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CN109678388A - A kind of antifreeze alkali-free liquid accelerating agent and preparation method thereof - Google Patents

A kind of antifreeze alkali-free liquid accelerating agent and preparation method thereof Download PDF

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Publication number
CN109678388A
CN109678388A CN201910088154.3A CN201910088154A CN109678388A CN 109678388 A CN109678388 A CN 109678388A CN 201910088154 A CN201910088154 A CN 201910088154A CN 109678388 A CN109678388 A CN 109678388A
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CN
China
Prior art keywords
alkali
parts
antifreeze
free liquid
accelerating agent
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Pending
Application number
CN201910088154.3A
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Chinese (zh)
Inventor
杨骁�
王建东
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Xinjiang Sinoma Fine Chemical Co Ltd
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Xinjiang Sinoma Fine Chemical Co Ltd
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Priority to CN201910088154.3A priority Critical patent/CN109678388A/en
Publication of CN109678388A publication Critical patent/CN109678388A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/10Accelerators; Activators
    • C04B2103/12Set accelerators

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a kind of antifreeze alkali-free liquid accelerating agents, by 30~50 parts of aluminum sulfate;3~10 parts of aluminium hydroxide;10~18 parts of hydrofluoric acid;8~20 parts of magnesium salts;2~7 parts of hydramine;0.5~4 part of stabilizer;5~13 parts of antifreezing component;10~15 parts of water are prepared;Mixing vessel is successively poured into said components weighing, is sufficiently stirred;The present invention has the advantages that having stronger adaptability with cement, in use process, low energy consumption, functional, can reduce the freezing point of water under subzero temperature, keep the lattice structure of ice severely deformed, the swollen stress of ice can not be formed to destroy hydrated product construction, it is impaired to make concrete strength, while guaranteeing that the concrete constructed under subzero temperature there are enough liquid waters that can continue to promote hydration reaction, increase concrete strength, meets or exceeds concrete power receiving capability;Simple production process, it is easy to operate.

