel push-pull cylinder 17 can be controlled to retract, and the material guide push-pull cylinder 18 can be extended to make the broken stone The stone moves from front to back and is exported to the intact road on both sides of the device through the opening 29 at the guide material rear portion of the outward expansion of the two rear ends.
所述清理装置包括一设置在底座1底部的升降缸19,在升降缸19底部的活塞杆上竖直设有一清理电机20,在清理电机20的底部输出轴上设有一旋转底盘21,在旋转底盘21的底部设有一清理毛刷22;升降缸19通过导线、油管分别与操作控制室4内的控制装置、底座1上的泵站6相连;清理电机20通过导线与操作控制室4内的控制装置相连;升降缸19下降后,清理电机20运转可以带动清理毛刷22转动从而完成对破碎后出现的凹坑处的碎石屑进行清理。Described cleaning device comprises a lifting cylinder 19 that is arranged on base 1 bottom, is provided with a cleaning motor 20 vertically on the piston rod of lifting cylinder 19 bottoms, is provided with a rotating chassis 21 on the bottom output shaft of cleaning motor 20, rotates The bottom of the chassis 21 is provided with a cleaning brush 22; the lifting cylinder 19 is connected with the control device in the operation control room 4 and the pump station 6 on the base 1 through wires and oil pipes; The control device is connected; after the lifting cylinder 19 descends, the cleaning motor 20 runs and can drive the cleaning brush 22 to rotate so as to complete the cleaning of the gravel chips at the pit place that occurred after the crushing.
所述喷液装置包括一顶部与蓄水箱5相连通设置的导液仓23,在导液仓23底部设有若干个底部设有喷液口24的喷液压力阀25;喷液压力阀25通过导线操作控制室4内的控制装置相连;喷液口24向外喷洒雾状液体后可以对待修复的凹坑进行湿润处理,方便后续工作。The liquid spraying device comprises a liquid guide chamber 23 which is connected to the water storage tank 5 at the top, and several liquid spray pressure valves 25 with liquid spray ports 24 are arranged at the bottom of the liquid guide storehouse 23; 25 is connected to each other through the control device in the control room 4 operated by wires; the pit to be repaired can be wetted after the liquid spray port 24 sprays misty liquid outwards, so as to facilitate follow-up work.
所述冷却干燥装置的底部朝前倾斜设置,所述冷却干燥装置为风机26;风机26通过导线与操作控制室4内的控制装置相连;风机26将湿润的位置进行风干后方便后续的操作处理。The bottom of the cooling and drying device is tilted forward, and the cooling and drying device is a fan 26; the fan 26 is connected to the control device in the operation control room 4 through a wire; the fan 26 will dry the wet position to facilitate subsequent operation and processing .
所述沥青搅拌装置和包括一竖直设置在落料口7外侧的底座1上方的储料箱27,在储料箱27底部设有一带电磁开关的出料仓28,在出料仓28的后侧上部设有一开口29,在开口29后方两侧的底座1上设有一滑轨30,在滑轨30内活动卡接一支撑料板31,在支撑料板31后侧的挡板上设有一固连在底座1上的平移油缸32,在储料箱27顶部设有一搅拌电机33,一上端与搅拌电机33相连的搅拌件的下端伸至储料箱27内;电磁开关、平移油缸32、搅拌电机33分别通过导线与控制装置相连;平移油缸32通过导线、油管与泵站6相连;当需要向下进行放料时平移油缸32带动挡板与支撑料板31沿滑轨30运动来控制其与落料口7分离,从而可以使物料从落料口7下落至出料仓28并落在待修复的公路上。Described asphalt mixing device and comprise a material storage box 27 that is vertically arranged on the base 1 top outside the discharge port 7, a discharge bin 28 with an electromagnetic switch is provided at the bottom of the material storage box 27, and a discharge bin 28 is provided at the bottom of the discharge bin 28. The upper rear side is provided with an opening 29, and a slide rail 30 is provided on the base 1 on both sides behind the opening 29, and a support material plate 31 is movably clamped in the slide rail 30, and a support plate 31 is provided on the baffle plate at the rear side of the support material plate 31. A translation oil cylinder 32 fixedly connected on the base 1 is provided with a stirring motor 33 at the top of the material storage box 27, and the lower end of the stirring member whose upper end is connected with the stirring motor 33 extends into the material storage box 27; electromagnetic switch, translation oil cylinder 32 Stirring motor 33 is connected to the control device through wires; translation cylinder 32 is connected to pump station 6 through wires and oil pipes; when it is necessary to discharge materials downward, translation cylinder 32 drives baffle plate and support material plate 31 to move along slide rail 30. It is controlled to be separated from the discharge port 7, so that the material can drop from the discharge port 7 to the discharge bin 28 and fall on the road to be repaired.
