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CN109797394A - Anti-corrosion polyaniline/iron composite coating of a kind of Mg alloy surface conduction and preparation method thereof - Google Patents

Anti-corrosion polyaniline/iron composite coating of a kind of Mg alloy surface conduction and preparation method thereof Download PDF

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CN109797394A
CN109797394A CN201910242624.7A CN201910242624A CN109797394A CN 109797394 A CN109797394 A CN 109797394A CN 201910242624 A CN201910242624 A CN 201910242624A CN 109797394 A CN109797394 A CN 109797394A
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magnesium alloy
polyaniline
composite coating
powder
corrosion
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CN109797394B (en
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郑洋
马英磊
陈勇
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Hebei University of Technology
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Hebei University of Technology
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Abstract

本发明提出了一种镁合金表面导电耐蚀聚苯胺/铁复合涂层及其制备方法,首先采用喷砂处理在镁合金表面形成均匀致密的改性层,该改性层具有一定的粗糙度,有利于提高复合涂层与镁合金基体的结合强度;然后利用旋涂法制备厚度不同、内部缺陷少的聚苯胺/铁复合涂层。聚苯胺粉末与铁粉均匀混合在成膜介质中,聚苯胺粉末可提供优异的耐腐蚀性能和良好的导电性,铁粉可调控镁合金的腐蚀速率,弥补聚苯胺粉末耐磨性差的缺点,两种组元的协同效应可在不破坏镁合金表面导电性的基础上,提高其耐腐蚀性能。本发明所述方法制备的表面具有聚苯胺/铁复合涂层的镁合金可用于对导电性和耐蚀性要求较高的使用环境。

The invention provides a conductive and corrosion-resistant polyaniline/iron composite coating on the surface of magnesium alloy and a preparation method thereof. First, a uniform and dense modified layer is formed on the surface of the magnesium alloy by sandblasting, and the modified layer has a certain roughness. , which is beneficial to improve the bonding strength of the composite coating and the magnesium alloy substrate; and then use the spin coating method to prepare the polyaniline/iron composite coating with different thicknesses and less internal defects. Polyaniline powder and iron powder are uniformly mixed in the film-forming medium. Polyaniline powder can provide excellent corrosion resistance and good electrical conductivity. Iron powder can regulate the corrosion rate of magnesium alloys and make up for the disadvantage of poor wear resistance of polyaniline powder. The synergistic effect of the two components can improve the corrosion resistance of magnesium alloys without destroying the surface conductivity. The magnesium alloy with the polyaniline/iron composite coating on the surface prepared by the method of the present invention can be used in a use environment that requires high electrical conductivity and corrosion resistance.

Description

Anti-corrosion polyaniline/iron composite coating of a kind of Mg alloy surface conduction and preparation method thereof
Technical field
The invention belongs to metal surface properties modification fields, and in particular to the preparation side of Mg alloy surface functional coating Method.
Background technique
Magnesium alloy has the advantages that density is small, specific strength is high, damping property is good, Cutting free processing, is convenient for recycling, in automobile system Make, the fields such as aerospace, electronic communication, bio-medical have broad prospect of application, be known as " 21 century green metal structure Material ".But magnesium alloy chemical property is very active, and degradation occurs easily in corrosive medium and loses structural intergrity, leads It is caused to fail due to mechanical support acts on and declining during military service.Therefore, it is necessary to which it is modified to mention to carry out surface to magnesium alloy Its high corrosion resistance.
Metal coating, organic polymer coating and inorganic non-gold can be divided into according to type difference by studying more coating at present Belong to coating, wherein metal coating has the characteristics that intensity is high, wear-resistant, conductive;Organic polymer coating, which has, to be obstructed, is resistance to The characteristics of burn into softness, lubrication;Inorganic and Nonmetallic Coating has the characteristics that hardness is big, intensity is high, stability is good.Practical application In, single type coating is often difficult to adapt to the complicated and diversified Service Environment of magnesium alloy, is imitated using the collaboration between different coating It answers, comprehensive performance more preferably composite coating can be prepared, this has become the development trend of Magnesiumalloy surface modifying research.