Description

A kind of antifreeze alkali-free liquid accelerating agent and preparation method thereof
Technical field
The present invention relates to a kind of additives for building materials, specifically a kind of antifreeze alkali-free liquid accelerating agent and its preparation Method, suitable in tunnel, underground mine engineering, harmful solonchak medium engineering and the work for needing to construct under environment in winter Journey belongs to accelerator field.
Background technique
Accelerator is the additive for hardening cement rapid condensation, is mainly used in construction of shotcrete.Tunnel, In the engineering constructions such as underground mine;Construction of shotcrete has the unrivaled superiority of normal concrete, has become this The necessary measure of class engineering.The effect of accelerator is to speed up the condensation hardening of gunite concrete, improves its early strength, is in this way Rapid construction is laid a good foundation.Simultaneously during some severe cold areas and winter construction, concrete will receive certain freeze injury Effect, is greatly reduced the intensity of concrete, influences construction quality.
Currently, the development of wet-spray technique in recent years extends spray both at home and abroad still without similar products in well known technology Penetrate the use scope of concrete.Liquid accelerator for wet shotcreting includes alkali accelerator and alkali-free quick-coagulant, from it Had the following problems from the point of view of: alkali content is high, 28d (28 days) intensity than reduction, stationary phase is short, energy consumption is high in production process Deng.It simultaneously in existing accelerator product, is unable to meet the construction requirement under subzero temperature, increases difficulty of construction and construction week Phase.
In general, accelerator of the alkali content lower than 1% is known as alkali-free quick-coagulant, in existing technique, there is alkali accelerator Alkali content generally 18% or more;The alkali content of low alkali accelerator is largely more than 6%;And certain alkali-free quick-coagulants are due to formula In introduce sodium, potassium ion, practical alkali content is often higher than 1%;It will affect coagulation in the accelerator incorporation concrete of high alkali content The later strength of soil makes 28d intensity than reducing, and thus directly affects the durability of concrete structure, is unfavorable for engineering matter The control of amount.
Using the accelerator of aluminium salt due to hydrolysis and solubility, the different degrees of sedimentation there are in Storage period, analysis Brilliant problem affects the using effect of accelerator so that effective concentration reduces.Prior art production in, no matter have alkali or It is different degrees of in alkali-free quick-coagulant production process to need to heat, it is higher to the requirement of equipment and energy consumption in this way, in some areas Environmental problem may be faced and influence to produce.
Concrete make its intensity continuous to increase with hydration reaction, but the water for participating in hydration reaction only accounts for concrete 25% or so of mixture water requirement, remaining water are intended merely to improve the working performance of concrete mix.Under normal circumstances, it mixes After solidifying earth forming, extra water can be evaporated in inside concrete over time;And in winter or some low temperature environments In, the water in inside concrete hole can form hard bulk crystals under subzero temperature, so that just molding inside concrete knot Structure is destroyed under the action of the ice of these bulk crystals swollen stress, concrete strength sharp fall.
Summary of the invention
To solve the above-mentioned problems, the present invention devises a kind of antifreeze alkali-free liquid accelerating agent and preparation method thereof, with water Mud has stronger adaptability, and in use process, low energy consumption, functional, can reduce the freezing point of water under subzero temperature, makes the crystalline substance of ice Lattice is made severely deformed, can not form the swollen stress of ice to destroy hydrated product construction, keep concrete strength impaired, guarantee simultaneously The concrete constructed under subzero temperature have enough liquid waters can continue promote hydration reaction, increase concrete strength, reach or More than concrete power receiving capability.
The technical solution of the present invention is as follows:
A kind of antifreeze alkali-free liquid accelerating agent, made of the raw material of following portions by weight: 30~50 parts of aluminum sulfate;Aluminium hydroxide 3~10 parts;10~18 parts of hydrofluoric acid;8~20 parts of magnesium salts;2~7 parts of hydramine;0.5~4 part of stabilizer;5~13 parts of antifreezing component; 10~15 parts of water.
The content of aluminium oxide is 16%~17%, using industrial ferrous contained or non-iron aluminium sulfate, the sulfuric acid in the aluminum sulfate Aluminium is 1mm or 1mm particle below to be crushed to diameter.
The magnesium salts is one of industrial magnesium fluosilicate, magnesium sulfate, magnesium silicate.
The aluminium hydroxide is technical grade amorphous hydroted alumina.
The hydrofluoric acid is technical grade hydrofluoric acid solution, HF content > 40%.
The magnesium salts is industrial magnesium fluosilicate.
The hydramine is one of diethanol amine, triethanolamine, triisopropanolamine.
The stabilizer is one of welan gum, non-ionic polyacrylamide, EDTA.
The antifreezing component is methanol.
The preparation method of above-mentioned antifreeze alkali-free liquid accelerating agent, comprising the following steps:
(1) raw material is weighed by above-mentioned weight proportion, aluminium hydroxide is placed in reaction kettle, water total weight is added in a kettle 5%~10%, aluminium hydroxide is stirred as paste, then hydrofluoric acid is slowly added to, state is kept stirring in adition process, reacted and be Aluminum sulfate is added portionwise when temperature reaches 50~553 DEG C and continues to stir for exothermic reaction;
(2) after hydrofluoric acid adds, remaining aluminum sulfate is added and supplies remaining water, continuing stirring keeps aluminum sulfate sufficiently molten Solution, whole process maintain keeping warm mode, obtain reaction solution;
(3) magnesium salts is added in reaction solution, stirring to magnesium salts is dissolved, and hydramine, stabilizer and antifreezing component are added, and is stirred, is made Solution becomes uniform mixing liquid to get the low temperature alkali-free liquid accelerating agent.
The additional amount of aluminum sulfate is the 30%~55% of its gross mass in the step (1), and remaining aluminum sulfate is in step (2) Middle addition.
It is 51~53 DEG C that whole process, which maintains the temperature of keeping warm mode, in the step (2).
