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CN109755116B - A method of making unidirectional TVS chip by printing process - Google Patents

A method of making unidirectional TVS chip by printing process Download PDF

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CN109755116B
CN109755116B CN201711057472.0A CN201711057472A CN109755116B CN 109755116 B CN109755116 B CN 109755116B CN 201711057472 A CN201711057472 A CN 201711057472A CN 109755116 B CN109755116 B CN 109755116B
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silicon wafer
printing
diffusion
texturing
laser
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CN109755116A (en
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梁效峰
徐长坡
陈澄
杨玉聪
李亚哲
黄志焕
王晓捧
王宏宇
王鹏
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Tcl Huanxin Semiconductor Tianjin Co ltd
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Abstract

The invention relates to a method for manufacturing a unidirectional TVS chip by adopting a printing process, which comprises the steps of silicon chip pretreatment, secondary diffusion texturing, glass passivation printing and drawing, metallization and test sorting, wherein the step of boron diffusion adopts negative pressure diffusion, wet texturing or laser texturing is adopted, and a printing mode is adopted in the glass passivation process to coat a protective layer and glass pulp, so that the glass passivation process is simplified, and the preparation speed is increased. Compared with the traditional method, the printing process has the advantages that the production process for manufacturing the unidirectional TVS chip is large-scale, automatic, informationized and less humanized; the unidirectional TVS chip product has low production cost, high quality, high consistency and good market compatibility; the printing process has high efficiency and high precision, replaces the processes of coating, film coating, electrophoresis and the like in the existing process flow, improves the product consistency and reduces the environmental protection and safety risks while realizing the automatic and less-human production.

Description

一种采用印刷工艺制作单向TVS芯片的方法A method of making unidirectional TVS chip by printing process

技术领域technical field

本发明属于单向TVS芯片技术领域,尤其是涉及一种采用印刷工艺制作单向TVS芯片的方法。The invention belongs to the technical field of unidirectional TVS chips, and in particular relates to a method for making unidirectional TVS chips by using a printing process.

背景技术Background technique

瞬态(瞬变)电压抑制二级管,即TVS(Transient Voltage Suppressor)二极管大量使用在各种电子电路系统中,其与电阻、电容等元器件配合,以作为瞬态高压抑制保护的用途。单向瞬态电压抑制器(单向TVS)在正常工作状态下,TVS对受保护线路呈高阻抗状态,当瞬间电压超过其击穿电压时,TVS就提供一个低阻抗的路径予瞬间电流。使得流向被保护元器件的瞬间电流转而分流到TVS二极管,而受保护元器件两端的电压被限制在TVS两端的箝制的电压,当这个过压条件消失后,TVS二极管又将恢复到高阻抗状态。TVS广泛用于各类保护电子电路中,市场前景广阔,发展空间较大。Transient (transient) voltage suppression diodes, that is, TVS (Transient Voltage Suppressor) diodes are widely used in various electronic circuit systems, and are used in conjunction with resistors, capacitors and other components to protect against transient high voltages. One-way transient voltage suppressor (one-way TVS) Under normal working conditions, the TVS presents a high impedance state to the protected line. When the instantaneous voltage exceeds its breakdown voltage, the TVS provides a low impedance path to instantaneous current. The instantaneous current flowing to the protected component is diverted to the TVS diode, and the voltage across the protected component is limited to the clamped voltage across the TVS. When this overvoltage condition disappears, the TVS diode will return to high impedance. state. TVS is widely used in various protection electronic circuits, with broad market prospects and large development space.

现行业中主要使用3种工艺用于生产单向TVS芯片:刀刮工艺、电泳工艺、光阻玻璃工艺,此三种工艺中,刀刮法单向TVS工艺简单,成本低、但是焊接时因台面边缘及钝化玻璃上无氧化膜保护,焊锡易流到玻璃上,可靠性会降低,应用时易失效;电泳工艺沟槽尖角有钝化玻璃保护,可靠性相对较高,但是生产中由于铂生产工序较多,另外生产需要使用大量丙酮,存在安全隐患,相对成本较高;光阻玻璃法采用3层钝化保护(SIPOS、玻璃、二氧化硅),反向电压更高使用硅片电阻率范围更宽、可靠性高,但是生产中需3次光刻,生产成本较高。At present, three processes are mainly used in the industry to produce unidirectional TVS chips: knife scraping process, electrophoresis process, and photoresist glass process. Among these three processes, the one-way TVS process of knife scraping method is simple and low in cost. There is no oxide film protection on the edge of the mesa and passivation glass, the solder is easy to flow on the glass, the reliability will be reduced, and it is easy to fail during application; the sharp corners of the electrophoresis process grooves are protected by passivation glass, and the reliability is relatively high, but in production Due to the large number of platinum production processes and the need to use a large amount of acetone for production, there are potential safety hazards and relatively high costs; the photoresist glass method adopts three layers of passivation protection (SIPOS, glass, silicon dioxide), and the reverse voltage is higher using silicon The sheet resistivity range is wider and the reliability is high, but 3 times of photolithography are required in the production, and the production cost is high.

发明内容SUMMARY OF THE INVENTION

为解决上述技术问题,本发明提供一种采用印刷工艺制作单向TVS芯片的方法,在提高现有产品质量的基础上进一步提高产能。In order to solve the above technical problems, the present invention provides a method for manufacturing a unidirectional TVS chip by using a printing process, which further improves the production capacity on the basis of improving the quality of the existing products.

本发明采用的技术方案是:一种采用印刷工艺制作单向TVS芯片的方法,制备步骤包括:The technical scheme adopted in the present invention is: a method for making a unidirectional TVS chip by a printing process, and the preparation steps include:

S1二次扩散制绒;S1 secondary diffusion texturing;

S2玻钝印刷制图;S2 glass passivation printing drawing;

S3金属化。S3 metallization.

其中,所述S1步骤二次扩散制绒包括步骤:Wherein, the S1 step secondary diffusion texturing includes the steps:

S1-1扩散前处理;S1-1 pre-diffusion treatment;

S1-2磷扩散;S1-2 phosphorus diffusion;

S1-3硼扩散;S1-3 Boron diffusion;

S1-4制绒;S1-4 texturing;

优选地,所述硼扩散为负压扩散;Preferably, the boron diffusion is negative pressure diffusion;

优选地,所述S1-2步骤磷扩散是通过用氮气携带三氯氧磷方式将磷源沉积在硅片表面后进行磷扩散;Preferably, the phosphorus diffusion in step S1-2 is to carry out phosphorus diffusion by depositing a phosphorus source on the surface of the silicon wafer by carrying phosphorus oxychloride with nitrogen gas;

优选地,所述S1-3步骤硼扩散中,硼扩散源是以印刷的方式涂布在硅片待扩硼面,将多片涂布好的硅片以涂硼面相对的方式叠片,进行扩散,所述扩散为恒温扩散。Preferably, in the boron diffusion in step S1-3, the boron diffusion source is coated on the surface of the silicon wafer to be expanded by printing, and the multiple coated silicon wafers are stacked in such a way that the boron-coated surfaces are opposite to each other, Diffusion takes place, which is isothermal diffusion.

以上技术方案优选的,所述S1-2步骤与所述S1-3步骤间还包括步骤单面打砂,所述单面打砂步骤为在磷扩散后所述硅片的任意一面进行单面打砂;Preferably, in the above technical solution, between the step S1-2 and the step S1-3, a single-side sanding step is further included, and the single-side sanding step is to perform single-side sanding on any side of the silicon wafer after the phosphorus is diffused. sand;

优选地,所述待扩硼面为单面打砂面。Preferably, the surface to be expanded is a single-sided sanded surface.

