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CN109795980A - The manufacturing method of MEMS device - Google Patents

The manufacturing method of MEMS device Download PDF

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Publication number
CN109795980A
CN109795980A CN201910014732.9A CN201910014732A CN109795980A CN 109795980 A CN109795980 A CN 109795980A CN 201910014732 A CN201910014732 A CN 201910014732A CN 109795980 A CN109795980 A CN 109795980A
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layer
bonded
silicon wafer
mems device
etching
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CN109795980B (en
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王健鹏
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Shanghai Huahong Grace Semiconductor Manufacturing Corp
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Shanghai Huahong Grace Semiconductor Manufacturing Corp
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Abstract

The invention discloses a kind of manufacturing methods of MEMS device, comprising steps of Step 1: providing the first Silicon Wafer and forming limiting structure and bonded substrate layer;Step 2: forming dielectric layer side wall in the side of limiting structure and bonded substrate layer;Step 3: forming the first bonded layer;Step 4: carrying out being lithographically formed the first photoetching offset plate figure, carrying out silicon etching in formation groove and the main part of MEMS device, the structure that dielectric layer side wall makes the first photoetching offset plate figure have middle section thinner than fringe region being consequently formed;Step 5: providing the second Silicon Wafer for being formed with CMOS integrated circuit, the top layer metallic layer of the second silicon wafer surface is the second bonded layer;The strong conjunction structure of eutectic is formed Step 6: the first and second bonded layers are contacted and carry out eutectic bonding.The present invention can make photoresist in the etching of the groove of MEMS device while meet the requirement of requirement and the protection to the fringe region of Silicon Wafer of the smaller width of groove.