所述摊料装置包括一上端与底座1底部相连的调整油缸38,一摊料板34的顶部与调整油缸38的顶部相固连,在摊料板34的后侧设有一挡料板35,在各挡料板35底部沿其长度方向均匀设有若干个前端向下倾斜设置的拨料爪36;调整油缸38通过导线与操作控制室4内的控制装置相连;在落料后根据需要铺料的具体厚度来控制调整油缸38的伸出距离来使挡料板35、拨料爪36对下落在公路上的物料进行摊平。The spreading device includes an adjustment oil cylinder 38 whose upper end is connected to the bottom of the base 1, the top of a spreading plate 34 is fixedly connected with the top of the adjusting oil cylinder 38, and a baffle plate 35 is arranged on the rear side of the spreading plate 34. The bottom of each baffle plate 35 is evenly provided with several claws 36 whose front ends are inclined downward along its length direction; the adjustment oil cylinder 38 is connected to the control device in the operation control room 4 through wires; The specific thickness of the material is controlled and adjusted to extend the distance of the oil cylinder 38 to make the material retaining plate 35 and the material claw 36 to spread the material falling on the road.
所述碾压装置包括一水平设置的压辊37,所述压辊37的两端分别通过转轴与其两侧的连接板活动连接;压辊37可以对摊平的物料进行压实紧固。The rolling device includes a horizontally arranged pressing roller 37, the two ends of the pressing roller 37 are movably connected to the connecting plates on both sides through the rotating shaft respectively; the pressing roller 37 can compact and fasten the flattened material.
在储料箱27后侧的底座1上设有一顶部开口29设置的货箱39;货箱39可以用来放置需要的一些工具和备用货物、材料。The base 1 on the rear side of the material storage box 27 is provided with a cargo box 39 with a top opening 29; the cargo box 39 can be used to place some tools and spare goods and materials needed.
使用时,操作人员进入操作控制室4内启动机器,机器启动后通过控制装置控制动力驱动箱2进行运转,从而带动本装置向前行驶,当操作人员驾驶本装置行驶至待破碎的公路的后方时,操作人员通过控制装置控制破碎装置的破碎电机11打开,从而使破碎电机11带动主动破碎带轮12、从动破碎带轮13转动,进而控制破碎传动轴8带动其上的破碎刀具14进行旋转;当机器到达指定位置时,控制装置控制拉伸油缸10伸缩从而将带动两破碎支撑杆9盒其上的破碎刀具14先后下方运动,在运动的过程中破碎刀具14与待破碎路面进行接触从而将待破碎的路面进行破碎,破碎完成后将拉伸油缸10伸出从而将破碎刀具14与地面进行分离,此时操作人员可根据具体需要来控制破碎电机11的停转与否。此时本机器继续前进,当输导装置上的人字形铲料斗16的前部靠近破碎完成的各碎石处时,控制两铲料推拉缸17伸出、两导料推拉缸18缩回,从而使人字形铲料斗16的前端向下倾斜,进行控制本机器前行从而将待铲的碎石铲入,此时当破碎后的路面上的碎石被产料斗铲上来之后可通过控制铲料推拉缸17缩回、导料推拉缸18伸长从而使碎石从前向后运动并经两后端向外扩展的导料后部的开口29导出至本装置两侧完好的道路上;机器继续向前行驶,并通过控制装置控制升降缸19下降从而使清理毛刷22伸至破碎后公路上形成的凹坑内,清理电机20旋转将坑内的碎屑清理干净,为后期的修复做好准备。当机器行驶至喷液装置位于凹坑的上方时,控制装置控制喷液压力阀25打开从而使蓄水箱5内的液体经导液仓23后由喷液口24喷出,对凹坑湿润,湿润后可以对坑内的尘土进行有效的降低;操作人员继续控制冷却干燥装置的风机26对凹坑进行冷却干燥,为后续的铺料做好准备。当机器的沥青搅拌装置处于凹坑的正上方时控制装置控制搅拌电机33旋转从而通过搅拌件对储料箱27内的沥青与砂石的混合物进行持续搅拌,此处搅拌的起始时间根据操作人员的具体情况进行操作;控制装置继续控制平移油缸32的活塞杆缩回从而带动沿着滑轨30向后运动,从而与落料口7分离,沥青混合吴经落料口7流至出料仓28内,控制装置控制电磁开关打开,从而使物料落至凹坑内的后侧,落料的量由控制人员控制;机器继续行走的过程中控制调整油缸38下降,通过待铺设的沥青的厚度来决定调整油缸38所需要下降的长度,当调整油缸38下降至合适的高度后机器向前行走时会通过挡料板35与拨料爪36将物料进行摊平;摊平后机器向前行走并通过压辊37对其进行压平紧实,操作人员可根据需要进行反复多次的紧密压实。本装置结构简单,设计合理,操作简单,在使用本公路破碎修复一体机时,当路面只是出现轻微破损时,本装置可以对路面进行快速局部修复,可以将局部破损的路面进行破碎、清理,同时在对清理完成后的路面进行重新铺填、修复,并最终对路面进行压实重建;本装置具有破碎装置、清理装置、铺料装置以及压实装置等多个部件;功能齐全、工作效率高,省时省力,更有效地满足人们的需求。When in use, the operator enters the operation control room 4 to start the machine. After the machine is started, the power drive box 2 is controlled by the control device to run, thereby driving the device forward. When the operator drives the device to the rear of the road to be crushed At this time, the operator controls the crushing motor 11 of the crushing device to turn on through the control device, so that the crushing motor 11 drives the active crushing pulley 12 and the driven crushing pulley 13 to rotate, and then controls the