以上技术方案优选的,所述S1-4步骤制绒过程为湿法制绒或激光制绒;Preferably, in the above technical solutions, the texturing process in steps S1-4 is wet texturing or laser texturing;

优选地,所述湿法制绒包括第一级清洗液清洗;第一级纯水清洗;第二级清洗液清洗;第二级纯水清洗;第三级清洗液清洗;第三级纯水清洗;Preferably, the wet texturing includes first-level cleaning liquid cleaning; first-level pure water cleaning; second-level cleaning liquid cleaning; second-level pure water cleaning; third-level cleaning liquid cleaning; third-level pure water cleaning ;

优选地,所述激光制绒包括激光制绒;制绒后清洗:所述硅片制绒后,设于HF溶液浸泡清洗,HF溶液清洗后进行溢水清洗并甩干。Preferably, the laser texturing includes laser texturing; cleaning after texturing: after the silicon wafer is textured, it is immersed in an HF solution for cleaning, and after the HF solution cleaning, overflow cleaning and drying are performed.

其中,所述S2步骤玻钝印刷制图包括步骤:Wherein, the S2 step glass passivation printing drawing includes the steps:

S2-1、印刷保护胶:对硅片后续沟槽腐蚀时无需腐蚀部分进行保护;S2-2、沟槽腐蚀开槽:对硅片进行开槽处理;S2-3、LPCVD沉淀SiO2:通过LPCVD技术沉淀SiO2,使电参数更稳定;S2-4、玻璃烧成:经过高温将所述钝化层中玻璃粉固化,最终达到钝化的效果;S2-1, printing protective glue: protect the silicon wafer without corrosion during subsequent trench etching; S2-2, trench etching and grooving: groove the silicon wafer; S2-3, LPCVD precipitation SiO 2 : pass LPCVD technology precipitates SiO 2 to make the electrical parameters more stable; S2-4, glass firing: the glass powder in the passivation layer is solidified at high temperature, and finally the passivation effect is achieved;

优选地,所述S2-1步骤中印刷保护胶采用丝网印刷技术。Preferably, the printing protective glue in the step S2-1 adopts the screen printing technology.

以上技术方案优选的,所述印刷保护胶为双面印刷保护胶;Preferably in the above technical solutions, the printing protective adhesive is a double-sided printing protective adhesive;

优选地,所述保护胶为耐酸蜡。Preferably, the protective glue is acid-resistant wax.

以上技术方案优选的,所述S2-2步骤沟槽腐蚀开槽包括激光开槽;酸腐蚀;酸清洗。Preferably, in the above technical solution, the groove etching and grooving in step S2-2 includes laser grooving; acid etching; acid cleaning.

其中,所述S3步骤金属化包括步骤:Wherein, described S3 step metallization comprises steps:

S3-1一次镀镍:在所述硅片表面镀一次镍;S3-1 Nickel plating once: Nickel plating on the surface of the silicon wafer once;

S3-2镍烧结:使镍原子向所述硅片内部扩散,镍层与硅层相互结合;S3-2 Nickel sintering: the nickel atoms are diffused into the silicon wafer, and the nickel layer and the silicon layer are combined with each other;

S3-3二次镀镍:在所述硅片表面镀二次镍;S3-3 Secondary nickel plating: secondary nickel plating on the surface of the silicon wafer;

S3-4镀金;在所述硅片表面镀金。S3-4 is gold-plated; gold-plated on the surface of the silicon wafer.

其中,所述S3步骤后还包括测试分选步骤,具体包括:打点测试;激光划片;自动分选;Wherein, after the step S3, there is also a test and sorting step, which specifically includes: dot testing; laser scribing; automatic sorting;

优选地,所述打点测试具体为针排多点打点测试。Preferably, the dotting test is specifically a multi-dot dotting test of the needle row.

其中,所述硅片直径为5英寸,所述硅片采用钻石线切片。Wherein, the diameter of the silicon wafer is 5 inches, and the silicon wafer is sliced by diamond wire.

本发明具有的优点和积极效果是:The advantages and positive effects that the present invention has are:

1由于单向TVS芯片对磷扩散源要求浓度高,印刷工艺达不到要求的浓度,所以不采用丝网印刷工艺涂磷源,采用丝网印刷工艺在硅片待涂硼面印刷硼扩散源,使得硅片液态源的涂覆流程得到简化,且加工周期得以缩减;液态源涂覆后采用负压扩散工艺,减轻硅片边缘返源情况,且该扩散工艺步骤简化,提高了扩散效率,使得制作的PN结均匀,使得硅片的加工成本降低,采用湿法制绒或激光制绒替代传统的干法打砂,使得硅片表面制得虫孔状绒面,增大了硅片表面的粗糙度,利于硅片后续玻钝工艺保护层的涂覆,使得玻钝工艺中保护层涂覆时附着力增加;1 Since the unidirectional TVS chip requires a high concentration of phosphorus diffusion sources, the printing process cannot meet the required concentration, so the phosphorus source is not applied by the screen printing process, and the boron diffusion source is printed on the boron surface of the silicon wafer to be coated by the screen printing process. , which simplifies the coating process of the silicon wafer liquid source and shortens the processing cycle; after the liquid source is coated, the negative pressure diffusion process is used to reduce the return of the silicon wafer edge to the source, and the diffusion process steps are simplified and the diffusion efficiency is improved. The PN junctions are made uniform and the processing cost of the silicon wafer is reduced. Wet texturing or laser texturing is used to replace the traditional dry sanding, so that the surface of the silicon wafer is made of wormhole-like texture, which increases the surface area of the silicon wafer. The roughness is beneficial to the coating of the protective layer in the subsequent glass passivation process of the silicon wafer, so that the adhesion of the protective layer is increased in the glass passivation process;

2玻钝过程与传统方法比较减少了氧化、光刻、显影、背胶等步骤,减少相应溶剂试剂的使用,本方案取代有机及氰化物等危险化学品(如:丙酮、氰化亚金钾),使得本工艺更安全环保。2. Compared with the traditional method, the glass passivation process reduces the steps of oxidation, photolithography, development, and back glue, and reduces the use of corresponding solvent reagents. This scheme replaces organic and cyanide and other dangerous chemicals (such as acetone, potassium gold cyanide, etc.) ), making the process safer and more environmentally friendly.

具体实施方式Detailed ways

单向TVS三种生产工艺:刀刮法、电泳法、光阻法,技术难度、产品品质依次升高,但整体的技术难度仍然偏低,投资低、上量迅速,随着市场需求增加,大量作坊式厂家进入,使产品供大于求,这就需要一种高产量高效率的单向TVS芯片制备工艺,本方案涉及一种采用印刷工艺制作单向TVS芯片的方法,包括硅片预处理,二次扩散制绒,玻钝印刷制图,金属化和测试分选几个步骤,具体为DW切片后清洗、退火、退火后清洗、硅片分选、扩散前处理、磷扩散、单面打砂、硼扩散、制绒、印胶、沟槽腐蚀、LPCVD沉积SIPOS、印玻璃浆、玻璃烧成、LPCVD沉积SiO2、印胶、去除SiO2和SIPOS、金属化、测试、金刚刀划片、分选、包装入库。其中硅片原材料采用5英寸钻石线切片获得的硅片,与原有工艺相比,硅片直径由4英寸变更为5英寸,相同尺寸的芯片单片出芯数增加到原来的1.5倍,单支芯片成本成本低,并且硅片由原来磨片改为DW切片,省去硅片切割后磨片、清洗工序,简化工艺步骤,提高硅片产率,降低硅片成本。There are three production processes for one-way TVS: knife scraping method, electrophoresis method, and photoresist method. The technical difficulty and product quality increase in turn, but the overall technical difficulty is still low, the investment is low, and the volume is fast. With the increase in market demand, A large number of workshop-style manufacturers have entered, so that the supply of products exceeds the demand, which requires a high-yield and high-efficiency unidirectional TVS chip preparation process. This solution involves a method for manufacturing unidirectional TVS chips using a printing process, including silicon wafer pretreatment. , secondary diffusion texturing, glass passivation printing and drawing, metallization and testing and sorting several steps, specifically cleaning after DW slicing, annealing, cleaning after annealing, silicon wafer sorting, pre-diffusion treatment, phosphorus diffusion, single-sided printing Sand, Boron Diffusion, Texturing, Printing Resin, Trench Etching, LPCVD Deposition SIPOS, Printing Glass Paste, Glass Firing, LPCVD Deposition SiO 2 , Printing Resin, Removing SiO 2 and SIPOS, Metallization, Testing, Diamond Scribing , sorting, packaging and storage. Among them, the raw material of the silicon wafer is the silicon wafer obtained by 5-inch diamond wire slicing. Compared with the original process, the diameter of the silicon wafer is changed from 4 inches to 5 inches. The cost of the support chip is low, and the silicon wafer is changed from the original grinding wafer to DW slicing, which saves the grinding and cleaning processes after the silicon wafer is cut, simplifies the process steps, improves the yield of silicon wafers, and reduces the cost of silicon wafers.

