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CN109749723B - High-temperature-resistant emulsifier for oil-based drilling fluid, preparation method and application - Google Patents

High-temperature-resistant emulsifier for oil-based drilling fluid, preparation method and application Download PDF

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CN109749723B
CN109749723B CN201711082088.6A CN201711082088A CN109749723B CN 109749723 B CN109749723 B CN 109749723B CN 201711082088 A CN201711082088 A CN 201711082088A CN 109749723 B CN109749723 B CN 109749723B
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oil
emulsifier
sulfonate
based drilling
drilling fluid
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CN109749723A (en
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王显光
李舟军
韩秀贞
甄剑武
林永学
杨小华
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China Petroleum and Chemical Corp
Sinopec Research Institute of Petroleum Engineering
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Sinopec Research Institute of Petroleum Engineering
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Abstract

The invention discloses a high-temperature resistant emulsifier for oil-based drilling fluid, a preparation method and application. The emulsifier comprises abietic acid, white oil, alkali and alkyl sulfonate; the components are calculated according to the parts by weight: 100 parts of white oil; 40-100 parts of abietic acid; 4-17 parts by weight of an alkali; 5-60 parts of alkyl sulfonate. The preparation method comprises the following steps: mixing and heating abietic acid and white oil to 30-100 ℃, stirring for full dissolution, adding alkali for reaction at 30-100 ℃ for 1-4 hours, then adding alkyl sulfonate for reaction for 1-4 hours, and cooling to obtain the high-temperature resistant emulsifier. The emulsifier disclosed by the invention can resist the temperature of more than 200 ℃, and has a good emulsifying effect; and the reaction condition is mild, the renewable resources can be recycled, the added value of the by-products is greatly improved, and the method has great economic and social significance.