The antifreeze alkali-free liquid accelerating agent of the present invention belongs to the antifreeze accelerator of chlorine-free alkali-free liquid, is not necessarily to add in use process Temperature maintenance, stationary phase is long, and volume is that weight fraction 7% can meet wanting for Grade A in JC477 " gunite concrete accelerator " It asks, is a kind of alkali-free liquid setting accelerator of good performance.
Compared with the prior art, the invention has the following advantages that (1) alkali content is lower than weight fraction 1%, chloride ion content A possibility that lower than weight fraction 0.1%, belonging to chlorine-free alkali-free liquid accelerating agent, alkali can be reduced;For concrete Middle early strength is high, and later strength does not lose (28d compressive strength rate is greater than 100%), improves the durability of concrete;
(2) it is used under subzero temperature, can effectively lower the freezing point of water, also the lattice structure of the substance water can be made severely deformed, The hydration reaction for promoting concrete simultaneously, can effectively improve the resistance to frost of concrete;
(3) cement adaptability is good.When liquid accelerating agent prepared by the present invention condenses the engineered cementitious of reference cement and various regions Between, intensity is not much different.It is that weight fraction 2%~10% can meet JC477 " injection coagulation for ordinary portland cement volume Native accelerator " in Grade A requirement;Middle heat and low-heat portland cement volume weight fraction 7%~10% can be met Grade A requirement, is a kind of multifunctional and composite type concrete additive, has common speed to the gunite concrete constructed under subzero temperature The solidifying unrivaled superiority of agent, is suitably applied under subzero temperature in construction of shotcrete.
The present invention is further explained in the light of specific embodiments.
Specific embodiment
Hereinafter, preferred embodiments of the present invention will be described, it should be understood that preferred embodiment described herein is only used In the description and interpretation present invention, it is not intended to limit the present invention.
The percentage sign " % " being related in the present invention refers to mass percent if not specified;But the percentage of solution, Unless otherwise specified, refer to and contain several grams of solute in solution 100ml;Percentage between liquid, capacity when referring to 20 DEG C Ratio.
Embodiment 1
The antifreeze alkali-free liquid accelerating agent for preparing 100 ㎏, takes: 35 ㎏ of aluminum sulfate;10 ㎏ of aluminium hydroxide;13 ㎏ of hydrofluoric acid;Magnesium salts 16㎏;5.5 ㎏ of hydramine;2 ㎏ of stabilizer;8 ㎏ of antifreezing component;10.5 ㎏ of water;
The content of aluminium oxide is 17% in the aluminum sulfate, and using industrial ferrous contained or non-iron aluminium sulfate, the aluminum sulfate is to be crushed to Diameter is 1mm or 1mm particle below.
The magnesium salts is one of industrial magnesium fluosilicate, magnesium sulfate, magnesium silicate;
The aluminium hydroxide is technical grade amorphous hydroted alumina.
The hydrofluoric acid is technical grade hydrofluoric acid solution, HF content > 40%.
The magnesium salts is industrial magnesium fluosilicate.
The hydramine is one of diethanol amine, triethanolamine, triisopropanolamine.
The stabilizer is one of welan gum, non-ionic polyacrylamide, EDTA;
The antifreezing component is methanol.
Embodiment 2
The antifreeze alkali-free liquid accelerating agent for preparing 100 ㎏, takes: 44 ㎏ of aluminum sulfate;8 ㎏ of aluminium hydroxide;10 ㎏ of hydrofluoric acid;Magnesium salts 11 ㎏;3 ㎏ of hydramine;3 ㎏ of stabilizer;12 ㎏ of antifreezing component;9 ㎏ of water;
The content of aluminium oxide is 17% in the aluminum sulfate, and using industrial ferrous contained or non-iron aluminium sulfate, the aluminum sulfate is to be crushed to Diameter is 1mm or 1mm particle below.
The magnesium salts is one of industrial magnesium fluosilicate, magnesium sulfate, magnesium silicate;
The aluminium hydroxide is technical grade amorphous hydroted alumina.
The hydrofluoric acid is technical grade hydrofluoric acid solution, HF content > 40%.
The magnesium salts is industrial magnesium fluosilicate.
The hydramine is one of diethanol amine, triethanolamine, triisopropanolamine.
The stabilizer is one of welan gum, non-ionic polyacrylamide, EDTA;
The antifreezing component is methanol.
Above-described embodiment 1 and embodiment 2 the preparation method is as follows:
(1) raw material is weighed by above-mentioned weight proportion, aluminium hydroxide is placed in reaction kettle, water total weight is added in a kettle 5%~10%, aluminium hydroxide is stirred as paste, then hydrofluoric acid is slowly added to, state is kept stirring in adition process, reacted and be Aluminum sulfate is added portionwise when temperature reaches 50~553 DEG C and continues to stir for exothermic reaction;
(2) after hydrofluoric acid adds, remaining aluminum sulfate is added and supplies remaining water, continuing stirring keeps aluminum sulfate sufficiently molten Solution, whole process maintain keeping warm mode, obtain reaction solution;
(3) magnesium salts is added in reaction solution, stirring to magnesium salts is dissolved, and hydramine, stabilizer and antifreezing component are added, and is stirred, is made Solution becomes uniform mixing liquid to get the low temperature alkali-free liquid accelerating agent.
The additional amount of aluminum sulfate is the 30%~55% of its gross mass in the step (1), and remaining aluminum sulfate is in step (2) Middle addition.
It is 51~53 DEG C that whole process, which maintains the temperature of keeping warm mode, in the step (2).
Antifreeze alkali-free liquid accelerating agent, is used equally in gunite concrete made of above two formula, is able to satisfy simultaneously JC477 " gunite concrete accelerator " standard requirements.
The antifreeze alkali-free liquid accelerating agent of the present invention, be applied to tunnel, underground mine engineering, harmful solonchak medium engineering with And need the engineering in construction in minus-temperature environment required, a kind of antifreeze alkali-free liquid accelerating agent, the accelerator and cement are provided There is stronger adaptability, low energy consumption in use, and it is functional, while having to the gunite concrete constructed under subzero temperature general The logical unrivaled superiority of accelerator.The product alkali-free, without chlorine, without ammonia, the durability of concrete will not be had an impact, together When can effectively improve the resistance to frost of concrete.Simple production process, it is easy to operate.Said components weighing is successively poured into mixed Container is closed, is sufficiently stirred.
Raw materials used in the present invention is to commonly use raw material in the production of this field, can be obtained from market, and for production As a result it will not have an impact;Various equipment employed in the present invention are conventional equipment used in the production technology of this field, And operation, the parameter etc. of each equipment are carried out according to routine operation, have no special feature.