一、硅片预处理1. Silicon wafer pretreatment

将经过钻石线切片获得的硅片进行预处理,将硅片表面杂质清理,并去除表面损伤部分,具体包括以下步骤:The silicon wafer obtained by diamond wire slicing is pretreated, the impurities on the surface of the silicon wafer are cleaned, and the surface damage part is removed, which specifically includes the following steps:

A切片清洗:使硅片经过清洗液,进行碱处理和硝酸处理清洗硅片表面金属杂质,其中碱处理可以使用氢氧化钠溶液,清洗硅片是为了防止退火后玷污。A Slice cleaning: The silicon wafer is subjected to alkali treatment and nitric acid treatment to clean the metal impurities on the surface of the silicon wafer. The sodium hydroxide solution can be used for the alkali treatment. The purpose of cleaning the silicon wafer is to prevent contamination after annealing.

B退火:采用自动上片系统进行退火,解放人力,退火过程旨在消除氧施主对电阻率的影响。B Annealing: An automatic wafer loading system is used for annealing, which liberates manpower. The annealing process aims to eliminate the influence of oxygen donors on resistivity.

C退火后清洗:采用氢氟酸腐蚀,以去除退火后表面形成的氧化层。C Cleaning after annealing: use hydrofluoric acid etching to remove the oxide layer formed on the surface after annealing.

二、二次扩散制绒Second, the second diffusion texturing

磷扩散是通过用氮气携带三氯氧磷方式将磷源沉积在硅片表面后进行磷扩散,单面打砂过程为在磷扩散后的任意一面进行单面打砂,硼扩散源是以印刷的方式涂布在硅片待扩硼面,将多片涂布好的硅片以顺向叠片的方式放置,进行高温负压扩散工艺。制作的PN结均匀,减轻返源情况,提高扩散效率,提高硅片导电率,并在硅片表面制绒,为玻钝模块提供基础,具体包括以下步骤:Phosphorus diffusion is to carry out phosphorus diffusion by depositing phosphorus source on the surface of silicon wafer by carrying phosphorus oxychloride with nitrogen. The single-sided sanding process is to perform single-sided sanding on any side after phosphorus diffusion. The boron diffusion source is printed on the surface of the silicon wafer. The method is coated on the surface of the silicon wafer to be expanded, and multiple coated silicon wafers are placed in a forward stacking manner to perform a high-temperature negative pressure diffusion process. The fabricated PN junction is uniform, which reduces the back-to-source situation, improves the diffusion efficiency, improves the conductivity of the silicon wafer, and textures the surface of the silicon wafer to provide the basis for the glass passivation module, which specifically includes the following steps:

D硅片分选:通过分选一体机对清洗后的硅片进行筛选,以检测外观和电阻率的参数标准进行打标和插蓝,分选出合格品质的硅片。D silicon wafer sorting: The cleaned silicon wafers are screened by a sorting integrated machine, marked and blue-inserted according to the parameters of detecting appearance and resistivity, and qualified silicon wafers are sorted.

E扩散前处理:将硅片放置在0-15℃的腐蚀液中腐蚀9-50s,使硅片进行双面减薄,将硅片厚度改变到10-20μm,腐蚀结束后清洗腐蚀液,将减薄后的硅片放置在碱液中进行处理,完成后将硅片放入纯水中进行溢水清洗,去除硅片表面的碱液,再放置在酸液中进行酸处理,同样经过溢水清洗去除硅片表面的酸液,甩干去除硅片表面的水及其他杂质。E Pre-diffusion treatment: Place the silicon wafer in the etching solution at 0-15℃ for 9-50s to thin both sides of the silicon wafer, change the thickness of the silicon wafer to 10-20μm, and clean the etching solution after the etching. The thinned silicon wafer is placed in alkaline solution for treatment. After completion, the silicon wafer is placed in pure water for overflow cleaning to remove the alkaline solution on the surface of the silicon wafer, and then placed in acid solution for acid treatment, which is also washed with overflow water. Remove the acid solution on the surface of the silicon wafer, and spin dry to remove the water and other impurities on the surface of the silicon wafer.

其中腐蚀液为按硝酸∶氢氟酸∶冰乙酸∶纯水为12∶6∶6∶1混合,该腐蚀液能够很好的对硅片进行腐蚀减薄。Wherein, the etching solution is a mixture of nitric acid: hydrofluoric acid: glacial acetic acid: pure water in a ratio of 12:6:6:1, and the etching solution can well etch and thin the silicon wafer.

F磷扩散:由于单向TVS芯片对磷扩散源要求浓度高,印刷工艺达不到要求的浓度,所以不采用丝网印刷工艺涂磷源,当磷扩散炉炉温达到1000℃时,将待磷扩散的硅片推至恒温区,温度升至1200℃时用氮气携带三氯氧磷方式将磷源沉积在硅片表面后进行磷扩散2小时后出炉;F Phosphorus Diffusion: Since the unidirectional TVS chip requires a high concentration of phosphorus diffusion sources, the printing process cannot reach the required concentration, so the screen printing process is not used to coat the phosphorus source. When the furnace temperature of the phosphorus diffusion furnace reaches 1000 ℃ The phosphorus-diffused silicon wafer is pushed to the constant temperature zone, and when the temperature rises to 1200 °C, the phosphorus source is deposited on the surface of the silicon wafer by means of nitrogen carrying phosphorus oxychloride, and phosphorus is diffused for 2 hours before being released;

G单面打砂:用链式打砂机在压力为0.12~0.14mpa下在磷扩散后的任意一面进行单面打砂,打砂去除量15~20μm,打砂后进行清洗;G single-side sanding: use a chain sander under the pressure of 0.12-0.14mpa to perform single-side sanding on any side after phosphorus diffusion, and the sand-removing amount is 15-20 μm, and cleaning after sanding;

H印刷硼扩散源:采用丝网印刷工艺对打砂清洗处理后的硅片的打砂面印刷硼扩散源,每印刷完均需硅片置于烘箱中,对扩散源进行烘干,烘干时间为1-30min,烘干温度为150~180℃,烘烤完成后将硅片两面喷洒上Al2O3粉末或硅粉,将硅片两两相对叠片装舟,即将硅片硼源面与硼源面相对,将磷源面与磷源面相对进行叠片,叠片后放入碳化硅舟中,并在碳化舟前后位置放置挡片,将硅片压紧。H printing boron diffusion source: use the screen printing process to print the boron diffusion source on the sanded surface of the silicon wafer after sand cleaning. After each printing, the silicon wafer needs to be placed in an oven to dry the diffusion source. The time is 1-30min, and the drying temperature is 150-180°C. After the baking is completed, spray Al 2 O 3 powder or silicon powder on both sides of the silicon wafer, and stack the silicon wafers on a boat. The surface is opposite to the boron source surface, and the phosphorus source surface and the phosphorus source surface are opposite to each other for lamination. After lamination, they are placed in a silicon carbide boat, and baffles are placed at the front and rear of the carbon boat to compress the silicon wafers.

I扩散:将装在碳化舟的硅片在扩散炉内进行负压扩散,一般为10-101Kpa,扩散炉温度由650℃升至1300℃进行恒温扩散,恒温时间为5-10h,使硅片表面形成均匀的PN结。I Diffusion: The silicon wafers mounted in the carbonization boat are diffused under negative pressure in the diffusion furnace, generally 10-101Kpa. The temperature of the diffusion furnace is increased from 650 °C to 1300 °C for constant temperature diffusion, and the constant temperature time is 5-10h, so that the silicon wafers A uniform PN junction is formed on the surface.