With the continuous extension of magnesium alloy application field, the requirement to its function of surface characteristic is higher and higher, at this stage magnesium Alloy surface composite coating is electrical isolation mostly, they reduce magnesium alloy while improving corrosion resistance of magnesium alloy energy The electrology characteristic on surface.Studies have shown that polyaniline is a kind of novel conductive polymer, lacking for common macromolecule electrical isolation can be made up Point, and polyaniline has excellent corrosion resistance, can be used for anti-corrosion of metal field, but the wearability of polyaniline is poor, Military service performance is bad in by friction environment.Iron has corrosion rate compared to magnesium alloy as typical degradable metal Mg alloy surface mechanical property can be improved in advantage small, mechanical strength is high, wearability is good, regulates and controls Corrosion Behaviors of Magnesium Alloys rate, simultaneously Make up the shortcomings that polyaniline wears no resistance.Therefore, it by preparing polyaniline/iron composite coating in Mg alloy surface, can protect On the basis of demonstrate,proving magnesium alloy electric conductivity, the corrosion resistance of Mg alloy surface is improved.
Summary of the invention
The present invention corrosion resistance of magnesium alloy can poor, existing corrosion-inhibiting coating be electrically insulated aiming at the problem that, provide a kind of conduction Anti-corrosion composite coating.The magnesium alloy is commercialization AZ system, ZK system and WE system magnesium alloy plate, and the composite coating is polyphenyl Amine/iron composite coating.Wherein, polyaniline plays the role of improving corrosion resistance in composite coating, improves electric conductivity;Iron is mixed Miscellaneous the corrosion rate of controllable magnesium alloy improves the mechanical strength of composite coating in composite coating, makes up polyaniline wearability The disadvantage of difference.With the modified magnesium alloy in the composite coating surface, conductive anti-corrosion magnesium can be prepared by the synergistic effect of polyaniline and iron Alloy.
The technical solution of the present invention is as follows:
A kind of conductive anti-corrosion polyaniline/iron composite coating of Mg alloy surface, the magnesium alloy be commercialization AZ system, ZK system and WE system magnesium alloy plate, the composite coating are polyaniline/iron composite coating.
Even compact is formed in Mg alloy surface using blasting treatment first and there is the modified layer of certain surface roughness, The surface roughness value (Ra) is 0.4~0.9mm, and it is multiple then to prepare polyaniline/iron in Mg alloy surface using spin-coating method Close coating.
The modified magnesium alloy corrosion potential in surface be -0.77~-0.65V/SCE, corrosion current density be (0.23~ 0.09)×10-6A/cm2, surface is conductive.
Another object of the present invention is to propose a kind of preparation of conductive anti-corrosion polyaniline/iron composite coating of Mg alloy surface Method includes the following steps:
Step 1: magnesium alloy initial surface mechanically polishes
Magnesium alloy initial surface is pre-processed, is first polished with waterproof abrasive paper, aluminum oxide polishing powder pair is then utilized Polishing rear surface is mechanically polished, and is finally cleaned by ultrasonic in dehydrated alcohol, and cold wind drying obtains magnesium alloy polished surface.
Step 2: magnesium alloy polished surface blasting treatment
Blasting treatment is carried out to magnesium alloy polished surface, sand-blasting abrasive selects quartz sand, quartz sand D50 median 0.05 ~0.80mm;Compressed gas selects high-purity argon gas, 0.05~0.50MPa of argon pressure;Select the straight hole type spray of 8~12mm of diameter Mouth, nozzle and 250~600mm of Mg alloy surface distance, abrasive material spray angle and 10~40 ° of Mg alloy surface normal angle, obtain To the magnesium alloy surface to be plated of coarse densification.
Preferably, 0.1~0.5mm of quartz sand D50 median, 0.05~0.25MPa of argon pressure, nozzle and magnesium alloy 300~500mm of surface distance, abrasive material spray angle and 15~25 ° of Mg alloy surface normal angle.
Step 3: polyaniline/iron composite coating preparation
(A) it selects conductive polyaniline powder and 99.9% high purity iron powder is composite coating constituent element, polyaniline powder D50 0.1~10 μm of median, 0.5~15 μm of high-purity iron powder D50 median, polyaniline powder/iron powder mass ratio 1~5, film forming Media group become 70% mass fraction epoxy resin and 30% mass fraction curing agent, polyaniline/iron mixed-powder and at Film medium mass ratio 0.01~0.05, magnet rotor stir 10min, the coated solution being uniformly mixed.
Preferably, 0.5~5 μm of polyaniline powder D50 median, 2~12 μm of high-purity iron powder D50 median, polyphenyl Amine powder/iron powder mass ratio 2~4, polyaniline/iron mixed-powder and filming medium mass ratio 0.02~0.04.