Description

The manufacturing method of MEMS device
Technical field
The present invention relates to a kind of manufacturing methods of semiconductor integrated circuit, more particularly to a kind of manufacturer of MEMS device Method.
Background technique
It is the device architecture schematic diagram in each step of manufacturing method of existing MEMS device as shown in Figure 1A to Fig. 1 E, it is existing There is method to include the following steps:
As shown in Figure 1A, Silicon Wafer 101 is provided.
As shown in Figure 1B, the etching for carrying out silicon forms limiting structure (stopper) 102 on the surface of Silicon Wafer 101, simultaneously Bonded substrate layer 103 is formed, the position of the two is defined using photoetching process.In Figure 1B, limiting structure 102 is arranged in Silicon Wafer At 101 both sides of the edge.
As shown in Figure 1 C, germanium side wall 104 is formed in the side of limiting structure 102 and bonded substrate layer 103.The germanium side wall 104 are formed in the side of limiting structure 102 and bonded substrate layer 103 by depositing germanium layer and carrying out comprehensive etching autoregistration of germanium Face.
As shown in Figure 1 C, the first bonded layer 105 is formed on the surface of bonded substrate layer 103.In existing method, the first bonding Layer 105 generallys use germanium layer, by first depositing germanium layer, carries out photoetching again later and selectes forming region, then perform etching and to be formed only Structure positioned at 103 surface of bonded substrate layer.
As shown in figure iD, the main part 107 of MEMS device, the main body of the MEMS device are formed in Silicon Wafer 101 Part 107 includes fixed electrode and movable electrode, is separated with groove 106 between fixing between electrode and movable electrode.Main part 107 It mainly forms what groove 106 was formed by carrying out silicon etching, i.e., first uses the selected region for needing to form groove 106 of photoetching, It performs etching to form groove 106 again later, groove 106 needs to cut through Silicon Wafer 101.
As referring to figure 1E, the Silicon Wafer 108 for being formed with CMOS integrated circuit 109, the top of CMOS integrated circuit 109 are provided It is formed with interlayer film, there is metal layer between each layer interlayer film, wherein top layer metallic layer (TM) is used as the second bonded layer, top-gold The material for belonging to layer is usually aluminium.
Situation when Fig. 1 E show the first bonded layer 105 and the second bonded layer has just been directed at contact, it is subsequent to need to carry out germanium Eutectic bonding between aluminium forms eutectic bonding structure, carries out eutectic bonding between the first bonded layer 105 and the second bonded layer Afterwards, Silicon Wafer 101 and the second Silicon Wafer 108 can be bonded together, and realize electrical connection.In eutectic bonding, the first bonded layer 105 and second the superposition thickness of bonded layer can gradually decrease, wherein limiting structure 102 is exactly to limit the first bonded layer 105 Minimum thickness after being bonded with the second bonded layer, if also just the superposition thickness of the first bonded layer 105 and the second bonded layer is too small When, the surface of limiting structure 102 will withstand the surface of Silicon Wafer 108, to prevent the first bonded layer 105 and the second bonded layer Superposition thickness continue to reduce.
In Fig. 1 E, the bottom panel (Bottom positioned at 107 bottom of main part is also formed on the surface of Silicon Wafer 108 Plate) structure 110 further include liner (Pad) structure 111 for the exit of the extraction of CMOS integrated circuit 109.
In existing method, in the step shown in Figure 1B, the height of limiting structure 102 is usually 2 microns~3 microns, is made The etch amount that must carry out silicon etching is 2 microns~3 microns.
In existing method, it is unfavorable to generate in the step of germanium side wall 104 can form groove 106 shown in Fig. 1 D It influences.Reason is, in the forming region of lithographic definition groove 106, photoresist can be across the institute at the edge positioned at Silicon Wafer 101 The germanium side wall 104 of limiting structure 102 and its side is stated, photoresist is easy during climbing jump germanium side wall 104 in the limitation The lateral position of structure 102 forms relatively thin photoresist.If the thickness mistake of the photoresist of the lateral position of the limiting structure 102 It is thin, then it is easy to generate germanium damage in subsequent deeper silicon etching, it also can be due to the protective capability of photoresist with regard to germanium side wall 104 Not strong and be etched, germanium etching can bring the polymer of weight, and the polymer of weight will affect etching cavity, that is, etching cavity Generate pollution and and then meeting polluted product.So germanium damages in order to prevent, need to increase the thickness of photoresist.
But the thickness of photoresist needs to meet the needs of the line width of groove 106 again simultaneously, usually according to groove 106 Minimum feature size (CD) thickness of photoresist is set, CD is smaller, and the thickness of photoresist is thinner.So in existing method, Requirement of the CD of requirement and lesser groove 106 of the germanium side wall 104 to thicker photoresist to relatively thin photoresist is exactly the opposite, So that product requirement often cannot achieve.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of manufacturing methods of MEMS device, can be in the ditch of MEMS device Make photoresist in the etching of slot while meeting the requirement of the smaller width of groove and meeting the guarantor to the fringe region of Silicon Wafer The requirement of shield can enhance product performance and avoid generating pollution to etching cavity simultaneously.
In order to solve the above technical problems, the manufacturing method of MEMS device provided by the invention includes the following steps:
Step 1: providing the first Silicon Wafer, lithographic definition goes out the forming region of limiting structure and bonded substrate layer, it is laggard Row silicon etching forms the limiting structure and the bonded substrate layer.