J扩散后处理:J Diffusion post-processing:

若制绒采用湿法制绒,则扩散后处理为:If wet texturing is used for texturing, the post-diffusion treatment is:

将扩散后的硅片置于氢氟酸中进行扩散后处理,硅片分开后冲水并使用高温水蒸气和氢氟酸混合物清洗表面,清除扩散后硅片表面磷、硼硅玻璃。The diffused silicon wafers are placed in hydrofluoric acid for post-diffusion treatment. After the silicon wafers are separated, they are rinsed and the surface is cleaned with a mixture of high-temperature water vapor and hydrofluoric acid to remove phosphorus and borosilicate glass on the surface of the diffused silicon wafers.

若制绒采用激光制绒,则扩散后处理为:If laser texturing is used for texturing, the post-diffusion treatment is:

将扩散后的硅片置于玻璃腐蚀液中进行扩散后处理,浸泡时间为0.5-4h;超声清洗5-30min;一次溢水清洗5-30min;硝酸清洗5-30min;四级溢水清洗均为5-30min;甩干机甩干。Place the diffused silicon wafer in glass etching solution for post-diffusion treatment, soaking time is 0.5-4h; ultrasonic cleaning 5-30min; one overflow cleaning 5-30min; nitric acid cleaning 5-30min; -30min; spin drying machine.

玻璃腐蚀液为氢氟酸铵、草酸、硫酸铵、甘油、硫酸钡和热纯水按体积比例为6-10:8-15:20-30:4-15:10-22:110-120的比例混合形成的溶液。The glass etching solution is ammonium hydrofluoride, oxalic acid, ammonium sulfate, glycerin, barium sulfate and hot pure water in a volume ratio of 6-10:8-15:20-30:4-15:10-22:110-120 The resulting solution is mixed in proportions.

K制绒:K fleece:

湿法制绒:分别配置一级清洗液,二级清洗液和三级清洗液,将处理后的硅片在50-70℃的一级清洗液中放置3-10min,冲水清洗10-20min,再移动到70-90℃的二级清洗液中放置20-30min,冲水清洗10-20min,再移动到第三清洗液中放置3-10min,冲水清洗10-20min,冲洗干净后对硅片表面粗糙度进行测试。Wet texturing: configure first-level cleaning solution, second-level cleaning solution and third-level cleaning solution respectively, place the treated silicon wafer in first-level cleaning solution at 50-70℃ for 3-10min, rinse with water for 10-20min, Then move it to the secondary cleaning solution at 70-90°C for 20-30 minutes, rinse with water for 10-20 minutes, then move to the third cleaning solution for 3-10 minutes, rinse with water for 10-20 minutes, and rinse the silicon The surface roughness of the sheet was tested.

其中一级清洗液为双氧水、纯水和质量分数为30%的氢氧化钾溶液按照体积比为6~10:110~120:1~8的比例混合形成的溶液;The first-level cleaning solution is a solution formed by mixing hydrogen peroxide, pure water and potassium hydroxide solution with a mass fraction of 30% in a volume ratio of 6 to 10: 110 to 120: 1 to 8;

二级清洗液为质量分数为10~30%的氢氧化钾溶液、制绒添加剂和纯水按照体积比为0.35~0.42:0.04~0.09:5~10的比例混合形成的溶液;The secondary cleaning solution is a solution formed by mixing a potassium hydroxide solution with a mass fraction of 10-30%, a texturing additive and pure water in a volume ratio of 0.35-0.42:0.04-0.09:5-10;

三级清洗液为将氢氟酸、盐酸和纯水按照体积比为10~15:30~40:60~80的比例混合形成的溶液。The tertiary cleaning solution is a solution formed by mixing hydrofluoric acid, hydrochloric acid and pure water in a volume ratio of 10-15:30-40:60-80.

激光制绒:应用激光器对硅片表面进行扫描,激光器激光光束形成的光斑直径控制在10-80μm,激光光束在纵向方向上依次进行多次横向扫描,在硅片表面形成一道一道的扫描轨迹,硅片两面都进行激光扫描;采用酸溶液浸泡清洗,酸溶液清洗后进行两级溢水清洗并甩干,这里应用的酸溶液为氢氟酸溶液清洗;两级溢水清洗;甩干。Laser texturing: use a laser to scan the surface of the silicon wafer, the diameter of the spot formed by the laser beam is controlled at 10-80μm, and the laser beam is scanned multiple times in the longitudinal direction in turn, forming one scanning track on the surface of the silicon wafer. Laser scanning is performed on both sides of the silicon wafer; acid solution is used for immersion cleaning, and after acid solution cleaning, two-stage overflow cleaning and drying are performed. The acid solution used here is hydrofluoric acid solution cleaning; two-stage overflow cleaning; and drying.

激光扫描时,所用的激光器是红外激光器,也可以是其他激光器,红外激光器的激光频率为0.1MHz-1MHz,功率为10-50W,激光的扫描速度为3-40m/s,使得硅片表面粗糙度由0.3m提高至0.5-1.5μm;且激光扫描不受环境限制。During laser scanning, the laser used is an infrared laser or other lasers. The laser frequency of the infrared laser is 0.1MHz-1MHz, the power is 10-50W, and the scanning speed of the laser is 3-40m/s, which makes the surface of the silicon wafer rough. The thickness is increased from 0.3m to 0.5-1.5μm; and the laser scanning is not limited by the environment.

与传统工艺相比,本方案采用丝网印刷工艺在硅片涂硼面印刷硼扩散源,使得硅片液态源的涂覆流程得到简化,且加工周期得以缩减;液态源涂覆后采用一次负压扩散工艺,减轻硅片边缘返源情况,且该扩散工艺步骤简化,提高了扩散效率;能够使得制作的PN结均匀,使得硅片的加工成本降低;采用湿法制绒或激光制绒替代传统的干法打砂,使得硅片表面制得虫孔状绒面,提高后续印刷蜡与硅片表面的附着力。Compared with the traditional process, this scheme adopts the screen printing process to print the boron diffusion source on the boron-coated surface of the silicon wafer, which simplifies the coating process of the liquid source of the silicon wafer and reduces the processing cycle; The pressure diffusion process reduces the back-to-source situation at the edge of the silicon wafer, and the diffusion process steps are simplified and the diffusion efficiency is improved; it can make the fabricated PN junction uniform, and reduce the processing cost of the silicon wafer; use wet texturing or laser texturing instead of traditional The dry sanding method makes the surface of the silicon wafer get a wormhole-like suede, which improves the adhesion between the subsequent printing wax and the surface of the silicon wafer.

三、玻钝印刷制图3. Glass passivation printing

原有工艺中氧化层起到屏蔽的作用,针对电泳工序,有氧化层的电极面电泳不上玻璃,没氧化层区域的沟槽内可电泳上玻璃,烧成后起到钝化保护扩散结深的作用;在本方案中,腐蚀后印刷玻璃代替电泳工序,直接在沟槽内印刷玻璃,电极面不需要氧化层,因此与传统工艺对比,省略掉氧化、光刻、显影背胶的步骤,从而减少了相应溶剂试剂的使用,本方案取代有机及氰化物等危险化学品(如:丙酮、氰化亚金钾),使得本工艺更安全环保;采用先激光开槽再沟槽腐蚀的沟槽制作方式,大大缩短沟槽制作的时间,提高单向TVS生产效率。具体包括以下步骤:In the original process, the oxide layer plays the role of shielding. For the electrophoresis process, the electrode surface with the oxide layer cannot be electrophoresed with glass, and the grooves in the area without the oxide layer can be electrophoresed with glass. After firing, it can passivate and protect the diffusion junction. In this scheme, the glass is printed instead of the electrophoresis process after etching, and the glass is directly printed in the groove, and the electrode surface does not need an oxide layer. Therefore, compared with the traditional process, the steps of oxidation, photolithography, and development of the adhesive are omitted. , thereby reducing the use of the corresponding solvent reagents, this scheme replaces organic and cyanide and other dangerous chemicals (such as: acetone, potassium aurocyanide), making the process safer and more environmentally friendly; The groove production method greatly shortens the groove production time and improves the production efficiency of one-way TVS. Specifically include the following steps:

L印刷保护胶:印刷保护胶包括上片、打标面识别、翻转硅片、硅片双面印保护胶和烘烤几个步骤,硅片双面通过丝网印刷工艺印保护胶,为后面沟槽腐蚀做准备,制作图形,保护不腐蚀区域,避免沟槽腐蚀时腐蚀掉不应该腐蚀的地方。L Printing protective glue: The printing protective glue includes several steps of loading, marking surface identification, flipping the silicon wafer, printing the protective glue on both sides of the silicon wafer and baking. Prepare for trench corrosion, make patterns, protect areas that are not corroded, and avoid corrosion of areas that should not be corroded during trench corrosion.