(B) film layer coating is carried out to magnesium alloy surface to be plated using spin coater, magnesium alloy is fixed on spin coater turntable, Coated solution obtained by third step (A) is added drop-wise to magnesium alloy surface to be plated using liquid-transfering gun, spin coater 500~2000rpm of revolving speed, 5~10min is persistently rotated, magnesium alloy after plated film is finally kept the temperature 24 hours at 80 DEG C, obtains polyaniline/iron composite coating table The modified magnesium alloy in face;Wherein, every 1cm21~5 μ L of coated solution is added dropwise in Mg alloy surface product.
The epoxy resin is E51 type thermosetting epoxy resin, and the curing agent is W93 curing agent.
The magnesium alloy is by the modified gained in polyaniline/iron composite coating surface.
Preferably, every 1cm2Mg alloy surface product dropwise addition 2~4 μ L of coated solution volume, spin coater revolving speed 800~ 1000rpm。
Above-mentioned preparation method can prepare polyaniline/iron composite coating in Mg alloy surface, which is not reducing magnesium On the basis of alloy surface electric conductivity, hence it is evident that improve its corrosion resistance.Wherein, blasting treatment can be formed in Mg alloy surface The modified layer of even compact, the modified layer have certain roughness, are conducive to the knot for improving composite coating and magnesium alloy substrate Close intensity;Spin-coating method can get the composite coating that thickness is different, internal flaw is few by suitably adjusting revolving speed, be a kind of easy to be high The Magnesiumalloy surface modifying method of effect.By the optimum organization to blasting treatment and spin-coating method technological parameter, can prepare high-quality Polyaniline/iron composite coating is measured, while improving Mg alloy surface electrology characteristic and corrosion resistance, meets it complicated and diversified Requirement.
The invention has the benefit that
The present invention has organically combined blasting treatment and spin-coating method, and advantage is as follows:
(1) inventor has obtained blasting treatment and spin-coating method prepares polyaniline/iron composite coating most by a large number of experiments Excellent technological parameter: for blasting treatment, quartz sand D50 0.1~0.5mm of median, 0.05~0.25MPa of argon pressure, spray Mouth and 300~500mm of Mg alloy surface distance, abrasive material spray angle and 15~25 ° of Mg alloy surface normal angle;For spin coating Method, 0.5~5 μm of polyaniline powder D50 median, 2~12 μm of high-purity iron powder D50 median, polyaniline powder/iron powder matter Measure ratio 2~4, polyaniline/iron mixed-powder and filming medium mass ratio 0.02~0.04,2~4 μ L of coated solution volume, spin coating 800~1000rpm of machine revolving speed.In this process parameters range, it can prepare that even compact, internal flaw are few, bond strength is high Polyaniline/iron composite coating.
(2) in polyaniline/iron composite coating, polyaniline powder and iron powder are evenly mixed in filming medium, polyaniline powder End can provide excellent corrosion resistance and good electric conductivity, and the corrosion rate of the controllable magnesium alloy of iron powder makes up polyaniline The synergistic effect of the shortcomings that powder wears no resistance, two kinds of constituent elements can improve magnesium alloy on the basis of not destroying surface conductivity Surface corrosion resistance energy.Modified magnesium alloy corrosion potential is -0.77~-0.65V/SCE, and corrosion current density is (0.23~0.09) × 10-6A/cm2, compared with unmodified magnesium alloy, corrosion potential improves 740~980mV, self-corrosion electricity Current density reduces 54~208 times.In addition, modified Mg alloy surface resistance value is not apparent from raising, it is conductive.
Detailed description of the invention
Fig. 1: Mg alloy surface polyaniline/iron composite coating microscopic appearance in embodiment 1.
Fig. 2: in embodiment 1 polyaniline/iron composite coating before modified after Corrosion Behaviors of Magnesium Alloys performance comparison.
Fig. 3: polyaniline/iron composite coating rear Mg alloy surface resistance value comparison before modified in embodiment 1.
Specific embodiment
Below in conjunction with drawings and examples, the present invention is described in further detail.
This preparation side is embodied in a kind of preparation method of Mg alloy surface polyaniline/iron composite coating in the present invention Method has the following steps:
Step 1: magnesium alloy initial surface mechanically polishes
Magnesium alloy initial surface is pre-processed, is beaten respectively with 500#, 1000#, 1500# and 2000# waterproof abrasive paper Mill removes surface scale and impurity, then carries out mechanical throwing to polishing rear surface using the aluminum oxide polishing powder of 0.3 μm of partial size Light, until removal surface scratch, is finally cleaned by ultrasonic 15min in dehydrated alcohol, cold wind drying obtains magnesium alloy polishing table Face.