Step 2: deposit first medium layer and etch in the side of the limiting structure to the first medium layer comprehensively Face and the side of the bonded substrate layer form dielectric layer side wall.
Step 3: the top surface in the bonded substrate layer forms the first bonded layer.
Step 4: carrying out being lithographically formed the first photoetching offset plate figure, silicon quarter is carried out by mask of first photoetching offset plate figure The main part for forming groove in first Silicon Wafer and MEMS device being consequently formed is lost, the main part includes fixing Electrode and movable electrode, there is the groove at interval between the fixed electrode and the movable electrode.
The main part is located at the middle section of first Silicon Wafer, and the limiting structure is located at the bonded substrate The outside of layer and the main part and the fringe region for being located at first Silicon Wafer.
It is located at described the by what the dielectric layer side wall of the side of the limiting structure increased by first photoetching offset plate figure Knot of the thickness of the fringe region of one Silicon Wafer to make first photoetching offset plate figure have middle section thinner than fringe region The dielectric layer side wall of structure, the limiting structure meets in conjunction with the thickness of the fringe region of first photoetching offset plate figure in the silicon To the protection of the fringe region of first Silicon Wafer in etching, the thickness of the middle section of first photoetching offset plate figure meets The requirement of the minimum widith of the groove.
Step 5: providing the second Silicon Wafer, CMOS integrated circuit, the CMOS collection are formed on second Silicon Wafer At multilayer interlayer film is formed at the top of circuit, there is metal layer between each layer interlayer film;Second silicon wafer surface Top layer metallic layer be the second bonded layer.
The strong conjunction of eutectic is formed Step 6: first bonded layer and second bonded layer are contacted and carry out eutectic bonding Structure;First bonded layer and second bonded layer thickness during eutectic bonding can be reduced, and the limiting structure is used In the minimum thickness for limiting the eutectic bonding structure.
A further improvement is that the material of the first medium layer is oxide layer.
A further improvement is that the thickness of the dielectric layer side wall and side inclination angle are adjustable, adjusting method are as follows: will be required It wants the first medium layer of thickness to be split as multiple first medium sublayers, is sequentially depositing each first medium sublayer, and Each first medium sublayer deposition carries out primary etching comprehensively after completing and forms the corresponding sub- side of the first medium sublayer Wall is superimposed by each sub- side wall and forms the dielectric layer side wall.
A further improvement is that the height of the limiting structure is 2 microns~3 microns.
A further improvement is that the material of the top layer metallic layer is aluminium.
A further improvement is that it is 400 DEG C that the process conditions of the eutectic bonding of step 6, which include: temperature, pressure is 20kN~40kN.
A further improvement is that being also formed with the bottom faces positioned at main part bottom on the surface of second Silicon Wafer Hardened structure further includes the exit gasket construction for the extraction of CMOS integrated circuit.
A further improvement is that including step by step in step 3:
The first bonded layer is formed on the surface of first Silicon Wafer.
Lithography and etching is carried out to first bonded layer, first bonded layer after etching is formed in the bonding lining The top surface of bottom.
A further improvement is that first bonded layer includes germanium layer.
The present invention etches after being formed in limiting structure and bonded substrate layer, and is formed before the first bonded layer, this hair The bright formation process that dielectric layer side wall has been carried out in the side of limiting structure and the side of bonded substrate layer, passes through dielectric layer side wall The germanium side wall in existing method is replaced, the present invention can improve in the etching of the groove of the main part of subsequent MEMS device The thickness of the photoresist of the fringe region of first Silicon Wafer, and photoresist generates during the climbing of limiting structure getting over Relatively thin photoresist can't bring adverse effect to the etching of groove, because the medium of dielectric layer side wall can also be used as silicon etching Mask;In this way, the thickness of the corresponding photoresist of etching groove of the present invention be entirely capable of it is wide according to the minimum of the groove of middle section The requirement of the i.e. minimum CD of degree is configured, so that it is able to satisfy the requirement of product, so, the present invention can be in the groove of MEMS device Make photoresist in etching while meeting the requirement of the smaller width of groove and meeting the protection to the fringe region of Silicon Wafer It is required that can enhance product performance and avoid generating pollution to etching cavity simultaneously.
Detailed description of the invention
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments:
Figure 1A-Fig. 1 E is the device architecture schematic diagram in each step of manufacturing method of existing MEMS device;
Fig. 2 is the flow chart of the manufacturing method of MEMS device of the embodiment of the present invention;
Fig. 3 A- Fig. 3 F is the device architecture schematic diagram in each step of manufacturing method of MEMS device of the embodiment of the present invention.
Specific embodiment
As shown in Fig. 2, be the flow chart of the manufacturing method of MEMS device of the embodiment of the present invention, as shown in Fig. 3 A to Fig. 3 F, It is the device architecture schematic diagram in each step of manufacturing method of MEMS device of the embodiment of the present invention, MEMS device of the embodiment of the present invention Manufacturing method include the following steps:
Step 1: as shown in Figure 3A, providing the first Silicon Wafer 1.