其中保护胶为耐酸蜡,耐酸蜡的主要成分包括:2-丁氧基乙醇、滑石粉,不含有石棉纤维、乙酸-2-(2-乙氧基乙氧基)乙酯。The protective glue is an acid-resistant wax, and the main components of the acid-resistant wax include: 2-butoxyethanol, talc, no asbestos fibers, and 2-(2-ethoxyethoxy) ethyl acetate.

具体步骤为:The specific steps are:

上片,上片的目的是为了从篮中将产品传送到印刷处,同时进行外观检测,优选使用机械手进行上片。上片处设有外观检查工位,剔除不良、破损硅片,外观检查完由单料道改为双料道。上片处添加周转缓冲站,硅片篮周转时保证不断料,优选缓冲站具有50-100片硅片的缓冲能力。Loading, the purpose of loading is to transfer the product from the basket to the printing place, and at the same time perform appearance inspection, preferably using a robot for loading. There is a visual inspection station at the top of the wafer to remove defective and damaged silicon wafers. After the visual inspection, the single channel is changed to a double channel. A turnover buffer station is added at the upper wafer to ensure continuous material during the turnover of the wafer basket. Preferably, the buffer station has a buffer capacity of 50-100 wafers.

打标面识别,采用图像系统对硅片的打标面进行识别。Marking surface identification, using an image system to identify the marking surface of the silicon wafer.

翻转硅片,实现硅片的整理翻转功能,翻转180度,将打标面朝上放置。Flip the silicon wafer to realize the sorting and flipping function of the silicon wafer, turn it 180 degrees, and place the marking side up.

硅片双面印保护胶,为后面沟槽腐蚀做准备,避免沟槽腐蚀时腐蚀掉不应该腐蚀的地方,印刷机台前设有定位装置,保证硅片与模板对应。具体包括:反面印保护胶、烘干、翻面、正面印保护胶、烘干。其中正、反面印保护胶的步骤均为:1、吸片装置将两片硅片放在载片台上,拍照对准,调整好硅片位置;2、回墨刀回料至印刷初始位置,刮刀向下施压向前推动浆料,到达印刷结束位置,刮刀抬起;3、将印刷后产品转至传出处;4、由吸片装置将产品放置到传送带上。在整个印刷过程中要求印刷过程中持续补料;印保护胶前传送过程中增加自动收料装置,与前端出料形成互锁,存料满后前端停止出料。The silicon wafer is printed with protective adhesive on both sides to prepare for the subsequent groove corrosion, so as to avoid the corrosion of the place that should not be corroded when the groove is corroded. There is a positioning device in front of the printing machine to ensure that the silicon wafer corresponds to the template. Specifically, it includes: printing protective glue on the back, drying, turning over, printing protective glue on the front, and drying. Among them, the steps of printing protective glue on the front and back are: 1. The suction device puts two silicon wafers on the slide table, aligns the photos, and adjusts the position of the silicon wafers; 2. The ink return knife returns the material to the initial printing position , the scraper presses down and pushes the paste forward, reaches the end of printing, and the scraper lifts; 3. Transfer the printed product to the outgoing place; 4. The product is placed on the conveyor belt by the suction device. During the whole printing process, it is required to continuously replenish the material during the printing process; the automatic feeding device is added during the conveying process before printing the protective glue, which forms an interlock with the front-end discharge, and the front-end stops discharging when the material is full.

烘干步骤是将产品经过高温链试炉达到烘烤印刷浆料的目的,根据工艺要求、印刷浆料的材质以及链试炉的炉温等参数的不同,硅片在链试炉烘烤的时间也不同,标准是产品出链试炉时刚好达到烘干的效果,链试炉内传送带为耐高温材质。The drying step is to pass the product through the high temperature chain test furnace to achieve the purpose of baking the printing paste. According to the process requirements, the material of the printing paste and the furnace temperature of the chain test furnace, the silicon wafer is baked in the chain test furnace. The time is also different. The standard is that the product just reaches the drying effect when the product is out of the chain test furnace. The conveyor belt in the chain test furnace is made of high temperature resistant material.

翻面,即对烘干后的硅片进行180度翻转。翻面操作处可设置外观检查工位,检验硅片的碎片掉角等不良,并剔除不良品。翻面操作处还可添加周转缓冲站,在硅片篮周转时保证不断料,优选缓冲站具有(50~100)片硅片的缓冲能力。与上片处周转缓冲站相对应。Turn over, that is, turn the dried silicon wafer 180 degrees. The appearance inspection station can be set up at the turning operation place to inspect the defects such as the chipping of silicon wafers, and reject the defective products. A turnover buffer station can also be added at the turning operation to ensure continuous material during the turnover of the silicon wafer basket. Preferably, the buffer station has a buffer capacity of (50-100) silicon wafers. Corresponds to the turnover buffer station at the top sheet.

装篮,将双面印保护胶并烘干后的硅片进行装篮操作,便于后续的周转。每篮均按一定的数量装篮,通常为100片/篮。Basketing, the double-sided printed protective adhesive and dried silicon wafers are loaded into baskets, which is convenient for subsequent turnover. Each basket is packed in a certain quantity, usually 100 pieces/basket.

烘烤,在烘箱中对装好硅片的硅片篮进行烘烤,目的是为了进一步烘干印刷的保护胶。Baking, baking the silicon wafer basket with the silicon wafers installed in the oven, the purpose is to further dry the printed protective glue.

M激光开槽:根据光刻胶形成的图形,用激光在沟道图形处进行开槽,目的是消除印胶造成的边缘毛刺,同时能够加快后续沟槽腐蚀速率;具体为激光在硅片表面扫描,对硅片未印刷保护胶的裸露位置进行灼烧,达到开槽的目的。M laser grooving: According to the pattern formed by the photoresist, laser is used to groov the channel pattern, the purpose is to eliminate the edge burrs caused by the printing glue, and at the same time, it can speed up the subsequent groove corrosion rate; specifically, the laser is used on the surface of the silicon wafer. Scan, burn the exposed position of the unprinted protective glue on the silicon wafer to achieve the purpose of grooving.

N沟槽腐蚀:通过腐蚀,去胶和清洗操作腐蚀需求的沟槽形状及深度;其中腐蚀采用混酸腐蚀,混酸为硝酸:氢氟酸:乙酸为6:4:1混合制成,包括酸腐蚀和酸清洗,获得沟槽形状后把沟槽腐蚀后硅片表面携带的混酸冲洗干净;再通过(5%~10%的KOH溶液碱洗的过程去除光刻胶,经过清洗步骤将硅片表面的酸碱清洗剂及杂质、杂液去除。N groove corrosion: groove shape and depth required by etching, degumming and cleaning operations; wherein the corrosion is made of mixed acid etching, mixed acid is nitric acid: hydrofluoric acid: acetic acid is a 6:4:1 mixture, including acid etching and acid cleaning, after obtaining the groove shape, rinse the mixed acid carried on the surface of the silicon wafer after the trench etching; then remove the photoresist through the process of (5% to 10% KOH solution alkali cleaning, and then remove the photoresist from the surface of the silicon wafer through the cleaning step. The acid-base cleaning agent and impurities and impurities are removed.

O LPCVD沉积SIPOS:通过LPCVD技术促使沟槽底部生长多晶钝化层。O LPCVD deposition of SIPOS: Promote the growth of a polycrystalline passivation layer at the bottom of the trench by LPCVD technology.