Step 2: magnesium alloy polished surface blasting treatment
Blasting treatment is carried out to magnesium alloy polished surface, sand-blasting abrasive selects quartz sand, quartz sand D50 median 0.05 ~0.80mm, preferably 0.1~0.5mm;Compressed gas selection high-purity argon gas, 0.05~0.50MPa of argon pressure, preferably 0.05~ 0.25MPa;The straight hole type nozzle of selection 8~12mm of diameter, nozzle and 250~600mm of Mg alloy surface distance, preferably 300~ 500mm, abrasive material spray angle and 10~40 ° of Mg alloy surface normal angle, preferably 15~25 °, and the magnesium for obtaining coarse densification closes Gold surface to be plated.
Step 3: polyaniline/iron composite coating preparation
(A) it selects conductive polyaniline powder and 99.9% high purity iron powder is composite coating constituent element, polyaniline powder D50 0.1~10 μm of median, preferably 0.5~5 μm, 0.5~15 μm of high-purity iron powder D50 median, preferably 2~12 μm, polyphenyl Amine powder/iron powder mass ratio 1~5, preferably 2~4, filming medium group become the E51 type thermoset epoxy tree of 70% mass fraction The W93 curing agent of rouge and 30% mass fraction, polyaniline/iron mixed-powder and filming medium mass ratio 0.01~0.05, preferably 0.02~0.04, magnet rotor stirs 10min, the coated solution being uniformly mixed.
(B) film layer coating is carried out to magnesium alloy surface to be plated using spin coater, magnesium alloy is fixed on spin coater turntable, Coated solution obtained by third step (A) is added drop-wise to magnesium alloy surface to be plated using liquid-transfering gun, spin coater 500~2000rpm of revolving speed, It is preferred that 800~1000rpm, persistently rotates 10min, magnesium alloy after plated film is finally kept the temperature 24 hours at 80 DEG C, obtains polyphenyl The modified magnesium alloy in amine/iron composite coating surface;Wherein, every 1cm2Mg alloy surface, which accumulates, is added dropwise 1~5 μ L of coated solution, and preferably 2 ~4 μ L.
Analysis on Microstructure is carried out to Mg alloy surface polyaniline/iron composite coating of the method for the invention preparation, it can Know that the composite coating is made of polyaniline of the Dispersed precipitate in filming medium and iron mixed-powder, thickness is uniform, internal flaw It is few, it is well combined with magnesium alloy substrate.
It describes in detail below by specific embodiment.
Embodiment 1:
Step 1: magnesium alloy initial surface mechanically polishes
AZ31 magnesium alloy initial surface is pre-processed, respectively with 500#, 1000#, 1500# and 2000# waterproof abrasive paper into Row polishing, removes surface scale and impurity, then carries out machine to polishing rear surface using the aluminum oxide polishing powder of 0.3 μm of partial size Tool polishing, until removal surface scratch, is finally cleaned by ultrasonic 15min in dehydrated alcohol, cold wind drying obtains AZ31 magnesium alloy Polished surface.
Step 2: magnesium alloy polished surface blasting treatment
Blasting treatment is carried out to AZ31 magnesium alloy polished surface, sand-blasting abrasive selects quartz sand, quartz sand D50 median 0.1mm;Compressed gas selects high-purity argon gas (purity 99.999%), argon pressure 0.05MPa;Select the straight hole of diameter 12mm Formula nozzle, nozzle and Mg alloy surface distance 300mm, abrasive material spray angle and 15 ° of Mg alloy surface normal angle, obtain coarse Fine and close AZ31 magnesium alloy surface to be plated.
Step 3: polyaniline/iron composite coating preparation
(A) it selects conductive polyaniline powder and 99.9% high purity iron powder is composite coating constituent element, polyaniline powder D50 0.5 μm of median, 2 μm of high-purity iron powder D50 median, polyaniline powder/iron powder mass ratio 2, filming medium group becomes The E51 type thermosetting epoxy resin of 70% mass fraction and the W93 curing agent of 30% mass fraction, polyaniline/iron mixed-powder With filming medium mass ratio 0.02, magnet rotor stirs 10min, the coated solution being uniformly mixed.
(B) film layer coating is carried out to magnesium alloy surface to be plated using spin coater, magnesium alloy is fixed on spin coater turntable, Coated solution obtained by third step (A) is added drop-wise to magnesium alloy surface to be plated using liquid-transfering gun, spin coater revolving speed 800rpm is lasting to revolve Turn 10min, magnesium alloy after plated film is finally kept the temperature 24 hours at 80 DEG C, obtains what polyaniline/iron composite coating surface was modified AZ31 magnesium alloy;Wherein, every 1cm22 μ L of coated solution is added dropwise in Mg alloy surface product.