crushing drive shaft 8 to drive the crushing tool 14 on it to complete the crushing process. Rotate; when the machine reaches the designated position, the control device controls the stretching cylinder 10 to expand and contract, so as to drive the crushing tool 14 on the two crushing support rods 9 boxes to move downward successively. During the movement, the crushing tool 14 contacts the road surface to be crushed Thereby, the road surface to be broken is broken, and after the crushing is completed, the stretching cylinder 10 is stretched out so that the crushing tool 14 is separated from the ground. At this time, the operator can control whether the crushing motor 11 stops or not according to specific needs. At this time, the machine continues to move forward. When the front part of the herringbone shovel hopper 16 on the conveying device is close to the crushed gravel, the two shovel material push-pull cylinders 17 are controlled to extend, and the two material guide push-pull cylinders 18 are retracted. Thereby, the front end of the herringbone shovel hopper 16 is inclined downward, and the machine is controlled to move forward so as to shovel the crushed stones to be shoveled in. At this time, when the crushed stones on the broken road surface are scooped up by the production hopper, they can be shoveled by controlling the shovel. The material push-pull cylinder 17 is retracted, and the guide material push-pull cylinder 18 is extended so that the gravel moves from front to back and is exported to the intact road on both sides of the device through the opening 29 at the rear of the guide material that expands outward at the two rear ends; Continue to drive forward, and control the lifting cylinder 19 to descend through the control device so that the cleaning brush 22 extends into the pit formed on the broken road, and the cleaning motor 20 rotates to clean up the debris in the pit to prepare for later repairs . When the machine travels until the liquid injection device is located above the pit, the control device controls the liquid injection pressure valve 25 to open so that the liquid in the water storage tank 5 is sprayed out from the liquid injection port 24 after passing through the liquid guide chamber 23, and the pit is moistened. After wetting, the dust in the pit can be effectively reduced; the operator continues to control the fan 26 of the cooling and drying device to cool and dry the pit to prepare for subsequent laying. When the asphalt mixing device of the machine is directly above the pit, the control device controls the stirring motor 33 to rotate so that the mixture of asphalt and sand in the storage tank 27 is continuously stirred by the stirring piece, and the starting time of stirring here is based on the operation The specific situation of the personnel is operated; the control device continues to control the retraction of the piston rod of the translation cylinder 32 so as to drive the backward movement along the slide rail 30, thereby separating from the discharge port 7, and the asphalt mixture flows through the discharge port 7 to the discharge port. In the bin 28, the control device controls the electromagnetic switch to open, so that the material falls to the rear side of the pit, and the amount of material falling is controlled by the