P印玻璃浆:以丝网印刷工艺在硅片上印刷玻璃浆钝化层,印刷过程包括两次印刷,每次印刷后均需烘干硅片。P-printed glass paste: The glass paste passivation layer is printed on the silicon wafer by the screen printing process. The printing process includes two printings, and the silicon wafer needs to be dried after each printing.

其中玻璃浆料为将纤维素、触变剂和玻璃粉按照比例混合形成的浆料。The glass slurry is a slurry formed by mixing cellulose, thixotropic agent and glass powder in proportion.

100ml的丁基卡必醇中添加2~4g的纤维素,加热搅拌30~60min;其次添加0.5~1.5%的触变剂,加热搅拌30~60min;最后添加150~220g的玻璃粉均匀搅拌30~60min即制成玻璃浆料。Add 2-4g of cellulose to 100ml of butyl carbitol, heat and stir for 30-60min; then add 0.5-1.5% thixotropic agent, heat and stir for 30-60min; finally add 150-220g of glass powder and stir evenly for 30 minutes ~60min to make glass paste.

印刷玻璃浆钝化层包括上片、一次印刷、烘干、二次印刷、烘干、装篮几个步骤,具体如下:Printing the glass paste passivation layer includes the steps of film loading, primary printing, drying, secondary printing, drying, and basket loading, as follows:

上片采用机械手上片,上片处也设有外观检查工位和周转缓冲站。The film is loaded by a robot, and there is also a visual inspection station and a turnover buffer station at the loading position.

一次印刷的印刷台前设有定位装置,用于对传送来的硅片进行定位,保证硅片与模板对应。一次、二次印刷的目的均是印刷玻璃浆钝化层,具体包括:There is a positioning device in front of the printing table for one-time printing, which is used to position the transferred silicon wafer to ensure that the silicon wafer corresponds to the template. The purpose of the primary and secondary printing is to print the glass paste passivation layer, including:

a由吸片装置将两片硅片放在载片台上,拍照对准,并调整硅片位置在网板之下1~3mm,即版间距为1~3mm,并确保硅片水平向在合适的印刷位置;b回墨刀回料至印刷初始位置,刮刀向下试压(优选的刮刀向下移动1~3mm)接触网板上表面,向前推动浆料,到达印刷结束位置后,刮刀抬起;其中优选的印刷各参数范围如下:印刷设备给予刮刀的力为(30~120)N,印刷速度为(50~300)mm/S,刮刀与硅片平面的角度为40°~90°,刮刀本身的材质硬度为(40~80)HRC之间;a Put the two silicon wafers on the slide table by the suction device, take pictures and align them, and adjust the position of the silicon wafers to be 1-3mm below the screen plate, that is, the plate spacing is 1-3mm, and ensure that the silicon wafers are horizontally aligned Appropriate printing position; b The ink returning knife returns the material to the initial printing position, and the scraper presses downward (preferably, the scraper moves down 1-3mm) to contact the upper surface of the screen, push the paste forward, and after reaching the printing end position, The squeegee is lifted; the preferred ranges of printing parameters are as follows: the force given by the printing equipment to the squeegee is (30-120) N, the printing speed is (50-300) mm/S, and the angle between the squeegee and the silicon wafer plane is 40°~ 90°, the material hardness of the scraper itself is between (40 ~ 80) HRC;

c将印刷后产品转至传出处,吸片装置将产品放置到传送带上。c Transfer the printed product to the outgoing place, and the suction device places the product on the conveyor belt.

在一次印刷和二次印刷过程中需持续补料;印刷前传送过程中增加自动收料装置,与前端出料形成互锁,存料满后前端停止出料。During the first printing and the second printing, the material needs to be continuously replenished; the automatic feeding device is added during the pre-printing transmission process to form an interlock with the front-end material discharge. When the material is full, the front-end material stops discharging.

烘干的目的是对印刷的钝化层进行干燥,将产品经过高温链试炉来进行烘干,根据工艺要求、印刷钝化层的材质以及链试炉的炉温等参数的不同,硅片在链试炉烘烤的时间也不同,标准是产品出链试炉时刚好达到烘干的效果,链试炉内传送带为耐高温材质。The purpose of drying is to dry the printed passivation layer, and the product is dried through a high temperature chain test furnace. According to the process requirements, the material of the printed passivation layer and the furnace temperature of the chain test furnace, the silicon wafer is The baking time in the chain test furnace is also different. The standard is that the drying effect is just achieved when the product is out of the chain test furnace. The conveyor belt in the chain test furnace is made of high temperature resistant material.

装篮:将烘干后的硅片转入硅片篮中,以便于后续周转,优选100片/篮。Basket loading: transfer the dried silicon wafers into the silicon wafer basket to facilitate subsequent turnover, preferably 100 pieces/basket.

Q玻璃烧成:将印刷好玻璃钝化层的硅片入烧成炉烧成,使玻璃由粉末态转变为玻璃态,并去除玻璃浆内的有机物。Q Glass firing: The silicon wafer with the printed glass passivation layer is fired in a firing furnace, so that the glass is transformed from a powder state to a glass state, and the organic matter in the glass paste is removed.

R LPCVD沉积SiO2:通过LPCVD技术沉淀SiO2,在玻璃钝化层边缘制作氧化环。R LPCVD deposition of SiO 2 : SiO 2 is deposited by LPCVD technology, and an oxide ring is formed on the edge of the glass passivation layer.

S印蜡:通过丝网印刷技术在P面印刷光刻胶,作为耐腐蚀保护蜡,过程同步骤J。S printing wax: The photoresist is printed on the P side by screen printing technology as a corrosion-resistant protective wax. The process is the same as step J.

T去除SiO2和SIPOS:分别用氢氟酸和混酸去除SiO2和SIPOS,去除电极面氧化层(SiO2)和SIPOS而保留钝化玻璃上的氧化层(SiO2)和SIPOS。T remove SiO 2 and SIPOS: use hydrofluoric acid and mixed acid to remove SiO 2 and SIPOS, respectively, remove the oxide layer (SiO 2 ) and SIPOS on the electrode surface and keep the oxide layer (SiO 2 ) and SIPOS on the passivation glass.

四、金属化4. Metallization

在硅片表面进行镀镍金,共进行两次镀镍一次镀金,镀镍金使硅片电极面镀金属层,有利于后道焊接。Nickel-gold plating is carried out on the surface of the silicon wafer, and two nickel-plating and one gold-plating are carried out in total.

U先通过化学方法在硅片表面镀一次镍,镀镍后采用链式烧结炉进行镍硅烧结,烧结后再用化学方法在一次镍烧结后的硅片表面镀二次镍,随后再用化学方法在二次镀镍后的硅片表面镀金(镀银)。U firstly plated nickel on the surface of the silicon wafer by chemical method, nickel-silicon sintered in a chain sintering furnace after nickel plating, sintered and then chemically plated with nickel on the surface of the silicon wafer after primary nickel sintering, and then chemically plated with nickel Method Gold plating (silver plating) is performed on the surface of the silicon wafer after secondary nickel plating.