Structural analysis and performance detection are carried out to sample obtained in embodiment 1:
(1) AZ31 Mg alloy surface polyaniline/iron composite coating microscopic appearance:
Polyaniline/iron composite coating microscopic appearance is observed using scanning electron microscope.By attached drawing 1 as it can be seen that 1 institute of embodiment It obtains polyaniline powder and iron powder in composite coating and is evenly distributed on AZ31 Mg alloy surface, polyaniline powder is in fusiform pattern, single Polyaniline powder D50 median median is about 0.5 μm, and a large amount of polyaniline powders agglomerate into 1~3 μm of size of group Cluster;Iron powder be in irregular bulk morphologies, single 1~3 μm of size of iron powder D50 median.
(2) polyaniline/iron composite coating before modified after Corrosion Behaviors of Magnesium Alloys performance comparison
To surface, rear AZ31 Corrosion Behaviors of Magnesium Alloys performance carries out electro-chemical test in 25 DEG C, 3.5%NaCl solution before modified, Using three-electrode system, platinode is saturated calomel as reference electrode, potential scanning speed 0.001v/s as auxiliary electrode. By attached drawing 2 as it can be seen that the corrosion potential of the 1 modified AZ31 magnesium alloy of gained of embodiment is -0.77V/SCE, corrosion current is close Degree is 0.23 × 10-6A/cm2;The corrosion potential of AZ31 magnesium alloy is -1.51V/SCE before modified, and corrosion current density is 12.41×10-6A/cm2, polyaniline/iron composite coating makes corrosion potential improve 740mV, and corrosion current density reduces Nearly 54 times, improve the corrosion resistance of AZ31 magnesium alloy.
(3) polyaniline/iron composite coating rear Mg alloy surface resistance value comparison before modified
Using high accuracy number multimeter, to surface, rear AZ31 magnesium alloy carries out resistance measurement, test condition 20 before modified DEG C, relative humidity 60%, sample is having a size of 10mm × 10mm × 1mm.By attached drawing 3 as it can be seen that the 1 modified AZ31 magnesium of gained of embodiment Alloy surface resistance value is 1.2 ± 0.3k Ω, and AZ31 Mg alloy surface resistance value is 2.0 ± 0.5k Ω, polyaniline/iron before modified Composite coating, which is not apparent from, destroys AZ31 Mg alloy surface electric conductivity.
Embodiment 2:
Step 1: magnesium alloy initial surface mechanically polishes
ZK60 magnesium alloy initial surface is pre-processed, respectively with 500#, 1000#, 1500# and 2000# waterproof abrasive paper into Row polishing, removes surface scale and impurity, then carries out machine to polishing rear surface using the aluminum oxide polishing powder of 0.3 μm of partial size Tool polishing, until removal surface scratch, is finally cleaned by ultrasonic 15min in dehydrated alcohol, cold wind drying obtains ZK60 magnesium alloy Polished surface.
Step 2: magnesium alloy polished surface blasting treatment
Blasting treatment is carried out to ZK60 magnesium alloy polished surface, sand-blasting abrasive selects quartz sand, quartz sand D50 median 0.2mm;Compressed gas selects high-purity argon gas (purity 99.999%), argon pressure 0.15MPa;Select the straight hole of diameter 12mm Formula nozzle, nozzle and Mg alloy surface distance 350mm, abrasive material spray angle and 20 ° of Mg alloy surface normal angle, obtain coarse Fine and close ZK60 magnesium alloy surface to be plated.
Step 3: polyaniline/iron composite coating preparation
(A) it selects conductive polyaniline powder and 99.9% high purity iron powder is composite coating constituent element, polyaniline powder D50 2 μm of median, 5 μm of high-purity iron powder D50 median, polyaniline powder/iron powder mass ratio 3, filming medium group is as 70% The E51 type thermosetting epoxy resin of mass fraction and the W93 curing agent of 30% mass fraction, polyaniline/iron mixed-powder at Film medium mass ratio 0.03, magnet rotor stir 10min, the coated solution being uniformly mixed.