Claims (10)

1. a kind of antifreeze alkali-free liquid accelerating agent, it is characterised in that: made of the raw material of following portions by weight: aluminum sulfate 30~ 50 parts;3~10 parts of aluminium hydroxide;10~18 parts of hydrofluoric acid;8~20 parts of magnesium salts;2~7 parts of hydramine;0.5~4 part of stabilizer;It is anti- Freeze 5~13 parts of component;10~15 parts of water.
2. a kind of antifreeze alkali-free liquid accelerating agent according to claim 1, it is characterised in that: the magnesium salts is industrial fluorine silicon One of sour magnesium, magnesium sulfate, magnesium silicate.
3. a kind of antifreeze alkali-free liquid accelerating agent according to claim 1, it is characterised in that: the stabilizer is temperature wheel One of glue, non-ionic polyacrylamide, EDTA.
4. a kind of antifreeze alkali-free liquid accelerating agent according to claim 1, it is characterised in that: the antifreezing component is first Alcohol.
5. a kind of antifreeze alkali-free liquid accelerating agent according to claim 1, it is characterised in that: the aluminum sulfate is iron content sulphur Sour aluminium, the magnesium salts are industrial magnesium fluosilicate.
6. a kind of antifreeze alkali-free liquid accelerating agent according to claim 5, it is characterised in that: aluminium oxide in the aluminum sulfate Content be 16%~17%, using industrial ferrous contained or non-iron aluminium sulfate, the aluminum sulfate is that be crushed to diameter be 1mm or 1mm Particle below.
7. a kind of antifreeze alkali-free liquid accelerating agent according to claim 1, it is characterised in that: the hydramine is diethanol One of amine, triethanolamine, triisopropanolamine.
8. a kind of a kind of preparation method of antifreeze alkali-free liquid accelerating agent as described in claim 1-7 any one, feature It is, comprising the following steps:
(1) raw material is weighed by weight ratio, aluminium hydroxide is placed in reaction kettle, and the 5% of water total weight is added in a kettle ~10%, aluminium hydroxide is stirred as paste, then hydrofluoric acid is slowly added to, state is kept stirring in adition process, reacted and be Aluminum sulfate is added portionwise when temperature reaches 50~553 DEG C and continues to stir for exothermic reaction;
(2) after hydrofluoric acid adds, remaining aluminum sulfate is added and supplies remaining water, continuing stirring keeps aluminum sulfate sufficiently molten Solution, whole process maintain keeping warm mode, obtain reaction solution;
(3) magnesium salts is added in reaction solution, stirring to magnesium salts is dissolved, and hydramine, stabilizer and antifreezing component are added, and is stirred, is made Solution becomes uniform mixing liquid to get the low temperature alkali-free liquid accelerating agent.
9. a kind of preparation method of antifreeze alkali-free liquid accelerating agent according to claim 1, it is characterised in that: the step (1) additional amount of aluminum sulfate is the 30%~55% of its gross mass in, and the remaining aluminum sulfate is added in step (2).
10. a kind of preparation method of antifreeze alkali-free liquid accelerating agent according to claim 1, it is characterised in that: the step Suddenly it is 51~53 DEG C that whole process, which maintains the temperature of keeping warm mode, in (2).
CN201910088154.3A 2019-01-29 2019-01-29 A kind of antifreeze alkali-free liquid accelerating agent and preparation method thereof Pending CN109678388A (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110128046A (en) * 2019-06-20 2019-08-16 江苏博思通新材料有限公司 A kind of viscosity reduction type alkali-free liquid accelerator
CN110698105A (en) * 2019-08-07 2020-01-17 绵阳市安州区荣盛建材有限公司 Ammonium salt organic amine early-strength non-alkaline accelerator and preparation method thereof
CN110734242A (en) * 2019-11-13 2020-01-31 中国建材检验认证集团厦门宏业有限公司 sprayed concrete alkali-free liquid accelerator for alpine regions and preparation method thereof
CN111747675A (en) * 2020-07-23 2020-10-09 中国科学院过程工程研究所 A kind of alkali-free accelerator and its preparation method and application
CN112479621A (en) * 2020-12-16 2021-03-12 湖南加美乐素新材料股份有限公司 Antifreezing air-entraining alkali-free liquid accelerator and preparation method thereof
CN112759297A (en) * 2021-01-05 2021-05-07 山西佳维新材料股份有限公司 Alkali-free liquid accelerator and preparation method and application thereof
CN113548826A (en) * 2021-08-25 2021-10-26 四川省晋川建材有限公司 Antifreezing alkali-free liquid accelerator and preparation method thereof
CN113754337A (en) * 2021-10-15 2021-12-07 湖北腾辰科技股份有限公司 Alkali-free liquid accelerator prepared from aluminum hydroxide gel waste residues and preparation method thereof
CN114105513A (en) * 2021-11-22 2022-03-01 云南森博混凝土外加剂有限公司 Alkali-free accelerator and preparation method and application thereof