用氟化铵腐蚀液浸泡硅片10~30min,去除硅片表面的氧化层,再将去除氧化层后的硅片在水槽中进行超声溢流清洗;将硅片用5%氢氟酸溶液对表面进行清洗,再用纯水清洗掉表面的氢氟酸;用活化液浸泡硅片,使硅片表面原子活化,活化后清水清洗;将硅片浸泡于温度60~100℃,PH值7~10镀镍液中进行镀镍,摇动花篮使其反应均匀;在500~650℃下对硅片进行烧结,使镍原子向硅内部扩散,镍层与硅层相互结合;用硝酸对硅片进行清洗,去除表面被高温氧化部分,然后纯水清洗;用活化液浸泡硅片,使硅片表面原子活化,然后纯水清洗;进行二次镀镍,将硅片浸泡于温度60~100℃,碱性镀镍液中进行镀镍,摇动花篮使其反应均匀,然后纯水清洗;用盐酸浸泡硅片,清洗中和表面碱性残留,然后用纯水清洗;将硅片浸泡于温度60~100℃,酸性镀银液中进行镀金,摇动花篮使其反应均匀,从而完成表面金属化。Soak the silicon wafer with ammonium fluoride etching solution for 10 to 30 minutes to remove the oxide layer on the surface of the silicon wafer, and then carry out ultrasonic overflow cleaning in the water tank after removing the oxide layer; The surface is cleaned, and then the hydrofluoric acid on the surface is washed with pure water; the silicon wafer is soaked in an activation solution to activate the atoms on the surface of the silicon wafer, and then cleaned with water after activation; 10 Carry out nickel plating in the nickel plating solution, shake the flower basket to make the reaction uniform; sinter the silicon wafer at 500-650 ℃, so that the nickel atoms diffuse into the silicon, and the nickel layer and the silicon layer are combined with each other; the silicon wafer is subjected to nitric acid. Cleaning, removing the oxidized part of the surface at high temperature, and then cleaning with pure water; soaking the silicon wafer with an activation solution to activate the atoms on the surface of the silicon wafer, and then cleaning with pure water; performing secondary nickel plating, soaking the silicon wafer at a temperature of 60-100 °C, Nickel plating is carried out in an alkaline nickel plating solution, shake the flower basket to make the reaction uniform, and then clean with pure water; soak the silicon wafer with hydrochloric acid, clean and neutralize the alkaline residue on the surface, and then clean with pure water; soak the silicon wafer at a temperature of 60~ At 100°C, gold plating is carried out in an acidic silver plating solution, and the flower basket is shaken to make the reaction uniform, so as to complete the surface metallization.

五、测试分选5. Test sorting

通过测试分选测定单向TVS芯片制备良品率,将不良品剔除,筛选出优质芯片。The yield rate of one-way TVS chips is determined by testing and sorting, and the defective products are eliminated to screen out high-quality chips.

V测试:测试电性不良芯进行打点标记,剔除电性不良品,其中采用探针针排或探针针盘测试,一次能测试50~1000个芯片,替代传统抽测和单针打点测试。将产品上载到测试机,将测试针排成针排或针板,与硅片接触,测试电性性能,与预先设好的测试标准进行比对,将不良芯粒打上墨点V test: test the electrical defective cores for dot marking, and eliminate the electrical defective products. Among them, the probe needle row or probe needle plate test is used, which can test 50 to 1000 chips at a time, instead of the traditional random test and single-pin dot test. Upload the product to the testing machine, arrange the test pins into pin rows or pin boards, contact the silicon wafer, test the electrical properties, compare with the preset test standards, and mark the bad core particles with ink dots

W金刚刀划片:用高速金刚刀切割方式将将芯片裂成需要的尺寸。W diamond knife scribing: use high-speed diamond knife cutting method to split the chip into the required size.

X裂片:硅片沿皮带传到裂片区域,自动裂片棒沿横竖方向各滚动一遍,使芯片分离。X-split: The silicon wafer is transferred to the split area along the belt, and the automatic split rod rolls one time in the horizontal and vertical directions to separate the chips.

Y分选:芯粒沿皮带传到分选片区域,利用CCD技术自动识别边角余料及不良品进行去除,并将良品收集起来。Y sorting: The core particles are transferred along the belt to the sorting area, and the CCD technology is used to automatically identify the leftover materials and defective products for removal, and collect the good products.

由于单向TVS芯片对磷扩散源要求浓度高,印刷工艺达不到要求的浓度,所以不采用丝网印刷工艺涂磷源,采用丝网印刷工艺在硅片待涂硼面印刷硼扩散源,使得硅片液态源的涂覆流程得到简化,且加工周期得以缩减;液态源涂覆后采用负压扩散工艺,减轻硅片边缘返源情况,且该扩散工艺步骤简化,提高了扩散效率,使得制作的PN结均匀,使得硅片的加工成本降低,采用湿法制绒或激光制绒替代传统的干法打砂,使得硅片表面制得虫孔状绒面,增大了硅片表面的粗糙度,利于硅片后续玻钝工艺保护层的涂覆,使得玻钝工艺中保护层涂覆时附着力增加;玻钝过程与传统方法比较减少了氧化、光刻、显影、背胶等步骤,减少相应溶剂试剂的使用,本方案取代有机及氰化物等危险化学品(如:丙酮、氰化亚金钾),使得本工艺更安全环保。Since the unidirectional TVS chip requires a high concentration of phosphorus diffusion sources, the printing process cannot meet the required concentration, so the phosphorus source is not applied by the screen printing process. The coating process of the silicon wafer liquid source is simplified, and the processing cycle is shortened; after the liquid source is coated, a negative pressure diffusion process is used to reduce the return to the source of the silicon wafer edge, and the diffusion process steps are simplified, which improves the diffusion efficiency. The produced PN junction is uniform, which reduces the processing cost of the silicon wafer. The traditional dry sanding is replaced by wet texturing or laser texturing, so that the surface of the silicon wafer is made of wormhole-like texture, which increases the roughness of the silicon wafer surface. It is beneficial to the coating of the protective layer in the subsequent glass passivation process of the silicon wafer, so that the adhesion of the protective layer is increased in the glass passivation process. Reduce the use of corresponding solvent reagents, this scheme replaces organic and cyanide and other dangerous chemicals (such as: acetone, potassium aurocyanide), making the process safer and more environmentally friendly.

如在说明书及权利要求当中使用了某些词汇来指称特定组件。本领域技术人员应可理解,不同的厂商可能会用不同名词来称呼同一个组件。本说明书及权利要求书并不以名称的差异来作为区分组件的方式,而是以组件在功能上的差异来作为区分的准则。在通篇说明书及权利要求当中所提及的“包含”为一开放式用语,故应解释成“包含但不限定于”。“大致”是指在可接收的误差范围内,本领域技术人员能够在一定误差范围内解决所述技术问题,基本达到所述技术效果。说明书后续描述为实施本申请的较佳实施方式,然所述描述仍以说明本申请的一般原则为目的,并非用以限定本申请的范围。本申请的保护范围当视所附权利要求所界定者为准。As used in the specification and claims, certain terms are used to refer to particular components. Those skilled in the art should understand that different manufacturers may use different nouns to refer to the same component. The present specification and claims do not use the difference in name as a way to distinguish components, but use the difference in function of the components as a criterion for distinguishing. The "comprising" mentioned throughout the specification and claims is an open-ended term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve the technical problem within a certain error range, and basically achieve the technical effect. Subsequent descriptions in the specification are preferred embodiments for implementing the present application, however, the descriptions are still intended to illustrate the general principles of the present application and are not intended to limit the scope of the present application. The scope of protection of this application should be determined by the appended claims.

还需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的商品或者系统不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种商品或者系统所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的商品或者系统中还存在另外的相同要素。It should also be noted that the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion, such that a commodity or system comprising a list of elements includes not only those elements, but also includes not explicitly listed other elements, or elements inherent to the commodity or system. Without further limitation, an element defined by the phrase "comprising a..." does not preclude the presence of additional identical elements in the article or system that includes the element.

以上对本发明的一个实施例进行了详细说明,但所述内容仅为本发明的较佳实施例,不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的均等变化与改进等,均应仍归属于本发明的专利涵盖范围之内。An embodiment of the present invention has been described in detail above, but the content is only a preferred embodiment of the present invention, and cannot be considered to limit the scope of the present invention. All equivalent changes and improvements made according to the scope of the application of the present invention should still belong to the scope of the patent of the present invention.