(B) film layer coating is carried out to magnesium alloy surface to be plated using spin coater, magnesium alloy is fixed on spin coater turntable, Coated solution obtained by third step (A) is added drop-wise to magnesium alloy surface to be plated using liquid-transfering gun, spin coater revolving speed 900rpm is lasting to revolve Turn 10min, magnesium alloy after plated film is finally kept the temperature 24 hours at 80 DEG C, obtains what polyaniline/iron composite coating surface was modified ZK60 magnesium alloy;Wherein, every 1cm23 μ L of coated solution is added dropwise in Mg alloy surface product.
Through performance detection, the 2 modified ZK60 magnesium alloy corrosion potential of gained of embodiment is -0.74V/SCE, self-corrosion electricity Current density is 0.18 × 10-6A/cm2;ZK60 magnesium alloy corrosion potential is -1.72V/SCE, corrosion current density before modified It is 25.68 × 10-6A/cm2, polyaniline/iron composite coating makes corrosion potential improve 980mV, and corrosion current density reduces 143 times.In addition, surface conductivity test shows that polyaniline/iron composite coating is electrically conductive.
Embodiment 3:
Step 1: magnesium alloy initial surface mechanically polishes
WE43 magnesium alloy initial surface is pre-processed, respectively with 500#, 1000#, 1500# and 2000# waterproof abrasive paper into Row polishing, removes surface scale and impurity, then carries out machine to polishing rear surface using the aluminum oxide polishing powder of 0.3 μm of partial size Tool polishing, until removal surface scratch, is finally cleaned by ultrasonic 15min in dehydrated alcohol, cold wind drying obtains WE43 magnesium alloy Polished surface.
Step 2: magnesium alloy polished surface blasting treatment
Blasting treatment is carried out to WE43 magnesium alloy polished surface, sand-blasting abrasive selects quartz sand, quartz sand D50 median 0.5mm;Compressed gas selects high-purity argon gas (purity 99.999%), argon pressure 0.25MPa;Select the straight hole of diameter 12mm Formula nozzle, nozzle and Mg alloy surface distance 500mm, abrasive material spray angle and 25 ° of Mg alloy surface normal angle, obtain coarse Fine and close WE43 magnesium alloy surface to be plated.
Step 3: polyaniline/iron composite coating preparation
(A) it selects conductive polyaniline powder and 99.9% high purity iron powder is composite coating constituent element, polyaniline powder D50 5 μm of median, 12 μm of high-purity iron powder D50 median, polyaniline powder/iron powder mass ratio 4, filming medium group is as 70% The E51 type thermosetting epoxy resin of mass fraction and the W93 curing agent of 30% mass fraction, polyaniline/iron mixed-powder at Film medium mass ratio 0.04, magnet rotor stir 10min, the coated solution being uniformly mixed.
(B) film layer coating is carried out to magnesium alloy surface to be plated using spin coater, magnesium alloy is fixed on spin coater turntable, Coated solution obtained by third step (A) is added drop-wise to magnesium alloy surface to be plated using liquid-transfering gun, spin coater revolving speed 1000rpm continues 10min is rotated, magnesium alloy after plated film is finally kept the temperature 24 hours at 80 DEG C, it is modified to obtain polyaniline/iron composite coating surface WE43 magnesium alloy, wherein every 1cm24 μ L of coated solution is added dropwise in Mg alloy surface product.
Through performance detection, the 3 modified WE43 magnesium alloy corrosion potential of gained of embodiment is -0.65V/SCE, self-corrosion electricity Current density is 0.09 × 10-6A/cm2;WE43 magnesium alloy corrosion potential is -1.56V/SCE, corrosion current density before modified It is 18.72 × 10-6A/cm2, polyaniline/iron composite coating makes corrosion potential improve 910mV, and corrosion current density reduces 208 times.In addition, surface conductivity test shows that polyaniline/iron composite coating is electrically conductive.
There is polyaniline/iron composite coating magnesium alloy can be used for electric conductivity on surface through the method for the invention preparation The fields such as more demanding use environment, such as wireless transmission, electronic communication with corrosion resistance.Electrically conductive polyaniline powder has excellent Corrosion resistance and good electric conductivity, the corrosion rate of the controllable magnesium alloy of iron powder, while it is wear-resisting to make up polyaniline powder Property difference disadvantage, the two combine can effectively improve the corrosion resistant of magnesium alloy on the basis of not significantly reducing magnesium alloy electrology characteristic Corrosion energy.
The above description is only a preferred embodiment of the present invention, is not intended to limit the scope of the invention, all utilizations Equivalent structure transformation made by description of the invention and accompanying drawing content is applied directly or indirectly in other relevant technology necks Domain is included within the scope of the present invention.
Unaccomplished matter of the present invention is well-known technique.