controller; the machine controls and adjusts the oil cylinder 38 to descend during the process of continuing to walk, and passes through the thickness of the asphalt to be paved. To determine the length to adjust the lowering of the oil cylinder 38, when the adjusted oil cylinder 38 is lowered to a suitable height, when the machine moves forward, the material will be flattened by the baffle plate 35 and the material claw 36; the machine will move forward after being flattened And it is flattened and compacted by the pressure roller 37, and the operator can perform repeated compacting as required. The device is simple in structure, reasonable in design, and easy to operate. When using the road crushing and repairing all-in-one machine, when the road surface is only slightly damaged, this device can quickly and partially repair the road surface, and can break and clean the partially damaged road surface. At the same time, the road surface after cleaning is re-paved and repaired, and finally the road surface is compacted and reconstructed; this device has multiple components such as a crushing device, a cleaning device, a material spreading device, and a compacting device; it has complete functions and high working efficiency. High, save time and effort, and meet people's needs more effectively.
上述具体实施方式不能作为对本实用新型保护范围的限制,对于本技术领域的技术人员来说,对本实用新型实施方式所做出的任何替代改进或变换均落在本实用新型的保护范围内。The above-mentioned specific implementation manners cannot be regarded as limitations on the protection scope of the present utility model. For those skilled in the art, any alternative improvements or transformations made to the embodiments of the present utility model fall within the protection scope of the present utility model.
本实用新型未详述之处,均为本技术领域技术人员的公知技术。The parts of the utility model that are not described in detail are the known techniques of those skilled in the art.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106958185A (en) * | 2017-04-19 | 2017-07-18 | 临沂大学 | A kind of small-sized highway is broken to repair all-in-one |
CN108179691A (en) * | 2018-01-02 | 2018-06-19 | 刘大康 | A kind of road cutting and crushing all-in-one machine |
CN110904805A (en) * | 2019-12-10 | 2020-03-24 | 天恩建设集团有限公司 | A municipal road mobile cleaning and repairing device |
CN111041954A (en) * | 2019-12-26 | 2020-04-21 | 长安大学 | Bituminous paving disease discernment and patching device |
CN112590005A (en) * | 2020-11-05 | 2021-04-02 | 黄艳 | Ground cement pouring equipment for construction site |
-
2017
- 2017-04-19 CN CN201720414997.4U patent/CN206784139U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106958185A (en) * | 2017-04-19 | 2017-07-18 | 临沂大学 | A kind of small-sized highway is broken to repair all-in-one |
CN108179691A (en) * | 2018-01-02 | 2018-06-19 | 刘大康 | A kind of road cutting and crushing all-in-one machine |
CN110904805A (en) * | 2019-12-10 | 2020-03-24 | 天恩建设集团有限公司 | A municipal road mobile cleaning and repairing device |
CN111041954A (en) * | 2019-12-26 | 2020-04-21 | 长安大学 | Bituminous paving disease discernment and patching device |
CN111041954B (en) * | 2019-12-26 | 2021-12-28 | 长安大学 | Bituminous paving disease discernment and patching device |
CN112590005A (en) * | 2020-11-05 | 2021-04-02 | 黄艳 | Ground cement pouring equipment for construction site |
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