Claims (13)

1.一种采用印刷工艺制作单向TVS芯片的方法,其特征在于:制备步骤包括:1. a method that adopts printing technology to make one-way TVS chip, is characterized in that: preparation step comprises: S1二次扩散制绒;S1 secondary diffusion texturing; S2玻钝印刷制图;S2 glass passivation printing drawing; S3金属化;S3 metallization; 所述S1步骤二次扩散制绒包括步骤:The S1 step of secondary diffusion texturing includes the steps: S1-1扩散前处理;S1-1 pre-diffusion treatment; S1-2磷扩散;S1-2 phosphorus diffusion; S1-3硼扩散;S1-3 Boron diffusion; S1-4制绒;S1-4 texturing; 所述硼扩散为负压扩散;The boron diffusion is negative pressure diffusion; 所述S1-2步骤磷扩散是通过用氮气携带三氯氧磷方式将磷源沉积在硅片表面后进行磷扩散;The phosphorus diffusion in the step S1-2 is to carry out phosphorus diffusion by depositing a phosphorus source on the surface of the silicon wafer by carrying phosphorus oxychloride with nitrogen; 所述S1-3步骤硼扩散中,硼扩散源是以印刷的方式涂布在硅片待扩硼面,将多片涂布好的硅片以涂硼面相对的方式叠片,进行扩散,扩散炉温度由650℃升至1300℃进行恒温扩散,恒温时间为5-10h;In the boron diffusion in the step S1-3, the boron diffusion source is coated on the surface of the silicon wafer to be expanded by printing, and multiple coated silicon wafers are stacked in a manner that the boron-coated surfaces are opposite to each other for diffusion. The temperature of the diffusion furnace is raised from 650°C to 1300°C for constant temperature diffusion, and the constant temperature time is 5-10h; 所述S1-4步骤制绒过程为湿法制绒或激光制绒;The S1-4 step texturing process is wet texturing or laser texturing; 所述激光制绒包括采用激光做的制绒;制绒后清洗:所述硅片制绒后,设于HF溶液浸泡清洗,HF溶液清洗后进行溢水清洗并甩干;The laser texturing includes laser texturing; cleaning after texturing: after the silicon wafer is textured, it is immersed and cleaned in HF solution, and after the HF solution is cleaned, it is washed with overflowing water and dried; 激光器激光光束形成的光斑直径控制在10-80μm,激光光束在纵向方向上依次进行多次横向扫描,在硅片表面形成一道一道的扫描轨迹,硅片两面都进行激光扫描;The diameter of the spot formed by the laser beam is controlled at 10-80μm, and the laser beam is scanned horizontally for multiple times in the longitudinal direction, forming a scanning track on the surface of the silicon wafer, and laser scanning is performed on both sides of the silicon wafer; 激光扫描时,所用的激光器是红外激光器,红外激光器的激光频率为0.1MHz-1MHz,功率为10-50W,激光的扫描速度为3-40m/s。In laser scanning, the laser used is an infrared laser, the laser frequency of the infrared laser is 0.1MHz-1MHz, the power is 10-50W, and the scanning speed of the laser is 3-40m/s. 2.根据权利要求1所述的一种采用印刷工艺制作单向TVS芯片的方法,其特征在于:所述S1-2步骤与所述S1-3步骤间还包括步骤单面打砂,所述单面打砂步骤为在磷扩散后所述硅片的任意一面进行单面打砂。2. a kind of method that adopts printing process to make unidirectional TVS chip according to claim 1, is characterized in that: between described S1-2 step and described S1-3 step, also comprise step one-sided sanding, described The single-side sanding step is to perform single-side sanding on any side of the silicon wafer after phosphorus diffusion. 3.根据权利要求2所述的一种采用印刷工艺制作单向TVS芯片的方法,其特征在于:所述待扩硼面为单面打砂面。3. A method of making a unidirectional TVS chip by a printing process according to claim 2, wherein the surface to be expanded is a single-sided sanding surface. 4.根据权利要求2所述的一种采用印刷工艺制作单向TVS芯片的方法,其特征在于:4. a kind of method that adopts printing technique to make unidirectional TVS chip according to claim 2, is characterized in that: 所述湿法制绒包括第一级清洗液清洗;第一级纯水清洗;第二级清洗液清洗;第二级纯水清洗;第三级清洗液清洗;第三级纯水清洗。The wet texturing comprises first-level cleaning liquid cleaning; first-level pure water cleaning; second-level cleaning liquid cleaning; second-level pure water cleaning; third-level cleaning liquid cleaning; third-level pure water cleaning. 5.根据权利要求1所述的一种采用印刷工艺制作单向TVS芯片的方法,其特征在于:所述S2步骤玻钝印刷制图包括步骤:5. a kind of method that adopts printing technology to make unidirectional TVS chip according to claim 1, is characterized in that: described S2 step glass passivation printing drawing comprises the steps: S2-1、印刷保护胶:对硅片后续沟槽腐蚀时无需腐蚀部分进行保护;S2-2、沟槽腐蚀开槽:对硅片进行开槽处理;S2-3、LPCVD沉淀SiO2:通过LPCVD技术沉淀SiO2,使电参数更稳定;S2-4、玻璃烧成:经过高温将钝化层中玻璃粉固化,最终达到钝化的效果。S2-1, printing protective glue: protect the silicon wafer without corrosion during subsequent trench etching; S2-2, trench etching and grooving: groove the silicon wafer; S2-3, LPCVD precipitation SiO 2 : pass LPCVD technology precipitates SiO 2 to make electrical parameters more stable; S2-4, glass firing: After high temperature, the glass powder in the passivation layer is solidified, and finally the passivation effect is achieved. 6.根据权利要求5所述的一种采用印刷工艺制作单向TVS芯片的方法,其特征在于:所述S2-1步骤中印刷保护胶采用丝网印刷技术。6 . The method for manufacturing a unidirectional TVS chip by a printing process according to claim 5 , wherein the printing protective glue in the step S2-1 adopts a screen printing technology. 7 . 7.根据权利要求5或6所述的一种采用印刷工艺制作单向TVS芯片的方法,其特征在于:所述印刷保护胶为双面印刷保护胶。7 . The method according to claim 5 , wherein the printing protective adhesive is a double-sided printing protective adhesive. 8 . 8.根据权利要求7所述的一种采用印刷工艺制作单向TVS芯片的方法,其特征在于:所述保护胶为耐酸蜡。8 . The method of claim 7 , wherein the protective glue is acid-resistant wax. 9 . 9.根据权利要求5或6所述的一种采用印刷工艺制作单向TVS芯片的方法,其特征在于:所述S2-2步骤沟槽腐蚀开槽包括激光开槽;酸腐蚀;酸清洗。9 . The method for manufacturing a unidirectional TVS chip by a printing process according to claim 5 or 6 , wherein the groove etching and grooving in step S2-2 comprises laser grooving; acid etching; and acid cleaning. 10 . 10.根据权利要求1所述的一种采用印刷工艺制作单向TVS芯片的方法,其特征在于:所述S3步骤金属化包括步骤:10. A method for making a unidirectional TVS chip by a printing process according to claim 1, wherein the metallization in the S3 step comprises the steps: S3-1一次镀镍:在所述硅片表面镀一次镍;S3-1 Nickel plating once: Nickel plating on the surface of the silicon wafer once; S3-2镍烧结:使镍原子向所述硅片内部扩散,镍层与硅层相互结合;S3-2 Nickel sintering: the nickel atoms are diffused into the silicon wafer, and the nickel layer and the silicon layer are combined with each other; S3-3二次镀镍:在所述硅片表面镀二次镍;S3-3 Secondary nickel plating: secondary nickel plating on the surface of the silicon wafer; S3-4镀金;在所述硅片表面镀金。Gold-plated S3-4; gold-plated on the surface of the silicon wafer. 11.根据权利要求1所述的一种采用印刷工艺制作单向TVS芯片的方法,其特征在于:所述S3步骤后还包括测试分选步骤,具体包括:打点测试;激光划片;自动分选。11. a kind of method that adopts printing process to make unidirectional TVS chip according to claim 1, it is characterized in that: after described S3 step, also comprises test and sorting step, specifically comprises: Dotting test; Laser scribing; Automatic sorting select. 12.根据权利要求11所述的一种采用印刷工艺制作单向TVS芯片的方法,其特征在于:所述打点测试具体为针排多点打点测试。12 . The method for manufacturing a unidirectional TVS chip by a printing process according to claim 11 , wherein the dot-spotting test is specifically a pin-row multi-spot dot-spotting test. 13 . 13.根据权利要求1所述的一种采用印刷工艺制作单向TVS芯片的方法,其特征在于:所述硅片直径为5英寸,所述硅片采用钻石线切片。13 . The method according to claim 1 , wherein the diameter of the silicon wafer is 5 inches, and the silicon wafer is sliced by diamond wire. 14 .
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