Claims (10)

1.一种镁合金表面导电耐蚀聚苯胺/铁复合涂层,其特征为喷砂处理在镁合金表面形成表面粗糙度值(Ra)为0.4~0.9mm的改性层,改性层上面为聚苯胺/铁复合涂层。1. A magnesium alloy surface conductive corrosion-resistant polyaniline/iron composite coating is characterized in that sandblasting forms a modified layer with a surface roughness value (Ra) of 0.4 to 0.9 mm on the magnesium alloy surface, above the modified layer It is a polyaniline/iron composite coating. 2.如权利要求1所述的镁合金表面导电耐蚀聚苯胺/铁复合涂层,其特征为所述的表面改性后镁合金自腐蚀电位为-0.77~-0.65V/SCE,自腐蚀电流密度为(0.23~0.09)×10-6A/cm2,表面具有导电性。2. The conductive corrosion-resistant polyaniline/iron composite coating on the surface of magnesium alloys as claimed in claim 1, wherein the self-corrosion potential of the magnesium alloy after the surface modification is -0.77~-0.65V/SCE, and the self-corrosion potential is The current density was (0.23~0.09)×10 -6 A/cm 2 , and the surface was conductive. 3.如权利要求1所述的镁合金表面导电耐蚀聚苯胺/铁复合涂层,其特征为所述镁合金为商业化AZ系、ZK系和WE系镁合金板材。3. The conductive and corrosion-resistant polyaniline/iron composite coating on the surface of magnesium alloys according to claim 1, characterized in that the magnesium alloys are commercial AZ series, ZK series and WE series magnesium alloy plates. 4.如权利要求1所述的镁合金表面导电耐蚀聚苯胺/铁复合涂层的制备方法,其特征为包括如下步骤:4. the preparation method of magnesium alloy surface conductive corrosion-resistant polyaniline/iron composite coating as claimed in claim 1, is characterized in that comprising the steps: 第一步:镁合金原始表面机械抛光The first step: mechanical polishing of the original surface of magnesium alloy 对镁合金原始表面进行预处理,先用水砂纸进行打磨,然后利用氧化铝抛光粉对打磨后表面进行机械抛光,最后在无水乙醇中超声清洗,冷风吹干,得到镁合金抛光表面;The original surface of the magnesium alloy is pretreated, firstly ground with water sandpaper, then mechanically polished with alumina polishing powder, and finally ultrasonically cleaned in absolute ethanol, and dried with cold air to obtain the magnesium alloy polished surface; 第二步:镁合金抛光表面喷砂处理The second step: sandblasting the polished surface of magnesium alloy 对镁合金抛光表面进行喷砂处理,喷砂磨料选用石英砂,石英砂D50中位粒径0.05~0.80mm;压缩气体选用高纯氩气,氩气压力0.05~0.50MPa;选用直径8~12mm的直孔式喷嘴,喷嘴与镁合金表面距离250~600mm,磨料喷出角度与镁合金表面法向夹角10~40°,得到粗糙致密的镁合金待镀表面;The polishing surface of magnesium alloy is sandblasted, and the sandblasting abrasive is selected from quartz sand, and the median particle size of quartz sand D50 is 0.05~0.80mm; the compressed gas is high-purity argon, and the argon pressure is 0.05~0.50MPa; the diameter is 8~12mm. The straight hole nozzle, the distance between the nozzle and the magnesium alloy surface is 250~600mm, and the angle between the abrasive spraying and the normal direction of the magnesium alloy surface is 10~40°, so as to obtain a rough and dense magnesium alloy surface to be plated; 第三步:聚苯胺/铁复合涂层制备The third step: preparation of polyaniline/iron composite coating (A)选用导电态聚苯胺粉末和99.9%高纯铁粉末为复合涂层组元,聚苯胺粉末D50中位粒径0.1~10μm,高纯铁粉D50中位粒径0.5~15μm,聚苯胺粉末/铁粉质量比1~5,成膜介质组成为70%质量分数的环氧树脂与30%质量分数的固化剂,聚苯胺/铁混合粉末与成膜介质质量比0.01~0.05,磁转子搅拌10min,得到均匀混合的镀膜溶液;(A) Select conductive polyaniline powder and 99.9% high-purity iron powder as the composite coating components, the median particle size of polyaniline powder D50 is 0.1~10μm, the median particle size of high-purity iron powder D50 is 0.5~15μm, polyaniline powder/iron powder The mass ratio is 1~5, the film-forming medium is composed of 70% epoxy resin and 30% curing agent, the mass ratio of polyaniline/iron mixed powder and film-forming medium is 0.01~0.05, and the magnetic rotor is stirred for 10min to obtain A uniformly mixed coating solution; (B)利用旋涂机对镁合金待镀表面进行膜层涂覆,将镁合金固定在旋涂机转盘上,利用移液枪将第三步(A)所得镀膜溶液滴加到镁合金待镀表面,旋涂机转速500~2000rpm,持续旋转5~10min,最后将镀膜后镁合金在80oC下保温24小时,得到聚苯胺/铁复合涂层表面改性的镁合金;其中,每1cm2镁合金表面积滴加镀膜溶液1~5μL。