As shown in Figure 3B, lithographic definition goes out the forming region of limiting structure 2 and bonded substrate layer 3, carries out silicon etching later Form the limiting structure 2 and the bonded substrate layer 3.
In the embodiment of the present invention, the height of the limiting structure 2 is 2 microns~3 microns.
Step 2: as shown in Figure 3 C, deposit first medium layer and etch described to the first medium layer comprehensively The side of limiting structure 2 and the side of the bonded substrate layer 3 form dielectric layer side wall 4.
In the embodiment of the present invention, the material of the first medium layer is oxide layer.
The thickness of the dielectric layer side wall 4 and side inclination angle are adjustable, adjusting method are as follows: by described the of required thickness One dielectric layer is split as multiple first medium sublayers, is sequentially depositing each first medium sublayer, and in each first medium Sublayer deposition carries out primary etching comprehensively and forms the corresponding sub- side wall of the first medium sublayer after completing, by each sub- side Wall is superimposed to form the dielectric layer side wall 4.Namely: it is deposition -> etching -> deposit-using multiple deposit in the embodiment of the present invention > etch to adjust the thickness and angle of side wall.
Step 3: as shown in Figure 3D, forming the first bonded layer 5 in the top surface of the bonded substrate layer 3.
Include step by step in step 3:
The first bonded layer 5 is formed on the surface of first Silicon Wafer 1.First bonded layer 5 includes germanium layer.
Lithography and etching is carried out to first bonded layer 5, first bonded layer 5 after etching is formed in the bonding The top surface of substrate layer 3.
It is to cover with first photoetching offset plate figure Step 4: as shown in FIGURE 3 E, carrying out being lithographically formed the first photoetching offset plate figure Mould carries out silicon etching and forms groove 6 in first Silicon Wafer 1 and the main part 7 of MEMS device, the master is consequently formed Body portion 7 includes fixed electrode and movable electrode, and there is the groove 6 at interval between the fixed electrode and the movable electrode.
The main part 7 is located at the middle section of first Silicon Wafer 1, and the limiting structure 2 is located at the bonding The outside of substrate layer 3 and the main part 7 and the fringe region for being located at first Silicon Wafer 1.
It is described to increase being located at for first photoetching offset plate figure by the dielectric layer side wall 4 of the side of the limiting structure 2 The thickness of the fringe region of first Silicon Wafer 1 is to make first photoetching offset plate figure have middle section thinner than fringe region The dielectric layer side wall 4 of structure, the limiting structure 2 meets in conjunction with the thickness of the fringe region of first photoetching offset plate figure in institute State the protection of the fringe region in silicon etching to first Silicon Wafer 1, the thickness of the middle section of first photoetching offset plate figure Degree meets the requirement of the minimum widith of the groove 6.
Step 5: as illustrated in Figure 3 F, providing the second Silicon Wafer 8, the integrated electricity of CMOS is formed on second Silicon Wafer 8 Road 9, the top of the CMOS integrated circuit 9 are formed with multilayer interlayer film, have metal layer between each layer interlayer film;It is described The top layer metallic layer on 8 surface of the second Silicon Wafer is the second bonded layer.
The material of the top layer metallic layer is aluminium.
It is also formed with the bottom panel structure 10 positioned at 7 bottom of main part on the surface of second Silicon Wafer 8, is also wrapped Include the exit gasket construction 11 for the extraction of CMOS integrated circuit 9.
It is good for Step 6: first bonded layer 5 and second bonded layer are contacted and carry out eutectic bonding formation eutectic Close structure;First bonded layer 5 and second bonded layer thickness during eutectic bonding can be reduced, the limiting structure 2 for limiting the minimum thickness of the eutectic bonding structure.
The process conditions of the eutectic bonding include: that temperature is 400 DEG C, and pressure is 20kN~40kN.
The embodiment of the present invention is after limiting structure 2 and the etching of bonded substrate layer 3 are formed, and forms the first bonded layer 5 Before, the embodiment of the present invention has carried out the formation of dielectric layer side wall 4 in the side of limiting structure 2 and the side of bonded substrate layer 3 Technique replaces the germanium side wall in existing method by dielectric layer side wall 4, and the embodiment of the present invention can be in the master of subsequent MEMS device In the etching of the groove 6 of body portion 7, the thickness of the photoresist of the fringe region of the first Silicon Wafer 1 is improved, and photoresist is being got over The relatively thin photoresist generated during the climbing of limiting structure 2 can't bring adverse effect to the etching of groove 6, because The medium of dielectric layer side wall 4 also can be as the mask of silicon etching;In this way, groove of the embodiment of the present invention 6 etches corresponding photoresist Thickness be entirely capable of being configured according to the requirement of the i.e. minimum CD of minimum widith of the groove 6 of middle section, to be able to satisfy production The requirement of product, so, the embodiment of the present invention can make photoresist in the etching of the groove 6 of MEMS device while meet groove 6 The requirement of smaller width and the requirement for meeting the protection to the fringe region of Silicon Wafer, can enhance product performance and avoid simultaneously Pollution is generated to etching cavity.
The present invention has been described in detail through specific embodiments, but these are not constituted to limit of the invention System.Without departing from the principles of the present invention, those skilled in the art can also make many modification and improvement, these are also answered It is considered as protection scope of the present invention.