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CN107298540A (en) * 2017-03-06 2017-10-27 江苏苏博特新材料股份有限公司 A kind of anti-freezing type alkali-free quick-coagulant and preparation method and application
CN107840593A (en) * 2017-11-17 2018-03-27 武汉理工大学 A kind of gunite concrete early-strength alkali-free liquid setting accelerator and preparation method thereof

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JPH0680457A (en) * 1992-08-31 1994-03-22 Yoshiyuki Ogushi Adhesive for large tiles
CN102249592A (en) * 2011-06-01 2011-11-23 中国水利水电科学研究院 Alkali-free chlorine-free high-early-strength liquid accelerator and preparation method thereof
CN102786256A (en) * 2012-09-05 2012-11-21 江苏南瓷绝缘子有限公司 Liquid accelerator for sprayed concrete and application thereof
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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110128046A (en) * 2019-06-20 2019-08-16 江苏博思通新材料有限公司 A kind of viscosity reduction type alkali-free liquid accelerator
CN110698105A (en) * 2019-08-07 2020-01-17 绵阳市安州区荣盛建材有限公司 Ammonium salt organic amine early-strength non-alkaline accelerator and preparation method thereof
CN110734242B (en) * 2019-11-13 2021-08-03 中国建材检验认证集团厦门宏业有限公司 Sprayed concrete alkali-free liquid accelerator for alpine regions and preparation method thereof
CN110734242A (en) * 2019-11-13 2020-01-31 中国建材检验认证集团厦门宏业有限公司 sprayed concrete alkali-free liquid accelerator for alpine regions and preparation method thereof
CN111747675A (en) * 2020-07-23 2020-10-09 中国科学院过程工程研究所 A kind of alkali-free accelerator and its preparation method and application
CN111747675B (en) * 2020-07-23 2022-06-17 中国科学院过程工程研究所 Alkali-free accelerator and preparation method and application thereof
CN112479621A (en) * 2020-12-16 2021-03-12 湖南加美乐素新材料股份有限公司 Antifreezing air-entraining alkali-free liquid accelerator and preparation method thereof
CN112759297A (en) * 2021-01-05 2021-05-07 山西佳维新材料股份有限公司 Alkali-free liquid accelerator and preparation method and application thereof
CN113548826A (en) * 2021-08-25 2021-10-26 四川省晋川建材有限公司 Antifreezing alkali-free liquid accelerator and preparation method thereof
CN113548826B (en) * 2021-08-25 2022-07-19 四川省晋川建材有限公司 Antifreezing alkali-free liquid accelerator and preparation method thereof
CN113754337A (en) * 2021-10-15 2021-12-07 湖北腾辰科技股份有限公司 Alkali-free liquid accelerator prepared from aluminum hydroxide gel waste residues and preparation method thereof
CN114105513A (en) * 2021-11-22 2022-03-01 云南森博混凝土外加剂有限公司 Alkali-free accelerator and preparation method and application thereof
CN114105513B (en) * 2021-11-22 2022-10-25 云南森博混凝土外加剂有限公司 Alkali-free accelerator and preparation method and application thereof

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Application publication date: 20190426