(B) Use a spin coater to coat the surface of the magnesium alloy to be plated, fix the magnesium alloy on the turntable of the spin coater, and use a pipette to drop the coating solution obtained in the third step (A) onto the magnesium alloy to be plated. Coating the surface, the spin coating machine rotates at a speed of 500~2000 rpm, and rotates continuously for 5~10 min. Finally, the magnesium alloy after coating is kept at 80 o C for 24 hours to obtain a magnesium alloy modified by the polyaniline/iron composite coating surface; Add 1~5μL of coating solution dropwise to the surface area of 1cm 2 magnesium alloy. 5.如权利要求4所述的镁合金表面导电耐蚀聚苯胺/铁复合涂层的制备方法,其特征为所述的环氧树脂为E51型热固性环氧树脂。5. The preparation method of the conductive and corrosion-resistant polyaniline/iron composite coating on the magnesium alloy surface as claimed in claim 4, wherein the epoxy resin is an E51 type thermosetting epoxy resin. 6.如权利要求4所述的镁合金表面导电耐蚀聚苯胺/铁复合涂层的制备方法,其特征为所述的固化剂为W93固化剂。6. The preparation method of the conductive and corrosion-resistant polyaniline/iron composite coating on the surface of magnesium alloys as claimed in claim 4, wherein the curing agent is W93 curing agent. 7.如权利要求4所述的镁合金表面导电耐蚀聚苯胺/铁复合涂层的制备方法,其特征为第二步中优选为石英砂D50中位粒径0.1~0.5mm,氩气压力0.05~0.25MPa,喷嘴与镁合金表面距离300~500mm,磨料喷出角度与镁合金表面法向夹角15~25°。7. the preparation method of magnesium alloy surface conductive corrosion-resistant polyaniline/iron composite coating as claimed in claim 4, it is characterized in that in the second step is preferably quartz sand D50 median particle size 0.1~0.5mm, argon pressure 0.05~0.25MPa, the distance between the nozzle and the surface of the magnesium alloy is 300~500mm, and the angle between the abrasive ejection and the normal to the surface of the magnesium alloy is 15~25°. 8.如权利要求4所述的镁合金表面导电耐蚀聚苯胺/铁复合涂层的制备方法,其特征为第三步(A)中优选为聚苯胺粉末D50中位粒径0.5~5μm,高纯铁粉D50中位粒径2~12μm,聚苯胺粉末/铁粉质量比2~4,聚苯胺/铁混合粉末与成膜介质质量比0.02~0.04。8. The method for preparing a conductive and corrosion-resistant polyaniline/iron composite coating on the surface of magnesium alloys as claimed in claim 4, wherein in the third step (A), the median particle size of polyaniline powder D50 is preferably 0.5 to 5 μm, The median particle size of high-purity iron powder D50 is 2~12 μm, the mass ratio of polyaniline powder/iron powder is 2~4, and the mass ratio of polyaniline/iron mixed powder and film-forming medium is 0.02~0.04. 9.如权利要求4所述的镁合金表面导电耐蚀聚苯胺/铁复合涂层的制备方法,其特征为第三步(B)中优选为每1cm2镁合金表面积滴加镀膜溶液体积2~4μL,旋涂机转速800~1000rpm。9 . The method for preparing a conductive and corrosion-resistant polyaniline/iron composite coating on the surface of magnesium alloys as claimed in claim 4 , wherein in the third step (B), it is preferable to drop a volume of 2 of the coating solution per 1 cm 2 of the magnesium alloy surface area. 10 . ~4 μL, spin coater speed 800~1000rpm. 10.一种导电耐蚀镁合金,其特征在于,所述镁合金由权利要求1中聚苯胺/铁复合涂层表面改性所得。10. A conductive and corrosion-resistant magnesium alloy, wherein the magnesium alloy is obtained by surface modification of the polyaniline/iron composite coating in claim 1.
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