Claims (9)

1. a kind of manufacturing method of MEMS device, which comprises the steps of:
Step 1: providing the first Silicon Wafer, lithographic definition goes out the forming region of limiting structure and bonded substrate layer, carries out silicon later Etching forms the limiting structure and the bonded substrate layer;
Step 2: deposition first medium layer and to the first medium layer carry out comprehensively etching the limiting structure side and The side of the bonded substrate layer forms dielectric layer side wall;
Step 3: the top surface in the bonded substrate layer forms the first bonded layer;
Step 4: carrying out being lithographically formed the first photoetching offset plate figure, silicon etching is carried out as mask using first photoetching offset plate figure and is existed Groove is formed in first Silicon Wafer and the main part of MEMS device is consequently formed, and the main part includes fixed electrode And movable electrode, there is the groove at interval between the fixed electrode and the movable electrode;
The main part is located at the middle section of first Silicon Wafer, the limiting structure be located at the bonded substrate layer and The outside of the main part and the fringe region for being located at first Silicon Wafer;
By the dielectric layer side wall of the side of the limiting structure increase by first photoetching offset plate figure be located at first silicon Structure of the thickness of the fringe region of wafer to make first photoetching offset plate figure have middle section thinner than fringe region, institute The dielectric layer side wall for stating limiting structure meets in conjunction with the thickness of the fringe region of first photoetching offset plate figure in the silicon etching In protection to the fringe region of first Silicon Wafer, described in the thickness of the middle section of first photoetching offset plate figure meets The requirement of the minimum widith of groove;
Step 5: providing the second Silicon Wafer, CMOS integrated circuit, the integrated electricity of the CMOS are formed on second Silicon Wafer It is formed with multilayer interlayer film at the top of road, there is metal layer between each layer interlayer film;The top of second silicon wafer surface Layer metal layer is the second bonded layer;
The strong conjunction knot of eutectic is formed Step 6: first bonded layer and second bonded layer are contacted and carry out eutectic bonding Structure;First bonded layer and second bonded layer thickness during eutectic bonding can be reduced, and the limiting structure is used for Limit the minimum thickness of the eutectic bonding structure.
2. the manufacturing method of MEMS device as described in claim 1, it is characterised in that: the material of the first medium layer is oxygen Change layer.
3. the manufacturing method of MEMS device as claimed in claim 1 or 2, it is characterised in that: the thickness of the dielectric layer side wall It is adjustable with side inclination angle, adjusting method are as follows: the first medium layer of required thickness is split as multiple first medium Layer is sequentially depositing each first medium sublayer, and progress is primary comprehensive after each first medium sublayer deposition is completed Etching forms the corresponding sub- side wall of the first medium sublayer, is superimposed by each sub- side wall and forms the dielectric layer side wall.
4. the manufacturing method of MEMS device as described in claim 1, it is characterised in that: the height of the limiting structure is 2 micro- Rice~3 microns.
5. the manufacturing method of MEMS device as described in claim 1, it is characterised in that: the material of the top layer metallic layer is Aluminium.
6. the manufacturing method of MEMS device as claimed in claim 5, it is characterised in that: the work of the eutectic bonding of step 6 Skill condition includes: that temperature is 400 DEG C, and pressure is 20kN~40kN.
7. the manufacturing method of MEMS device as described in claim 1, it is characterised in that: the surface of second Silicon Wafer also It is formed with the bottom panel structure positioned at main part bottom, further includes the exit liner for the extraction of CMOS integrated circuit Structure.
8. the manufacturing method of MEMS device as described in claim 1, it is characterised in that: include step by step in step 3:
The first bonded layer is formed on the surface of first Silicon Wafer;
Lithography and etching is carried out to first bonded layer, first bonded layer after etching is formed in the bonded substrate layer Top surface.
9. the manufacturing method of MEMS device as claimed in claim 8, it is characterised in that: first bonded layer includes germanium layer.
CN201910014732.9A 2019-01-08 2019-01-08 Method for manufacturing MEMS device Active CN109795980B (en)

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CN105990165A (en) * 2015-02-02 2016-10-05 中芯国际集成电路制造(上海)有限公司 Semiconductor structure and formation method thereof
US9673063B2 (en) * 2015-10-26 2017-06-06 Zhuhai Advanced Chip Carriers & Electronic Substrate Solutions Technologies Co. Ltd. Terminations
US20180159503A1 (en) * 2016-12-02 2018-06-07 Skyworks Solutions, Inc. Electronic devices formed in a cavity between substrates and including a via

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1691313A (en) * 2001-05-31 2005-11-02 松下电器产业株式会社 Power component and manufacturing method thereof
CN105480936A (en) * 2014-09-17 2016-04-13 中芯国际集成电路制造(上海)有限公司 Semiconductor device, manufacturing method thereof and electronic device
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CN104377298A (en) * 2014-12-11 2015-02-25 北京工业大学 Flip-chip bonding electrode structure of surface-type semiconductor laser device
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