Description

High-temperature-resistant emulsifier for oil-based drilling fluid, preparation method and application
Technical Field
The invention relates to the technical field of oil-based drilling fluids, and further relates to a high-temperature-resistant emulsifier for an oil-based drilling fluid, a preparation method and application.
Background
The oil-based drilling fluid has the advantages of strong inhibition, excellent lubricity, contribution to well wall stability and the like, so that the oil-based drilling fluid becomes an important means for drilling high-difficulty high-temperature deep wells, large-inclination directional wells, horizontal wells and various wells with complex structures, and has an important position in the global drilling fluid market.
In the oil-based drilling fluid, a dispersed phase (water phase) is uniformly dispersed in a continuous phase (oil phase) mainly by virtue of an emulsifier, so that the stability of an oil-based drilling fluid system is directly determined by the quality of the performance of the emulsifier, and the rheological property and the filtration loss of the oil-based drilling fluid are also greatly influenced.
At present, the emulsifier for the domestic oil-based drilling fluid is mainly sorbitan fatty acid esters and polyamides. For example, chinese patent publication No. 104449598A discloses "a viscosifying emulsifier for oil-based drilling fluids and a method for preparing the same", which comprises sorbitan fatty acid esters, fatty acid glycerides, polyethylene derivatives, and the like as main components. Chinese patent 102027092a discloses "polyamide emulsifiers based on polyamines and fatty acids/carboxylic acids for oil-based drilling fluids" whose main component is the reaction product of fatty acids with polyamines and mono (poly) polycarboxylic acids. The sorbitan fatty acid ester emulsifier mainly has the defects of easy decomposition and failure under a high-temperature condition, and particularly needs to be continuously maintained and replenished when the sorbitan fatty acid ester emulsifier is used in deep well drilling engineering at the temperature of more than 150 ℃ in an alkaline system environment of oil-based drilling fluid; for the polyamide emulsifier, the emulsifier has a good emulsifying effect at high temperature, but adopts various raw materials, and has a complex preparation process and high production cost.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a high-temperature resistant emulsifier for an oil-based drilling fluid, a preparation method and application. The forestry byproduct rosin acid is used as a main raw material, and the high-temperature-resistant emulsifier for the oil-based drilling fluid is prepared through a reasonable route and mild reaction conditions, so that the reutilization of renewable resources is facilitated, and the added value of the byproduct is greatly improved. Has great economic and social significance.
The invention aims to provide a high-temperature resistant emulsifier for an oil-based drilling fluid.
The emulsifier comprises:
abietic acid, white oil, alkali and alkyl sulfonate;
the components are calculated according to the parts by weight:
Figure BDA0001453489510000021
the alkali can react with abietic acid to produce abietic acid salt with emulsifying effect, preferably one or combination of calcium oxide, sodium oxide, potassium oxide, calcium hydroxide, sodium hydroxide and potassium hydroxide.
The white oil has the effect of a disperse phase, so that the high-temperature emulsifier has good fluidity and is convenient for construction on a drilling operation site, particularly in a low-temperature and high-cold environment. The white oil can be industrial grade 3#, 5#, 7#, 10#, 15# white oil and their mixture;
the alkyl sulfonate can play a role in assisting emulsification, and is one or a combination of alkyl benzene sulfonate, alkyl sulfonate or petroleum sulfonate; the carbon number of the alkyl group of the alkyl sulfonate is preferably 6-40; the sulfonate is preferably one or a mixture of calcium sulfonate, sodium sulfonate and potassium sulfonate.
The invention also aims to provide a preparation method of the high-temperature resistant emulsifier for the oil-based drilling fluid. The method comprises the following steps:
mixing and heating abietic acid and white oil to 30-100 ℃, stirring for full dissolution, adding alkali for reaction at 30-100 ℃ for 1-4 hours, then adding alkyl sulfonate for reaction for 1-4 hours, and cooling to obtain the high-temperature resistant emulsifier.
The invention also aims to provide the application of the high-temperature resistant emulsifier for the oil-based drilling fluid in petroleum drilling.
The high-temperature resistant emulsifier can be used as an emulsifier of an oil-based drilling fluid system using diesel oil, white oil, alpha-long-chain olefin, refined mineral oil, gas oil and a mixture thereof as base oil, the addition amount is 2-6%, and the temperature resistance can reach 220 ℃.
ADVANTAGEOUS EFFECTS OF INVENTION
1. The emulsifier for the high-temperature-resistant oil-based drilling fluid is prepared by utilizing the forestry byproduct rosin acid through a simple reaction process, so that the production process is greatly simplified and the cost is reduced compared with the conventional multipurpose fatty amide emulsifier.
2. The emulsifier can be applied to an oil-based drilling fluid system taking diesel oil, white oil, alpha-long chain olefin, long chain ester, gas oil and a mixture thereof as base oil, has good emulsifying effect and can resist the temperature of 220 ℃.
3. The main raw material rosin acid of the emulsifier is a byproduct of forestry resources, which is beneficial to the reutilization of renewable resources and realizes the great increase of the added value of the byproduct.
Detailed Description
The present invention will be further described with reference to the following examples.
The present invention is by no means limited to the following examples.
Example 1: preparation of the emulsifiers according to the invention
(1) The emulsifier of the invention is a composition of alkali, abietic acid, white oil and alkyl sulfonate.
(2) The main materials used in this example are as follows: abietic acid is produced by Zhengzhou Jiahong chemical products limited company, white oil is a product of Chinese petrochemical Yanshan petrochemical company, sodium dodecyl sulfate is chemically pure by Beijing chemical reagent company, calcium alkylbenzene sulfonate is produced by a Chen Taiwan auxiliary agent factory, calcium petroleum sulfonate is produced by the Chen Taiwan auxiliary agent factory, and calcium oxide, calcium hydroxide, sodium hydroxide and potassium hydroxide are all chemically pure by the Beijing chemical reagent company.
(3) The composition of the emulsifier of this example is as follows:
emulsifier 1: calcium oxide, abietic acid, white oil and sodium dodecyl sulfate in a ratio of 17:100:100: 5;
emulsifier 2: calcium hydroxide, abietic acid, white oil and sodium dodecyl sulfate in a ratio of 4:40:100: 60;
emulsifier 3: sodium hydroxide, abietic acid, white oil and calcium petroleum sulfonate in the weight ratio of 7:40:100: 45;
emulsifier 4: potassium hydroxide, abietic acid, white oil and calcium petroleum sulfonate in the weight ratio of 10 to 50 to 100 to 20;
emulsifier 5: calcium oxide, abietic acid, white oil and calcium alkyl benzene sulfonate in the weight ratio of 5 to 40 to 100 to 60;
emulsifier 6: the weight ratio of sodium hydroxide, abietic acid, white oil and calcium alkyl benzene sulfonate is 12:50:100: 25.
(4) The emulsifier of this example was prepared as follows:
emulsifier 1: mixing abietic acid and white oil, heating to 30 deg.C, stirring for dissolving, adding calcium oxide, reacting at 100 deg.C for 4 hr, adding sodium dodecylsulfate, reacting for 1 hr, and cooling to obtain high temperature resistant emulsifier 1.
Emulsifier 2: mixing abietic acid and white oil, heating to 60 deg.C, stirring for dissolving, adding calcium hydroxide, reacting at 100 deg.C for 4 hr, adding sodium dodecylsulfate, reacting for 2 hr, and cooling to obtain high temperature resistant emulsifier 2.
Emulsifier 3: mixing abietic acid and white oil, heating to 80 deg.C, stirring for dissolving, adding sodium hydroxide, reacting at 80 deg.C for 2 hr, adding calcium petroleum sulfonate, reacting for 2 hr, and cooling to obtain high temperature resistant emulsifier 3.
Emulsifier 4: mixing abietic acid and white oil, heating to 100 deg.C, stirring for dissolving, adding potassium hydroxide, reacting at 100 deg.C for 1 hr, adding calcium petroleum sulfonate, reacting for 1 hr, and cooling to obtain high temperature resistant emulsifier 4.
Emulsifier 5: mixing abietic acid and white oil, heating to 90 deg.C, stirring for dissolving, adding calcium oxide, reacting at 50 deg.C for 4 hr, adding calcium alkylbenzene sulfonate, reacting for 4 hr, and cooling to obtain high temperature resistant emulsifier 5.
Emulsifier 6: mixing abietic acid and white oil, heating to 100 deg.C, stirring for dissolving, adding sodium hydroxide, reacting at 30 deg.C for 4 hr, adding calcium alkyl benzene sulfonate, reacting for 3 hr, and cooling to obtain high temperature resistant emulsifier 6.
Example 2: the emulsifier of the invention is prepared into the oil-based drilling fluid
In order to effectively evaluate the effect of the emulsifier, an oil-based drilling fluid system is prepared by adopting the following formula, wherein the formula comprises the following components: 100 parts of base oil (diesel oil, white oil, alpha-long chain olefin, refined mineral oil and gas oil) and 33 parts of CaCl with the mass concentration of 25 percent2The additive comprises an aqueous solution, 5 parts of the emulsifier, 3 parts of CaO, 4 parts of organic soil and 4 parts of a filtrate reducer.
The formula is prepared according to the following steps:
putting base oil for the oil-based drilling fluid into a stirring cup, adding an emulsifier under strong stirring, and stirring at a high speed for 10 min; then adding CaCl2Stirring with saline water at high speed for 40 min; and then sequentially adding organic soil, calcium oxide and a fluid loss additive into the mixed system, strongly stirring each material for 20min after adding, and strongly stirring all the materials for 30min after adding to obtain the oil-based drilling fluid system.
Example 3: oil-based drilling fluid performance determination
The demulsification voltage ES, the plastic viscosity PV and the dynamic shear force YP of the oil-based drilling fluid system with different emulsifier configurations are determined according to GB/T16782-1997, and the test results are shown in Table 1.
TABLE 1 oil-based drilling fluid System Performance for different emulsifiers
Figure BDA0001453489510000051
Table 1 shows that after the emulsifier prepared by the invention is used in oil-based drilling fluid consisting of different base oils and the temperature is between 180 and 220 ℃, the emulsion breaking voltage ES is higher than 500V and far higher than the required threshold of emulsion stability of 400V, and the emulsifier has good emulsification effect.

Claims (5)

1. The high-temperature resistant emulsifier for the oil-based drilling fluid is characterized by consisting of abietic acid, white oil, alkali and alkyl sulfonate;
the components are calculated according to the parts by weight:
Figure FDA0003028329750000011
the alkali is one or a combination of calcium oxide, sodium oxide, potassium oxide, calcium hydroxide, sodium hydroxide and potassium hydroxide;
the alkyl sulfonate is one or a combination of alkyl benzene sulfonate or petroleum sulfonate;
the alkyl carbon number of the alkyl sulfonate is 6-40.
2. The high temperature resistant emulsifier for oil-based drilling fluids according to claim 1, wherein:
Figure FDA0003028329750000012
3. the high temperature resistant emulsifier for oil-based drilling fluids according to claim 1, wherein:
the sulfonate is one or mixture of calcium sulfonate, sodium sulfonate and potassium sulfonate.
4. A method for producing a high temperature resistant emulsifier for oil-based drilling fluid according to any one of claims 1 to 3, comprising:
mixing and heating abietic acid and white oil to 30-100 ℃, stirring for full dissolution, adding alkali for reaction at 30-100 ℃ for 1-4 hours, then adding alkyl sulfonate for reaction for 1-4 hours, and cooling to obtain the high-temperature resistant emulsifier.
5. Use of the high temperature resistant emulsifier for oil-based drilling fluid according to any one of claims 1 to 3 in oil drilling.
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CN113667329B (en) * 2021-08-12 2022-08-09 黄鑫 High-permeability sand-fixing primer
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